CN106115478B - A kind of improved gantry truss pallet arrangement - Google Patents
A kind of improved gantry truss pallet arrangement Download PDFInfo
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- CN106115478B CN106115478B CN201610755968.4A CN201610755968A CN106115478B CN 106115478 B CN106115478 B CN 106115478B CN 201610755968 A CN201610755968 A CN 201610755968A CN 106115478 B CN106115478 B CN 106115478B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C6/00—Girders, or track-supporting structures, specially adapted for cranes
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Abstract
本发明公开了一种改进的龙门桁架托板装置,包括上托板、上压板、桁架卡板和板体,所述板体表面安装有防护垫,且防护垫下方安装有上托板,所述上托板内部安装有压杆,且压杆下方安装有压杆基座,所述上托板下方安装有上压板,所述上压板内部安装有减震杆,所述上压板下方安装有缓冲板,且缓冲板下方安装有下压板,且下压板内部安装有应力杆,所述桁架卡板内部安装有凹型卡扣,且凹型卡扣下方安装有动力轴槽,所述板体表面安装有紧固螺柱,所述桁架卡板表面安装有调节杆。本发明通过压杆基座为半圆型弹性结构,能够板体上方放置重物时能够对压杆起到有效的弹性形变的作用,避免板体受到的压力过大而影响托板的正常使用。
The invention discloses an improved gantry truss supporting plate device, which comprises an upper supporting plate, an upper pressing plate, a truss clamping plate and a plate body. A protective pad is installed on the surface of the plate body, and an upper supporting plate is installed under the protective pad. A pressing bar is installed inside the upper supporting plate, and a pressing bar base is installed under the pressing bar, an upper pressing plate is installed under the upper supporting plate, a shock absorbing rod is installed inside the upper pressing plate, and a A buffer plate, and a lower pressure plate is installed under the buffer plate, and a stress rod is installed inside the lower pressure plate, a concave buckle is installed inside the truss clamp, and a power shaft groove is installed under the concave buckle, and the surface of the board is installed There are fastening studs, and an adjusting rod is installed on the surface of the truss clamp. In the present invention, the base of the pressing bar is a semicircular elastic structure, which can effectively elastically deform the pressing bar when heavy objects are placed on the plate, and avoid excessive pressure on the plate and affect the normal use of the supporting plate.
Description
技术领域technical field
本发明涉及龙门桁架技术领域,尤其涉及一种改进的龙门桁架托板装置。The invention relates to the technical field of gantry trusses, in particular to an improved gantry truss supporting plate device.
背景技术Background technique
龙门架(移动起吊小龙门架)是根据中、小工厂(公司)日常生产需要搬运设备、仓库进出货,起吊维修重型设备及材料运输的需要,开发出来的新型小型起重龙门架。适用于制造模具、汽修工厂、矿山、土建施工工地及需要起重场合。The gantry (mobile lifting small gantry) is a new type of small lifting gantry developed according to the daily production needs of medium and small factories (companies) for handling equipment, warehouse import and export, lifting and maintenance of heavy equipment and material transportation. It is suitable for making molds, auto repair factories, mines, civil construction sites and occasions that require lifting.
常见的在建筑施工中兼作材料运输和施工人员的上下使用,实现起重机械化。可减少人力,降低生产运营成本,提高工作效率.It is commonly used in building construction as material transportation and construction personnel's upper and lower use to realize lifting mechanization. It can reduce manpower, reduce production and operation costs, and improve work efficiency.
该移动龙门架最大的优点是可全方位移动性,可快速拆卸安装,占地面积小,用微型汽车就可转移到另一个场地安装使用。宽度、高度可分级调节,钢架构设计合理,能承受从100~5000KG重量。尤其适用于车间设备的安装、搬运、调试。The biggest advantage of the mobile gantry is that it can be moved in all directions, can be disassembled and installed quickly, and has a small footprint. It can be transferred to another site for installation and use with a miniature car. The width and height can be adjusted step by step, and the steel structure design is reasonable, which can bear the weight from 100 to 5000KG. Especially suitable for installation, handling and debugging of workshop equipment.
汽车上货物的装卸,汽修车间吊装发动机大件等。起重小龙门架主要有二种规格:一是在地面上全方位移动的龙门架,带刹车承重轮可在地面上移动,适合在地面上起吊物品;二是用钢轨固定安装在楼板面或梁上,通过电动或人力葫芦,实现起重机械化。可减少人力,降低生产运营成本,提高工作效率。Loading and unloading of goods on the car, hoisting large parts of the engine in the auto repair workshop, etc. There are two main types of lifting small gantry frame: one is the gantry frame that moves in all directions on the ground, and the load-bearing wheels with brakes can move on the ground, which is suitable for lifting objects on the ground; the other is that it is fixed and installed on the floor surface or On the beam, the lifting mechanization is realized through electric or human hoists. It can reduce manpower, reduce production and operation costs, and improve work efficiency.
现有技术中的龙门架具有以下特性:1、设有自升装置,架设、拆卸靠本身设置的工作机构可独立完成。高度随着建筑物的升高而升高。架设省力、费用低。2、采用附着杆附着,不用揽风绳,改善了施工条件。3、架设、拆卸时,始终有两立柱联成一体,工作评为平稳,安全可靠。4、采用手摇卷扬机提升机自升平台,用扒杆安装标准节,劳动强度低。5、采用断绳安全保护装置,一旦因故断绳,设置在吊篮两侧的卡板将吊篮卡滞在空中,阻止了吊篮坠地事故的发生。The gantry frame in the prior art has the following characteristics: 1, a self-elevating device is provided, and erection and disassembly can be completed independently by the working mechanism provided by itself. The height increases as the building rises. Erection labor saving, low cost. 2. The attachment rod is used instead of the wind rope, which improves the construction conditions. 3. When erecting and dismantling, there are always two columns connected together, and the work is rated as stable, safe and reliable. 4. The self-elevating platform is hoisted by a hand-operated winch, and the standard section is installed with a pole, which has low labor intensity. 5. The broken rope safety protection device is adopted. Once the rope is broken for some reason, the clamping plates arranged on both sides of the hanging basket will hold the hanging basket in the air, preventing the hanging basket from falling to the ground.
目前国内制造业的高速发展,随着企业用工成本上升及产业转型升级的要求,单纯设备性能的提高,为提高生产率所带来的贡献是非常有限的,只有制造模式和管理模式的变革,才能让生产率得到飞跃式的提高,集自动化、柔性化和智能化于一身的制造模式将是今后制造业发展的大趋势,龙门桁架在现代化的生产生活中发挥了巨大的作用,而在龙门桁架的托板装置在使用中却存在着上升不稳定,板体容易发生性变的情况,使得托板装置在使用寿命上不够长久。At present, with the rapid development of the domestic manufacturing industry, with the rising labor costs of enterprises and the requirements of industrial transformation and upgrading, the improvement of equipment performance alone will make a very limited contribution to the improvement of productivity. Only the transformation of manufacturing mode and management mode can Let the productivity be improved by leaps and bounds, and the manufacturing mode integrating automation, flexibility and intelligence will be the general trend of the development of the manufacturing industry in the future. The gantry truss has played a huge role in modern production and life, and the gantry truss However, the supporting plate device has unstable rising during use, and the plate body is prone to property changes, which makes the supporting plate device not long enough in service life.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种改进的龙门桁架托板装置。The object of the present invention is to propose an improved gantry truss pallet device in order to solve the shortcomings in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种改进的龙门桁架托板装置,包括上托板、上压板、桁架卡板和板体,所述板体表面安装有防护垫,且防护垫下方安装有上托板,所述上托板内部安装有压杆,且压杆下方安装有压杆基座,所述上托板下方安装有上压板,所述上压板内部安装有减震杆,所述上压板下方安装有缓冲板,且缓冲板下方安装有下压板,且下压板内部安装有应力杆,所述板体内部右侧安装有连接装置,所述板体右侧安装有承重轴,且承重轴右侧安装有桁架卡板,所述桁架卡板内部安装有凹型卡扣,且凹型卡扣下方安装有动力轴槽,所述板体表面安装有紧固螺柱,所述桁架卡板表面安装有调节杆。An improved gantry truss supporting plate device, including an upper supporting plate, an upper pressing plate, a truss clamping plate and a plate body, a protective pad is installed on the surface of the plate body, and an upper supporting plate is installed under the protective pad, and the upper supporting plate A pressure rod is installed inside, and a pressure rod base is installed under the pressure rod, an upper pressure plate is installed under the upper supporting plate, a shock absorbing rod is installed inside the upper pressure plate, a buffer plate is installed under the upper pressure plate, and A lower pressure plate is installed under the buffer plate, and a stress rod is installed inside the lower pressure plate, a connecting device is installed on the right side of the plate body, a load-bearing shaft is installed on the right side of the plate body, and a truss clamp is installed on the right side of the load-bearing shaft , the inside of the truss clamp is equipped with a concave buckle, and a power shaft groove is installed under the concave buckle, the surface of the board body is equipped with fastening studs, and the surface of the truss clamp is installed with an adjustment rod.
优选的,所述压杆基座为半圆型弹性结构,当板体表面放置重物时,压杆和压杆基座能够将板体起到细微形变来减缓板体受到的压力。Preferably, the base of the pressing rod is a semicircular elastic structure. When a heavy object is placed on the surface of the board, the pressing rod and the base of the pressing rod can slightly deform the board to relieve the pressure on the board.
优选的,所述减震杆通过限位杆相连,当板体表面放置重物时,减震杆和限位杆能在托板上升过程中起到平衡减震的作用。Preferably, the shock absorbing rod is connected through a limit rod, and when a heavy object is placed on the surface of the board, the shock absorbing rod and the limit rod can play a role of balancing shock absorption during the lifting process of the pallet.
优选的,所述凹型卡扣共安装有两个,且凹型卡扣为上下对称结构,通过桁架卡板内的凹型卡扣和动力轴槽将该托板装置和龙门桁架进行稳定的连接。Preferably, two concave buckles are installed in total, and the concave buckles have a symmetrical structure up and down, and the supporting plate device and the gantry truss are stably connected through the concave buckles and the power shaft groove in the truss clamp.
优选的,所述板体为不锈钢耐压防腐蚀结构。Preferably, the plate body is a stainless steel pressure-resistant and anti-corrosion structure.
优选的,缓冲板进一步的减少了托板发生不可逆形变的可能,使得该托板装置能够长久稳定的运行。Preferably, the buffer plate further reduces the possibility of irreversible deformation of the supporting plate, so that the supporting plate device can run stably for a long time.
本发明中,通过压杆基座为半圆型弹性结构,能够板体上方放置重物时能够对压杆起到有效的弹性形变的作用,避免板体受到的压力过大而影响托板的正常使用,通过安装的减震杆和限位杆相连,能够在托板使用过程中尽可能的降低托板因外力产生的形变,通过板体为不锈钢耐压防腐蚀结构,使得该托板装置能够长时间的保持最佳的状态使用,避免板体发生过度的磨损,从而延长了托板装置的安全使用寿命。In the present invention, the base of the pressing bar is a semi-circular elastic structure, which can effectively elastically deform the pressing bar when a heavy object is placed above the plate, so as to avoid the excessive pressure on the plate and affect the normal operation of the supporting plate. In use, through the installation of the damping rod and the limit rod, the deformation of the pallet due to external force can be reduced as much as possible during the use of the pallet, and the plate body is a stainless steel pressure-resistant and anti-corrosion structure, so that the pallet device can Maintain the best condition for a long time to avoid excessive wear of the board, thus prolonging the safe service life of the pallet device.
附图说明Description of drawings
图1为本发明提出的一种改进的龙门桁架托板装置的结构示意图;Fig. 1 is the structural representation of a kind of improved gantry truss pallet device proposed by the present invention;
图2为本发明提出的一种改进的龙门桁架托板装置的表面结构示意图。Fig. 2 is a schematic view of the surface structure of an improved gantry truss pallet device proposed by the present invention.
图中:1,防护垫、2,上托板、3,上压板、4,压杆基座、5,压杆、6,限位杆、7,减震杆、8,连接装置、9,承重轴、10,桁架卡板、11,凹型卡扣、12,动力轴槽、13,板体、14,应力杆、15,缓冲板、16,下压板、17,紧固螺柱、18,调节杆。In the figure: 1, protective pad, 2, upper supporting plate, 3, upper pressing plate, 4, pressing rod base, 5, pressing rod, 6, limit rod, 7, shock absorbing rod, 8, connecting device, 9, Bearing shaft, 10, truss clamping plate, 11, concave buckle, 12, power shaft groove, 13, plate body, 14, stress bar, 15, buffer plate, 16, lower pressure plate, 17, fastening stud, 18, Adjusting lever.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-2,一种改进的龙门桁架托板装置,包括上托板2、上压板3、桁架卡板10和板体13,板体13表面安装有防护垫1,且防护垫1下方安装有上托板2,上托板2内部安装有压杆5,且压杆5下方安装有压杆基座4,上托板2下方安装有上压板3,上压板3内部安装有减震杆7,上压板3下方安装有缓冲板15,且缓冲板15下方安装有下压板16,且下压板16内部安装有应力杆14,板体13内部右侧安装有连接装置8,板体13右侧安装有承重轴9,且承重轴9右侧安装有桁架卡板10,桁架卡板10内部安装有凹型卡扣11,且凹型卡扣11下方安装有动力轴槽12,板体13表面安装有紧固螺柱17,桁架卡板10表面安装有调节杆18,压杆基座4为半圆型弹性结构,减震杆7通过限位杆6相连,凹型卡扣11共安装有两个,且凹型卡扣11为剩下对称结构,板体13为不锈钢耐压防腐蚀结构。Referring to Figure 1-2, an improved gantry truss pallet device includes an upper pallet 2, an upper pressure plate 3, a truss clamp 10 and a board body 13, and a protective pad 1 is installed on the surface of the board body 13, and the protective pad 1 is below An upper supporting plate 2 is installed, and a pressing rod 5 is installed inside the upper supporting plate 2, and a pressing bar base 4 is installed under the pressing bar 5, and an upper pressing plate 3 is installed under the upper supporting plate 2, and a shock absorber is installed inside the upper pressing plate 3 Rod 7, a buffer plate 15 is installed below the upper platen 3, and a lower platen 16 is installed below the buffer plate 15, and a stress bar 14 is installed inside the lower platen 16, and a connecting device 8 is installed on the right side of the plate body 13, and the plate body 13 The load-bearing shaft 9 is installed on the right side, and a truss clip 10 is installed on the right side of the load-bearing shaft 9. A concave buckle 11 is installed inside the truss clip 10, and a power shaft groove 12 is installed below the concave buckle 11. The surface of the plate body 13 Fastening studs 17 are installed, adjusting rods 18 are installed on the surface of the truss clip 10, the pressure rod base 4 is a semicircular elastic structure, the shock absorbing rod 7 is connected by a limit rod 6, and two concave buckles 11 are installed. , and the concave buckle 11 is a symmetrical structure, and the plate body 13 is a stainless steel pressure-resistant and anti-corrosion structure.
工作原理:当使用该改进的龙门桁架托板装置时,通过桁架卡板10内的凹型卡扣11和动力轴槽12将该托板装置和龙门桁架进行稳定的连接,之后通过调节杆18来调节承重轴9的伸缩长度,当板体13表面放置重物时,压杆5和压杆基座4能够将板体13起到细微形变来减缓板体13受到的压力,同时减震杆7和限位杆6能在托板上升过程中起到平衡减震的作用,而缓冲板15进一步的减少了托板发生不可逆形变的可能,使得该托板装置能够长久稳定的运行。Working principle: When using the improved gantry truss pallet device, the pallet device and the gantry truss are stably connected through the concave buckle 11 and the power shaft groove 12 in the truss clip 10, and then the gantry truss is stably connected through the adjustment rod 18. Adjust the telescopic length of the load-bearing shaft 9. When heavy objects are placed on the surface of the plate body 13, the pressure rod 5 and the pressure rod base 4 can slightly deform the plate body 13 to slow down the pressure on the plate body 13. At the same time, the shock absorbing rod 7 And the limit rod 6 can play the role of balance and shock absorption during the lifting process of the pallet, and the buffer plate 15 further reduces the possibility of irreversible deformation of the pallet, so that the pallet device can run stably for a long time.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or fundamentals of the present invention. The present invention can be implemented in other specific forms without any specific features. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN201525697U (en) * | 2009-05-05 | 2010-07-14 | 安徽顺达电力设备制造有限公司 | Crane bridge |
| CN201458545U (en) * | 2009-08-14 | 2010-05-12 | 卫华集团有限公司 | Connecting piece between main beam and support frame of crane |
| CN102424341A (en) * | 2011-07-26 | 2012-04-25 | 东莞市新泽谷机械有限公司 | Connection platform elevating mechanism with buffering function |
| JP2016113294A (en) * | 2014-12-10 | 2016-06-23 | 新日鐵住金株式会社 | Runway girder |
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| CN106115478A (en) | 2016-11-16 |
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