CN106111797A - Seat angle adjustor cover plate processing unit (plant) - Google Patents

Seat angle adjustor cover plate processing unit (plant) Download PDF

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Publication number
CN106111797A
CN106111797A CN201610685494.0A CN201610685494A CN106111797A CN 106111797 A CN106111797 A CN 106111797A CN 201610685494 A CN201610685494 A CN 201610685494A CN 106111797 A CN106111797 A CN 106111797A
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mold
laminate
cover plate
die
mold laminate
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Chinese (zh)
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沈琪
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SHANGHAI SHENGCHI INDUSTRIAL Co Ltd
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SHANGHAI SHENGCHI INDUSTRIAL Co Ltd
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Priority to CN201610685494.0A priority Critical patent/CN106111797A/en
Publication of CN106111797A publication Critical patent/CN106111797A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/88Making other particular articles other parts for vehicles, e.g. cowlings, mudguards

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)

Abstract

本发明属于汽车零部件加工技术领域,具体涉及高效率、高精度、方便简捷的座椅调角器盖板加工装置,该装置包括机架、设于所述机架上的冲孔模具、成型模具、以及辅助部件。本发明具有的有益效果是:通过使用模具化生产,改变了传统的机加工实现产品锥度孔的方法,提高了汽车座椅调角器盖板的加工效率和加工精度,进一步的简化汽车座椅调角器盖板的生产加工流程,实现自动化和智能化生产。

The invention belongs to the technical field of auto parts processing, and specifically relates to a high-efficiency, high-precision, convenient and simple seat recliner cover plate processing device. Molds, and accessories. The invention has the beneficial effects that: by using mold production, the traditional method of machining to realize the taper hole of the product is changed, the processing efficiency and processing accuracy of the cover plate of the recliner of the car seat are improved, and the car seat is further simplified. The production and processing process of the recliner cover realizes automation and intelligent production.

Description

座椅调角器盖板加工装置Seat recliner cover processing device

技术领域technical field

本发明属于汽车零部件加工技术领域,具体涉及高效率、高精度、方便简捷的座椅调角器盖板加工装置。The invention belongs to the technical field of auto parts processing, and in particular relates to a high-efficiency, high-precision, convenient and simple seat recliner cover plate processing device.

背景技术Background technique

汽车零件中有许多壳状类零部件,其中有许多为冲压结构的壳状类零部件,而这些冲压结构的壳状类零部件在成形中由于加工设备的不同和生产工艺的变化,会对其质量产生很大的影响。汽车座椅调角器盖板便是这些冲压结构的壳状类零部件之一。传统汽车座椅调角器盖板的生产加工主要依靠数控加工设备进行机加工。对于座椅调角器盖板上的不同特征采用不同的加工设备,工作效率低下,且精度也达不到要求,加工过程复杂,不利于高效率的生产。There are many shell-shaped parts in auto parts, many of which are shell-shaped parts of stamping structure, and the shell-shaped parts of these stamping structures will be affected by different processing equipment and changes in production technology during forming. Its quality makes a big difference. The car seat recliner cover is one of the shell-like parts of these stamping structures. The production and processing of the traditional car seat recliner cover mainly relies on CNC processing equipment for machining. Different processing equipment is used for different features on the seat recliner cover plate, the work efficiency is low, and the precision cannot meet the requirements, the processing process is complicated, and it is not conducive to high-efficiency production.

发明内容Contents of the invention

本发明设计目的在于为提高汽车座椅调角器盖板的加工效率和加工精度,进一步的简化汽车座椅调角器盖板的生产加工流程,实现自动化和智能化生产。The design purpose of the present invention is to improve the processing efficiency and processing accuracy of the cover plate of the seat recliner, further simplify the production and processing process of the cover plate of the seat recliner, and realize automatic and intelligent production.

本发明所解决的技术问题采用以下技术方案来实现:The technical problem solved by the present invention adopts following technical scheme to realize:

座椅调角器盖板加工装置,该装置包括机架、设于所述机架上的冲孔模具、成型模具、以及辅助部件,其中,所述机架由底板、安装于所述底板上的支撑板、以及安装于所述支撑板上的工作台板组成,所述机架左端设有专 用上料口,所述冲孔模具由模具层板、安装于所述模具层板内的冲头、以及设于所述模具层板内的冲孔凹模组成,所述成型模具由所述模具层板、安装于所述模具层板内的成型模组、以及设于所述模具层板内的成型凹模组成,所述成型模具包括切除成型模具、折弯成型模具、以及整形成型模具,所述辅助部件包括安装板、安装于所述安装板上的气缸集成块、控制器和调整阀、以及安装于所述底板上的气泵,所述工作台板上设有漏料孔。Seat recliner cover plate processing device, the device includes a frame, a punching die, a molding die, and auxiliary parts arranged on the frame, wherein the frame is installed on the bottom plate by a base plate The support plate and the worktable installed on the support plate are composed of a special feeding port at the left end of the frame. Head, and the punching die set in the mold layer, the forming mold is composed of the mold layer, the molding module installed in the mold layer, and the mold layer The forming die is composed of the inner forming die, the forming die includes a cutting forming die, a bending forming die, and a shaping forming die, and the auxiliary parts include a mounting plate, a cylinder integrated block installed on the mounting plate, a controller and an adjustment A valve, and an air pump installed on the bottom plate, and a material leakage hole is arranged on the worktable.

所述安装板内还设有一用于连接所述气缸集成块和所述模具层板的气体通道,其中,在所述安装板上还设有用于固定和稳定所述模具层板的导杆。A gas channel for connecting the cylinder manifold and the mold laminate is also provided in the mounting plate, wherein a guide rod for fixing and stabilizing the mold laminate is also provided on the mounting plate.

所述模具层板为一纵向厚度不同且设有用于安装所述冲头安装孔的板式结构,其中,安装于同一高度的所述模具层板厚度相同,所述模具层板在竖直方向上为六层,所述模具层板的第四层和第五层之间设有试件原料通道,所述模具层板的第五层设有与所述冲孔模具和成型模具相匹配的凹模,所述模具层板的第五层两侧安装有带有限位槽的限位杆。The mold laminates are a plate structure with different longitudinal thicknesses and are provided with mounting holes for installing the punches, wherein the mold laminates installed at the same height have the same thickness, and the mold laminates are vertically There are six layers, and a test piece raw material channel is provided between the fourth layer and the fifth layer of the mold laminate, and the fifth layer of the mold laminate is provided with a concave hole that matches the punching die and the forming die. Die, the both sides of the fifth layer of the mold laminate are installed with limit rods with limit grooves.

所述冲头为上端大下端小的多阶梯状圆柱结构,其中,所述冲头的阶梯变化处为与试件上相应部位处的孔的锥度相同的倒斜角,所述冲头安装于所述模具层板内。The punch is a multi-step cylindrical structure with a large upper end and a small lower end, wherein the step change of the punch is at the same chamfer angle as the taper of the hole at the corresponding position on the test piece, and the punch is installed on Inside the mold laminate.

所述切除成型模具由切除冲模及所述模具层板组成,所述切除冲模安装于所述模具层板内,折弯成型模具由折弯模组及所述模具层板组成,所述折弯模组安装于所述模具层板内,整形成型模具由整形模组及所述模具层板组成,所述整形模组安装于所述模具层板内。The cutting forming mold is composed of a cutting die and the mold laminate, the cutting die is installed in the mold laminate, the bending forming mold is composed of a bending module and the mold laminate, and the bending The module is installed in the mold laminate, and the shaping mold is composed of a shaping module and the mold laminate, and the shaping module is installed in the mold laminate.

本发明具有的有益效果是:通过使用模具化生产,改变了传统的机加工实现产品锥度孔的方法,提高了汽车座椅调角器盖板的加工效率和加工精度, 进一步的简化汽车座椅调角器盖板的生产加工流程,实现自动化和智能化生产。The invention has the beneficial effects that: by using mold production, the traditional method of machining to realize the taper hole of the product is changed, the processing efficiency and processing accuracy of the car seat recliner cover are improved, and the car seat is further simplified. The production and processing process of the recliner cover realizes automation and intelligent production.

附图说明Description of drawings

为了更清楚地说明本发明实施方案或技术特征,下面将对实施方案或技术特征中所需要使用的附图作简单地介绍。In order to illustrate the embodiments or technical features of the present invention more clearly, the following will briefly introduce the accompanying drawings that are used in the embodiments or technical features.

图1为本发明:座椅调角器盖板加工装置立体图;Fig. 1 is the perspective view of the present invention: seat recliner cover plate processing device;

图2为本发明:座椅调角器盖板加工装置局部立体图;Fig. 2 is the present invention: a partial perspective view of the seat recliner cover plate processing device;

图3为本发明:座椅调角器盖板加工装置局部立体图;Fig. 3 is the present invention: a partial perspective view of the seat recliner cover plate processing device;

图4为本发明:座椅调角器盖板加工装置局部立体图;Fig. 4 is the present invention: a partial perspective view of the seat recliner cover plate processing device;

图5为本发明:座椅调角器盖板加工装置中切除成型模具局部放大图;Fig. 5 is the present invention: a partially enlarged view of the excision forming mold in the seat recliner cover plate processing device;

图6为本发明:座椅调角器盖板加工装置中切除成型模具局部放大图;Fig. 6 is the present invention: a partially enlarged view of the excision forming mold in the seat recliner cover plate processing device;

图7为本发明:座椅调角器盖板加工装置中切除成型模具局部放大图;Fig. 7 is the present invention: a partially enlarged view of the excision forming mold in the seat recliner cover plate processing device;

图8为本发明:座椅调角器盖板加工装置局部立体图;Fig. 8 is a partial perspective view of the present invention: seat recliner cover plate processing device;

图9为本发明:座椅调角器盖板加工装置中折弯成型模具局部放大图;Fig. 9 is the partial enlarged view of the bending forming mold in the seat recliner cover plate processing device of the present invention;

图10为本发明:座椅调角器盖板加工装置局部立体图;Fig. 10 is a partial perspective view of the present invention: seat recliner cover plate processing device;

图11为本发明:座椅调角器盖板加工装置中冲孔模具局部放大图。Fig. 11 is a partially enlarged view of the punching die in the present invention: the seat recliner cover plate processing device.

具体实施方式detailed description

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合实施实例,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with examples.

参见图1、2、3、4、5、6、7、8、9、10、11所示的座椅调角 器盖板加工装置,包括机架100、设于所述机架上的冲孔模具200、成型模具300、以及辅助部件400,其中,所述机架由底板110、安装于所述底板上的支撑板120、以及安装于所述支撑板上的工作台板130组成,所述机架左端设有专用上料口140,所述冲孔模具200由模具层板500、安装于所述模具层板内的冲头210、以及设于所述模具层板500内的冲孔凹模551组成,所述成型模具300由所述模具层板500、安装于所述模具层板500内的成型模组310、以及设于所述模具层板内的成型凹模320组成,所述成型模具300包括切除成型模具311、折弯成型模具312、以及整形成型模具313,所述辅助部件400包括安装板410、安装于所述安装板410上的气缸集成块420、控制器430和调整阀440、以及安装于所述底板110上的气泵450。Referring to the seat recliner cover plate processing device shown in Fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, comprising a frame 100, a punching machine arranged on the frame Hole mold 200, forming mold 300, and auxiliary part 400, wherein, described frame is made up of base plate 110, the support plate 120 that is installed on described base plate, and the workbench plate 130 that is installed on described support plate, so The left end of the frame is provided with a special feeding port 140, and the punching die 200 consists of a mold laminate 500, a punch 210 installed in the mold laminate, and a punching hole located in the mold laminate 500. Concave mold 551 is made up of, and described molding mold 300 is made up of described mold laminate 500, the molding module group 310 that is installed in described mold laminate 500, and the forming concave mold 320 that is arranged in described mold laminate, so The molding die 300 includes a cutting molding die 311, a bending molding die 312, and a shaping molding die 313, and the auxiliary component 400 includes a mounting plate 410, a cylinder integrated block 420 installed on the mounting plate 410, a controller 430 and The adjustment valve 440 and the air pump 450 installed on the bottom plate 110 .

所述工作台板130上设有漏料孔131。The working platform 130 is provided with a leakage hole 131 .

所述安装板410内还设有一用于连接所述气缸集成块420和所述模具层板500的气体通道411,其中,在所述安装板410上还设有用于固定和稳定所述模具层板500的导杆412。The mounting plate 410 is also provided with a gas channel 411 for connecting the cylinder manifold 420 and the mold layer 500, wherein, there is also a gas channel 411 on the mounting plate 410 for fixing and stabilizing the mold layer. Guide bar 412 of plate 500 .

所述模具层板500为一纵向厚度不同且设有用于安装所述冲头210的安装孔的板式结构,其中,安装于同一高度的所述模具层板500厚度相同,所述模具层板500在竖直方向上为六层,所述模具层板500的第四层540和第五层550之间设有试件原料通道,所述模具层板500的第五层550设有与所述冲孔模具200和所述成型模具300相匹配的所述凹模551,所述模具层板500的第五层550两侧安装有带有限位槽571的限位杆570。The mold laminates 500 are plate structures with different longitudinal thicknesses and mounting holes for installing the punches 210, wherein the mold laminates 500 installed at the same height have the same thickness, and the mold laminates 500 There are six layers in the vertical direction, a test piece raw material channel is provided between the fourth layer 540 and the fifth layer 550 of the mold laminate 500, and the fifth layer 550 of the mold laminate 500 is provided with the The punching die 200 is matched with the concave die 551 of the forming die 300 , and the two sides of the fifth layer 550 of the die laminate 500 are provided with a limit rod 570 with a limit groove 571 .

所述冲头210为上端大下端小的多阶梯状圆柱结构,其中,所述冲头210的阶梯变化处为与试件610上相应部位处的孔的锥度相同的倒斜角211,所述 冲头210安装于所述模具层板500内。The punch 210 is a multi-step cylindrical structure with a large upper end and a small lower end, wherein the step change of the punch 210 is the same chamfer angle 211 as the taper of the hole at the corresponding position on the test piece 610, the The punch 210 is installed in the mold layer 500 .

所述切除成型模具311由切除冲模3111及所述模具层板500组成,所述切除冲模3111安装于所述模具层板500内,折弯成型模具312由折弯模组3121及所述模具层板500组成,所述折弯模组3121安装于所述模具层板500内,整形成型模具313由整形模组3131及所述模具层板500组成,所述整形模组3131安装于所述模具层板500内。The cutting forming mold 311 is composed of a cutting die 3111 and the mold laminate 500, the cutting die 3111 is installed in the mold laminate 500, and the bending forming mold 312 is composed of a bending die set 3121 and the mold layer plate 500, the bending module 3121 is installed in the mold layer 500, the shaping mold 313 is composed of the shaping module 3131 and the mold layer 500, the shaping module 3131 is installed in the mold Inside the laminate 500 .

参见图1所示,在加工时,原料板600由专用上料设备从专用入料口140送入所述模具层板500中的第四层540和第五层550之间的间隙,原料板600沿间隙前进的速度由专用上料设备控制,开启气泵450,气体由气缸集成块420分散进入各个设在模具层板500中的安装腔体内,通过调整阀440和控制器430来调节模具的冲压压力和冲压频率,实现智能化自动化生产,加工完成的试件610从设备的右端落出。Referring to Fig. 1, during processing, the raw material plate 600 is sent into the gap between the fourth layer 540 and the fifth layer 550 in the mold layer plate 500 from the special material inlet 140 by a special feeding device, and the raw material plate The speed at which the 600 advances along the gap is controlled by the special feeding equipment, the air pump 450 is turned on, and the gas is dispersed by the cylinder manifold 420 into each installation cavity in the mold layer 500, and the mold is adjusted by adjusting the valve 440 and the controller 430 Stamping pressure and stamping frequency realize intelligent automatic production, and the processed test piece 610 falls out from the right end of the equipment.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1.座椅调角器盖板加工装置,其特征在于:该装置包括机架、设于所述机架上的冲孔模具、成型模具、以及辅助部件;1. Seat recliner cover plate processing device, it is characterized in that: this device comprises frame, is located at the punching die on described frame, molding die, and auxiliary parts; 其中,所述机架由底板、安装于所述底板上的支撑板、以及安装于所述支撑板上的工作台板组成;Wherein, the frame is composed of a base plate, a support plate mounted on the base plate, and a worktable mounted on the support plate; 所述机架左端设有专用上料口;The left end of the frame is provided with a special feeding port; 所述冲孔模具由模具层板、安装于所述模具层板内的冲头、以及设于所述模具层板内的冲孔凹模组成;The punching die is composed of a mold laminate, a punch installed in the mold laminate, and a punching die arranged in the mold laminate; 所述成型模具由所述模具层板、安装于所述模具层板内的成型模组、以及设于所述模具层板内的成型凹模组成;The forming mold is composed of the mold laminate, a forming module installed in the mold laminate, and a forming die set in the mold laminate; 所述成型模具包括切除成型模具、折弯成型模具、以及整形成型模具;The forming die includes a cutting forming die, a bending forming die, and a shaping forming die; 所述辅助部件包括安装板、安装于所述安装板上的气缸集成块、控制器和调整阀、以及安装于所述底板上的气泵。The auxiliary components include a mounting plate, a cylinder manifold mounted on the mounting plate, a controller and an adjustment valve, and an air pump mounted on the base plate. 2.根据权利要求1所述的座椅调角器盖板加工装置,其特征在于:所述工作台板上设有漏料孔。2. The device for processing the seat recliner cover plate according to claim 1, characterized in that: the worktable is provided with a leakage hole. 3.根据权利要求1所述的座椅调角器盖板加工装置,其特征在于:所述安装板内还设有一用于连接所述气缸集成块和所述模具层板的气体通道;3. The seat recliner cover plate processing device according to claim 1, characterized in that: a gas channel for connecting the cylinder manifold and the mold laminate is also provided in the mounting plate; 其中,在所述安装板上还设有用于固定和稳定所述模具层板的导杆。Wherein, guide rods for fixing and stabilizing the mold laminates are also provided on the mounting plate. 4.根据权利要求1所述的座椅调角器盖板加工装置,其特征在于:所述模具层板为一纵向厚度不同且设有用于安装所述冲头安装孔的板式结构;4. The seat recliner cover plate processing device according to claim 1, characterized in that: the mold laminate is a plate structure with different longitudinal thicknesses and is provided with mounting holes for installing the punch; 其中,安装于同一高度的所述模具层板厚度相同;Wherein, the mold laminates installed at the same height have the same thickness; 所述模具层板在竖直方向上为六层;The mold laminates have six layers in the vertical direction; 所述模具层板的第四层和第五层之间设有试件原料通道;A test piece raw material channel is provided between the fourth layer and the fifth layer of the mold laminate; 所述模具层板的第五层设有与所述冲孔模具和成型模具相匹配的凹模;The fifth layer of the mold laminate is provided with a concave mold matched with the punching mold and the forming mold; 所述模具层板的第五层两侧安装有带有限位槽的限位杆。Limiting rods with limiting grooves are installed on both sides of the fifth layer of the mold laminate. 5.根据权利要求1所述的座椅调角器盖板加工装置,其特征在于:所述冲头为上端大下端小的多阶梯状圆柱结构;5. The seat recliner cover plate processing device according to claim 1, characterized in that: the punch is a multi-step cylindrical structure with a large upper end and a smaller lower end; 其中,所述冲头的阶梯变化处为与试件上相应部位处的孔的锥度相同的倒斜角,所述冲头安装于所述模具层板内。Wherein, the step change position of the punch is the same chamfer angle as the taper of the hole at the corresponding position on the test piece, and the punch is installed in the mold laminate. 6.根据权利要求1所述的座椅调角器盖板加工装置,其特征在于:所述切除成型模具由切除冲模及所述模具层板组成,所述切除冲模安装于所述模具层板内;6. The seat recliner cover plate processing device according to claim 1, characterized in that: the cutting forming mold is composed of a cutting die and the mold laminate, and the cutting die is installed on the mold laminate Inside; 折弯成型模具由折弯模组及所述模具层板组成,所述折弯模组安装于所述模具层板内;The bending forming mold is composed of a bending module and the mold laminate, and the bending module is installed in the mold laminate; 整形成型模具由整形模组及所述模具层板组成,所述整形模组安装于所述模具层板内。The shaping mold is composed of a shaping module and the mold laminate, and the shaping module is installed in the mold laminate.
CN201610685494.0A 2016-08-18 2016-08-18 Seat angle adjustor cover plate processing unit (plant) Pending CN106111797A (en)

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CN104492937A (en) * 2014-10-15 2015-04-08 上海众大汽车配件有限公司 A mold for producing an automobile angle plate
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CN111203952A (en) * 2019-12-26 2020-05-29 喜临门酒店家具有限公司 Manufacturing method of rotary single chair
CN111203952B (en) * 2019-12-26 2021-08-17 喜临门酒店家具有限公司 Manufacturing method of rotary single chair

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