CN106048164A - Push-rod furnace production line with automatic material pouring device - Google Patents
Push-rod furnace production line with automatic material pouring device Download PDFInfo
- Publication number
- CN106048164A CN106048164A CN201610615096.1A CN201610615096A CN106048164A CN 106048164 A CN106048164 A CN 106048164A CN 201610615096 A CN201610615096 A CN 201610615096A CN 106048164 A CN106048164 A CN 106048164A
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- CN
- China
- Prior art keywords
- heating furnace
- quenching
- frame
- fixed
- pouring device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000010791 quenching Methods 0.000 claims abstract description 54
- 230000000171 quenching effect Effects 0.000 claims abstract description 52
- 238000010438 heat treatment Methods 0.000 claims abstract description 42
- 238000005496 tempering Methods 0.000 claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses a push-rod furnace production line with an automatic material pouring device. The push-rod furnace production line with the automatic material pouring device comprises a quenching heating furnace, a tempering heating furnace, the automatic material pouring device, a traveling track, a quenching liquid pond, a material feeding device and a material pushing device; the traveling track is arranged corresponding to the quenching heating furnace and the tempering heating furnace; the automatic material pouring device is arranged at the opening of the quenching heating furnace, and comprises a machine frame, roller mechanisms, a rotating mechanism, an overturning roller and a compacting device; an inclined material hopper is arranged on the machine frame opposite to the overturning roller; the quenching liquid pond is arranged on one side of the inclined material hopper, and is filled with a quenching liquid; the material feeding device and the material pushing device are arranged on the material inlet side of the quenching heating furnace. According to the push-rod furnace production line with the automatic material pouring device, an automatic material unloading action can be realized conveniently, and the operating cost of the overall equipment is lower.
Description
Technical field
The invention belongs to push rod furnace production line material-pouring device technical field, be specifically related to a kind of with automatic material pouring device
Push rod furnace production line.
Background technology
The quenching structure of existing push-down tempering product line includes quenching heating furnace, tempering heating furnace, walking track (revolution
Mechanism) and quenching liquid pool, walking track is correspondingly arranged with described quenching heating furnace and tempering heating furnace, quenching heating furnace
Being provided with switching mechanism at fire door, fill quenching liquid in quenching liquid pool, the bottom up of quenching liquid pool is fixedly connected with fixed mount, Gu
Determining frame and be provided with hinge, hinge one end is lifted with hoisting frame and its other end is in transmission connection and is provided with hydraulic cylinder, and hydraulic cylinder is fixing even
It is connected on described fixed mount, in hydraulic cylinder and travel switch (travel switch uses conventional existing travel switch) and PLC system
The time relay control connect, during work hydraulic cylinder by hinge drive hoisting frame rise or fall；Hoisting frame is used for holding
High tempering charging basket, under the control of the time relay in travel switch and PLC system, hoisting frame by high tempering charging basket to
Lower band extremely quenching station or upwards band are to dewatering station.Wherein, the dump position of hydraulic turnover mechanism is positioned at the upper of quenching station
Side, uses the process for quenching of middle discovery this push-down tempering product line to there is following defect: 1, high tempering charging basket is from returning
Time in fire heating furnace out, its temperature is 550-660 DEG C, easily bursts when entering in the quenching liquid pool of 20-60 DEG C, and service life is short,
Thus add use cost；2, after quenching, when the high tempering charging basket of 20-60 DEG C enters tempering in tempering heating furnace, its temperature
Degree needs again to go up to 550-660 DEG C from 20-60 DEG C, and each working cycle high tempering charging basket is required for through cooling-intensification
Process, temperature one drops and wastes the substantial amounts of energy between one liter, also improves operating cost.
Summary of the invention
Present invention solves the technical problem that and there is provided a kind of simple in construction, easy to use, high tempering material can be extended
In the service life of basket, the push rod furnace production line with automatic material pouring device of the energy can be saved again.
The present invention solves that above-mentioned technical problem adopts the following technical scheme that, a kind of push rod furnace with automatic material pouring device
Production line, it is characterised in that include quenching heating furnace, tempering heating furnace, automatic material pouring device, walking track, quenching liquid pool, on
Material device and material-pulling device, walking track is correspondingly arranged with described quenching heating furnace and tempering heating furnace, quenching heating furnace
Fire door at be provided with automatic material pouring device, this automatic material pouring device include frame, roller mechanism, rotating mechanism, upset cylinder and
Hold down gag, wherein roller mechanism is made up of two groups of relative roller set, and this roller set is by the parallel frame that is fixed on of roller bearing
Side, upset cylinder is arranged between two groups of roller set be arrangeding in parallel, and this upset cylinder is by two circular side plates and connects two
The material frame bracket of circular side plate is constituted, and material frame bracket and the walking orbital docking being tempered heating furnace discharging side, at material frame bracket
End be provided with material frame positive stop lug boss, the outside of circular side plate is provided with the circular convex edge matched with roller set, the wherein circle of side
The walking rail of the material frame delivery outlet being provided with in the middle part of shape side plate and expect that frame matches, this material frame delivery outlet and quenching heating furnace charging aperture side
Road dock, the circular side plate of opposite side is provided with hold down gag, this hold down gag by cylinder, linking arm, spill spin block, rotary shaft and
Pressing plate is constituted, and wherein cylinder is fixed on circular side plate, and the top of Telescopic-cylinder bar is fixed with linking arm, and this linking arm passes through pin
Axle is hinged with one end of spill spin block, and the other end of spill spin block is fixing with the rotary shaft crossing upset cylinder to be connected, and rotary shaft is passed through
Bearing is fixed on the both sides circle side plate of upset cylinder, and the middle part of rotary shaft is provided with the pressing plate for compressing material frame, is provided with pressure
It is provided with a circle annular rack inside the circular convex edge of tight device side circle side plate, the frame outside annular rack passes through bearing
Be fixed with power transmission shaft, this power transmission shaft be respectively fixed at two ends with driven gear, the wherein driven gear of side and annular rack phase
Engagement, the driven gear of opposite side is connected by chain with the driving gear being fixed on speed reducer output shaft, reductor and electricity
Being fixed in frame by bearing after the fixing connection of machine, the frame relative with upset cylinder is provided with inclination hopper, tilts hopper
Side be provided with quenching liquid pool, fill quenching liquid in this quenching liquid pool, the charging aperture side of quenching heating furnace be provided with feeding device and
Material-pulling device.
Present configuration is simple, easy to use, due to the setting of receiving hopper, during quenching high tempering charging basket be no longer necessary to into
Entering in the quenching liquid of low temperature, therefore the temperature of high tempering charging basket would not too much reduce, and reenters in tempering heating furnace and returns
During fire, the temperature of high tempering charging basket is without the most significantly raising, it is possible to conveniently realize automatic discharging action, whole equipment
Operating cost is relatively low.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the structural representation of automatic material pouring device in the present invention；
Fig. 4 is the side view of Fig. 3.
In figure: 1, quenching heating furnace, 2, tempering heating furnace, 3, automatic material pouring device, 4, walking track, 5, frame, 6, roller
Wheel mechanism, 7, rotating mechanism, 8, upset cylinder, 9, hold down gag, 10, material frame bracket, 11, material frame, 12, tilt hopper, 13, push away
Material device.
Detailed description of the invention
The particular content of the present invention is described in detail in conjunction with accompanying drawing.A kind of push rod furnace production line with automatic material pouring device,
Including quenching heating furnace 1, tempering heating furnace 2, automatic material pouring device 3, walking track 4, quenching liquid pool, feeding device and pusher dress
Putting 13, walking track 4 is correspondingly arranged, at the fire door of quenching heating furnace 1 with described quenching heating furnace 1 and tempering heating furnace 2
Being provided with automatic material pouring device 3, this automatic material pouring device 3 includes frame 5, roller mechanism 6, rotating mechanism 7, upset cylinder 8 and pressure
Tight device 9, wherein roller mechanism 6 is made up of two groups of relative roller set, and this roller set is by the parallel frame 5 that is fixed on of roller bearing
Side, upset cylinder 8 is arranged between two groups of roller set be arrangeding in parallel, and this upset cylinder 8 is by two circular side plates and connection
The material frame bracket 10 of two circular side plates is constituted, and material frame bracket 10 docks with the walking track 4 of tempering heating furnace 2 discharging side,
The end of material frame bracket 10 is provided with material frame positive stop lug boss, and the outside of circular side plate is provided with the circular convex edge matched with roller set, its
The material frame delivery outlet being provided with in the middle part of the circular side plate of middle side and expect that frame 11 matches, this material frame delivery outlet enters with quenching heating furnace 1
The walking track 4 of material mouth side docks, and the circular side plate of opposite side is provided with hold down gag 9, and this hold down gag 9 is by cylinder, connection
Arm, spill spin block, rotary shaft and pressing plate are constituted, and wherein cylinder is fixed on circular side plate, and the top of Telescopic-cylinder bar is fixed with even
Connecing arm, this linking arm is hinged with one end of spill spin block by bearing pin, the other end of spill spin block and the rotary shaft crossing upset cylinder 8
Fixing connection, rotary shaft is fixed on the both sides circle side plate of upset cylinder 8 by bearing, and the middle part of rotary shaft is provided with for pressing
The tight pressing plate expecting frame 11, is provided with inside the circular convex edge of hold down gag 9 side circle side plate and is provided with a circle annular rack, annular tooth
Be fixed with power transmission shaft by bearing in frame 5 outside bar, this power transmission shaft be respectively fixed at two ends with driven gear, wherein side
Driven gear be meshed with annular rack, the driven gear of opposite side and the driving gear being fixed on speed reducer output shaft lead to
Crossing chain to connect, reductor is fixed with motor after being connected and is fixed in frame 5 by bearing, the frame 5 relative with upset cylinder 8
Being provided with inclination hopper 12, the side tilting hopper 12 is provided with quenching liquid pool, fills quenching liquid, Quench heating in this quenching liquid pool
The charging aperture side of stove 1 is provided with feeding device and material-pulling device 13.
Present configuration is simple, easy to use, due to the setting of receiving hopper, during quenching high tempering charging basket be no longer necessary to into
Entering in the quenching liquid of low temperature, therefore the temperature of high tempering charging basket would not too much reduce, and reenters in tempering heating furnace and returns
During fire, the temperature of high tempering charging basket is without the most significantly raising, it is to avoid the temperature of conventional high tempering charging basket is in quenching
Time be down to 20-60 DEG C by 550-660 DEG C, eliminate the factor that high tempering charging basket easily bursts, improve high tempering charging basket
Service life.Meanwhile, high tempering charging basket reenter tempering heating furnace in tempering time, due to its temperature quenching time the most significantly
Reduce, therefore save the substantial amounts of energy when tempering.In a word, the structure of the present invention is used, it is possible to when production is greatly reduced
Use cost, it is possible to conveniently realizing automatic discharging action, equipment cost is relatively low simultaneously.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described, without departing from the present invention spirit and
On the premise of scope, the present invention also has various changes and modifications, and these changes and improvements both fall within claimed invention
Scope.
Claims (1)
1. the push rod furnace production line with automatic material pouring device, it is characterised in that include quenching heating furnace, tempering heating furnace,
Automatic material pouring device, walking track, quenching liquid pool, feeding device and material-pulling device, walking track and described quenching heating furnace
And tempering heating furnace is correspondingly arranged, being provided with automatic material pouring device at the fire door of quenching heating furnace, this automatic material pouring device includes
Frame, roller mechanism, rotating mechanism, upset cylinder and hold down gag, wherein roller mechanism is made up of two groups of relative roller set,
This roller set passes through the parallel side being fixed on frame of roller bearing, and upset cylinder is arranged between two groups of roller set be arrangeding in parallel,
This upset cylinder is made up of the material frame bracket of two circular side plates and the circular side plates of connection two, and material frame bracket goes out with tempering heating furnace
The walking orbital docking of material side, the end at material frame bracket is provided with material frame positive stop lug boss, and the outside of circular side plate is provided with and roller
The circular convex edge that wheels match, is wherein provided with in the middle part of the circular side plate of side and the material frame delivery outlet expecting that frame matches, and this material frame is defeated
Outlet and the walking orbital docking of quenching heating furnace charging aperture side, the circular side plate of opposite side is provided with hold down gag, this compression
Device is made up of cylinder, linking arm, spill spin block, rotary shaft and pressing plate, and wherein cylinder is fixed on circular side plate, Telescopic-cylinder bar
Top be fixed with linking arm, this linking arm by bearing pin hinged with one end of spill spin block, the other end of spill spin block turns over crossing
The rotary shaft of tumbler cylinder is fixing to be connected, and rotary shaft is fixed on the both sides circle side plate of upset cylinder by bearing, rotary shaft
Middle part is provided with the pressing plate for compressing material frame, is provided with inside the circular convex edge of hold down gag side circle side plate and is provided with a ring shape
Tooth bar, the frame outside annular rack is fixed with power transmission shaft by bearing, this power transmission shaft be respectively fixed at two ends with driven tooth
Wheel, wherein the driven gear of side is meshed with annular rack, the driven gear of opposite side be fixed on speed reducer output shaft
Driving gear connected by chain, reductor and motor are fixing is connected after be fixed in frame by bearing, and overturn cylinder
Relative frame is provided with inclination hopper, and the side tilting hopper is provided with quenching liquid pool, fills quenching liquid, quench in this quenching liquid pool
The charging aperture side of fire heating furnace is provided with feeding device and material-pulling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610615096.1A CN106048164A (en) | 2016-08-01 | 2016-08-01 | Push-rod furnace production line with automatic material pouring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610615096.1A CN106048164A (en) | 2016-08-01 | 2016-08-01 | Push-rod furnace production line with automatic material pouring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106048164A true CN106048164A (en) | 2016-10-26 |
Family
ID=57196932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610615096.1A Pending CN106048164A (en) | 2016-08-01 | 2016-08-01 | Push-rod furnace production line with automatic material pouring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106048164A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107419071A (en) * | 2017-09-21 | 2017-12-01 | 江苏恒力炉业有限公司 | A kind of push-down heat-treatment production line |
| CN108103293A (en) * | 2018-01-18 | 2018-06-01 | 南京正光炉业有限责任公司 | It is a kind of for the automatic feed preparation system of push rod furnace production line and automatic feed preparation method |
| CN110846480A (en) * | 2019-12-20 | 2020-02-28 | 亚捷科技（唐山）股份有限公司 | Automatic turning device for quenching tank |
| CN110883304A (en) * | 2019-11-13 | 2020-03-17 | 徐州泓吉环锻科技有限公司 | Energy-saving heating equipment for continuous forging |
| CN116949272A (en) * | 2023-09-15 | 2023-10-27 | 河南天利热工装备股份有限公司 | Intelligent push rod type heat treatment production line |
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| CN201793642U (en) * | 2010-09-15 | 2011-04-13 | 重庆市嘉和机械制造有限公司 | Quenching turnover mechanism |
| CN201793631U (en) * | 2010-09-30 | 2011-04-13 | 许昌远东传动轴股份有限公司 | Quenching structure for push-rod type tempering production line |
| CN204545344U (en) * | 2015-03-18 | 2015-08-12 | 沈阳机床银丰铸造有限公司 | A kind of casting is with turning over core apparatus |
| CN205035435U (en) * | 2015-09-16 | 2016-02-17 | 河南省天利工业炉有限公司 | Cylinder type screens of using on industrial furnace production line compresses tightly upender |
| CN205037763U (en) * | 2015-09-16 | 2016-02-17 | 河南省天利工业炉有限公司 | Screens of using on industrial furnace production line compresses tightly upender |
| CN205821394U (en) * | 2016-08-01 | 2016-12-21 | 河南省天利工业炉有限公司 | A kind of push rod furnace production line with automatic material pouring device |
-
2016
- 2016-08-01 CN CN201610615096.1A patent/CN106048164A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201793642U (en) * | 2010-09-15 | 2011-04-13 | 重庆市嘉和机械制造有限公司 | Quenching turnover mechanism |
| CN201793631U (en) * | 2010-09-30 | 2011-04-13 | 许昌远东传动轴股份有限公司 | Quenching structure for push-rod type tempering production line |
| CN204545344U (en) * | 2015-03-18 | 2015-08-12 | 沈阳机床银丰铸造有限公司 | A kind of casting is with turning over core apparatus |
| CN205035435U (en) * | 2015-09-16 | 2016-02-17 | 河南省天利工业炉有限公司 | Cylinder type screens of using on industrial furnace production line compresses tightly upender |
| CN205037763U (en) * | 2015-09-16 | 2016-02-17 | 河南省天利工业炉有限公司 | Screens of using on industrial furnace production line compresses tightly upender |
| CN205821394U (en) * | 2016-08-01 | 2016-12-21 | 河南省天利工业炉有限公司 | A kind of push rod furnace production line with automatic material pouring device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107419071A (en) * | 2017-09-21 | 2017-12-01 | 江苏恒力炉业有限公司 | A kind of push-down heat-treatment production line |
| CN108103293A (en) * | 2018-01-18 | 2018-06-01 | 南京正光炉业有限责任公司 | It is a kind of for the automatic feed preparation system of push rod furnace production line and automatic feed preparation method |
| CN108103293B (en) * | 2018-01-18 | 2023-11-17 | 南京正光炉业有限责任公司 | Automatic material preparation system and automatic material preparation method for push rod furnace production line |
| CN110883304A (en) * | 2019-11-13 | 2020-03-17 | 徐州泓吉环锻科技有限公司 | Energy-saving heating equipment for continuous forging |
| CN110846480A (en) * | 2019-12-20 | 2020-02-28 | 亚捷科技（唐山）股份有限公司 | Automatic turning device for quenching tank |
| CN116949272A (en) * | 2023-09-15 | 2023-10-27 | 河南天利热工装备股份有限公司 | Intelligent push rod type heat treatment production line |
| CN116949272B (en) * | 2023-09-15 | 2024-01-09 | 河南天利热工装备股份有限公司 | Intelligent push rod type heat treatment production line |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161026 |
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| WD01 | Invention patent application deemed withdrawn after publication |