CN106044164A - Logistics sorting device based on scanning to identify information - Google Patents

Logistics sorting device based on scanning to identify information Download PDF

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Publication number
CN106044164A
CN106044164A CN201610628431.1A CN201610628431A CN106044164A CN 106044164 A CN106044164 A CN 106044164A CN 201610628431 A CN201610628431 A CN 201610628431A CN 106044164 A CN106044164 A CN 106044164A
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China
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sorting
conveyor belt
intelligent
logistics
movable
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Inventor
鲁娟
孙腾
黄立贤
黄中
黄中一
覃万晴
梁雪芬
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Beibu Gulf University
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Qinzhou University
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Priority to CN201610628431.1A priority Critical patent/CN106044164A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/71Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Discharge Of Articles From Conveyors (AREA)

Abstract

The invention discloses a logistics sorting device based on scanning to identify information. The logistics sorting device comprises a rack, wherein a power sorting mechanism and an intelligent treatment mechanism are arranged on the rack; the power sorting mechanism comprises a main conveying belt and a plurality of sorting parts; all the sorting parts are symmetrically arranged on the two sides of the main conveying belt in the conveying direction of the main conveying belt; the sorting parts comprise movable sorting plates; the two ends of one side of the movable sorting plates are hinged to sorting brackets; a plurality of rollers and conveying belts arranged on the rollers in a sleeving manner are arranged on the sorting brackets; and the intelligent treatment mechanism comprises a scanner which is arranged above the front end of the main conveying belt and is fixed to the rack, and an intelligent controller which can receive and process information of the scanner. According to the logistics sorting device, based on bar code or IC card identification, the mechanical and automatic sorting is achieved, the manpower is saved, the error rate is decreased, the sorting efficiency is high, the manufacturing cost is low, the practicability is good, and the device deserves wide popularization.

Description

基于扫描识别信息的物流分拣装置Logistics sorting device based on scanning identification information

技术领域technical field

本发明涉及一种物流业中的分拣设备,具体涉及一种基于扫描识别信息的物流分拣装置。The invention relates to sorting equipment in the logistics industry, in particular to a logistics sorting device based on scanning identification information.

背景技术Background technique

随着科技的发展,网购已成为人们生活中必不可少的一种购物方式,一次好的网购不仅取决于产品的好与坏,物流速度也同样重要。而国内大多数物流公司对包裹逐次分拣过程还主要停留在人力分配,高强度单一重复性进行信息识别后再分配,不仅造成了信息处理错位率,还造成快件的延误率、遗失率、破损率不断上升。目前,我国有些物流公司虽然拥有自己的网络分拣系统的,但其存在过分依赖互联网、灵活性差、云端设备成本高、机械设备要求配置过高等缺点,因此没有广泛应用。With the development of science and technology, online shopping has become an indispensable shopping method in people's life. A good online shopping depends not only on the quality of the product, but also on the speed of logistics. However, most logistics companies in China still mainly focus on manpower distribution in the process of sorting packages one by one. High-intensity, single and repetitive information identification and distribution will not only cause misplacement of information processing, but also cause delay rate, loss rate, and damage of express parcels. rate keeps rising. At present, although some logistics companies in my country have their own network sorting systems, they have shortcomings such as over-reliance on the Internet, poor flexibility, high cost of cloud equipment, and high requirements for mechanical equipment, so they are not widely used.

发明内容Contents of the invention

针对现有技术存在的不足,本发明提供一种基于扫描识别信息的物流分拣装置,本分拣装置基于扫描包裹上的条形码或IC卡进行信息识别,机械自动化分拣,节省人力,降低出错率和破损率,分拣效率高,且制造成本低。Aiming at the deficiencies in the prior art, the present invention provides a logistics sorting device based on scanning and identifying information. The sorting device performs information identification based on scanning the barcode or IC card on the package, and the mechanical automatic sorting saves manpower and reduces errors. Rate and breakage rate, high sorting efficiency, and low manufacturing cost.

为了达到上述目的,本发明采取的技术方案:In order to achieve the above object, the technical scheme that the present invention takes:

基于扫描识别信息的物流分拣装置,包括机架,所述机架上设有动力分拣机构、智能处理机构,所述动力分拣机构包括固定于机架上的总输送带、若干个分拣部件,所有分拣部件沿着总输送带的输送方向、且对称设于总输送带的两侧,所述分拣部件包括由智能驱动装置控制可旋转、且可水平置于总输送带上的活动分拣板,所述活动分拣板的一侧两端铰接于分拣支架上,所述分拣支架上设有若干个滚筒以及套设于滚筒上的输送带;所述智能处理机构包括置于总输送带前端上方且固定于机架上的扫描器以及可接收扫描器信息并处理的智能控制器。The logistics sorting device based on scanning and identification information includes a frame on which a power sorting mechanism and an intelligent processing mechanism are arranged. The power sorting mechanism includes a general conveyor belt fixed on the frame, several sorting Sorting components, all sorting components are arranged symmetrically on both sides of the total conveyor belt along the conveying direction of the total conveyor belt. A movable sorting board, one side and two ends of the movable sorting board are hinged on the sorting support, and the sorting support is provided with several rollers and conveyor belts sleeved on the rollers; the intelligent processing mechanism It includes a scanner placed above the front end of the main conveyor belt and fixed on the frame, and an intelligent controller that can receive and process information from the scanner.

作为优选技术方案,为了使对应的包裹分配到对应的活动分拣板上,保证分拣的正确率,所述活动分拣板上均设有与智能驱动装置连接的光电传感器。As a preferred technical solution, in order to distribute the corresponding packages to the corresponding movable sorting boards and ensure the correct rate of sorting, the movable sorting boards are equipped with photoelectric sensors connected with intelligent driving devices.

作为优选技术方案,为了使活动分拣板可保持在倾斜45°,保证其上的包裹可掉落于输送带后继续水平输送,防止包裹掉落,确保分拣工作的有效进行,所述智能驱动装置设置为舵机。As an optimal technical solution, in order to keep the movable sorting plate at an inclination of 45°, ensure that the packages on it can be dropped on the conveyor belt and continue to be transported horizontally, prevent the packages from falling, and ensure the effective sorting work, the smart The driving device is set as a steering gear.

作为优选技术方案,为了防止包裹从总输送带滑落,从而影响包裹分拣,进而降低分拣的效率,所述总输送带的两侧均设有可防止包裹掉落的防护件。As a preferred technical solution, in order to prevent packages from slipping off the main conveyor belt, thereby affecting package sorting and reducing the efficiency of sorting, both sides of the main conveyor belt are equipped with guards that can prevent packages from falling.

与现有技术相比,本发明具有的有益效果:Compared with the prior art, the present invention has the beneficial effects:

1、设置包含动力分拣机构、智能处理机构的包裹分拣装置,制造成本低廉,通过智能驱动装置实现自动逐级分拣模式,从而节省人力,降低出错率和破损率,分拣效率高,实用性好。1. Set up a package sorting device including a power sorting mechanism and an intelligent processing mechanism. The manufacturing cost is low, and the automatic level-by-level sorting mode is realized through an intelligent driving device, thereby saving manpower, reducing error rates and damage rates, and high sorting efficiency. Good practicality.

2、活动分拣板上设有光电传感器,使对应的包裹分配到对应的活动分拣板上,保证分拣的正确率和高效的分拣率。2. There are photoelectric sensors on the movable sorting board, so that the corresponding packages are allocated to the corresponding movable sorting board, so as to ensure the correct rate of sorting and efficient sorting rate.

3、设置为舵机的智能驱动装置,使活动分拣板可保持在倾斜45°,保证其上的包裹可掉落于输送带后继续水平输送,防止包裹掉落,进一步保证高效的分拣率和正确率。3. The intelligent drive device set as a steering gear keeps the movable sorting plate at an inclination of 45°, ensuring that the packages on it can be dropped on the conveyor belt and then continue to be transported horizontally, preventing the packages from falling, and further ensuring efficient sorting rate and accuracy.

4、总输送带的两侧均设有可防止包裹掉落的防护件,防止包裹从总输送带滑落,从而影响包裹分拣,进而降低分拣的效率。4. Both sides of the main conveyor belt are equipped with protective parts that can prevent parcels from falling, preventing parcels from slipping off the main conveyor belt, thereby affecting parcel sorting and reducing the efficiency of sorting.

附图说明Description of drawings

下面结合附图和具体实施例对本发明作进一步地详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为总输送带与扫描器的装配图;Fig. 2 is the assembly drawing of total conveyor belt and scanner;

附图标号:1、机架,2、总输送带,2-1、防护件,3、分拣部件,3-1、智能驱动装置,3-2、活动分拣板,3-3、分拣支架,3-4、滚筒,3-5、输送带,4、扫描器,5、光电传感器。Reference numerals: 1, frame, 2, main conveyor belt, 2-1, protective piece, 3, sorting component, 3-1, intelligent drive device, 3-2, movable sorting board, 3-3, sorting Picking support, 3-4, roller, 3-5, conveyor belt, 4, scanner, 5, photoelectric sensor.

具体实施方式detailed description

如图1所示提出本发明一种具体实施例,基于扫描识别信息的物流分拣装置,包括机架1,所述机架1上设有动力分拣机构、智能处理机构,所述动力分拣机构包括固定于机架1上的总输送带2以及若干个分拣部件3,所述总输送带2通过皮带铰接在机架1上,如图2所示,本实施例设置4个分拣部件3,4个分拣部件沿着总输送带2的输送方向、且对称设于总输送带2的两侧,同侧的分拣部件3相邻前、后设置,由于总输送带2倾斜向下设置,则同侧位于前端的分拣部件3的整体高度比位于后端的分拣部件3的整体高度高,所述分拣部件3包括由智能驱动装置3-1控制可旋转、且可水平置于总输送带2上的活动分拣板3-2,本实施例设置活动分拣板3-1可旋转90°,所述活动分拣板3-2的一侧两端铰接于分拣支架3-3上,所述智能驱动装置3-1固定于分拣支架3-3上、并与活动分拣板3-2连接,所述分拣支架3-3上设有若干个滚筒3-4以及套设于滚筒3-4上的输送带3-5,本实施例设置1个分拣支架3-3上设有两个滚筒3-4,所述输送带3-5套设于两个滚筒3-4上、且其的张紧与松弛由两滚筒3-4控制;所述智能处理机构包括置于总输送带2前端上方且固定于机架1上的扫描器4以及可接收扫描器4信息并处理的智能控制器,且扫描器4位于分拣部件3的前方,所述扫描器4可对包裹上的条形码或置于包裹内的IC卡信息,条形码和IC卡记录包裹的类别和发送地址等信息,本实施例设置智能控制器为单片机,可接收信息扫描器4传递的信息并进行处理,考虑到单片机体积小、且属于易损件,不宜裸露在装置外表面,同时影响美观性,单片机最好置于总输送带2的下方,延长单片机的使用寿命,4个智能驱动装置3-1均是由单片机控制,进而智能驱动装置3-1控制活动分拣板3-2的转动,智能驱动装置3-1可选择带编码器电机、步进电机或舵机,所述总输送带2和4个输送带3-5由动力驱动装置控制,且该动力驱动装置可以选择一般的电机即可。As shown in Figure 1, a specific embodiment of the present invention is proposed. The logistics sorting device based on scanning identification information includes a frame 1, and the frame 1 is provided with a power sorting mechanism and an intelligent processing mechanism. The sorting mechanism includes a total conveyor belt 2 fixed on the frame 1 and several sorting parts 3, the total conveyor belt 2 is hinged on the frame 1 through a belt, as shown in Figure 2, this embodiment sets 4 sorting parts Sorting components 3, 4 sorting components are arranged along the conveying direction of the total conveyor belt 2, and are symmetrically arranged on both sides of the total conveyor belt 2, and the sorting components 3 on the same side are adjacently arranged before and after, because the total conveyor belt 2 If it is arranged obliquely downward, the overall height of the sorting component 3 at the front end on the same side is higher than the overall height of the sorting component 3 at the rear end, and the sorting component 3 includes a rotatable and The movable sorting board 3-2 that can be placed horizontally on the main conveyor belt 2, the present embodiment sets the movable sorting board 3-1 to be able to rotate 90°, and the two ends of one side of the movable sorting board 3-2 are hinged on On the sorting bracket 3-3, the intelligent drive device 3-1 is fixed on the sorting bracket 3-3 and connected with the movable sorting board 3-2, and the sorting bracket 3-3 is provided with several The drum 3-4 and the conveyor belt 3-5 sleeved on the drum 3-4, in this embodiment, one sorting support 3-3 is provided with two drums 3-4, and the conveyor belt 3-5 sets Set on the two rollers 3-4, and its tension and relaxation are controlled by the two rollers 3-4; the intelligent processing mechanism includes a scanner 4 placed above the front end of the main conveyor belt 2 and fixed on the frame 1 And an intelligent controller that can receive and process the information from the scanner 4, and the scanner 4 is located in front of the sorting unit 3, the scanner 4 can check the barcode on the package or the IC card information, barcode and IC card placed in the package The card records information such as the category of the package and the sending address. In this embodiment, the intelligent controller is set as a single-chip microcomputer, which can receive and process the information transmitted by the information scanner 4. Considering that the single-chip microcomputer is small in size and is a vulnerable part, it should not be exposed to the device. The outer surface affects the aesthetics at the same time. The single-chip microcomputer is preferably placed under the total conveyor belt 2 to prolong the service life of the single-chip microcomputer. For the rotation of the board picking 3-2, the intelligent driving device 3-1 can select a motor with encoder, a stepping motor or a steering gear, and the total conveyor belt 2 and 4 conveyor belts 3-5 are controlled by the power driving device, and the The power drive device can choose a general motor.

所述活动分拣板3-2上均设有与智能驱动装置连接的光电传感器5,光电传感器5具有精度高、反应快、无需接触等优点,可以精确感应扫描后进行分拣的包裹是否落入对应的活动分拣板3-2上,从而保证包裹分拣的正确率和效率。The movable sorting board 3-2 is equipped with a photoelectric sensor 5 connected to an intelligent drive device. The photoelectric sensor 5 has the advantages of high precision, fast response, and no need for contact, and can accurately sense whether the package for sorting after scanning has fallen. into the corresponding movable sorting board 3-2, thereby ensuring the accuracy and efficiency of parcel sorting.

所述智能驱动装置3-1设置为舵机,使活动分拣板3-2旋转状态是先关闭一半再完全关闭,则先关闭在与输送带3-5倾斜45°后再关闭到与输送带3-5垂直状态,而舵机的输出扭矩大、可精确控制角度和锁死功能,先关闭倾斜45°,可保证活动分拣板3-2上的包裹可垂直落入相应的输送带3-5上,防止掉落,确保分拣工作的有效进行,同时提高分拣效率。The intelligent driving device 3-1 is set as a steering gear, so that the movable sorting plate 3-2 is closed halfway and then completely closed when the movable sorting plate 3-2 rotates, and then it is closed at an angle of 45° with the conveyor belt 3-5 and then closed to the conveyor belt 3-5. With 3-5 vertical state, and the output torque of the steering gear is large, the angle can be precisely controlled and the locking function, first turn off the tilt 45°, to ensure that the packages on the movable sorting board 3-2 can fall vertically into the corresponding conveyor belt 3-5, prevent falling, ensure the effective sorting work, and improve sorting efficiency at the same time.

所述总输送带2的两侧均设有可防止包裹掉落的防护件2-1,本实施设置防护件2-1为对称设于总输送带2两侧的三角状护件,如图2所示,包裹在总输送带2上传送,由于总输送带2的跑偏或包裹与总输送带2之间摩擦,包裹不可避免往总输送带2的两边跑,而防护件2有效防止包裹从总输送带2滑落,保证包裹分拣正常有序进行,确保高效的分拣。Both sides of the total conveyor belt 2 are provided with a protective piece 2-1 that can prevent the package from falling. In this implementation, the protective piece 2-1 is a triangular protective piece that is symmetrically arranged on both sides of the total conveyor belt 2, as shown in the figure As shown in 2, the package is conveyed on the main conveyor belt 2. Due to the deviation of the main conveyor belt 2 or the friction between the package and the main conveyor belt 2, the package inevitably runs to both sides of the main conveyor belt 2, and the protective part 2 effectively prevents The parcels slide off from the main conveyor belt 2 to ensure normal and orderly sorting of parcels and efficient sorting.

本发明使用时:智能控制器针对包裹的分拣类别或分拣地区进行设定程序,以便正确快速分拣物品。启动装置,总输送带2和4个输送带3-5开始运行,贴有条形码或其内装有IC卡的包裹或货物在总输送带2上移动,且贴有条形码的包裹须条形码位于上表面,扫描器4对经过其下方的包裹进行扫描信息,并将信息传给智能控制器;智能控制器接收信息后,会对信息判断处理,确定包裹的类型或所要发送到的地区,从而控制相应的智能驱动装置3-1工作;智能驱动装置3-1接收到智能控制器的信号后,立即打开相应的活动分拣板3-2,使其呈水平置于总输送带2上,分拣出来的包裹滑落到打开的活动分拣板3-2上;此时若活动分拣板3-2上的光电传感器5感应到包裹,则会传递信息给智能驱动装置3-1,控制活动分拣板3-2旋转到倾斜45°角的状态,使包裹滑落于输送带2上后继续平稳输送至相应位置;若活动分拣板3-2上的光电传感器5没有感应到包裹,则会传递信息给智能驱动装置3-1,控制活动分拣板3-2继续保持水平打开状态,直至光电传感器5感应到包裹。When the present invention is used: the intelligent controller sets the program for the sorting category or the sorting area of the package, so as to sort the articles correctly and quickly. Start the device, the main conveyor belt 2 and the four conveyor belts 3-5 start to run, and the packages or goods with barcodes or IC cards inside are moved on the main conveyor belt 2, and the packages with barcodes must be located on the upper surface , the scanner 4 scans the information of the parcel passing under it, and transmits the information to the intelligent controller; after the intelligent controller receives the information, it will judge and process the information, determine the type of the parcel or the area to be sent, so as to control the corresponding The intelligent driving device 3-1 works; after the intelligent driving device 3-1 receives the signal from the intelligent controller, it immediately opens the corresponding movable sorting board 3-2, making it horizontally placed on the main conveyor belt 2, and sorting The outgoing parcel slides onto the opened movable sorting board 3-2; at this moment, if the photoelectric sensor 5 on the movable sorting board 3-2 senses the parcel, it will transmit information to the intelligent drive device 3-1 to control the movable sorting board. The sorting board 3-2 is rotated to a state inclined at an angle of 45°, so that the package slides down on the conveyor belt 2 and continues to be transported to the corresponding position smoothly; if the photoelectric sensor 5 on the movable sorting board 3-2 does not sense the package, it will The information is transmitted to the intelligent driving device 3-1, and the movable sorting plate 3-2 is controlled to continue to maintain the horizontal open state until the photoelectric sensor 5 senses the package.

当然,上面只是结合附图对本发明优选的具体实施方式作了详细描述,并非以此限制本发明的实施范围,凡依本发明的原理、构造以及结构所作的等效变化,均应涵盖于本发明的保护范围内。Of course, the above is only a detailed description of the preferred specific implementation of the present invention in conjunction with the accompanying drawings, and is not intended to limit the scope of the present invention. All equivalent changes made according to the principle, structure and structure of the present invention should be covered by this within the scope of protection of the invention.

Claims (4)

1.基于扫描识别信息的物流分拣装置,其特征在于:包括机架(1),所述机架(1)上设有动力分拣机构、智能处理机构,所述动力分拣机构包括固定于机架(1)上的总输送带(2)、若干个分拣部件(3),所有分拣部件(3)沿着总输送带(2)的输送方向、且对称设于总输送带(2)的两侧,所述分拣部件(3)包括由智能驱动装置(3-1)控制可旋转、且可水平置于总输送带(2)上的活动分拣板(3-2),所述活动分拣板(3-2)的一侧两端铰接于分拣支架(3-3)上,所述分拣支架(3-3)上设有若干个滚筒(3-4)以及套设于滚筒(3-4)上的输送带(3-5);所述智能处理机构包括置于总输送带(2)前端上方且固定于机架(1)上的条形码扫描器(4)、可接收条形码扫描器(4)信息并处理的智能控制器。1. The logistics sorting device based on scanning identification information is characterized in that: comprising a frame (1), the frame (1) is provided with a power sorting mechanism and an intelligent processing mechanism, and the power sorting mechanism includes a fixed The main conveyor belt (2) and several sorting components (3) on the frame (1), all sorting components (3) are arranged along the conveying direction of the main conveyor belt (2) and symmetrically arranged on the main conveyor belt On both sides of (2), the sorting unit (3) includes a movable sorting board (3-2) controlled by an intelligent drive device (3-1) that can rotate and can be placed horizontally on the main conveyor belt (2). ), one side and two ends of the movable sorting plate (3-2) are hinged on the sorting bracket (3-3), and the sorting bracket (3-3) is provided with several rollers (3-4 ) and the conveyor belt (3-5) sleeved on the drum (3-4); the intelligent processing mechanism includes a barcode scanner placed above the front end of the total conveyor belt (2) and fixed on the frame (1) (4) An intelligent controller capable of receiving and processing information from the barcode scanner (4). 2.根据权利要求1所述的基于扫描识别信息的物流分拣装置,其特征在于:所述活动分拣板(3-2)上均设有与智能驱动装置(3-1)连接的光电传感器(5)。2. The logistics sorting device based on scanning identification information according to claim 1, characterized in that: the movable sorting board (3-2) is equipped with a photoelectric sensor connected to the intelligent driving device (3-1). sensor (5). 3.根据权利要求1所述的基于扫描识别信息的物流分拣装置,其特征在于:所述智能驱动装置(3-1)设置为舵机。3. The logistics sorting device based on scanning identification information according to claim 1, characterized in that: the intelligent driving device (3-1) is set as a steering gear. 4.根据权利要求1~3任意一项所述的基于扫描识别信息的物流分拣装置,其特征在于:所述总输送带(2)的两侧均设有可防止包裹掉落的防护件(2-1)。4. The logistics sorting device based on scanning identification information according to any one of claims 1 to 3, characterized in that: both sides of the main conveyor belt (2) are provided with guards that can prevent packages from falling (2-1).
CN201610628431.1A 2016-08-03 2016-08-03 Logistics sorting device based on scanning to identify information Pending CN106044164A (en)

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