CN106051171A - Pressure self-balanced type stop check valve - Google Patents
Pressure self-balanced type stop check valve Download PDFInfo
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- CN106051171A CN106051171A CN201610400606.3A CN201610400606A CN106051171A CN 106051171 A CN106051171 A CN 106051171A CN 201610400606 A CN201610400606 A CN 201610400606A CN 106051171 A CN106051171 A CN 106051171A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K39/00—Devices for relieving the pressure on the sealing faces
- F16K39/02—Devices for relieving the pressure on the sealing faces for lift valves
- F16K39/022—Devices for relieving the pressure on the sealing faces for lift valves using balancing surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/48—Attaching valve members to screw-spindles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/36—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor
- F16K31/363—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor the fluid acting on a piston
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift Valve (AREA)
Abstract
本发明公开了一种压力自平衡式截止止回阀,包括阀体、阀瓣、阀杆和阀盖,阀体上分别设有进液孔和回液孔,阀体内设有活塞及活塞缸,活塞及活塞缸均套设在阀杆上,活塞与活塞缸之间形成一平衡腔,阀体上开设有导通进液孔至该平衡腔的导流通道,平衡腔的径向截面尺寸与阀座密封面中径尺寸相等,在介质沿导流通道进入平衡腔内的状态下,介质向下挤压活塞,活塞带动阀杆向下运动从而施与阀瓣一向下的压紧力,该压紧力与阀瓣底部受到的向上的介质力大小相等且相互抵消,实现介质对阀瓣的压力自平衡;本发明能够通过压力自平衡原理,使作用在阀瓣上的介质压力自动平衡,从而在根本上消除介质压力对阀门操作性能和密封质量的影响。
The invention discloses a pressure self-balancing cut-off check valve, which comprises a valve body, a valve disc, a valve rod and a valve cover. The valve body is respectively provided with a liquid inlet hole and a liquid return hole, and a piston and a piston cylinder are arranged in the valve body. , the piston and the piston cylinder are both set on the valve stem, a balance chamber is formed between the piston and the piston cylinder, and the valve body is provided with a diversion channel leading from the liquid inlet hole to the balance chamber. The radial cross-sectional size of the balance chamber It is equal to the medium diameter of the sealing surface of the valve seat. When the medium enters the balance chamber along the diversion channel, the medium presses the piston downward, and the piston drives the valve stem to move downward, thereby exerting a downward pressing force on the valve disc. The pressing force is equal to the upward medium force on the bottom of the valve disc and cancels each other to realize the self-balancing pressure of the medium on the valve disc; the invention can automatically balance the medium pressure acting on the valve disc through the principle of pressure self-balancing , so as to fundamentally eliminate the influence of medium pressure on valve operating performance and sealing quality.
Description
技术领域technical field
本发明涉及阀门技术领域,具体地说是涉及一种适用于高压、大通径环境下作为截断或止回流动介质管道的压力自平衡式截止止回阀。The invention relates to the technical field of valves, in particular to a pressure self-balancing cut-off check valve suitable for cutting off or checking flow medium pipelines in high-pressure and large-diameter environments.
背景技术Background technique
截止止回阀是指阀瓣沿阀座中心线移动,阀杆与阀瓣不固定连接的阀门。兼有截止阀和止回阀功能,当阀杆下降将阀瓣紧压在阀座上时,起截止阀作用;阀杆上升后,起止回阀作用。Globe check valve refers to a valve in which the valve disc moves along the centerline of the valve seat, and the valve stem and the valve disc are not fixedly connected. It has the functions of stop valve and check valve. When the valve stem is lowered and the disc is pressed tightly on the valve seat, it acts as a stop valve; when the valve stem rises, it acts as a check valve.
由于其启闭过程中密封面之间摩擦力小、寿命长、开启高度小、制造成本低、维修方便等优点,而被广泛应用于石油化工、船舶、电站、冶金等领域。由于现有截止止回阀技术产品主要包括阀体、阀瓣、阀杆、阀盖等,该结构的截止止回阀在关闭阀门时,由于阀瓣承受阀体入口压力的影响,造成阀门关闭困难。其困难程度随管道中介质压力的升高和阀门通径的增大而加剧。严重影响阀门的密封性能和操作性,也制约了截止止回阀在高压、大通径管道上的应用。Due to its small friction between sealing surfaces during opening and closing, long life, small opening height, low manufacturing cost, and convenient maintenance, it is widely used in petrochemical, shipbuilding, power station, metallurgy and other fields. Since the existing stop check valve technology products mainly include valve body, valve disc, valve stem, valve cover, etc., when the stop check valve with this structure closes the valve, the valve is closed due to the influence of the valve disc under the influence of the inlet pressure of the valve body. difficulty. The degree of difficulty increases with the increase of the medium pressure in the pipeline and the increase of the valve diameter. It seriously affects the sealing performance and operability of the valve, and also restricts the application of the stop check valve in high-pressure and large-diameter pipelines.
发明内容Contents of the invention
本发明的目的在于提供一种可操作性强、密封可靠的压力自平衡式截止止回阀,以满足高压力、大通径流动介质管道用截止止回阀的使用需求。The purpose of the present invention is to provide a pressure self-balancing stop check valve with strong operability and reliable sealing, so as to meet the use requirements of stop check valves for high pressure and large diameter flow medium pipelines.
为实现上述目的,本发明所采用的技术方案是:一种压力自平衡式截止止回阀,包括阀体、阀瓣、阀杆和阀盖,阀体上分别设有与其腔室相互连通的进液孔和回液孔,阀盖可拆卸式设置在阀体的上端面上,阀杆一端穿过阀盖后与阀瓣连接,阀瓣设于阀体的腔室内并可随阀杆上下往复运动以控制进液端的启闭,阀体的内腔中设置的阀座与阀瓣之间构成一密封副;In order to achieve the above object, the technical solution adopted in the present invention is: a pressure self-balancing stop check valve, including a valve body, a valve disc, a valve stem and a valve cover. Inlet hole and liquid return hole, the valve cover is detachably set on the upper end surface of the valve body, one end of the valve stem passes through the valve cover and is connected with the valve disc, the valve disc is set in the cavity of the valve body and can be moved up and down with the valve stem Reciprocating motion to control the opening and closing of the liquid inlet, and a sealing pair is formed between the valve seat and the valve disc set in the inner cavity of the valve body;
所述阀体内设有活塞及活塞缸,活塞及活塞缸均套设在阀杆上,活塞缸的侧端面与阀体固定连接,活塞缸与阀杆之间构成滑动配合,活塞位于活塞缸内并可沿活塞缸内壁上下往复运动;The valve body is provided with a piston and a piston cylinder, both of which are sleeved on the valve stem, and the side end surface of the piston cylinder is fixedly connected with the valve body, and a sliding fit is formed between the piston cylinder and the valve stem, and the piston is located in the piston cylinder And can reciprocate up and down along the inner wall of the piston cylinder;
所述活塞与活塞缸之间形成一平衡腔,阀体上开设有导通进液孔至该平衡腔的导流通道,平衡腔的径向截面尺寸与阀座密封面中径尺寸相等,在介质沿导流通道进入平衡腔内的状态下,介质向下挤压活塞,活塞带动阀杆向下运动从而施与阀瓣一向下的压紧力,该压紧力与阀瓣底部受到的向上的介质力大小相等且相互抵消,实现介质对阀瓣的压力自平衡。A balance chamber is formed between the piston and the piston cylinder, and the valve body is provided with a diversion channel leading to the liquid inlet hole to the balance chamber. The radial section size of the balance chamber is equal to the middle diameter of the sealing surface of the valve seat. When the medium enters the balance chamber along the diversion channel, the medium squeezes the piston downward, and the piston drives the valve stem to move downward to exert a downward pressing force on the valve disc, which is the same as the upward pressure on the bottom of the valve disc. The medium forces are equal in magnitude and cancel each other out to realize the self-balancing pressure of the medium on the disc.
作为进一步地改进,所述活塞缸上开设有通孔,通孔的一端与平衡腔连通,通孔的另一端与导流通道连通。As a further improvement, a through hole is opened on the piston cylinder, one end of the through hole communicates with the balance chamber, and the other end of the through hole communicates with the flow guiding channel.
作为进一步地改进,所述阀体上在连接通孔与导流通道的位置开设有环形槽,环形槽和通孔的孔径均大于导流通道的孔径。As a further improvement, an annular groove is formed on the valve body at the position connecting the through hole and the flow guiding channel, and the apertures of the annular groove and the through hole are larger than the hole diameter of the flow guiding channel.
作为进一步地改进,所述的通孔为均布设置在活塞缸侧面的多个小圆孔,多个小圆孔与导流通道用于将介质引入平衡腔内。As a further improvement, the through holes are a plurality of small round holes uniformly arranged on the side of the piston cylinder, and the plurality of small round holes and the guide channel are used to introduce the medium into the balance chamber.
作为进一步地改进,所述活塞缸与阀盖的结合面处设有用于检验泄漏的检漏槽。As a further improvement, a leak detection groove for leak detection is provided at the joint surface of the piston cylinder and the valve cover.
作为进一步地改进,所述活塞缸的上端面与阀盖紧密配合。As a further improvement, the upper end surface of the piston cylinder closely fits with the valve cover.
作为进一步地改进,所述活塞缸与活塞、阀体、阀杆之间均设有密封圈。As a further improvement, sealing rings are provided between the piston cylinder, the piston, the valve body and the valve rod.
作为进一步地改进,所述阀杆与活塞之间设有密封圈。As a further improvement, a sealing ring is provided between the valve stem and the piston.
作为进一步地改进,所述阀瓣与阀杆之间采用间隙配合。As a further improvement, a clearance fit is used between the valve flap and the valve stem.
作为进一步地改进,所述阀杆与活塞之间采用间隙配合。As a further improvement, a clearance fit is used between the valve stem and the piston.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
1、本发明的压力自平衡式截止止回阀能够通过压力自平衡原理,使作用在阀瓣上的介质压力自动平衡,从而在根本上消除介质压力对阀门操作性能和密封质量的影响;1. The pressure self-balancing stop check valve of the present invention can automatically balance the medium pressure acting on the disc through the pressure self-balancing principle, thereby fundamentally eliminating the influence of the medium pressure on the valve's operating performance and sealing quality;
2、本发明的压力自平衡式截止止回阀具有结构紧凑、启闭力矩小、可操作性强、密封可靠等特点,满足高压力、大通径流动介质管道用截止止回阀的使用要求。2. The pressure self-balancing stop check valve of the present invention has the characteristics of compact structure, small opening and closing torque, strong operability, and reliable sealing, and meets the use requirements of stop check valves for high-pressure and large-diameter flow medium pipelines.
附图说明Description of drawings
图1为本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图中标记:1、阀体,101、进液孔,102、阀座,103、回液孔,104、导流通道,105、环形槽,2、阀瓣,3、阀杆,4、活塞,5、活塞缸,6、阀盖,7、紧固件,8、密封圈。Marks in the figure: 1, valve body, 101, liquid inlet hole, 102, valve seat, 103, liquid return hole, 104, diversion channel, 105, annular groove, 2, valve disc, 3, valve stem, 4, piston , 5, piston cylinder, 6, valve cover, 7, fasteners, 8, sealing ring.
具体实施方式detailed description
下面结合附图及具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种压力自平衡式截止止回阀,包括阀体1、阀瓣2、阀杆3和阀盖6,阀体1上分别设有与其腔室相互连通的进液孔101和回液孔103,阀盖6通过紧固件7可拆卸式设置在阀体1的上端面上,阀杆3一端穿过阀盖6后与阀瓣2连接,阀杆3与阀瓣2之间采用间隙配合,阀瓣2设于阀体的腔室内并可随阀杆3上下往复运动以控制进液端的启闭,阀体1的内腔中设置的阀座102与阀瓣2之间构成一密封副。As shown in Figure 1, a pressure self-balancing cut-off check valve includes a valve body 1, a valve disc 2, a valve stem 3 and a valve cover 6, and the valve body 1 is respectively provided with liquid inlet holes communicating with its chamber. 101 and liquid return hole 103, the valve cover 6 is detachably arranged on the upper end surface of the valve body 1 through the fastener 7, one end of the valve stem 3 passes through the valve cover 6 and is connected to the valve disc 2, and the valve stem 3 and the valve disc 2 adopt clearance fit, the valve disc 2 is set in the chamber of the valve body and can reciprocate up and down with the valve stem 3 to control the opening and closing of the liquid inlet, the valve seat 102 set in the inner cavity of the valve body 1 and the valve disc 2 A sealed pair is formed between them.
阀体1内设有活塞4及活塞缸5,活塞4及活塞缸5均套设在阀杆3上,活塞缸5的侧端面与阀体1固定连接,活塞缸5的上端面与阀盖6紧密配合,活塞缸5与阀杆3之间构成滑动配合,活塞4位于活塞缸5内并可沿活塞缸5内壁上下往复运动。The valve body 1 is provided with a piston 4 and a piston cylinder 5, the piston 4 and the piston cylinder 5 are both sleeved on the valve stem 3, the side end surface of the piston cylinder 5 is fixedly connected with the valve body 1, and the upper end surface of the piston cylinder 5 is connected to the valve cover. 6 close fit, a sliding fit is formed between the piston cylinder 5 and the valve rod 3, the piston 4 is located in the piston cylinder 5 and can reciprocate up and down along the inner wall of the piston cylinder 5.
活塞4与活塞缸5之间形成一平衡腔,平衡腔即为活塞4和活塞缸5围成的空腔,阀体1上开设有导通进液孔至该平衡腔的导流通道104,平衡腔的径向截面尺寸与阀座密封面中径尺寸相等,其中,阀座密封面中径尺寸即阀座密封面的外径和内径的平均值,在介质沿导流通道104进入平衡腔内的状态下,介质向下挤压活塞4,活塞4带动阀杆3向下运动从而施与阀瓣2一向下的压紧力,该压紧力与阀瓣2底部受到的向上的介质力形成一对大小相等、相互抵消的轴向力,实现了介质对阀瓣2的压力自平衡。A balance chamber is formed between the piston 4 and the piston cylinder 5. The balance chamber is the cavity surrounded by the piston 4 and the piston cylinder 5. The valve body 1 is provided with a flow guide channel 104 leading to the liquid inlet hole to the balance chamber. The radial cross-sectional size of the balance chamber is equal to the middle diameter of the valve seat sealing surface. The middle diameter of the valve seat sealing surface is the average value of the outer diameter and inner diameter of the valve seat sealing surface. In the internal state, the medium presses the piston 4 downward, and the piston 4 drives the valve stem 3 to move downward to exert a downward pressing force on the valve disc 2, which is the same as the upward medium force on the bottom of the valve disc 2. A pair of axial forces of equal size and offsetting each other are formed, and the pressure self-balancing of the medium on the disc 2 is realized.
活塞缸5上开设有通孔,通孔的一端与平衡腔连通,通孔的另一端与导流通道104连通。A through hole is opened on the piston cylinder 5 , one end of the through hole communicates with the balance cavity, and the other end of the through hole communicates with the diversion channel 104 .
阀体1上在连接通孔与导流通道104的位置开设有环形槽105,环形槽105和通孔的孔径均大于导流通道104的孔径。环形槽105便于介质顺利导入平衡腔内。An annular groove 105 is formed on the valve body 1 at the position connecting the through hole and the flow guiding channel 104 , and the diameters of the annular groove 105 and the through hole are larger than that of the flow guiding channel 104 . The annular groove 105 is convenient for the medium to be smoothly introduced into the balance chamber.
作为进一步地改进,所述的通孔也可以是均布设置在活塞缸5侧面的多个小圆孔,多个小圆孔与导流通道104用于将介质顺利引入平衡腔内。As a further improvement, the through holes may also be a plurality of small round holes uniformly arranged on the side of the piston cylinder 5, and the plurality of small round holes and the guide channel 104 are used to smoothly introduce the medium into the balance chamber.
活塞缸5与阀盖4的结合面处设有用于检验介质是否泄漏的检漏槽。A leak detection groove for checking whether the medium leaks is provided at the joint surface of the piston cylinder 5 and the valve cover 4 .
活塞缸5与活塞4、阀体1、阀杆3之间均设有密封圈8,阀杆3与活塞4之间设有密封圈8。A sealing ring 8 is arranged between the piston cylinder 5 and the piston 4 , the valve body 1 and the valve stem 3 , and a sealing ring 8 is arranged between the valve stem 3 and the piston 4 .
阀杆3与活塞4采用间隙配合。The valve stem 3 and the piston 4 adopt clearance fit.
阀杆3头部与阀瓣2之间为球面接触。There is a spherical contact between the head of the valve stem 3 and the disc 2 .
本发明的阀瓣采用流线型结构设计,有利于降低阀门流阻系数。The valve clack of the invention adopts a streamlined structure design, which is beneficial to reduce the flow resistance coefficient of the valve.
阀体1可采用直通式或角式结构,导流通道104在阀体上机加工成型,导流通道端口在完成机加工后封焊。The valve body 1 can adopt a straight-through or angled structure. The diversion channel 104 is machined and formed on the valve body, and the ports of the diversion channel are sealed and welded after machining.
本发明压力自平衡式截止止回阀可采用旋转升降启闭或垂直升降启闭。The pressure self-balancing cut-off check valve of the present invention can be opened and closed by rotating lift or vertical lift.
本发明压力自平衡的工作原理如下:The working principle of pressure self-balancing of the present invention is as follows:
当介质压力来自进液孔101时,介质压力由阀体1上的导流通道104引入平衡腔内,活塞4受到向下的介质力,阀瓣2受到活塞4向下的压紧力与阀瓣2底部受到的向上的介质力形成一对大小相等、相互抵消的轴向力,实现了介质对阀瓣2的压力自平衡。故而本发明可实现阀门的压力自平衡。本发明在关闭阀门的过程中更省力。When the medium pressure comes from the liquid inlet hole 101, the medium pressure is introduced into the balance chamber through the guide channel 104 on the valve body 1, the piston 4 is subjected to the downward force of the medium, and the valve disc 2 is subjected to the downward pressing force of the piston 4 and the valve The upward medium force on the bottom of the flap 2 forms a pair of axial forces of equal size and offset each other, which realizes the self-balancing of the pressure of the medium on the valve flap 2. Therefore, the present invention can realize the pressure self-balancing of the valve. The invention saves labor in the process of closing the valve.
阀门启闭时活塞4在活塞缸5内往复运动,中间靠密封圈8密封;活塞缸5固定在阀体1与阀盖6之间,活塞缸5与阀体1之间靠密封圈8密封;阀体1与阀盖6为法兰连接型式,靠紧固件7固定。阀门关闭时,由手轮或执行机构带动阀杆3向下移动,阀杆3把力传递给阀瓣2,完成阀门的关闭动作;阀门开启时,由手轮或执行机构带动阀杆3向上移动,在介质力的作用下,阀瓣2沿阀杆3向上移动,从而实现阀门开启动作。When the valve is opened and closed, the piston 4 reciprocates in the piston cylinder 5, and the middle is sealed by the sealing ring 8; the piston cylinder 5 is fixed between the valve body 1 and the valve cover 6, and the piston cylinder 5 and the valve body 1 are sealed by the sealing ring 8 ; The valve body 1 and the bonnet 6 are flanged and fixed by fasteners 7 . When the valve is closed, the hand wheel or actuator drives the valve stem 3 to move downward, and the valve stem 3 transmits the force to the valve disc 2 to complete the closing action of the valve; when the valve is opened, the valve stem 3 is driven upward by the hand wheel or actuator Movement, under the action of the medium force, the valve disc 2 moves upward along the valve stem 3, thereby realizing the valve opening action.
Claims (10)
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| CN107461502A (en) * | 2017-09-27 | 2017-12-12 | 中国舰船研究设计中心 | A kind of valve of balance cavity type for ship draining system clack box |
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| CN109058003A (en) * | 2018-07-27 | 2018-12-21 | 潍柴动力股份有限公司 | A kind of EGR valve and gas recirculation system |
| CN108644397A (en) * | 2018-08-08 | 2018-10-12 | 百强阀门集团有限公司 | Depressurize shut-off valve |
| CN109723829B (en) * | 2018-12-29 | 2020-07-14 | 贵州航天凯山石油仪器有限公司 | Sound source control valve for automatic liquid level measuring device of high-pressure gas well |
| CN109723829A (en) * | 2018-12-29 | 2019-05-07 | 贵州航天凯山石油仪器有限公司 | A kind of sound source control valve of high-pressure gas well liquid level self-operated measuring unit |
| CN110005861A (en) * | 2019-05-17 | 2019-07-12 | 深圳市苍泰科技有限公司 | A kind of solenoid valve block for pressure control |
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| CN115962318A (en) * | 2020-12-16 | 2023-04-14 | 张磊 | K-type liquid control valve with no diaphragm, shaft rod and shaft sleeve and spring |
| CN119222335A (en) * | 2024-12-03 | 2024-12-31 | 温州市润新机械制造有限公司 | Lifting stop valve |
| CN119393525A (en) * | 2025-01-06 | 2025-02-07 | 温州职业技术学院 | A high pressure differential drain stop valve for power stations |
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Application publication date: 20161026 |