CN106080816A - A kind of high-clearance crawler travel equipment for farm work - Google Patents
A kind of high-clearance crawler travel equipment for farm work Download PDFInfo
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- CN106080816A CN106080816A CN201610555650.1A CN201610555650A CN106080816A CN 106080816 A CN106080816 A CN 106080816A CN 201610555650 A CN201610555650 A CN 201610555650A CN 106080816 A CN106080816 A CN 106080816A
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- 239000007921 spray Substances 0.000 claims abstract description 77
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000005507 spraying Methods 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 238000003466 welding Methods 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims 2
- 238000010276 construction Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 239000003814 drug Substances 0.000 abstract description 30
- 229940079593 drug Drugs 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 28
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000003137 locomotive effect Effects 0.000 description 7
- 230000005484 gravity Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 239000000575 pesticide Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 238000012876 topography Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 244000037666 field crops Species 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0025—Mechanical sprayers
- A01M7/0032—Pressure sprayers
- A01M7/0042—Field sprayers, e.g. self-propelled, drawn or tractor-mounted
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/005—Special arrangements or adaptations of the spraying or distributing parts, e.g. adaptations or mounting of the spray booms, mounting of the nozzles, protection shields
- A01M7/0053—Mounting of the spraybooms
- A01M7/0057—Mounting of the spraybooms with active regulation of the boom position
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/005—Special arrangements or adaptations of the spraying or distributing parts, e.g. adaptations or mounting of the spray booms, mounting of the nozzles, protection shields
- A01M7/0071—Construction of the spray booms
- A01M7/0075—Construction of the spray booms including folding means
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0082—Undercarriages, frames, mountings, couplings, tanks
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0089—Regulating or controlling systems
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Insects & Arthropods (AREA)
- Pest Control & Pesticides (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Environmental Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Catching Or Destruction (AREA)
Abstract
本发明公开了一种用于田间作业的高地隙履带行走设备,该行走设备由两个带有轮毂电机驱动的履带式行走机构组成,两侧的履带式行走机构由固定杆相连,两侧的履带式行走机构顶端均设有喷雾机升降机构,喷雾机构包括混药装置和喷杆装置;每个履带式行走机构内部均装配有梯形支架组件;混药装置和控制装置均置于两侧的梯形支架组件内侧,喷杆装置设置在喷雾机升降机构上并与混药装置相连,随着喷雾机升降机构的牵引上下移动;控制装置分别与轮毂电机、喷雾机升降机构、喷雾机构相连。该装置同时宽幅喷杆可上下调整,能满足多种作物不同生长时期的喷雾要求,同时通过遥控方式无需人为驾驶,减轻了负重,提高了自动化水平。
The invention discloses a high-gap crawler walking equipment for field operations. The walking equipment is composed of two crawler-type walking mechanisms driven by hub motors. The crawler-type walking mechanisms on both sides are connected by fixed rods. The top of the crawler-type walking mechanism is equipped with a sprayer lifting mechanism. The spraying mechanism includes a drug mixing device and a spray rod device; each crawler-type walking mechanism is equipped with a trapezoidal bracket assembly inside; the mixing device and the control device are placed on both sides. Inside the trapezoidal bracket assembly, the spray rod device is arranged on the lifting mechanism of the sprayer and connected with the mixing device, and moves up and down with the traction of the lifting mechanism of the sprayer; the control device is connected with the hub motor, the lifting mechanism of the sprayer, and the spraying mechanism respectively. At the same time, the wide spray boom of the device can be adjusted up and down, which can meet the spraying requirements of various crops in different growth periods. At the same time, it does not need human driving through remote control, which reduces the load and improves the automation level.
Description
技术领域technical field
本发明涉及一种喷雾机器,尤其是涉及其中一种用于田间作业的高地隙履带行走设备。The invention relates to a spraying machine, in particular to a high-clearance crawler walking equipment used in field operations.
背景技术Background technique
我国是一个农业大国,作物的植保以及施肥作业水平直接影响着农作物的产量。目前我国的农业机械化与自动化水平还比较低,缺乏大田高效施药的机具,同时对于具有复杂喷雾施药地形的作物(如水稻以及高秆作物等),常规机械无法下田,所以大多靠人力或人机结合,导致效率低下、劳动强度大、规模效应差等问题。专利申请号为CN201520140029.X的专利履带自走风送式喷雾机采用传统履带结构,对于复杂地形具有一定适应能力,但是通过性不好,且喷雾范围有限,无法适应大田高秆作物的喷雾要求。专利申请号为CN201310288169.7的专利一种拖拉机行走装置采用三角履带结构,对复杂地形有一定适应能力,但是用于农业应用中仍然存在装置重心过高、通过性无法适应高秆作物等问题。针对以上具有复杂喷雾施药地形的大田喷雾所存在的弊端,设计了一种高地隙无人驾驶智能履带喷雾机。采用履带结构以及无人驾驶智能控制方式以适应复杂喷雾施药地形的影响,另外,三段式高度可调长喷杆可满足大田作物不同生长时期的喷雾施药需求。my country is a large agricultural country, and the level of crop protection and fertilization operations directly affects the yield of crops. At present, the level of agricultural mechanization and automation in my country is still relatively low, and there is a lack of equipment for efficient pesticide application in the field. At the same time, for crops with complex spraying topography (such as rice and high-stalk crops, etc.), conventional machinery cannot go to the field, so most of them rely on manpower or spraying. The combination of man and machine leads to problems such as low efficiency, high labor intensity, and poor scale effect. The patent application number is CN201520140029.X. The patent crawler self-propelled air-supply sprayer adopts the traditional crawler structure, which has certain adaptability to complex terrain, but the passability is not good, and the spraying range is limited, which cannot meet the spraying requirements of high-stalk crops in the field. . The patent application number is CN201310288169.7. A tractor walking device adopts a triangular crawler structure, which has certain adaptability to complex terrain, but there are still problems such as the center of gravity of the device is too high and the passability cannot adapt to high-stalk crops when used in agricultural applications. Aiming at the disadvantages of field spraying with complex spraying terrain above, a high-gap unmanned intelligent crawler sprayer was designed. The crawler structure and unmanned intelligent control method are adopted to adapt to the influence of complex spraying terrain. In addition, the three-stage height-adjustable long spray boom can meet the spraying needs of field crops in different growth periods.
发明内容Contents of the invention
本发明的目的在于设计了一种用于田间作业的高地隙履带行走设备,能适应大田以及具有复杂喷雾地形作物的喷雾要求,能提高喷雾施药效率的喷雾机及控制方法。The purpose of the present invention is to design a high-gap crawler walking equipment for field operations, which can adapt to the spraying requirements of large fields and crops with complex spraying topography, and can improve the spraying efficiency of spraying and spraying machines and control methods.
本发明的技术方案为:Technical scheme of the present invention is:
一种用于田间作业的高地隙履带行走设备,包括履带式行走机构和控制装置。所述履带式行走机构为两个带有轮毂电机驱动的履带式行走机构,两侧的履带式行走机构由固定杆相连;两侧的履带式行走机构顶端均设有固定杆连接架,每个履带式行走机构内部均装配有梯形支架组件;控制装置置于两侧的梯形支架组件内侧,所述控制装置与轮毂电机相连;The utility model relates to a high-ground-clearance crawler traveling equipment for field operations, which includes a crawler-type traveling mechanism and a control device. The crawler-type traveling mechanism is two crawler-type traveling mechanisms driven by hub motors, and the crawler-type traveling mechanisms on both sides are connected by fixed rods; The crawler-type traveling mechanism is equipped with trapezoidal bracket components inside; the control device is placed inside the trapezoidal bracket components on both sides, and the control device is connected to the hub motor;
所述梯形支架组件外围被履带包裹,梯形支架组件为梯形支撑结构,由支撑板固定连接组成,梯形支架组件四边固定的轮子能够和履带配合,通过轮毂电机驱动轮带动履带行进。The periphery of the trapezoidal support assembly is wrapped by crawlers. The trapezoidal support assembly is a trapezoidal support structure, which is composed of support plates fixedly connected. The wheels fixed on the four sides of the trapezoidal support assembly can cooperate with the crawler belts, and drive the crawler belts through the hub motor drive wheels.
进一步,所述梯形支架组件包括支撑横板、支撑斜板、轮毂支撑支架、轮毂支撑横板,所述支撑横板、支撑斜板、轮毂支撑支架、轮毂支撑横板合围成梯形支架,通过焊接方式连接;所述支撑横板和支撑斜板的连接处、支撑横板和轮毂支撑支架的连接处、支撑斜板和轮毂支撑横板的连接处、轮毂支撑支架和轮毂支撑横板的连接处均预留有供中间轴穿过的通孔;所述轮毂支撑支架靠近支撑横板的一端为横板,另一端固连有半口状支架A;所述轮毂支撑横板靠近支撑斜板的一端为横板,另一端固连有半口状支架B,轮毂支撑横板的半口状支架B卡合在轮毂支撑支架的半口状支架A内侧,二者通过中间轴连接;所述轮毂支撑横板底部固定连接两个三角支架,三角支架底边两侧预留有供中间轴穿过的通孔。Further, the trapezoidal bracket assembly includes a support horizontal plate, a support slant plate, a hub support bracket, and a hub support horizontal plate. connection; the connection between the support horizontal plate and the support slant plate, the connection between the support horizontal plate and the hub support bracket, the connection between the support slant plate and the hub support horizontal plate, the connection between the hub support bracket and the hub support horizontal plate A through hole for the intermediate shaft to pass through is reserved; one end of the hub supporting bracket close to the supporting horizontal plate is a horizontal plate, and the other end is fixedly connected with a half-mouth-shaped bracket A; the hub supporting horizontal plate is close to the supporting inclined plate. One end is a horizontal plate, and the other end is fixedly connected with a half-mouth-shaped bracket B, and the half-mouth-shaped bracket B of the hub supporting the horizontal plate is engaged with the inner side of the half-mouth-shaped bracket A of the wheel hub supporting bracket, and the two are connected through an intermediate shaft; the hub The bottom of the supporting horizontal plate is fixedly connected with two triangular brackets, and the two sides of the bottom edge of the triangular brackets are reserved with through holes for the intermediate shaft to pass through.
进一步,所述履带式行走机构包括轮毂电机驱动轮、行走轮、履带、导向轮、支撑轮,所述轮毂电机驱动轮、行走轮、导向轮、支撑轮均通过中间轴装配在梯形支架组件的各个连接端的预留通孔两侧,其中轮毂电机驱动轮与导向轮分别装配在梯形支架组件的底边两侧的中间轴上,两个支撑轮装配在梯形支架组件的上边两侧的中间轴上,4个行走轮每两个一组,装配在梯形支架组件底边的三角支架上,轮毂电机驱动轮与梯形支架组件的连接是采用跨接方式,轮毂电机驱动轮安装在轮毂支撑支架、轮毂支撑横板相配合的半口状支架内侧的中间轴上;所述行走轮、导向轮、支撑轮都是双轮同轴结构;履带将整个梯形支架组件外围包裹,且同轮毂电机驱动轮、行走轮、导向轮、支撑轮相接触。Further, the crawler-type traveling mechanism includes a hub motor drive wheel, a traveling wheel, a track, a guide wheel, and a support wheel, and the hub motor drive wheel, the travel wheel, the guide wheel, and the support wheel are all assembled on the trapezoidal support assembly through an intermediate shaft. On both sides of the reserved through holes at each connection end, the hub motor drive wheel and the guide wheel are respectively assembled on the intermediate shafts on both sides of the bottom side of the trapezoidal bracket assembly, and the two supporting wheels are assembled on the intermediate shafts on both sides of the upper side of the trapezoidal bracket assembly On the top, 4 walking wheels are assembled in a group of two on the triangular bracket at the bottom of the trapezoidal bracket assembly. The drive wheel of the hub motor and the trapezoidal bracket assembly are connected by a bridge. The drive wheel of the hub motor is installed on the hub support bracket, The wheel hub supports the horizontal plate on the intermediate shaft inside the semi-mouth-shaped bracket; the walking wheel, guide wheel, and support wheel are all double-wheel coaxial structures; , walking wheels, guide wheels, and support wheels are in contact.
进一步,所述固定杆连接架为四棱锥机架,包括支撑架、支撑横板,位于底端的支撑横板与其上面的支撑架组成四棱锥结构,所述支撑横板为四边形结构的平板;从喷雾机侧面看,梯形履带内侧的梯形支架组件与上方的两个支撑架组合成一个三角形,即采用整体三角结构,具有稳定性,从下到上逐渐变窄。Further, the fixed rod connecting frame is a quadrangular pyramid frame, including a support frame and a support horizontal plate. The support horizontal plate at the bottom and the support frame above it form a quadrangular pyramid structure, and the support horizontal plate is a flat plate with a quadrangular structure; from Viewed from the side of the sprayer, the trapezoidal bracket assembly inside the trapezoidal track and the two support frames above form a triangle, that is, it adopts an overall triangular structure with stability and gradually narrows from bottom to top.
进一步,所述支撑横板为金属平板,金属平板四角下部延伸出四根三角铁板,四根三角铁板跨接在支撑轮外部两侧延伸出的中间轴上;支撑横板和四根三角铁板焊接,上齿轮固定件和支撑架顶板焊接。Further, the supporting horizontal plate is a metal flat plate, and four triangular iron plates are extended from the lower part of the four corners of the metal flat plate, and the four triangular iron plates are bridged on the intermediate shaft extending from both sides of the support wheel; the supporting horizontal plate and the four triangular iron plates are welded , The upper gear fixing piece and the top plate of the support frame are welded.
进一步,所述四棱锥机架上的支撑架可用两根金属支撑架顶点焊接替代,组成三角形支撑架,三角形支撑架底端固定在支撑横板两侧的中间位置,使得三角形支撑架与下部的梯形支架组件从高地隙履带行走设备看形成牢固的三角形结构。Further, the bracing frame on the quadrangular pyramid frame can be replaced by welding the apex of two metal bracing frames to form a triangular bracing frame. The trapezoidal bracket assembly forms a solid triangular structure when viewed from the high-clearance crawler.
进一步,所述固定杆包括:和两个支撑架顶端相连接的主固定杆,以及位于主固定杆下端两侧的两个辅助固定杆,每个辅助固定杆分别固定在支撑架同一侧面的两根边柱上;同时保证主固定杆位于两个辅助固定杆中心线的正上方,且主固定杆和辅助固定杆相平行设置。Further, the fixed rods include: a main fixed rod connected to the top ends of the two support frames, and two auxiliary fixed rods located on both sides of the lower end of the main fixed rod, and each auxiliary fixed rod is respectively fixed on two sides of the same side of the support frame. At the same time, ensure that the main fixing rod is located directly above the center line of the two auxiliary fixing rods, and that the main fixing rod and the auxiliary fixing rod are arranged in parallel.
进一步,所述梯形支架组件内部可以根据需要放置喷雾装置的水箱、药箱、药液箱。Further, the water tank, the medicine tank and the liquid medicine tank of the spraying device can be placed inside the trapezoidal bracket assembly as required.
进一步,还包括盖板,盖板固定在履带两侧,尺寸稍小于履带,将梯形支架组件以及水箱、药箱、药液箱、控制装置全部封盖住,固定在各轮外侧的中间轴上。Further, it also includes cover plates, the cover plates are fixed on both sides of the track, and the size is slightly smaller than that of the track, and the trapezoidal support assembly, water tank, medicine tank, liquid medicine tank, and control devices are all covered, and fixed on the intermediate shaft outside each wheel .
进一步,所述控制装置包括嵌入式车载控制单元,以及分别与嵌入式车载控制单元相连的轮毂电机驱动、速度传感器。Further, the control device includes an embedded vehicle control unit, and an in-wheel motor drive and a speed sensor respectively connected to the embedded vehicle control unit.
本发明的有益效果是,一种用于田间作业的高地隙履带行走设备,不仅减轻了自身重量,而且不会使操作者暴露在喷洒农药之中,改善操作者的操作环境,同时也减轻其操作强度。左右两侧履带驱动采用独立式内嵌轮毂电机驱动,封闭性好,减少了减速箱等部件,节约了空间和重量;水箱、药液箱等水路各部件以及车载电池、驱动器等电路部分全部集中于两边梯形履带内部,拉低了重心,有别于其它履带行走机构,使得行走更为稳健,只通过喷雾机高处的三根固定杆来固定的结构,使得喷雾机中间通过性好,适应各种高低隙作物喷雾条件;宽幅喷杆可根据作物实际高度上下调整,能满足多种作物不同生长时期的喷雾要求,在喷雾结束时,三段式喷杆的两边两段可以向内折叠,三段式喷杆形成正三角结构,中心对称,重心较稳,有别于其它向后折叠的喷杆,喷杆不会上下、左右摆动,有利于喷雾机的行走与运输;喷雾机采用水药分离、实时混药水路系统,在喷雾机遇到恶劣地形条件不能驶出时,可以释放掉水箱的清水为自身减负,有利于应对恶劣地形条件且不对环境造成污染;通过所发明的高地隙无人驾驶智能履带喷雾机,提高了在大田中喷雾施药的效率,减轻了劳动强度,自动化水平较高,规模效应较好。The beneficial effect of the present invention is that a high clearance crawler walking equipment used for field work not only reduces its own weight, but also does not expose the operator to spraying pesticides, improves the operator's operating environment, and at the same time lightens the operating environment of the operator. Operating strength. The crawler drive on the left and right sides is driven by an independent built-in wheel hub motor, which has good sealing performance, reduces parts such as gearboxes, and saves space and weight; water tanks, liquid medicine tanks and other waterway components, as well as vehicle batteries, drivers and other circuit parts are all centralized Inside the trapezoidal crawler on both sides, the center of gravity is lowered, which is different from other crawler walking mechanisms, making the walking more stable. The structure fixed only by three fixed rods at the height of the sprayer makes the middle of the sprayer passable and adapts to various situations. High and low gap crop spraying conditions; the wide spray boom can be adjusted up and down according to the actual height of the crop, which can meet the spraying requirements of various crops in different growth periods. At the end of spraying, the two sides and two sections of the three-section spray boom can be folded inward. The three-section spray boom forms an equilateral triangle structure with a symmetrical center and a relatively stable center of gravity. Unlike other spray booms that are folded backward, the spray boom will not swing up and down, left and right, which is conducive to the walking and transportation of the sprayer; the sprayer uses water Drug separation, real-time mixed drug waterway system, when the sprayer encounters harsh terrain conditions and cannot drive out, it can release the clean water in the water tank to reduce its own burden, which is conducive to coping with harsh terrain conditions and does not pollute the environment; through the invented high ground gap The human-driven intelligent crawler sprayer improves the efficiency of spraying pesticides in the field, reduces labor intensity, has a high level of automation, and has a good scale effect.
附图说明Description of drawings
图1是一种高地隙无人驾驶智能履带喷雾机斜面整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the slope of a high ground clearance unmanned intelligent crawler sprayer;
图2是一种高地隙无人驾驶智能履带喷雾机正面结构示意图;Figure 2 is a schematic diagram of the front structure of a high ground clearance unmanned intelligent crawler sprayer;
图3是一种高地隙无人驾驶智能履带喷雾机车架部分结构图;Fig. 3 is a partial structural diagram of the frame of a high ground clearance unmanned intelligent crawler sprayer;
图4为链条牵引装置示意图;Fig. 4 is a schematic diagram of a chain traction device;
图5为内喷杆与外喷杆连接结构示意图;Fig. 5 is a schematic diagram of the connection structure between the inner spray bar and the outer spray bar;
图6是一种高地隙无人驾驶智能履带喷雾机控制系统原理图。Figure 6 is a schematic diagram of the control system of a high ground clearance unmanned intelligent crawler sprayer.
其中:1-轮毂电机驱动轮;2-行走轮;3-履带;4-导向轮;5-支撑轮;6-水箱;7-药箱;8-药液箱;9-梯形支架组件;10-支撑架;11-支撑横板;12-主固定杆;13-辅助固定杆;14-带槽滑轨;15-齿轮;16-直流无刷电机;17-内喷杆;18-外喷杆;19-喷嘴;20-电动推杆;21-喷杆底槽;22-转轴;23-喷杆卡槽;24-盖板;25-嵌入式车载控制单元;26-摄像头;27-陀螺仪;28-电子罗盘;29-GPS;30-速度传感器;31-液位传感器;32-压力传感器;33-喷嘴流量计;34-遥控器;35-参数显示屏;36-图像实时显示屏;37-手机应用;38-轮毂电机驱动;39-升降电机驱动;40-推杆电机驱动;41-抽水泵驱动;42-抽水泵;43-药液泵驱动;44-药液泵;45-混合液泵驱动;46-混合液泵;47-电磁阀驱动;48-喷杆电磁阀;49-抽水流量计;50-喷杆电磁阀;51-支撑架顶板;52-上齿轮固定件;53-连接件;54-带孔滑块;55-链条;56-支撑横板、57-支撑斜板、58-轮毂支撑支架、59-轮毂支撑横板。Among them: 1-hub motor driving wheel; 2-traveling wheel; 3-crawler; 4-guiding wheel; 5-supporting wheel; 6-water tank; 7-medicine box; 8-medicine solution tank; -support frame; 11-support horizontal plate; 12-main fixed rod; 13-auxiliary fixed rod; 14-slotted slide rail; 15-gear; 16-DC brushless motor; 17-inner spray rod; Rod; 19-nozzle; 20-electric push rod; 21-bottom slot of spray bar; 22-rotating shaft; 23-bar slot; 24-cover plate; 25-embedded vehicle control unit; instrument; 28-electronic compass; 29-GPS; 30-speed sensor; 31-liquid level sensor; 32-pressure sensor; 33-nozzle flow meter; 34-remote control; 35-parameter display; 36-image real-time display ;37-mobile phone application; 38-hub motor drive; 39-lifting motor drive; 40-push rod motor drive; 41-water pump drive; 42-water pump; 43-medicine liquid pump drive; - Mixed liquid pump drive; 46- Mixed liquid pump; 47- Solenoid valve drive; 48- Boom solenoid valve; 49- Pumping water flow meter; 50- Spray boom solenoid valve; ; 53-connector; 54-slider with hole; 55-chain;
具体实施方式detailed description
如图1-3所示,本发明的一种用于田间作业的高地隙履带行走设备,包括履带式行走机构和控制装置;As shown in Figures 1-3, a high-clearance crawler traveling equipment for field operations according to the present invention includes a crawler-type traveling mechanism and a control device;
所述履带式行走机构为两个带有轮毂电机驱动的履带式行走机构,两侧的履带式行走机构由固定杆相连;两侧的履带式行走机构顶端均设有固定杆连接架,每个履带式行走机构内部均装配有梯形支架组件;控制装置置于两侧的梯形支架组件内侧,所述控制装置与轮毂电机相连;所述梯形支架组件外围被履带3包裹,梯形支架组件9为梯形支撑结构,由支撑板固定连接组成,梯形支架组件四边固定的轮子能够和履带3配合,通过轮毂电机驱动轮1带动履带3行进。The crawler-type traveling mechanism is two crawler-type traveling mechanisms driven by hub motors, and the crawler-type traveling mechanisms on both sides are connected by fixed rods; The crawler-type traveling mechanism is equipped with trapezoidal support components inside; the control device is placed inside the trapezoidal support components on both sides, and the control device is connected to the hub motor; the periphery of the trapezoidal support component is wrapped by the crawler belt 3, and the trapezoidal support component 9 is trapezoidal The support structure is composed of support plates fixedly connected, and the wheels fixed on the four sides of the trapezoidal bracket assembly can cooperate with the crawler belt 3, and drive the crawler belt 3 to advance through the hub motor drive wheel 1.
所述梯形支架组件9包括支撑横板56、支撑斜板57、轮毂支撑支架58、轮毂支撑横板59,所述支撑横板56、支撑斜板57、轮毂支撑支架58、轮毂支撑横板59合围成梯形支架,通过焊接方式连接;所述支撑横板56和支撑斜板57的连接处、支撑横板56和轮毂支撑支架58的连接处、支撑斜板57和轮毂支撑横板59的连接处、轮毂支撑支架58和轮毂支撑横板59的连接处均预留有供中间轴穿过的通孔;所述轮毂支撑支架58靠近支撑横板56的一端为横板,另一端固连有半口状支架A;所述轮毂支撑横板59靠近支撑斜板57的一端为横板,另一端固连有半口状支架B,轮毂支撑横板59的半口状支架B卡合在轮毂支撑支架58的半口状支架A内侧,二者通过中间轴连接;所述轮毂支撑横板59底部固定连接两个三角支架,三角支架底边两侧预留有供中间轴穿过的通孔。Described trapezoidal bracket assembly 9 comprises support horizontal plate 56, support inclined plate 57, hub support bracket 58, wheel hub support transverse plate 59, described support transverse plate 56, support inclined plate 57, wheel hub support bracket 58, wheel hub support transverse plate 59 Enclosed into a trapezoidal bracket, connected by welding; the connection of the support horizontal plate 56 and the support slant plate 57, the connection of the support horizontal plate 56 and the hub support bracket 58, the connection of the support slant plate 57 and the hub support horizontal plate 59 place, hub supporting bracket 58 and hub supporting horizontal plate 59 are all reserved with a through hole for the intermediate shaft to pass through; one end of said hub supporting bracket 58 close to supporting horizontal plate 56 is a horizontal plate, and the other end is fixedly connected with Half-mouth-shaped bracket A; one end of the hub supporting horizontal plate 59 close to the supporting slant plate 57 is a horizontal plate, and the other end is fixedly connected with a half-mouth-shaped bracket B, and the half-mouth-shaped bracket B of the hub supporting horizontal plate 59 is engaged on the hub The inside of the semi-mouth-shaped bracket A of the support bracket 58 is connected by the intermediate shaft; the bottom of the hub support horizontal plate 59 is fixedly connected to two triangular brackets, and the two sides of the bottom edge of the triangular bracket are reserved for the intermediate shaft to pass through. .
所述履带式行走机构包括轮毂电机驱动轮1、行走轮2、履带3、导向轮4、支撑轮5,所述轮毂电机驱动轮1、行走轮2、导向轮4、支撑轮5均通过中间轴装配在梯形支架组件9的各个连接端的预留通孔两侧,其中轮毂电机驱动轮1与导向轮4分别装配在梯形支架组件9的底边两侧的中间轴上,两个支撑轮5装配在梯形支架组件9的上边两侧的中间轴上,4个行走轮2每两个一组,装配在梯形支架组件9底边的三角支架上,轮毂电机驱动轮1与梯形支架组件9的连接是采用跨接方式,轮毂电机驱动轮1安装在轮毂支撑支架58、轮毂支撑横板59相配合的半口状支架内侧的中间轴上;所述行走轮2、导向轮4、支撑轮5都是双轮同轴结构;履带3将整个梯形支架组件9外围包裹,且同轮毂电机驱动轮1、行走轮2、导向轮4、支撑轮5相接触。The crawler-type traveling mechanism comprises a hub motor drive wheel 1, a walking wheel 2, a crawler belt 3, a guide wheel 4, and a support wheel 5, and the hub motor drive wheel 1, the travel wheel 2, the guide wheel 4, and the support wheel 5 all pass through the middle The shafts are assembled on both sides of the reserved through-holes of each connection end of the trapezoidal bracket assembly 9, wherein the hub motor drive wheel 1 and the guide wheel 4 are respectively assembled on the intermediate shafts on both sides of the bottom edge of the trapezoidal bracket assembly 9, and the two supporting wheels 5 Assembled on the intermediate shafts on both sides of the upper side of the trapezoidal support assembly 9, 4 traveling wheels 2 each in a group of two, assembled on the triangular support at the bottom of the trapezoidal support assembly 9, the wheel hub motor drive wheel 1 and the trapezoidal support assembly 9 The connection is to adopt a bridging mode, and the hub motor driving wheel 1 is installed on the intermediate shaft inside the semi-mouth-shaped bracket that the hub support bracket 58 and the hub support horizontal plate 59 match; All are double-wheel coaxial structures; the crawler belt 3 wraps the entire trapezoidal support assembly 9 and is in contact with the hub motor drive wheel 1, the running wheel 2, the guide wheel 4, and the support wheel 5.
所述固定杆连接架为四棱锥机架,包括支撑架10、支撑横板11,位于底端的支撑横板11与其上面的支撑架10组成四棱锥结构,所述支撑横板11为四边形结构的平板;从喷雾机侧面看,梯形履带内侧的梯形支架组件9与上方的两个支撑架10组合成一个三角形,即采用整体三角结构,具有稳定性,从下到上逐渐变窄。The fixed rod connecting frame is a quadrangular pyramid frame, including a support frame 10 and a support horizontal plate 11. The support horizontal plate 11 positioned at the bottom and the support frame 10 above it form a quadrangular pyramid structure, and the support horizontal plate 11 is a square structure. Flat plate; viewed from the side of the sprayer, the trapezoidal bracket assembly 9 inside the trapezoidal track and the two support frames 10 above form a triangle, which adopts an overall triangular structure with stability and gradually narrows from bottom to top.
所述支撑横板11为金属平板,金属平板四角下部延伸出四根三角铁板,四根三角铁板跨接在支撑轮5外部两侧延伸出的中间轴上;支撑横板11和四根三角铁板焊接,上齿轮固定件52和支撑架顶板51焊接。The support horizontal plate 11 is a metal flat plate, and four triangular iron plates extend from the bottom of the four corners of the metal plate, and the four triangular iron plates span the intermediate shafts extending from both sides of the support wheel 5; the support horizontal plate 11 and the four triangular iron plates Welding, the upper gear fixing part 52 and the support frame top plate 51 are welded.
所述四棱锥机架上的支撑架10可用两根金属支撑架顶点焊接替代,组成三角形支撑架,三角形支撑架底端固定在支撑横板11两侧的中间位置,使得三角形支撑架与下部的梯形支架组件9从高地隙履带行走设备看形成牢固的三角形结构。The bracing frame 10 on the described quadrangular pyramid frame can be replaced by two metal bracing frame vertices welding, and forms a triangular bracing frame, and the triangular bracing frame bottom is fixed on the middle position of supporting horizontal plate 11 both sides, makes triangular bracing frame and the bottom The trapezoidal bracket assembly 9 forms a firm triangular structure when viewed from the high clearance crawler running equipment.
所述固定杆包括:和两个支撑架10顶端相连接的主固定杆12,以及位于主固定杆12下端两侧的两个辅助固定杆13,每个辅助固定杆13分别固定在支撑架10同一侧面的两根边柱上;同时保证主固定杆12位于两个辅助固定杆13中心线的正上方,且主固定杆12和辅助固定杆13相平行设置。Described fixed rod comprises: the main fixed rod 12 that is connected with two supporting frame 10 tops, and two auxiliary fixed rods 13 that are positioned at main fixed rod 12 lower ends both sides, each auxiliary fixed rod 13 is fixed on supporting frame 10 respectively. On the two side columns of the same side; simultaneously ensure that the main fixed rod 12 is located directly above the centerlines of the two auxiliary fixed rods 13, and the main fixed rod 12 and the auxiliary fixed rod 13 are arranged in parallel.
所述梯形支架组件9内部可以根据需要放置喷雾装置的水箱6、药箱7、药液箱8。The water tank 6, the medicine tank 7 and the liquid medicine tank 8 of the spraying device can be placed inside the trapezoidal support assembly 9 as required.
本发明的田间作业的高地隙履带行走设备还包括盖板24,盖板24固定在履带3两侧,尺寸稍小于履带3,将梯形支架组件9以及水箱6、药箱7、药液箱8、控制装置全部封盖住,固定在各轮外侧的中间轴上。The high clearance crawler belt traveling equipment for field work of the present invention also includes a cover plate 24, the cover plate 24 is fixed on both sides of the crawler belt 3, and the size is slightly smaller than the crawler belt 3, and the trapezoidal support assembly 9, the water tank 6, the medicine tank 7, and the liquid medicine tank 8 1. The control devices are all sealed and fixed on the intermediate shaft outside each wheel.
所述控制装置包括嵌入式车载控制单元25,以及分别与嵌入式车载控制单元25相连的轮毂电机驱动38、速度传感器30。The control device includes an embedded vehicle-mounted control unit 25 , and an in-wheel motor drive 38 and a speed sensor 30 respectively connected to the embedded vehicle-mounted control unit 25 .
下面结合示意图具体说明所发明的一种高地隙无人驾驶智能履带喷雾机的工作过程。The working process of the inventive high-ground-gap unmanned intelligent crawler sprayer will be described in detail below in conjunction with the schematic diagram.
一种高地隙无人驾驶智能履带喷雾机,包括喷雾机行走设备、喷雾机升降机构、喷雾机构,控制装置;所述喷雾机行走设备由两个带有轮毂电机驱动的履带式行走机构组成,两侧的履带式行走机构由固定杆相连,两侧的履带式行走机构顶端均设有喷雾机升降机构,所述喷雾机构包括混药装置和喷杆装置;每个履带式行走机构内部均装配有梯形支架组件;混药装置和控制装置均置于两侧的梯形支架组件内侧,喷杆装置设置在喷雾机升降机构上并与混药装置相连,随着喷雾机升降机构的牵引上下移动;所述控制装置分别与轮毂电机、喷雾机升降机构、喷雾机构相连,分别实现对轮毂电机驱动控制,喷雾机升降机构的升降控制,以及喷雾机构的喷雾控制。A high-gap unmanned intelligent crawler sprayer, including a sprayer walking device, a sprayer lifting mechanism, a spraying mechanism, and a control device; the sprayer walking device is composed of two crawler-type walking mechanisms driven by hub motors, The crawler-type traveling mechanisms on both sides are connected by fixed rods, and the top of the crawler-type traveling mechanisms on both sides is equipped with a sprayer lifting mechanism. The spraying mechanism includes a mixing device and a spray rod device; each crawler-type traveling mechanism is equipped with There is a trapezoidal bracket assembly; the mixing device and the control device are placed inside the trapezoidal bracket assembly on both sides, the spray rod device is set on the lifting mechanism of the sprayer and connected with the mixing device, and moves up and down with the traction of the lifting mechanism of the sprayer; The control device is respectively connected with the hub motor, the lifting mechanism of the sprayer, and the spraying mechanism to respectively realize the driving control of the hub motor, the lifting control of the lifting mechanism of the sprayer, and the spraying control of the spraying mechanism.
所述梯形支架组件外围被履带3包裹,梯形支架组件9为梯形支撑结构,由支撑板固定连接组成,梯形支架组件四边固定的轮子能够和履带3配合,进而带动履带3行进。The periphery of the trapezoidal support assembly is wrapped by crawler belts 3. The trapezoidal support assembly 9 is a trapezoidal support structure, which is fixedly connected by support plates.
如图1-2所示,所述履带式行走机构包括轮毂电机驱动轮1、行走轮2、履带3、导向轮4、支撑轮5,所述轮毂电机驱动轮1、行走轮2、导向轮4、支撑轮5均通过中间轴装配在梯形支架组件9的各个连接端的预留通孔两侧,其中轮毂电机驱动轮1与导向轮4分别装配在梯形支架组件9的底边两侧的中间轴上,两个支撑轮5装配在梯形支架组件9的上边两侧的中间轴上,4个行走轮2每两个一组,装配在梯形支架组件9底边的三角支架上,轮毂电机驱动轮1与梯形支架组件9的连接是采用跨接方式,轮毂电机驱动轮1安装在轮毂支撑支架58、轮毂支撑横板59相配合的半口状支架内侧的中间轴上;所述行走轮2、导向轮4、支撑轮5都是双轮同轴结构;履带3将整个梯形支架组件9外围包裹,且同轮毂电机驱动轮1、行走轮2、导向轮4、支撑轮5相接触。As shown in Figure 1-2, the crawler-type traveling mechanism includes a hub motor drive wheel 1, a travel wheel 2, a crawler belt 3, a guide wheel 4, and a support wheel 5, and the hub motor drive wheel 1, travel wheels 2, guide wheels 4. The support wheels 5 are all assembled on both sides of the reserved through holes at the connecting ends of the trapezoidal bracket assembly 9 through the intermediate shaft, wherein the hub motor drive wheel 1 and the guide wheel 4 are respectively assembled in the middle of the bottom sides of the trapezoidal bracket assembly 9 On the shaft, two support wheels 5 are assembled on the intermediate shafts on both sides of the upper side of the trapezoidal bracket assembly 9, and 4 traveling wheels 2 are assembled in groups of two each on the triangular bracket at the bottom of the trapezoidal bracket assembly 9, driven by hub motors The connection between the wheel 1 and the trapezoidal support assembly 9 is to adopt a bridging mode, and the hub motor drive wheel 1 is installed on the intermediate shaft inside the semi-mouth-shaped bracket that the hub support bracket 58 and the hub support horizontal plate 59 match; , guide wheel 4, support wheel 5 are all double-wheel coaxial structures; crawler belt 3 wraps whole trapezoidal support assembly 9 periphery, and contacts with hub motor drive wheel 1, walking wheel 2, guide wheel 4, support wheel 5.
所述喷雾机构中,所述混药装置包括水箱6、药箱7以及药液箱8,所述水箱6、药箱7、药液箱8、控制装置固定于梯形履带内侧梯形支架组件9的内部;重心下放,喷雾机在行走过程中更加稳健,并且梯形履带高度较高,使得药箱的容量较大,适合大田喷雾。水箱6与药箱7是分离的,输出药液按比例混合,混合的药液预存在药液箱8中,喷雾机车遇到恶劣地形条件无法驶出时,可以将水箱的水放掉减负,而不会对环境造成污染。In the spraying mechanism, the medicine mixing device includes a water tank 6, a medicine box 7 and a liquid medicine tank 8, and the water tank 6, the medicine box 7, the liquid medicine box 8, and the control device are fixed on the trapezoidal support assembly 9 inside the trapezoidal track. Inside: the center of gravity is lowered, the sprayer is more stable during walking, and the height of the trapezoidal track is higher, which makes the capacity of the medicine box larger, suitable for field spraying. The water tank 6 is separated from the medicine tank 7, and the output medicinal liquid is mixed in proportion, and the mixed medicinal liquid is pre-stored in the medicinal liquid tank 8. When the spray locomotive encounters harsh terrain conditions and cannot drive out, the water in the water tank can be released to reduce the burden. without polluting the environment.
所述喷杆装置为三段式结构,两侧的履带式行走机构之间为内喷杆17,内喷杆17的两侧为外喷杆18,喷杆装置上均布喷嘴19。所述喷雾机构中还包括电动推杆20,所述内喷杆17与外喷杆18通过转轴22连接在一起,电动推杆20两端分别固定在转轴22上方的内喷杆17与外喷杆18上,垂直折叠起来的外喷杆18卡在主固定杆两端的喷杆卡槽23中;内喷杆17两头各延伸一个喷杆底槽21,外喷杆18水平放置时正好卡在喷杆底槽21中。The spray boom device is a three-stage structure, the inner spray boom 17 is between the crawler-type traveling mechanisms on both sides, the two sides of the inner spray boom 17 are outer spray booms 18, and nozzles 19 are evenly distributed on the spray boom device. The spray mechanism also includes an electric push rod 20, the inner spray rod 17 and the outer spray rod 18 are connected together by a rotating shaft 22, and the two ends of the electric push rod 20 are respectively fixed on the inner spray rod 17 and the outer spray rod above the rotating shaft 22. On the rod 18, the vertically folded outer spray rod 18 is stuck in the spray rod slots 23 at both ends of the main fixed rod; the two ends of the inner spray rod 17 each extend a spray rod bottom groove 21, and the outer spray rod 18 is just stuck in the horizontal position. Boom bottom groove 21.
上述喷杆装置设置的好处是,既能承载两边外喷杆的压力,同时防止因为风以及颠簸的原因,导致外喷杆18的前后摆动。电动推杆20两端分别固定在内喷杆17与外喷杆18上,在喷雾结束后,将喷杆通过直流无刷电机以及链条齿轮下放到带槽滑轨14底端,通过电动推杆20折叠作用,三段式喷杆的两边两段可以向内折叠到喷杆卡槽23中,与传统喷雾机喷杆向喷雾机后方折叠的方式相比,三段式喷杆形成正三角结构,重心较稳,有利于喷雾机的行进与运输;在开始喷雾前,则通过电动推杆20将两个外喷杆放平,然后根据目标植株的高度调节喷杆到合适的高度,再执行喷雾动作。The advantage of the arrangement of the above-mentioned spray bar device is that it can bear the pressure of the outer spray bars on both sides, and at the same time prevent the outer spray bars 18 from swinging back and forth due to wind and turbulence. The two ends of the electric push rod 20 are respectively fixed on the inner spray rod 17 and the outer spray rod 18. After spraying, the spray rod is lowered to the bottom of the grooved slide rail 14 through the DC brushless motor and the chain gear, and the electric push rod 20 Folding function, the two sections on both sides of the three-section spray boom can be folded inward into the spray boom slot 23. Compared with the way the traditional sprayer boom is folded toward the rear of the sprayer, the three-section spray boom forms an equilateral triangle structure , the center of gravity is relatively stable, which is conducive to the travel and transportation of the sprayer; before spraying, use the electric push rod 20 to level the two outer spray bars, then adjust the spray bars to a suitable height according to the height of the target plant, and then execute spray action.
如图2所示,本发明还包括盖板24,盖板24固定在履带3两侧,尺寸稍小于履带3,将梯形支架组件9以及水箱6、药箱7、药液箱8、控制装置全部封盖住,固定在各轮外侧的中间轴上。盖板24能较好地保护内部机构、水箱以及控制器等不受恶劣环境的污染、侵蚀。As shown in Figure 2, the present invention also comprises cover plate 24, and cover plate 24 is fixed on crawler belt 3 both sides, and size is slightly smaller than crawler belt 3, and trapezoidal support assembly 9 and water tank 6, medicine box 7, liquid medicine tank 8, control device All of them are sealed and fixed on the intermediate shaft on the outside of each wheel. The cover plate 24 can better protect the internal mechanism, the water tank and the controller from being polluted and corroded by harsh environments.
如图3所示,本发明所给出的梯形支架组件9的一个实施例。As shown in FIG. 3 , an embodiment of the trapezoidal bracket assembly 9 provided by the present invention.
该梯形支架组件9包括支撑横板56、支撑斜板57、轮毂支撑支架58、轮毂支撑横板59,所述支撑横板56、支撑斜板57、轮毂支撑支架58、轮毂支撑横板59合围成梯形支架,通过焊接方式连接;所述支撑横板56和支撑斜板57的连接处、支撑横板56和轮毂支撑支架58的连接处、支撑斜板57和轮毂支撑横板59的连接处、轮毂支撑支架58和轮毂支撑横板59的连接处均预留有供中间轴穿过的通孔;所述轮毂支撑支架58靠近支撑横板56的一端为横板,另一端固连有半口状支架A(为“П”状);所述轮毂支撑横板59靠近支撑斜板57的一端为横板,另一端固连有半口状支架B,轮毂支撑横板59的半口状支架B卡合在轮毂支撑支架58的半口状支架A内侧,二者通过中间轴连接;所述轮毂支撑横板59底部固定连接两个三角支架,三角支架底边两侧预留有供中间轴穿过的通孔。This trapezoidal bracket assembly 9 comprises support horizontal plate 56, support inclined plate 57, wheel hub support bracket 58, wheel hub support transverse plate 59, described support transverse plate 56, support inclined plate 57, wheel hub support bracket 58, wheel hub support transverse plate 59 enclose Form a trapezoidal bracket, connected by welding; the connection of the support horizontal plate 56 and the support slant plate 57, the connection of the support horizontal plate 56 and the hub support bracket 58, the connection of the support slant plate 57 and the hub support horizontal plate 59 1. The hub support bracket 58 and the hub support horizontal plate 59 are all reserved with a through hole for the intermediate shaft to pass through; one end of the hub support bracket 58 near the support horizontal plate 56 is a horizontal plate, and the other end is fixedly connected with a half Mouth-shaped bracket A (for "П" shape); one end of the hub support horizontal plate 59 close to the support slant plate 57 is a horizontal plate, and the other end is fixedly connected with a half-mouth-shaped bracket B, and the half-mouth-shaped support of the hub support horizontal plate 59 Bracket B is engaged on the inner side of the semi-mouth-shaped bracket A of the hub support bracket 58, and the two are connected by an intermediate shaft; the bottom of the hub support horizontal plate 59 is fixedly connected to two triangular brackets, and the bottom sides of the triangular bracket are reserved for the middle The through hole through which the shaft passes.
如图3-4所示,所述喷雾机升降机构包括四棱锥机架和链条牵引装置;所述四棱锥机架包括支撑架10、支撑横板11,位于底端的支撑横板11与其上面的支撑架10组成四棱锥结构,所述支撑横板11为四边形结构的平板;所述支撑横板11为金属平板,金属平板四角下部延伸出四根三角铁板,四根三角铁板跨接在支撑轮5外部两侧延伸出的中间轴上;支撑横板11和四根三角铁板焊接,上齿轮固定件52和支撑架顶板51焊接。As shown in Figure 3-4, described sprayer elevating mechanism comprises quadrangular pyramid frame and chain traction device; The support frame 10 forms a quadrangular pyramid structure, and the support horizontal plate 11 is a flat plate with a quadrilateral structure; the support horizontal plate 11 is a metal flat plate, and four triangular iron plates are extended from the lower parts of the four corners of the metal plate, and the four triangular iron plates are connected to the support wheel 5 On the intermediate shaft extending from both sides of the exterior; the support horizontal plate 11 is welded to the four triangular iron plates, and the upper gear fixing part 52 is welded to the support frame top plate 51.
所述链条牵引装置设置在四棱锥机架内,包括带槽滑轨14、齿轮15、直流无刷电机16、链条55;带槽滑轨14包括带孔滑块54和滑槽,滑槽下端通过连接件53垂直固连支撑横板11,滑槽上端固连在支撑架顶板51上,带孔滑块54安装在带槽滑轨14上,带孔滑块54中间圆孔用于安放喷杆;齿轮15位于带槽滑轨14的一侧,上部的齿轮15固定在上齿轮固定件52上,下部的齿轮15则是与直流无刷电机同轴连接,两个齿轮中心在同一条垂线上,直流无刷电机16固定在底部的支撑横板11上。Described chain traction device is arranged in the quadrangular pyramid frame, comprises band grooved slide rail 14, gear 15, DC brushless motor 16, chain 55; Band grooved slide rail 14 comprises band hole slide block 54 and chute, and the lower end of chute The support horizontal plate 11 is fixed vertically through the connector 53, the upper end of the chute is fixed on the top plate 51 of the support frame, the slider 54 with a hole is installed on the slide rail 14 with a hole, and the round hole in the middle of the slider 54 with a hole is used to place the sprayer. Rod; the gear 15 is located on one side of the grooved slide rail 14, the upper gear 15 is fixed on the upper gear fixture 52, and the lower gear 15 is coaxially connected with the DC brushless motor, and the centers of the two gears are on the same vertical line. On the line, the DC brushless motor 16 is fixed on the support horizontal plate 11 at the bottom.
作为本发明的一个实施例,所述四棱锥机架上的支撑架10也可以选用两根金属支撑架顶点焊接组成三角形支撑架,三角形支撑架底端固定在支撑横板11两侧的中心位置,使得三角形支撑架与下部的梯形支架组件9从侧面看形成牢固的三角形结构。As an embodiment of the present invention, the support frame 10 on the quadrangular pyramid frame can also be welded with two metal support frames to form a triangular support frame. , so that the triangular support frame and the lower trapezoidal support assembly 9 form a firm triangular structure viewed from the side.
每一边两个支撑架10头部相接,底部延伸出两根杆跨接在支撑轮外部两侧,两个支撑架10底部用支撑横板拼接起来,这样的三角架加横板结构,在空间上构成一个四棱锥,具有稳定性。从喷雾机侧面看,梯形履带内侧的梯形支架组件9与上方的两个支撑架10组合成一个三角形,即采用整体三角结构,具有稳定性,从下到上逐渐变窄,行走起更加稳健。The heads of two support frames 10 on each side are connected, and two rods extend from the bottom to span the two sides of the support wheel. The bottoms of the two support frames 10 are spliced together with support horizontal plates. It forms a quadrangular pyramid in space and has stability. Viewed from the side of the sprayer, the trapezoidal bracket assembly 9 on the inside of the trapezoidal track and the two support frames 10 above form a triangle, which adopts an overall triangular structure, which has stability and gradually narrows from bottom to top, making it more stable when walking.
本发明的两侧的履带式行走机构相同,通过一根主固定杆12与两根辅助固定杆13相连接,主固定杆12两头分别与每边的两个支撑架10头部相接处连接,辅助固定杆13两头分别固定在每边支撑架10的两根边柱上,通过3根固定杆以及上面的10个固定点能较稳固地将两边的机构连接在一起,行走起来具有稳定性。The crawler-type walking mechanism on both sides of the present invention is the same, and is connected with two auxiliary fixed rods 13 by a main fixed rod 12, and the two ends of the main fixed rod 12 are respectively connected with the joints of the two support frames 10 heads on each side , the two ends of the auxiliary fixing rod 13 are respectively fixed on the two side columns of the support frame 10 on each side, and the mechanisms on both sides can be connected together more firmly through the 3 fixing rods and the 10 fixing points on the top, so that it has stability when walking .
如图4所示,为链条牵引带槽滑轨,包括带槽滑轨14、连接件53、带孔滑块54、链条55;支撑横板11;齿轮15;直流无刷电机16;支撑架顶板51;上齿轮固定件52;其中,带槽滑轨14上端固定在支撑架顶板51中心,下端通过一个底座固定在支撑横板11中部,带孔滑块54安装在带槽滑轨14上,带孔滑块54中间圆孔用于喷杆安放,上齿轮固定件52与支撑架顶板51焊接在一起,直流无刷电机16固定在支撑横板11上,相对于带槽滑轨14偏向一边,直流无刷电机16带动齿轮15转动,链条55与带孔滑块54连接在一起,进而带动带孔滑块54的上下移动,两边装置保持同步,则带动三段式喷杆的上下移动。As shown in Figure 4, it is a chain traction grooved slide rail, including a grooved slide rail 14, a connector 53, a slide block with holes 54, a chain 55; a support horizontal plate 11; a gear 15; a brushless DC motor 16; a support frame Top plate 51; upper gear fixing member 52; wherein, the upper end of the grooved slide rail 14 is fixed on the center of the support frame top plate 51, the lower end is fixed on the middle part of the support horizontal plate 11 through a base, and the holed slide block 54 is installed on the grooved slide rail 14 , the middle hole of the slider 54 with holes is used for placing the spray rod, the upper gear fixing part 52 is welded with the top plate 51 of the support frame, and the DC brushless motor 16 is fixed on the support horizontal plate 11, which is biased relative to the grooved slide rail 14 On one side, the DC brushless motor 16 drives the gear 15 to rotate, the chain 55 is connected with the perforated slider 54, and then drives the perforated slider 54 to move up and down, and the devices on both sides are kept synchronous, which drives the three-stage spray boom to move up and down .
作为本发明的实施例,所述喷雾机的履带3靠轮毂电机齿轮1驱动,且梯形履带高度约为1.2米;所述智能履带喷雾机靠轮毂电机齿轮结构驱动,轮毂电机封闭性好,无需额外减速箱结构,节约了整机空间和重量,适应各种复杂地形的行走要求,满足高地隙作物喷雾的高度要求。As an embodiment of the present invention, the crawler belt 3 of the sprayer is driven by the wheel hub motor gear 1, and the height of the trapezoidal track is about 1.2 meters; The additional reduction box structure saves the space and weight of the whole machine, adapts to the walking requirements of various complex terrains, and meets the height requirements of crop spraying with high ground clearance.
所述喷杆为三段式结构,内喷杆17采用钛合金材料,不易变形,支撑能力强,长度1.5米,两边外喷杆18碳纤维材料,长度2米,内喷杆17与外喷杆18全部展开长达5.5米;由于外喷杆长度较长,使用钛合金既能满足强度要求,又能减轻自重,不会因为过重而变形;而且,内喷杆与外喷杆全部展开长达5.5米,适应大田作物喷雾作业。传统的是向后折叠,本发明的重心集中在履带上稳定性高,各节喷杆重力承受力小。The spray rod is a three-stage structure. The inner spray rod 17 is made of titanium alloy material, which is not easy to deform and has a strong supporting capacity. 18 fully unfolded up to 5.5 meters; due to the long length of the outer spray boom, the use of titanium alloy can not only meet the strength requirements, but also reduce its own weight, and will not be deformed due to excessive weight; moreover, the inner spray boom and the outer spray boom are fully extended Up to 5.5 meters, suitable for field crop spraying operations. Traditionally, it is folded backwards, but the center of gravity of the present invention is concentrated on the crawler belt, and the stability is high, and the gravitational bearing capacity of each section of the spray boom is small.
所述内喷杆17穿过两边的带槽滑轨14的带孔滑块54,喷杆可以在直流无刷电机16、齿轮15的带动下进行一定范围(1.2m-1.8m)的上下移动,且直流无刷电机16带自锁功能;对于高地隙作物(如水稻后期以及高秆作物等)具有较好的适用性。The inner spray bar 17 passes through the perforated slider 54 of the grooved slide rail 14 on both sides, and the spray bar can move up and down within a certain range (1.2m-1.8m) driven by the DC brushless motor 16 and the gear 15 , and the DC brushless motor 16 has a self-locking function; it has better applicability to crops with high ground gaps (such as late rice and high-stalk crops, etc.).
如图6所示,一种高地隙无人驾驶智能履带喷雾机控制系统,摄像头用于实时采集喷雾机前方作物的图像信息,控制单元将其传输到图像实时显示屏上,供操作者观察喷雾机前方环境特征。陀螺仪主要用于检测由于地面不平整而造成的喷雾机车姿态角的偏差信息,并通过控制单元传输到参数显示屏。同理,电子罗盘与GPS主要用于喷雾机车航向角以及位置信息的测量,并通过控制单元传输到参数显示屏,作为操作者操纵喷雾机车行驶方向的依据。高度传感器主要用于测量作物的高度信息,控制单元据此信息控制直流无刷电机,使得喷杆喷雾处于适当的高度。速度传感器、液位传感器、压力传感器、喷嘴流量计分别用于测量喷雾机车的行进速度、药液箱的液位、喷杆的水压以及喷嘴喷雾的流量,控制单元根据各传感器的反馈的信息对轮毂电机驱动轮、抽水泵、药液泵、混合液泵进行控制。抽水流量计用于实时检测抽水泵抽取的水量,控制单元根据抽水泵抽取的水量控制药液泵抽取一定的药液量进行混药过程,使得水和药液按照一定的比例进行混合。喷杆是三段式结构,每个部分对应一个电磁阀,混合液泵与电磁阀的配合使用,使喷杆内水压稳定,喷嘴为压力式,达到一定水压即喷雾。手机应用通过4G网络与嵌入式车载控制单元相连,用于手机远程观测喷雾状况以及对喷雾过程进行控制;遥控器通过2.4G与嵌入式车载控制单元相连,可以通过遥控器上的图像实时显示屏回传的喷雾机车前方作物的实时图像以及参数显示屏的各种信息,远程控制喷雾机车。As shown in Figure 6, a high ground clearance unmanned intelligent crawler sprayer control system, the camera is used to collect the image information of the crops in front of the sprayer in real time, and the control unit transmits it to the real-time image display screen for the operator to observe the spraying The characteristics of the environment in front of the aircraft. The gyroscope is mainly used to detect the deviation information of the attitude angle of the spray locomotive caused by the uneven ground, and transmit it to the parameter display screen through the control unit. In the same way, the electronic compass and GPS are mainly used to measure the heading angle and position information of the spray locomotive, and transmit them to the parameter display screen through the control unit as the basis for the operator to control the driving direction of the spray locomotive. The height sensor is mainly used to measure the height information of the crops, and the control unit controls the brushless DC motor based on this information, so that the spraying of the spray boom is at an appropriate height. The speed sensor, liquid level sensor, pressure sensor, and nozzle flowmeter are used to measure the traveling speed of the spray locomotive, the liquid level of the chemical tank, the water pressure of the spray bar and the flow rate of the nozzle spray. Control the hub motor drive wheel, water pump, liquid medicine pump, and mixed liquid pump. The pumping flowmeter is used to detect the amount of water pumped by the pump in real time, and the control unit controls the pump to pump a certain amount of liquid medicine according to the water pumped by the pump to carry out the mixing process, so that the water and the liquid medicine are mixed according to a certain ratio. The spray boom is a three-section structure, and each part corresponds to a solenoid valve. The combination of the mixed liquid pump and the solenoid valve makes the water pressure in the spray boom stable. The mobile phone application is connected to the embedded vehicle control unit through the 4G network, which is used for the remote observation of the spray condition and the control of the spraying process; the remote control is connected to the embedded vehicle control unit through 2.4G, and the image on the remote control can be displayed in real time The real-time images of the crops in front of the spray locomotive and various information on the parameter display are transmitted back, and the spray locomotive is remotely controlled.
高地隙无人驾驶智能履带喷雾机控制系统工作流程:在开始喷雾前,通过电动推杆将两个外喷杆放平,然后根据目标植株的高度通过直流无刷电机调节喷杆到合适的高度,然后通过遥控器控制喷雾机的前进方向,同时执行喷雾动作;在喷雾过程中,操作者根据摄像头、陀螺仪、电子罗盘、GPS等采集的信息对喷雾机行进方向进行有效合理的控制,控制单元根据速度传感器、液位传感器、压力传感器、喷嘴流量计等回传的信息对轮毂电机驱动轮、抽水泵、药液泵、混合液泵以及电磁阀进行控制,对喷雾机速度、混药过程以及喷雾过程进行控制。抽水流量计用于实时检测抽水泵抽取的水量,控制单元根据抽水泵抽取的水量控制药液泵抽取一定的药液量进行混药过程,使得水和药液按照一定的比例进行混合。喷杆是三段式结构,每个部分对应一个电磁阀,混合液泵与电磁阀的配合使用,使喷杆内水压稳定,喷嘴为压力式,达到一定水压即喷雾。在喷雾结束后,将喷杆通过直流无刷电机以及齿轮下放到带槽滑轨底端,通过电动推杆折叠作用,三段式喷杆的两边两段可以向内折叠到喷杆卡槽中,三段式喷杆形成正三角结构,有利于喷雾机的行进与运输。The working process of the control system of the high-gap unmanned intelligent crawler sprayer: before starting to spray, level the two outer spray booms through the electric push rod, and then adjust the spray boom to a suitable height through the DC brushless motor according to the height of the target plant , and then control the forward direction of the sprayer through the remote control, and perform the spraying action at the same time; during the spraying process, the operator can effectively and reasonably control the forward direction of the sprayer according to the information collected by the camera, gyroscope, electronic compass, GPS, etc. According to the information returned by the speed sensor, liquid level sensor, pressure sensor, nozzle flow meter, etc., the unit controls the hub motor drive wheel, water pump, liquid medicine pump, mixed liquid pump, and solenoid valve, and controls the speed of the sprayer and the mixing process. And control the spraying process. The pumping flowmeter is used to detect the amount of water pumped by the pump in real time, and the control unit controls the pump to pump a certain amount of liquid medicine according to the water pumped by the pump to carry out the mixing process, so that the water and the liquid medicine are mixed according to a certain ratio. The spray boom is a three-section structure, and each part corresponds to a solenoid valve. The combination of the mixed liquid pump and the solenoid valve makes the water pressure in the spray boom stable. After the spraying is over, the spray boom is lowered to the bottom of the slide rail with grooves through the DC brushless motor and the gear, and the two sections on both sides of the three-section spray boom can be folded inward into the spray boom slot through the folding action of the electric push rod. , The three-section spray boom forms an equilateral triangle structure, which is conducive to the travel and transportation of the sprayer.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
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