CN106052931B - Multi-rope hoisting steel wire rope tension self-balancing test bed and method - Google Patents

Multi-rope hoisting steel wire rope tension self-balancing test bed and method Download PDF

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CN106052931B
CN106052931B CN201610331263.XA CN201610331263A CN106052931B CN 106052931 B CN106052931 B CN 106052931B CN 201610331263 A CN201610331263 A CN 201610331263A CN 106052931 B CN106052931 B CN 106052931B
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rope
tension
pulley
wire rope
bracket
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CN106052931A (en
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曹国华
朱真才
范纪宇
胡鹏博
彭维红
白迎东
周公博
彭玉兴
李伟
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China University of Mining and Technology Beijing CUMTB
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • G01L5/047Specific indicating or recording arrangements, e.g. for remote indication, for indicating overload or underload

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  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

本发明公开了一种多绳提升钢丝绳张力自平衡试验台及方法,该试验台包括机架、安装在机架上的张力平衡机构、动态激励加载机构和数据采集检测系统;机架包括底座、竖梁、上梁、辅助测量架、上限位梁、下限位梁、绳头板固定梁、辅助加载梁,张力平衡机构包括绳头板、绳头组件、轮子板、支架滑轮、导向滑轮、调整钢丝绳、吊环、调紧绳装置,动态激励加载机构包括电动缸、支架滑轮、吊环、支架动滑轮、加载钢丝绳、牵引钢丝绳,数据采集检测系统包括第一拉力传感器、第二拉力传感器、限位开关、数据采集卡、上位机。本发明同时能够实时监测、自动调节多绳摩擦提升系统中各钢丝绳张力。

The invention discloses a multi-rope lifting wire rope tension self-balancing test bench and method, the test bench comprises a frame, a tension balancing mechanism installed on the frame, a dynamic excitation loading mechanism and a data acquisition detection system; the frame comprises a base, a vertical beam, an upper beam, an auxiliary measuring frame, an upper limit beam, a lower limit beam, a rope head plate fixed beam, and an auxiliary loading beam, the tension balancing mechanism comprises a rope head plate, a rope head assembly, a wheel plate, a bracket pulley, a guide pulley, an adjustment wire rope, a lifting ring, and a tightening rope device, the dynamic excitation loading mechanism comprises an electric cylinder, a bracket pulley, a lifting ring, a bracket movable pulley, a loading wire rope, and a traction wire rope, and the data acquisition detection system comprises a first tension sensor, a second tension sensor, a limit switch, a data acquisition card, and a host computer. The invention can also monitor and automatically adjust the tension of each wire rope in a multi-rope friction lifting system in real time.

Description

一种多绳提升钢丝绳张力自平衡试验台及方法A multi-rope hoisting wire rope tension self-balancing test bench and method

技术领域technical field

本发明涉及一种多绳提升钢丝绳张力自平衡试验台及方法。The invention relates to a multi-rope lifting steel wire rope tension self-balancing test bench and a method.

背景技术Background technique

在多绳摩擦提升系统中,各根钢丝绳的均载对提升系统的安全性、经济性有着极其重要的影响,所以张力平衡装置至关重要。目前,提升系统中钢丝绳的张力平衡调节方式主要是通过液压系统或机构来控制液压缸的伸缩,进而调节绳长平衡张力;该调节方式调节行程长,但需要人工参与,工作量大,时间延迟较长,容易造成不必要的事故,不利于提升系统的高效运行。In the multi-rope friction hoisting system, the load sharing of each wire rope has an extremely important impact on the safety and economy of the hoisting system, so the tension balance device is very important. At present, the tension balance adjustment method of the steel wire rope in the hoisting system is mainly to control the expansion and contraction of the hydraulic cylinder through the hydraulic system or mechanism, and then adjust the length of the rope to balance the tension; this adjustment method has a long adjustment stroke, but requires manual participation, heavy workload, and time delay. If it is too long, it is easy to cause unnecessary accidents and is not conducive to the efficient operation of the lifting system.

发明内容Contents of the invention

发明目的:为了解决上述问题,本发明提供了一种同时能够实时监测、自动调节各钢丝绳张力的多绳提升钢丝绳张力自平衡试验台及方法。Purpose of the invention: In order to solve the above problems, the present invention provides a multi-rope hoisting wire rope tension self-balancing test bench and method capable of real-time monitoring and automatic adjustment of the tension of each wire rope.

为了实现上述目的,本发明采用了如下的技术方案:一种多绳提升钢丝绳张力自平衡试验台,包括机架、安装在机架上的张力平衡机构、动态激励加载机构和数据采集检测系统;In order to achieve the above object, the present invention adopts the following technical solutions: a multi-rope hoisting wire rope tension self-balancing test bench, including a frame, a tension balance mechanism installed on the frame, a dynamic excitation loading mechanism and a data acquisition and detection system;

所述机架包括底座、两段垂直于底座的竖梁、一段放置于竖梁顶部的上梁、位于竖梁上部一侧的辅助测量架、位于竖梁上部另一侧的上限位梁和下限位梁、位于竖梁中部两侧的绳头板固定梁、位于竖梁下部两侧的辅助加载梁;The frame includes a base, two sections of vertical beams perpendicular to the base, an upper beam placed on the top of the vertical beams, an auxiliary measuring frame located on one side of the upper part of the vertical beams, an upper limit beam and a lower limit beam located on the other side of the upper part of the vertical beams. Position beams, rope head plate fixed beams located on both sides of the middle of the vertical beam, and auxiliary loading beams located on both sides of the lower part of the vertical beam;

所述张力平衡机构包括固定在绳头板固定梁中部的绳头板,绳头板上设有多个绳头组件,在每个绳头组件上部位于上限位梁和下限位梁之间设有一块轮子板,在轮子板上表面设有支架滑轮,在上梁上设有导向滑轮、吊环和调紧绳装置,调整钢丝绳一端固定在吊环上,调整钢丝绳另一端依次绕过各个支架滑轮和导向滑轮后与调紧绳装置相连,通过调紧绳装置拉紧或松开调整钢丝绳来带动绳头组件上下移动;The tension balance mechanism includes a rope head plate fixed on the middle part of the rope head plate fixing beam, and a plurality of rope head assemblies are arranged on the rope head plate, and the upper part of each rope head assembly is located between the upper limit beam and the lower limit beam. A wheel board, with a bracket pulley on the upper surface of the wheel board, a guide pulley, a suspension ring and a tensioning rope device on the upper beam, one end of the adjustment wire rope is fixed on the suspension ring, and the other end of the adjustment wire rope bypasses each bracket pulley and guide in turn. After the pulley is connected with the tensioning rope device, the rope head assembly is driven to move up and down by tightening or loosening the steel wire rope through the tensioning rope device;

所述动态激励加载机构包括水平固定在底座上的电动缸,固定在辅助加载梁上的支架滑轮和吊环,在支架滑轮和吊环之间的正上方设有支架动滑轮,电动缸、支架滑轮、吊环、支架动滑轮和绳头组件数量相等且一一对应,每个电动缸的活塞前端设有滑块,滑块可在滑轨内滑动,牵引钢丝绳一端固定在吊环上,另一端依次绕过支架动滑轮和支架滑轮后与滑块相连,加载钢丝绳一端固定在支架动滑轮上,加载钢丝绳另一端固定在绳头组件的下部;The dynamic excitation loading mechanism includes an electric cylinder horizontally fixed on the base, a bracket pulley and a suspension ring fixed on the auxiliary loading beam, a bracket movable pulley is arranged directly above the bracket pulley and the suspension ring, the electric cylinder, the bracket pulley, the suspension ring , The bracket movable pulley and the rope head components are equal in number and correspond to each other. The front end of the piston of each electric cylinder is equipped with a slider, which can slide in the slide rail. One end of the traction wire rope is fixed on the lifting ring, and the other end goes around the bracket movable pulley in turn. After being connected with the bracket pulley, it is connected with the slider, one end of the loading wire rope is fixed on the bracket movable pulley, and the other end of the loading wire rope is fixed on the lower part of the rope head assembly;

所述数据采集检测系统包括固定在辅助测量架上的张力测量组件,张力测量组件包括位于支架滑轮和导向滑轮之间的安装架,在安装架上设有第一拉力传感器,在第一拉力传感器上设有双U型支架滑轮,在双U型支架滑轮上下两侧设有滑轮,调整钢丝绳依次饶过双U型支架滑轮上侧滑轮、双U型支架滑轮和双U型支架滑轮下侧滑轮;在加载钢丝绳与滑块连接处设有第二拉力传感器,在上限位梁和下限位梁分别安装有限位开关,第二拉力传感器、第一拉力传感器和限位开关分别通过数据采集卡连接上位机。The data acquisition and detection system includes a tension measurement assembly fixed on the auxiliary measuring frame, the tension measurement assembly includes a mounting frame between the support pulley and the guide pulley, the mounting frame is provided with a first tension sensor, and the first tension sensor There are double U-shaped bracket pulleys on the top, and there are pulleys on the upper and lower sides of the double U-shaped bracket pulleys. The steel wire rope is adjusted to pass through the upper side pulleys of the double U-shaped bracket pulleys, the double U-shaped bracket pulleys and the lower side pulleys of the double U-shaped bracket pulleys. ; There is a second tension sensor at the connection between the loading wire rope and the slider, limit switches are respectively installed on the upper limit beam and the lower limit beam, and the second tension sensor, the first tension sensor and the limit switch are respectively connected to the upper position through the data acquisition card. machine.

进一步的,所述调紧绳装置包括导绳滑轮,通过导绳滑轮的调整钢丝绳连接在紧绳器上,紧绳器上部为楔形绳头自锁机构,紧绳器下部为滑块,滑块中心有螺纹孔,螺纹孔两侧设有两个光孔,光杆穿过光孔,丝杠穿过螺纹孔,丝杠末端连接大齿轮,小齿轮与大齿轮啮合,电机与小齿轮连接。Further, the rope tightening device includes a rope guide pulley, through which the adjustment wire rope of the rope guide pulley is connected to the rope tightener, the upper part of the rope tightener is a wedge-shaped rope head self-locking mechanism, the lower part of the rope tightener is a slider, and the slider There is a threaded hole in the center, two light holes are arranged on both sides of the threaded hole, the polished rod passes through the light hole, the lead screw passes through the threaded hole, the end of the lead screw is connected with the large gear, the small gear meshes with the large gear, and the motor is connected with the small gear.

进一步的,所述底座与竖梁之间设有支架。Further, a bracket is provided between the base and the vertical beam.

进一步的,所述轮子板上表面对称设有两个支架滑轮。Further, two bracket pulleys are symmetrically arranged on the upper surface of the wheel board.

进一步的,所述导向滑轮为两排,导向滑轮中轴线与支架滑轮中轴线垂直,导向滑轮与支架滑轮在竖直方向上相切。Further, there are two rows of guide pulleys, the central axis of the guide pulley is perpendicular to the central axis of the support pulley, and the guide pulley and the support pulley are vertically tangent.

进一步的,所述绳头组件中部穿过绳头板的导向孔,在轮子板与绳头板之间的绳头组件上套有缓冲弹簧。Further, the middle part of the rope head assembly passes through the guide hole of the rope head plate, and a buffer spring is sleeved on the rope head assembly between the wheel plate and the rope head plate.

进一步的,所述滑轮与调整钢丝绳在竖直方向上相切,双U型支架滑轮上侧滑轮底部与双U型支架滑轮顶部在水平方向上相切,双U型支架滑轮下侧滑轮顶部与双U型支架滑轮底部在水平方向上相切。Further, the pulley is tangent to the adjustment wire rope in the vertical direction, the bottom of the upper side pulley of the double U-shaped bracket pulley is tangent to the top of the double U-shaped bracket pulley in the horizontal direction, and the top of the lower side pulley of the double U-shaped bracket pulley is connected to the top of the double U-shaped bracket pulley. The bottom of the double U-shaped bracket pulley is tangential in the horizontal direction.

根据上述试验台的多绳提升钢丝绳张力自平衡方法,包括以下步骤:According to the multi-rope hoisting wire rope tension self-balancing method of the above-mentioned test bench, the method comprises the following steps:

A、模拟多绳提升过程中各个钢丝绳张力不均衡状态:动态激励加载机构的电动缸活塞杆伸出,将支架动滑轮下拉来实现加载钢丝绳的动态加载,各个电动缸活塞杆伸出距离的不同,使得各个加载钢丝绳的张力也不同,进而模拟多绳提升过程中各个钢丝绳张力不均衡状态;A. Simulate the unbalanced tension state of each steel wire rope during the multi-rope lifting process: the electric cylinder piston rod of the dynamic excitation loading mechanism is stretched out, and the movable pulley of the support is pulled down to realize the dynamic loading of the loaded steel wire rope. The extension distance of each electric cylinder piston rod is different. The tension of each loaded wire rope is also different, and then the unbalanced tension state of each wire rope during the multi-rope lifting process is simulated;

B、通过张力平衡机构调节加载钢丝绳张力平衡:在各个加载钢丝绳张力不同状态下,张力平衡机构中的绳头组件高低位置出现变化,此时轮子板上的支架滑轮的高低位置也随之变化,当静止时,绳头组件处于平衡状态,竖直方向受力平衡,即绳头组件下端所受加载钢丝绳的拉力与上端所受调整钢丝绳的拉力相同,由于调整钢丝绳为饶过支架滑轮和导向滑轮的一条钢丝绳,所以每个绳头组件上端所受拉力一致,故绳头组件下端拉力也一致,即加载钢丝绳张力平衡;B. Adjust the tension balance of the loaded wire rope through the tension balance mechanism: under the different tension states of each loaded wire rope, the height position of the rope head assembly in the tension balance mechanism changes, and at this time the height position of the bracket pulley on the wheel board also changes accordingly. When at rest, the rope head assembly is in a balanced state, and the force in the vertical direction is balanced, that is, the tension of the loaded wire rope on the lower end of the rope head assembly is the same as the tension of the adjustment wire rope on the upper end. A steel wire rope, so the tension on the upper end of each rope head assembly is the same, so the tension on the lower end of the rope head assembly is also the same, that is, the tension of the loaded wire rope is balanced;

C、对张力平衡结果的检测和试验台系统的实时监测:在调节加载钢丝绳张力平衡的同时,第一拉力传感器和第二拉力传感器分别对调整钢丝绳和加载钢丝绳进行张力的测量,以完成对张力平衡结果的检测;在张力平衡机构调节的同时,位于上限位梁和下限位梁上的限位开关对支架滑轮的高低位置进行限制,当支架滑轮接触到限位开关的时候,说明张力平衡机构超出调节范围,此时触发报警,以完成对试验台系统的实时监测。C. Detection of tension balance results and real-time monitoring of the test bench system: while adjusting the tension balance of the loading wire rope, the first tension sensor and the second tension sensor respectively measure the tension of the adjustment wire rope and the loading wire rope to complete the tension measurement. The detection of the balance result; while the tension balance mechanism is adjusted, the limit switches located on the upper limit beam and the lower limit beam limit the height of the bracket pulley. When the bracket pulley touches the limit switch, it indicates that the tension balance mechanism If it exceeds the adjustment range, an alarm will be triggered at this time to complete the real-time monitoring of the test bench system.

本发明结构简单、易加工、性能可靠、安装和维护简单,同时能够实时监测、自动调节各钢丝绳张力。具有如下优点:The invention has the advantages of simple structure, easy processing, reliable performance, simple installation and maintenance, and can monitor and automatically adjust the tension of each steel wire rope in real time. Has the following advantages:

(1)采用水平布置的电动缸的伸出将支架动滑轮下拉来实现加载钢丝绳的动态加载,结构简单并且节省了空间。(1) The dynamic loading of the loading wire rope is realized by pulling down the moving pulley of the bracket by extending the electric cylinder arranged horizontally, which has a simple structure and saves space.

(2)张力平衡机构采用滑轮组系统,结构简单、操作方便、调节迅速没有延迟、效果直观。(2) The tension balance mechanism adopts the pulley block system, which has simple structure, convenient operation, quick adjustment without delay, and intuitive effect.

(3)数据采集检测系统实时准确,以保证张力平衡调节的结果准确、属实。(3) The data acquisition and detection system is real-time and accurate to ensure that the results of tension balance adjustment are accurate and true.

附图说明Description of drawings

图1本发明试验台的结构示意图;The structural representation of Fig. 1 test bench of the present invention;

图2为张力测量组件的结构示意图;Fig. 2 is a structural schematic diagram of a tension measuring assembly;

图3为绳头组件的结构示意图;Fig. 3 is the structural representation of rope end assembly;

图4为动态激励加载机构的结构示意图;Fig. 4 is the structural representation of dynamic excitation loading mechanism;

图5为调紧绳装置的结构示意图;Fig. 5 is the structural representation of tightening rope device;

图6为张力平衡机构中导向滑轮与支架滑轮布置示意图。Fig. 6 is a schematic diagram of the layout of the guide pulley and the support pulley in the tension balance mechanism.

图中:1-机架、1-1-底座、1-2-竖梁、1-3-上梁、1-4-辅助测量架、1-5-绳头板固定梁、1-6-辅助加载梁、1-7-支架、1-8-上限位梁、1-9-下限位梁、2-张力平衡机构、2-1-绳头板、2-2-绳头组件、2-3-轮子板、2-4-支架滑轮、2-5-导向滑轮、2-6-调整钢丝绳、2-7-吊环、2-8-调紧绳装置、2-9-导绳滑轮、2-10-光杆、2-11-丝杠、2-12-紧绳器、2-13-电机、2-14-小齿轮、2-15-大齿轮、3-动态激励加载机构、3-1-电动缸、3-2-支架滑轮、3-3-吊环、3-4-支架动滑轮、3-5-加载钢丝绳、3-6-牵引钢丝绳、4-数据采集检测系统、4-1-张力测量组件、4-2-第二拉力传感器、4-3-数据采集卡、4-4-上位机、4-5-安装架、4-6-第一拉力传感器、4-7-双U型支架滑轮、4-8-滑轮;4-9-限位开关,5、缓冲弹簧。In the figure: 1-frame, 1-1-base, 1-2-vertical beam, 1-3-upper beam, 1-4-auxiliary measuring frame, 1-5-rope head plate fixed beam, 1-6- Auxiliary loading beam, 1-7-bracket, 1-8-upper limit beam, 1-9-lower limit beam, 2-tension balance mechanism, 2-1-rope head plate, 2-2-rope head assembly, 2- 3-wheel plate, 2-4-bracket pulley, 2-5-guide pulley, 2-6-adjusting wire rope, 2-7-hanging ring, 2-8-tightening rope device, 2-9-guide rope pulley, 2 -10-polished rod, 2-11-screw, 2-12-rope tightener, 2-13-motor, 2-14-pinion, 2-15-big gear, 3-dynamic excitation loading mechanism, 3-1 -Electric cylinder, 3-2-bracket pulley, 3-3-hanging ring, 3-4-bracket moving pulley, 3-5-loading wire rope, 3-6-traction wire rope, 4-data acquisition and detection system, 4-1-tension Measuring components, 4-2-second tension sensor, 4-3-data acquisition card, 4-4-host computer, 4-5-installation frame, 4-6-first tension sensor, 4-7-double U-shaped Support pulley, 4-8-pulley; 4-9-limit switch, 5, buffer spring.

具体实施方式:Detailed ways:

下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.

如图1所示,本发明的一种多绳提升钢丝绳张力自平衡试验台,包括机架1、安装在机架1上的张力平衡机构2、动态激励加载机构3和数据采集检测系统4。As shown in FIG. 1 , a multi-rope hoisting wire rope tension self-balancing test bench of the present invention includes a frame 1 , a tension balance mechanism 2 installed on the frame 1 , a dynamic excitation loading mechanism 3 and a data acquisition and detection system 4 .

所述机架1包括底座1-1、两段垂直于底座1-1的竖梁1-2、一段放置于竖梁1-2顶部的上梁1-3、位于竖梁1-2上部一侧的辅助测量架1-4、位于竖梁1-2上部另一侧的上限位梁1-8和下限位梁1-9、位于竖梁1-2中部两侧的绳头板固定梁1-5、位于竖梁1-2下部两侧的辅助加载梁1-6,所述底座1-1与竖梁1-2之间设有支架1-7。The frame 1 includes a base 1-1, two vertical beams 1-2 perpendicular to the base 1-1, an upper beam 1-3 placed on the top of the vertical beam 1-2, and a top beam 1-2 positioned at the top of the vertical beam 1-2. Auxiliary measuring frame 1-4 on the side, upper limit beam 1-8 and lower limit beam 1-9 on the other side of the upper part of the vertical beam 1-2, and rope head plate fixing beams 1 on both sides of the middle of the vertical beam 1-2 -5. Auxiliary loading beams 1-6 located on both sides of the lower part of the vertical beam 1-2, and a bracket 1-7 is provided between the base 1-1 and the vertical beam 1-2.

如图1、3和6所述张力平衡机构2包括固定在绳头板固定梁1-5中部的绳头板2-1,绳头板2-1上设有五个绳头组件2-2,在每个绳头组件2-2上部位于上限位梁1-8和下限位梁1-9之间设有一块轮子板2-3,轮子板2-3固定在两个螺母之间,螺母与绳头组件2-2上端螺纹配合,在轮子板2-3上表面对称设有两个支架滑轮2-4,所述绳头组件2-2中部穿过绳头板2-1的导向孔,在轮子板2-3与绳头板2-1之间的绳头组件2-2上套有缓冲弹簧5。在上梁1-3上设有导向滑轮2-5、吊环2-7和调紧绳装置2-8,导向滑轮2-5数量及安装位置根据支架滑轮2-4来确定。本实施例中,所述导向滑轮2-5为两排,导向滑轮2-5中轴线与支架滑轮2-4中轴线垂直,为了引导调整钢丝绳2-6竖直,导向滑轮2-5与支架滑轮2-4在竖直方向上相切。调整钢丝绳2-6一端固定在吊环2-7上,调整钢丝绳2-6另一端依次绕过各个支架滑轮2-4和向滑轮2-5后与调紧绳装置2-8相连,通过调紧绳装置2-8拉紧或松开调整钢丝绳2-6来带动绳头组件2-2上下移动。As shown in Figures 1, 3 and 6, the tension balance mechanism 2 includes a rope head plate 2-1 fixed on the middle part of the rope head plate fixed beam 1-5, and the rope head plate 2-1 is provided with five rope head assemblies 2-2 , a wheel plate 2-3 is arranged between the upper limit beam 1-8 and the lower limit beam 1-9 at the top of each rope head assembly 2-2, and the wheel plate 2-3 is fixed between two nuts, and the nut Threaded with the upper end of the rope head assembly 2-2, two support pulleys 2-4 are symmetrically arranged on the upper surface of the wheel plate 2-3, and the middle part of the rope head assembly 2-2 passes through the guide hole of the rope head plate 2-1 , on the rope head assembly 2-2 between the wheel plate 2-3 and the rope head plate 2-1, a buffer spring 5 is sleeved. On upper beam 1-3, be provided with guide pulley 2-5, suspension ring 2-7 and tightening rope device 2-8, guide pulley 2-5 quantity and installation position are determined according to support pulley 2-4. In this embodiment, the guide pulleys 2-5 are in two rows, and the central axis of the guide pulleys 2-5 is perpendicular to the central axis of the bracket pulley 2-4. Pulleys 2-4 are tangential in the vertical direction. One end of the adjustment wire rope 2-6 is fixed on the suspension ring 2-7, and the other end of the adjustment wire rope 2-6 bypasses each bracket pulley 2-4 and the direction pulley 2-5 in turn, and is connected with the tensioning rope device 2-8 after the tensioning rope is adjusted. The rope device 2-8 tightens or unclamps and adjusts the wire rope 2-6 to drive the rope head assembly 2-2 to move up and down.

如图1和5所示,所述调紧绳装置2-8包括导绳滑轮2-9,通过导绳滑轮2-9的调整钢丝绳2-6连接在紧绳器2-12上,紧绳器2-12上部为楔形绳头自锁机构,楔形绳头自锁机构包括设置在楔形槽内的楔形块,紧绳器2-12下部为滑块,滑块中心有螺纹孔,螺纹孔两侧设有两个光孔,光杆2-10穿过光孔,丝杠2-11穿过螺纹孔,丝杠2-11末端连接大齿轮2-15,小齿轮2-14与大齿轮2-15啮合,电机2-13与小齿轮2-14连接。调整钢丝绳2-6穿入楔形槽内通过楔形块夹紧固定,电机2-13驱动齿轮转动从而使得紧绳器2-12在光杆2-10上滑动,从而实现拉紧或松开调整钢丝绳2-6。As shown in Figures 1 and 5, the said tensioning rope device 2-8 comprises a guide rope pulley 2-9, and the adjustment steel wire rope 2-6 by the guide rope pulley 2-9 is connected on the rope tightener 2-12, and the rope is tightened The upper part of the device 2-12 is a wedge-shaped rope end self-locking mechanism, and the wedge-shaped rope end self-locking mechanism includes a wedge-shaped block arranged in a wedge-shaped groove. There are two light holes on the side, the light rod 2-10 passes through the light hole, the lead screw 2-11 passes through the threaded hole, the end of the lead screw 2-11 is connected to the large gear 2-15, the pinion 2-14 is connected to the large gear 2- 15 meshing, motor 2-13 is connected with pinion 2-14. The adjustment wire rope 2-6 penetrates into the wedge-shaped groove and is clamped and fixed by the wedge-shaped block, and the motor 2-13 drives the gear to rotate so that the rope tightener 2-12 slides on the polished rod 2-10, thereby realizing tightening or loosening the adjustment wire rope 2 -6.

如图1和4所示,所述动态激励加载机构3包括水平固定在底座1-1上的电动缸3-1,固定在辅助加载梁1-6上的支架滑轮3-2和吊环3-3,在支架滑轮3-2和吊环3-3之间的正上方设有支架动滑轮3-4,电动缸3-1、支架滑轮3-2、吊环3-3、支架动滑轮3-4和绳头组件2-2数量相等,均为五个,且一一对应,每个电动缸3-1的活塞前端设有滑块3-7,滑块3-7可在滑轨3-8内滑动,牵引钢丝绳3-6一端固定在吊环3-3上,另一端依次绕过支架动滑轮3-4和支架滑轮3-2后与滑块3-7相连,加载钢丝绳3-5一端固定在支架动滑轮3-4上,加载钢丝绳3-5另一端固定在绳头组件2-2的下部。动态激励加载机构3的电动缸3-1活塞杆伸出,将支架动滑轮3-4下拉来实现加载钢丝绳3-5的动态加载。As shown in Figures 1 and 4, the dynamic excitation loading mechanism 3 includes an electric cylinder 3-1 horizontally fixed on the base 1-1, a support pulley 3-2 and a suspension ring 3-2 fixed on the auxiliary loading beam 1-6. 3. A bracket moving pulley 3-4, an electric cylinder 3-1, a bracket pulley 3-2, a suspension ring 3-3, a bracket moving pulley 3-4 and a rope are arranged directly above the bracket pulley 3-2 and the suspension ring 3-3. The number of head assemblies 2-2 is equal, all five, and one-to-one correspondence, the front end of the piston of each electric cylinder 3-1 is provided with a slider 3-7, and the slider 3-7 can slide in the slide rail 3-8 One end of the traction wire rope 3-6 is fixed on the suspension ring 3-3, the other end is connected with the slider 3-7 after bypassing the bracket movable pulley 3-4 and the bracket pulley 3-2 in turn, and one end of the loading wire rope 3-5 is fixed on the bracket movable pulley 3-4, the other end of the loading wire rope 3-5 is fixed on the bottom of the rope head assembly 2-2. The electric cylinder 3-1 piston rod of the dynamic excitation loading mechanism 3 stretches out, and the support movable pulley 3-4 is pulled down to realize the dynamic loading of the loading wire rope 3-5.

如图1、2和4所示,所述数据采集检测系统4包括固定在辅助测量架1-4上的张力测量组件4-1,张力测量组件4-1包括位于支架滑轮2-4和导向滑轮2-5之间的安装架4-5,在安装架4-5上设有第一拉力传感器4-6,在第一拉力传感器4-6上设有双U型支架滑轮4-7,在双U型支架滑轮4-7上下两侧设有滑轮4-8,其中,滑轮4-8与调整钢丝绳2-6在竖直方向上相切,双U型支架滑轮4-7上侧滑轮4-8底部与双U型支架滑轮4-7顶部在水平方向上相切,双U型支架滑轮4-7下侧滑轮4-8顶部与双U型支架滑轮4-7底部在水平方向上相切,调整钢丝绳2-6依次饶过双U型支架滑轮4-7上侧滑轮4-8、双U型支架滑轮4-7和双U型支架滑轮4-7下侧滑轮4-8。调整钢丝绳2-6张紧时,通过拉置于第一拉力传感器4-6上的双U型支架滑轮4-7,来实现对第一拉力传感器4-6提供拉力,拉力传感器4-6所测得的是两倍调整钢丝绳2-6的张力,得出结果时将测量值除以2即可。在加载钢丝绳3-5与滑块3-7连接处设有第二拉力传感器4-2,在上限位梁1-8和下限位梁1-9分别安装有限位开关4-9。第二拉力传感器4-2、第一拉力传感器4-6和限位开关4-9分别通过数据采集卡4-3连接上位机4-4。As shown in Figures 1, 2 and 4, the data acquisition and detection system 4 includes a tension measurement assembly 4-1 fixed on the auxiliary measurement frame 1-4, and the tension measurement assembly 4-1 includes a support pulley 2-4 and a guide The mounting frame 4-5 between the pulleys 2-5 is provided with a first tension sensor 4-6 on the mounting frame 4-5, and a double U-shaped bracket pulley 4-7 is provided on the first tension sensor 4-6. The upper and lower sides of double U-shaped support pulley 4-7 are provided with pulley 4-8, wherein, pulley 4-8 is vertically tangent to adjustment wire rope 2-6, and the upper side pulley of double U-shaped support pulley 4-7 The bottom of 4-8 is tangent to the top of double U-shaped bracket pulley 4-7 in the horizontal direction, and the top of double U-shaped bracket pulley 4-7 lower side pulley 4-8 is horizontally aligned with the bottom of double U-shaped bracket pulley 4-7 Tangent, adjust wire rope 2-6 to let go of double U-shaped support pulley 4-7 upper side pulley 4-8, double U-shaped support pulley 4-7 and double U-shaped support pulley 4-7 lower side pulley 4-8 successively. When adjusting the tension of the wire rope 2-6, pull the double U-shaped bracket pulley 4-7 placed on the first tension sensor 4-6 to provide tension to the first tension sensor 4-6, and the tension sensor 4-6 What is measured is twice the tension of adjusting the steel wire rope 2-6, and the measured value is divided by 2 to get the result. A second tension sensor 4-2 is provided at the joint between the loading wire rope 3-5 and the slide block 3-7, and limit switches 4-9 are respectively installed on the upper limit beam 1-8 and the lower limit beam 1-9. The second tension sensor 4-2, the first tension sensor 4-6 and the limit switch 4-9 are respectively connected to the upper computer 4-4 through the data acquisition card 4-3.

根据上述试验台的多绳提升钢丝绳张力自平衡方法,其特征在于,包括以下步骤:According to the multi-rope hoisting wire rope tension self-balancing method of above-mentioned test bench, it is characterized in that, comprising the following steps:

A、模拟多绳提升过程中各个钢丝绳张力不均衡状态:动态激励加载机构3的电动缸3-1活塞杆伸出,将支架动滑轮3-4下拉来实现加载钢丝绳3-5的动态加载,各个电动缸3-1活塞杆伸出距离的不同,使得各个加载钢丝绳3-5的张力也不同,进而模拟多绳提升过程中各个钢丝绳张力不均衡状态;A. Simulate the unbalanced tension state of each steel wire rope during the multi-rope lifting process: the piston rod of the electric cylinder 3-1 of the dynamic excitation loading mechanism 3 is stretched out, and the movable pulley 3-4 of the bracket is pulled down to realize the dynamic loading of the steel wire rope 3-5. The difference in the extension distance of the piston rod of the electric cylinder 3-1 makes the tension of each loading wire rope 3-5 also different, thereby simulating the unbalanced tension state of each wire rope during the multi-rope lifting process;

B、通过张力平衡机构2调节加载钢丝绳3-5张力平衡:在各个加载钢丝绳3-5张力不同状态下,张力平衡机构2中的绳头组件2-2高低位置出现变化,此时轮子板2-3上的支架滑轮2-4的高低位置也随之变化,当静止时,绳头组件2-2处于平衡状态,竖直方向受力平衡,即绳头组件2-2下端所受加载钢丝绳3-5的拉力与上端所受调整钢丝绳2-6的拉力相同,由于调整钢丝绳2-6为饶过支架滑轮2-4和导向滑轮2-5的一条钢丝绳,所以每个绳头组件2-2上端所受拉力一致,故绳头组件2-2下端拉力也一致,即加载钢丝绳3-5张力平衡;B. Adjust the tension balance of the loading wire rope 3-5 through the tension balance mechanism 2: under the different tension states of each loading wire rope 3-5, the height position of the rope head assembly 2-2 in the tension balance mechanism 2 changes, and the wheel plate 2 The position of the bracket pulley 2-4 on the -3 also changes accordingly. When at rest, the rope head assembly 2-2 is in a balanced state, and the force in the vertical direction is balanced, that is, the loaded steel wire rope at the lower end of the rope head assembly 2-2 The pulling force of 3-5 is the same as the pulling force of the adjusted steel rope 2-6 on the upper end, because the adjusted steel rope 2-6 is a steel rope that passes over the support pulley 2-4 and the guide pulley 2-5, so each rope head assembly 2- 2 The tension on the upper end is the same, so the tension on the lower end of the rope head assembly 2-2 is also the same, that is, the tension of the loaded wire rope 3-5 is balanced;

C、对张力平衡结果的检测和试验台系统的实时监测:在调节加载钢丝绳3-5张力平衡的同时,第一拉力传感器4-6和第二拉力传感器4-2分别对调整钢丝绳2-6和加载钢丝绳3-5进行张力的测量,以完成对张力平衡结果的检测;在张力平衡机构2调节的同时,位于上限位梁1-8和下限位梁1-9上的限位开关4-9对支架滑轮2-4的高低位置进行限制,当支架滑轮2-4接触到限位开关4-9的时候,说明张力平衡机构2超出调节范围,此时触发报警,以完成对试验台系统的实时监测。C. Detection of tension balance results and real-time monitoring of the test bench system: while adjusting the tension balance of the loading wire rope 3-5, the first tension sensor 4-6 and the second tension sensor 4-2 are respectively adjusting the tension of the steel wire rope 2-6 Carry out tension measurement with loading wire rope 3-5, to complete the detection of tension balance result; While tension balance mechanism 2 is adjusted, be positioned at the limit switch 4- on upper limit beam 1-8 and lower limit beam 1-9 9 Limit the height position of the bracket pulley 2-4. When the bracket pulley 2-4 touches the limit switch 4-9, it means that the tension balance mechanism 2 exceeds the adjustment range. At this time, an alarm is triggered to complete the test bench system. real-time monitoring.

另外,如果发生调整钢丝绳2-6断开的情况,绳头组件2-2中的缓冲弹簧5起到缓冲作用。In addition, if the adjustment wire rope 2-6 disconnects, the buffer spring 5 in the rope head assembly 2-2 plays a buffering role.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (8)

1.一种多绳提升钢丝绳张力自平衡试验台,其特征在于:包括机架(1)、安装在机架(1)上的张力平衡机构(2)、动态激励加载机构(3)和数据采集检测系统(4);1. A multi-rope hoisting wire rope tension self-balancing test bench is characterized in that: it comprises a frame (1), a tension balance mechanism (2) installed on the frame (1), a dynamic excitation loading mechanism (3) and data Collection and detection system (4); 所述机架(1)包括底座(1-1)、两段垂直于底座(1-1)的竖梁(1-2)、一段放置于竖梁(1-2)顶部的上梁(1-3)、位于竖梁(1-2)上部一侧的辅助测量架(1-4)、位于竖梁(1-2)上部另一侧的上限位梁(1-8)和下限位梁(1-9)、位于竖梁(1-2)中部两侧的绳头板固定梁(1-5)、位于竖梁(1-2)下部两侧的辅助加载梁(1-6);The frame (1) includes a base (1-1), two vertical beams (1-2) perpendicular to the base (1-1), and an upper beam (1-2) placed on the top of the vertical beams (1-2). -3), the auxiliary measuring frame (1-4) located on one side of the upper part of the vertical beam (1-2), the upper limit beam (1-8) and the lower limit beam located on the other side of the upper part of the vertical beam (1-2) (1-9), rope end plate fixing beams (1-5) located on both sides of the vertical beam (1-2), and auxiliary loading beams (1-6) located on both sides of the lower part of the vertical beam (1-2); 所述张力平衡机构(2)包括固定在绳头板固定梁(1-5)中部的绳头板(2-1),绳头板(2-1)上设有多个绳头组件(2-2),在每个绳头组件(2-2)上部位于上限位梁(1-8)和下限位梁(1-9)之间设有一块轮子板(2-3),在轮子板(2-3)上表面设有支架滑轮(2-4),在上梁(1-3)上设有导向滑轮(2-5)、吊环(2-7)和调紧绳装置(2-8),调整钢丝绳(2-6)一端固定在吊环(2-7)上,调整钢丝绳(2-6)另一端依次绕过各个支架滑轮(2-4)和导向滑轮(2-5)后与调紧绳装置(2-8)相连,通过调紧绳装置(2-8)拉紧或松开调整钢丝绳(2-6)来带动绳头组件(2-2)上下移动;The tension balance mechanism (2) includes a rope head plate (2-1) fixed in the middle of the rope head plate fixing beam (1-5), and the rope head plate (2-1) is provided with a plurality of rope head assemblies (2 -2), a wheel plate (2-3) is arranged between the upper limit beam (1-8) and the lower limit beam (1-9) at the top of each rope head assembly (2-2), and the wheel plate (2-3) The upper surface is provided with a bracket pulley (2-4), and on the upper beam (1-3) is provided with a guide pulley (2-5), a suspension ring (2-7) and a tensioning rope device (2- 8), one end of the adjustment wire rope (2-6) is fixed on the lifting ring (2-7), and the other end of the adjustment wire rope (2-6) bypasses each support pulley (2-4) and guide pulley (2-5) in sequence It is connected with the tensioning rope device (2-8), and the rope head assembly (2-2) is driven to move up and down by tightening or loosening the adjustment wire rope (2-6) through the tensioning rope device (2-8); 所述动态激励加载机构(3)包括水平固定在底座(1-1)上的电动缸(3-1),固定在辅助加载梁(1-6)上的支架滑轮(3-2)和吊环(3-3),在支架滑轮(3-2)和吊环(3-3)之间的正上方设有支架动滑轮(3-4),电动缸(3-1)、支架滑轮(3-2)、吊环(3-3)、支架动滑轮(3-4)和绳头组件(2-2)数量相等且一一对应,每个电动缸(3-1)的活塞前端设有滑块(3-7),滑块(3-7)可在滑轨(3-8)内滑动,牵引钢丝绳(3-6)一端固定在吊环(3-3)上,另一端依次绕过支架动滑轮(3-4)和支架滑轮(3-2)后与滑块(3-7)相连,加载钢丝绳(3-5)一端固定在支架动滑轮(3-4)上,加载钢丝绳(3-5)另一端固定在绳头组件(2-2)的下部;The dynamic excitation loading mechanism (3) includes an electric cylinder (3-1) horizontally fixed on the base (1-1), a bracket pulley (3-2) and a suspension ring fixed on the auxiliary loading beam (1-6) (3-3), be provided with support movable pulley (3-4), electric cylinder (3-1), support pulley (3-2) directly above between support pulley (3-2) and suspension ring (3-3) ), suspension rings (3-3), bracket movable pulleys (3-4) and rope head assemblies (2-2) are equal in number and correspond one-to-one, and the front end of the piston of each electric cylinder (3-1) is provided with a slide block (3 -7), the slide block (3-7) can slide in the slide rail (3-8), and one end of the traction wire rope (3-6) is fixed on the suspension ring (3-3), and the other end goes around the support movable pulley (3-3) successively -4) and the bracket pulley (3-2) are connected with the slide block (3-7), one end of the loading wire rope (3-5) is fixed on the bracket movable pulley (3-4), and the other end of the loading wire rope (3-5) fixed on the bottom of the rope head assembly (2-2); 所述数据采集检测系统(4)包括固定在辅助测量架(1-4)上的张力测量组件(4-1),张力测量组件(4-1)包括位于支架滑轮(2-4)和导向滑轮(2-5)之间的安装架(4-5),在安装架(4-5)上设有第一拉力传感器(4-6),在第一拉力传感器(4-6)上设有双U型支架滑轮(4-7),在双U型支架滑轮(4-7)上下两侧设有滑轮(4-8),调整钢丝绳(2-6)依次饶过双U型支架滑轮(4-7)上侧滑轮(4-8)、双U型支架滑轮(4-7)和双U型支架滑轮(4-7)下侧滑轮(4-8);在加载钢丝绳(3-5)与滑块(3-7)连接处设有第二拉力传感器(4-2),在上限位梁(1-8)和下限位梁(1-9)分别安装有限位开关(4-9),第二拉力传感器(4-2)、第一拉力传感器(4-6)和限位开关(4-9)分别通过数据采集卡(4-3)连接上位机(4-4)。The data acquisition and detection system (4) includes a tension measurement assembly (4-1) fixed on the auxiliary measurement frame (1-4), and the tension measurement assembly (4-1) includes a support pulley (2-4) and a guide The mounting frame (4-5) between the pulleys (2-5) is provided with the first tension sensor (4-6) on the mounting frame (4-5), and is provided with the first tension sensor (4-6) on the first tension sensor (4-6). There are double U-shaped bracket pulleys (4-7), and pulleys (4-8) are arranged on the upper and lower sides of the double U-shaped bracket pulleys (4-7), and the steel wire ropes (2-6) are adjusted to pass over the double U-shaped bracket pulleys in turn (4-7) upper side pulley (4-8), double U-shaped support pulley (4-7) and double U-shaped support pulley (4-7) lower side pulley (4-8); 5) A second tension sensor (4-2) is provided at the joint with the slider (3-7), and limit switches (4- 9), the second tension sensor (4-2), the first tension sensor (4-6) and the limit switch (4-9) are respectively connected to the host computer (4-4) through the data acquisition card (4-3). 2.根据权利要求1所述的一种多绳提升钢丝绳张力自平衡试验台,其特征在于:所述调紧绳装置(2-8)包括导绳滑轮(2-9),通过导绳滑轮(2-9)的调整钢丝绳(2-6)连接在紧绳器(2-12)上,紧绳器(2-12)上部为楔形绳头自锁机构,紧绳器(2-12)下部为滑块,滑块中心有螺纹孔,螺纹孔两侧设有两个光孔,光杆(2-10)穿过光孔,丝杠(2-11)穿过螺纹孔,丝杠(2-11)末端连接大齿轮(2-15),小齿轮(2-14)与大齿轮(2-15)啮合,电机(2-13)与小齿轮(2-14)连接。2. A multi-rope hoisting steel wire rope tension self-balancing test bench according to claim 1, characterized in that: said tensioning rope device (2-8) comprises a guide pulley (2-9), through which the guide pulley The adjustment wire rope (2-6) of (2-9) is connected on the rope tightener (2-12), and the top of the rope tightener (2-12) is a wedge-shaped rope head self-locking mechanism, and the rope tightener (2-12) The lower part is a slider, and there is a threaded hole in the center of the slider. Two light holes are arranged on both sides of the threaded hole. The polished rod (2-10) passes through the light hole, the lead screw (2-11) passes through the threaded hole, and the lead screw (2-10) -11) The end is connected with the bull gear (2-15), the pinion gear (2-14) meshes with the bull gear (2-15), and the motor (2-13) is connected with the pinion gear (2-14). 3.根据权利要求1所述的一种多绳提升钢丝绳张力自平衡试验台,其特征在于:所述底座(1-1)与竖梁(1-2)之间设有支架(1-7)。3. A multi-rope hoisting wire rope tension self-balancing test bench according to claim 1, characterized in that: a bracket (1-7) is provided between the base (1-1) and the vertical beam (1-2) ). 4.根据权利要求1所述的一种多绳提升钢丝绳张力自平衡试验台,其特征在于:所述轮子板(2-3)上表面对称设有两个支架滑轮(2-4)。4. A multi-rope hoisting wire rope tension self-balancing test bench according to claim 1, characterized in that: the upper surface of the wheel plate (2-3) is symmetrically provided with two bracket pulleys (2-4). 5.根据权利要求1所述的一种多绳提升钢丝绳张力自平衡试验台,其特征在于:所述导向滑轮(2-5)为两排,导向滑轮(2-5)中轴线与支架滑轮(2-4)中轴线垂直,导向滑轮(2-5)与支架滑轮(2-4)在竖直方向上相切。5. A kind of multi-rope hoisting wire rope tension self-balancing test bench according to claim 1, characterized in that: the guide pulleys (2-5) are in two rows, and the central axis of the guide pulleys (2-5) and the support pulley (2-4) The central axis is vertical, and the guide pulley (2-5) is vertically tangent to the support pulley (2-4). 6.根据权利要求1所述的一种多绳提升钢丝绳张力自平衡试验台,其特征在于:所述绳头组件(2-2)中部穿过绳头板(2-1)的导向孔,在轮子板(2-3)与绳头板(2-1)之间的绳头组件(2-2)上套有缓冲弹簧(5)。6. A multi-rope hoisting wire rope tension self-balancing test bench according to claim 1, characterized in that: the middle part of the rope head assembly (2-2) passes through the guide hole of the rope head plate (2-1), A buffer spring (5) is sleeved on the rope head assembly (2-2) between the wheel plate (2-3) and the rope head plate (2-1). 7.根据权利要求1所述的一种多绳提升钢丝绳张力自平衡试验台,其特征在于:所述滑轮(4-8)与调整钢丝绳(2-6)在竖直方向上相切,双U型支架滑轮(4-7)上侧滑轮(4-8)底部与双U型支架滑轮(4-7)顶部在水平方向上相切,双U型支架滑轮(4-7)下侧滑轮(4-8)顶部与双U型支架滑轮(4-7)底部在水平方向上相切。7. A multi-rope hoisting wire rope tension self-balancing test bench according to claim 1, characterized in that: said pulley (4-8) is tangent to the adjustment wire rope (2-6) in the vertical direction, double The bottom of the upper side pulley (4-8) of the U-shaped bracket pulley (4-7) is tangent to the top of the double U-shaped bracket pulley (4-7) in the horizontal direction, and the lower side pulley of the double U-shaped bracket pulley (4-7) (4-8) top and double U-shaped support pulley (4-7) bottom are horizontally tangent. 8.根据权利要求1所述试验台的多绳提升钢丝绳张力自平衡方法,其特征在于,包括以下步骤:8. The multi-rope hoisting wire rope tension self-balancing method of test bench according to claim 1, is characterized in that, comprises the following steps: A、模拟多绳提升过程中各个钢丝绳张力不均衡状态:动态激励加载机构(3)的电动缸(3-1)活塞杆伸出,将支架动滑轮(3-4)下拉来实现加载钢丝绳(3-5)的动态加载,各个电动缸(3-1)活塞杆伸出距离的不同,使得各个加载钢丝绳(3-5)的张力也不同,进而模拟多绳提升过程中各个钢丝绳张力不均衡状态;A. Simulate the unbalanced tension state of each steel wire rope in the process of multi-rope lifting: the piston rod of the electric cylinder (3-1) of the dynamic excitation loading mechanism (3) is stretched out, and the movable pulley (3-4) of the bracket is pulled down to realize the loading of the steel wire rope (3 -5) dynamic loading, the extension distance of each electric cylinder (3-1) piston rod is different, so that the tension of each loading wire rope (3-5) is also different, and then simulate the unbalanced tension state of each wire rope during the multi-rope lifting process ; B、通过张力平衡机构(2)调节加载钢丝绳(3-5)张力平衡:在各个加载钢丝绳(3-5)张力不同状态下,张力平衡机构(2)中的绳头组件(2-2)高低位置出现变化,此时轮子板(2-3)上的支架滑轮(2-4)的高低位置也随之变化,当静止时,绳头组件(2-2)处于平衡状态,竖直方向受力平衡,即绳头组件(2-2)下端所受加载钢丝绳(3-5)的拉力与上端所受调整钢丝绳(2-6)的拉力相同,由于调整钢丝绳(2-6)为饶过支架滑轮(2-4)和导向滑轮(2-5)的一条钢丝绳,所以每个绳头组件(2-2)上端所受拉力一致,故绳头组件(2-2)下端拉力也一致,即加载钢丝绳(3-5)张力平衡;B. Adjust the tension balance of the loading wire rope (3-5) through the tension balance mechanism (2): under the different tension states of each loading wire rope (3-5), the rope head assembly (2-2) in the tension balance mechanism (2) The height position changes, and the height position of the support pulley (2-4) on the wheel plate (2-3) also changes thereupon this moment. When stationary, the rope head assembly (2-2) is in a balanced state, and the Stress balance, that is, the pulling force of the loaded steel wire rope (3-5) on the lower end of the rope head assembly (2-2) is the same as the pulling force of the adjusting steel rope (2-6) on the upper end, because the adjusting steel rope (2-6) is A wire rope passing through the bracket pulley (2-4) and the guide pulley (2-5), so the tension on the upper end of each rope head assembly (2-2) is the same, so the tension on the lower end of the rope head assembly (2-2) is also consistent , that is, the tension balance of the loaded wire rope (3-5); C、对张力平衡结果的检测和试验台系统的实时监测:在调节加载钢丝绳(3-5)张力平衡的同时,第一拉力传感器(4-6)和第二拉力传感器(4-2)分别对调整钢丝绳(2-6)和加载钢丝绳(3-5)进行张力的测量,以完成对张力平衡结果的检测;在张力平衡机构(2)调节的同时,位于上限位梁(1-8)和下限位梁(1-9)上的限位开关(4-9)对支架滑轮(2-4)的高低位置进行限制,当支架滑轮(2-4)接触到限位开关(4-9)的时候,说明张力平衡机构(2)超出调节范围,此时触发报警,以完成对试验台系统的实时监测。C. Detection of tension balance results and real-time monitoring of the test bench system: while adjusting the tension balance of the loading wire rope (3-5), the first tension sensor (4-6) and the second tension sensor (4-2) respectively Measure the tension of the adjusting wire rope (2-6) and the loading wire rope (3-5) to complete the detection of the tension balance result; when the tension balance mechanism (2) is adjusted, the upper limit beam (1-8) and the limit switch (4-9) on the lower limit beam (1-9) limits the height position of the support pulley (2-4), when the support pulley (2-4) touches the limit switch (4-9 ), it means that the tension balance mechanism (2) exceeds the adjustment range, and an alarm is triggered at this time to complete the real-time monitoring of the test bench system.
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