CN106051438A - Knitter table automatic lubricating device and control method - Google Patents

Knitter table automatic lubricating device and control method Download PDF

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Publication number
CN106051438A
CN106051438A CN201610617419.0A CN201610617419A CN106051438A CN 106051438 A CN106051438 A CN 106051438A CN 201610617419 A CN201610617419 A CN 201610617419A CN 106051438 A CN106051438 A CN 106051438A
Authority
CN
China
Prior art keywords
oil
braider
electromagnetic valve
diaphragm pump
lubricating oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610617419.0A
Other languages
Chinese (zh)
Inventor
鞠建宏
王磊
潘序鑫
刘远
徐洛洛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Orientleader Technology Co Ltd
Original Assignee
Nanjing Orientleader Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Orientleader Technology Co Ltd filed Critical Nanjing Orientleader Technology Co Ltd
Priority to CN201610617419.0A priority Critical patent/CN106051438A/en
Publication of CN106051438A publication Critical patent/CN106051438A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N23/00Special adaptations of check valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F16N29/04Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/26Spinning spindles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2250/00Measuring
    • F16N2250/04Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2250/00Measuring
    • F16N2250/18Level
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2260/00Fail safe
    • F16N2260/02Indicating
    • F16N2260/04Oil level
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2260/00Fail safe
    • F16N2260/02Indicating
    • F16N2260/08Pressure

Abstract

The invention discloses a knitter table automatic lubricating device. The knitter table automatic lubricating device comprises a control electromagnetic valve, an air pressure adjusting valve, a double-cylinder diaphragm pump, a lubricating oil storage tank and a three-way valve; an inlet of the control electromagnetic valve is connected with a compressed air intake pipe, and an outlet is connected with an inlet of the air pressure adjusting valve through an electromagnetic valve exhaust pipe; an outlet of the air pressure adjusting valve is connected with an air supply port of the double-cylinder diaphragm pump through a double-cylinder diaphragm pump intake pipe; the three-way valve is mounted in an oil outlet of the double-cylinder diaphragm pump; an oil pressure sensor is mounted on a bypass port in the lower part of the three-way valve; an oil outlet of the three-way valve is connected with one end of a lubricating oil drain pipe; the other end of the lubricating oil drain pipe is positioned above a knitter table; an oil level sensor is mounted at the bottom of the lubricating oil storage tank; and the oil level sensor, the oil pressure sensor and the control electromagnetic valve are respectively connected with a knitter controller. The knitter table automatic lubricating device solves the knitter table automatic lubricating and online monitoring problems, realizes automatic production, and improves the production efficiency.

Description

A kind of braider table top automatic lubrication installation and control method
Technical field
The invention belongs to machinery technical field, relate to a kind of automatic lubrication mechanism, specifically a kind of braider table top Automatic lubrication installation and control method.
Background technology
Along with fast development especially auto industry and the fast development of high ferro of domestic economy, sebific duct has become as daily Indispensable material in life and industrial development.The production of sebific duct at present be unable to do without and weaves this procedure, and knitting process needs Being completed by braider, braider table top is the principle mechanical components of braider, and in braider operation process, spindle is on table top Motion, braider table top is played most important effect by lubricating oil, and it can reduce the friction between spindle and table top, it is ensured that spindle Fluent motion on table top, if lubricating not in place, can cause table top to damage.This device is precisely in order to braider table top lubrication needs Want and invent, inside braider, load onto this device, can guarantee that braider table top lubrication is good, when lubricating arrangement fault occurs, Braider can be stopped in time and report to the police, protect braider table top.
Summary of the invention
The invention aims to solve braider table top self-lubricate and on-line monitoring problem, when finding grease pump Oil pressure is too small or fuel reserve tank oil level is too low, stops braider in time and reports to the police, it is achieved automated production.
The technical scheme that the present invention takes is as follows:
A kind of braider table top automatic lubrication installation, it includes controlling electromagnetic valve 2, air pressure regulator 6, double cylinder diaphragm pump 9, lubrication Oil fuel reserve tank 10 and three-way valve 11, the import of described control electromagnetic valve 2 connects compressed air inlet pipe 1, controls electromagnetic valve 2 and exports Connected the import of described air pressure regulator 6 by electromagnetic valve escape pipe 3, the outlet of air pressure regulator 6 is entered by double cylinder diaphragm pump Trachea 7 connects the air supply mouth of double cylinder diaphragm pump 9, and the oil-in of described double cylinder diaphragm pump 9 connects lubricating oil by oil inlet pipe Fuel reserve tank 10, is provided with described three-way valve 11 at the oil-out of double cylinder diaphragm pump 9, the bottom by-pass port of three-way valve 11 is provided with Oil pressure sensor 12, the oil-out of three-way valve 11 connects one end of lube oil outlet pipe 5, the other end position of lube oil outlet pipe 5 Above braider table top 4;Fuel level sensor 13 is installed bottom described lubricating oil fuel reserve tank 10, described fuel level sensor 13, Oil pressure sensor 12 and control electromagnetic valve 2 connect braider controller respectively.
It is also associated with lubricating oil return pipe 8 on described lubricating oil fuel reserve tank 10, is provided with at the oil inlet end of lubricating oil return pipe 8 Oil trap.
Described air pressure regulator 6 is manually to regulate, the admission pressure of its scalable double cylinder diaphragm pump 7;Described control electromagnetism Valve 2 receives braider controller signals and controls the air inlet source of whole lubricating arrangement;Described oil pressure sensor 12 detects pump in real time Oil pressure, and transmit pump oil pressure signal to braider controller;Described fuel level sensor 13 is used for detecting in real time fuel reserve tank Oil level, and transmit oil level signal to braider controller.
A kind of control method of braider table top automatic lubrication installation, it comprises the following steps:
Step 1: before braider is opened, braider controller detects lubricating oil fuel reserve tank oil level signal by fuel level sensor;
Step 2: if lubricating oil fuel reserve tank oil level is normal, it is allowed to start, opens braider;
Step 3: braider controller controls electromagnetic valve and starts, and bicylinder diaphragm pump work, oil pressure sensor monitors pump oil pressure in real time Power;
Step 4: as too small in pump oil pressure, braider controller stops braider and controls electromagnetic valve, and sending acousto-optic alarm signal Number;
Step 5: after workman finds to report to the police, check automatic lubrication installation, fix a breakdown, reset and report to the police, reopen braider.
The invention has the beneficial effects as follows: solve braider table top self-lubricate and on-line monitoring problem, when finding lubrication Oil pump oil pressure is too small or fuel reserve tank oil level is too low, stops braider in time and reports to the police, it is achieved that automated production, also improving Production efficiency.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
In figure: 1-compressed air inlet pipe, 2-control electromagnetic valve, 3-electromagnetic valve escape pipe, 4-braider table top, 5-lubrication Oil flowline, 6-air pressure regulator, 7-double cylinder diaphragm pump air inlet pipe, 8-lubricating oil return pipe, 9-double cylinder diaphragm pump, 10-lubrication Oil fuel reserve tank, 11-three-way valve, 12-oil pressure sensor, 13-fuel level sensor.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As it is shown in figure 1, a kind of braider table top automatic lubrication installation, it includes controlling electromagnetic valve 2, air pressure regulator 6, double Cylinder membrane pump 9, lubricating oil fuel reserve tank 10 and three-way valve 11, the import of described control electromagnetic valve 2 connects compressed air inlet pipe 1, Controlling electromagnetic valve 2 and export the import being connected described air pressure regulator 6 by electromagnetic valve escape pipe 3, the outlet of air pressure regulator 6 is led to Cross double cylinder diaphragm pump air inlet pipe 7 connect double cylinder diaphragm pump 9 air supply mouth, the oil-in of described double cylinder diaphragm pump 9 pass through into Oil pipe connects lubricating oil fuel reserve tank 10, is provided with described three-way valve 11, the bottom of three-way valve 11 at the oil-out of double cylinder diaphragm pump 9 Being provided with oil pressure sensor 12 on by-pass port, the oil-out of three-way valve 11 connects one end of lube oil outlet pipe 5, and lubricating oil is fuel-displaced The other end of pipe 5 is positioned at above braider table top 4;Fuel level sensor 13 is installed bottom described lubricating oil fuel reserve tank 10, described Fuel level sensor 13, oil pressure sensor 12 and control electromagnetic valve 2 connect braider controller respectively.
In this automatic lubrication installation, described lubricating oil fuel reserve tank 10 is also associated with lubricating oil return pipe 8, lubricating oil return It is provided with oil trap at the oil inlet end of pipe 8.Described air pressure regulator 6 is manually to regulate, the air inlet pressure of its scalable double cylinder diaphragm pump 7 Power;Described control electromagnetic valve 2 receives braider controller signals and controls the air inlet source of whole lubricating arrangement;Described oil pressure senses Device 12 detects pump oil pressure in real time, and transmits pump oil pressure signal to braider controller;Described fuel level sensor 13 is used for real Time detection fuel reserve tank oil level, and transmit oil level signal to braider controller.
The control method of this braider table top automatic lubrication installation, comprises the following steps:
Step 1: before braider is opened, braider controller detects lubricating oil fuel reserve tank oil level signal by fuel level sensor;
Step 2: if lubricating oil fuel reserve tank oil level is normal, it is allowed to start, opens braider;
Step 3: braider controller controls electromagnetic valve and starts, and bicylinder diaphragm pump work, oil pressure sensor monitors pump oil pressure in real time Power;
Step 4: as too small in pump oil pressure, braider controller stops braider and controls electromagnetic valve, and sending acousto-optic alarm signal Number;
Step 5: after workman finds to report to the police, check automatic lubrication installation, fix a breakdown, reset and report to the police, reopen braider.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described.Those of ordinary skill in the art It should be appreciated that above-described embodiment limits the scope of the invention the most in any form, the mode such as all employing equivalents is obtained The technical scheme obtained, all falls within protection scope of the present invention.
Part that the present invention does not relate to is the most same as the prior art maybe can use prior art to be realized.

Claims (4)

1. a braider table top automatic lubrication installation, it is characterised in that: include control electromagnetic valve (2), air pressure regulator (6), Double cylinder diaphragm pump (9), lubricating oil fuel reserve tank (10) and three-way valve (11), the import of described control electromagnetic valve (2) connects compression sky Gas air inlet pipe (1), is controlled electromagnetic valve (2) outlet and is connected the import of described air pressure regulator (6) by electromagnetic valve escape pipe (3), The outlet of air pressure regulator (6) connects the air supply mouth of double cylinder diaphragm pump (9) by double cylinder diaphragm pump air inlet pipe (7), described The oil-in of double cylinder diaphragm pump (9) connects lubricating oil fuel reserve tank (10) by oil inlet pipe, pacifies at the oil-out of double cylinder diaphragm pump (9) Equipped with described three-way valve (11), the bottom by-pass port of three-way valve (11) is provided with oil pressure sensor (12), three-way valve (11) Oil-out connects one end of lube oil outlet pipe (5), and the other end of lube oil outlet pipe (5) is positioned at braider table top (4) top; Described lubricating oil fuel reserve tank (10) bottom is provided with fuel level sensor (13), described fuel level sensor (13), oil pressure sensor (12) and control electromagnetic valve (2) connect braider controller respectively.
A kind of braider table top automatic lubrication installation the most according to claim 1, it is characterised in that: described lubricating oil oil storage It is also associated with lubricating oil return pipe (8) on case (10), at the oil inlet end of lubricating oil return pipe (8), is provided with oil trap.
A kind of braider table top automatic lubrication installation the most according to claim 1, it is characterised in that: described air pressure regulator (6) it is manually to regulate, the admission pressure of its scalable double cylinder diaphragm pump (7);Described control electromagnetic valve (2) receives braider and controls Device signal controls the air inlet source of whole lubricating arrangement;Described oil pressure sensor (12) detection pump oil pressure in real time, and transmit pump Oil pressure signal is to braider controller;Described fuel level sensor (13) is used for detecting in real time the oil level of fuel reserve tank, and transmits oil Position signal is to braider controller.
4. the control method of a braider table top automatic lubrication installation, it is characterised in that comprise the following steps:
Step 1: before braider is opened, braider controller detects lubricating oil fuel reserve tank oil level signal by fuel level sensor;
Step 2: if lubricating oil fuel reserve tank oil level is normal, it is allowed to start, opens braider;
Step 3: braider controller controls electromagnetic valve and starts, and bicylinder diaphragm pump work, oil pressure sensor monitors pump oil pressure in real time Power;
Step 4: as too small in pump oil pressure, braider controller stops braider and controls electromagnetic valve, and sending acousto-optic alarm signal Number;
Step 5: after workman finds to report to the police, check automatic lubrication installation, fix a breakdown, reset and report to the police, reopen braider.
CN201610617419.0A 2016-08-01 2016-08-01 Knitter table automatic lubricating device and control method Pending CN106051438A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610617419.0A CN106051438A (en) 2016-08-01 2016-08-01 Knitter table automatic lubricating device and control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610617419.0A CN106051438A (en) 2016-08-01 2016-08-01 Knitter table automatic lubricating device and control method

Publications (1)

Publication Number Publication Date
CN106051438A true CN106051438A (en) 2016-10-26

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CN201610617419.0A Pending CN106051438A (en) 2016-08-01 2016-08-01 Knitter table automatic lubricating device and control method

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108343830A (en) * 2018-03-31 2018-07-31 上汽通用五菱汽车股份有限公司 Engine cylinder hole lubricating arrangement
CN111425398A (en) * 2020-03-25 2020-07-17 厚力德机器(杭州)有限公司 Water ring vacuum elastomer rotor pump self-lubricating system and method
CN114754278A (en) * 2021-01-11 2022-07-15 宝钢日铁汽车板有限公司 Automatic lubricating system for mandrel of slitter edge ball rolling machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007290319A (en) * 2006-04-27 2007-11-08 Mitsubishi Heavy Ind Ltd Oiling device, printing machine, oiling method and computer program for oil supply
CN201731254U (en) * 2010-06-08 2011-02-02 沈阳瑞祥风能设备有限公司 Step-by-step centralized automatic lubricating system
CN201836626U (en) * 2010-10-28 2011-05-18 陈振宇 Intelligent oil lubrication system
CN202462106U (en) * 2012-02-16 2012-10-03 桐乡双玛机械有限公司 Cutting lubrication cooling device
CN204573534U (en) * 2015-04-13 2015-08-19 南京贝奇尔机械有限公司 Rotary kiln tyre centralized lubrication system
CN205979109U (en) * 2016-08-01 2017-02-22 南京利德东方橡塑科技有限公司 Braider mesa automatic lubrication installation

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007290319A (en) * 2006-04-27 2007-11-08 Mitsubishi Heavy Ind Ltd Oiling device, printing machine, oiling method and computer program for oil supply
CN201731254U (en) * 2010-06-08 2011-02-02 沈阳瑞祥风能设备有限公司 Step-by-step centralized automatic lubricating system
CN201836626U (en) * 2010-10-28 2011-05-18 陈振宇 Intelligent oil lubrication system
CN202462106U (en) * 2012-02-16 2012-10-03 桐乡双玛机械有限公司 Cutting lubrication cooling device
CN204573534U (en) * 2015-04-13 2015-08-19 南京贝奇尔机械有限公司 Rotary kiln tyre centralized lubrication system
CN205979109U (en) * 2016-08-01 2017-02-22 南京利德东方橡塑科技有限公司 Braider mesa automatic lubrication installation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108343830A (en) * 2018-03-31 2018-07-31 上汽通用五菱汽车股份有限公司 Engine cylinder hole lubricating arrangement
CN111425398A (en) * 2020-03-25 2020-07-17 厚力德机器(杭州)有限公司 Water ring vacuum elastomer rotor pump self-lubricating system and method
CN111425398B (en) * 2020-03-25 2021-10-08 厚力德机器(杭州)有限公司 Water ring vacuum elastomer rotor pump self-lubricating system and method
CN114754278A (en) * 2021-01-11 2022-07-15 宝钢日铁汽车板有限公司 Automatic lubricating system for mandrel of slitter edge ball rolling machine

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C10 Entry into substantive examination
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RJ01 Rejection of invention patent application after publication

Application publication date: 20161026

RJ01 Rejection of invention patent application after publication