CN106042504A - Antibacterial flame-retardant nonwoven composite and preparation method thereof - Google Patents
Antibacterial flame-retardant nonwoven composite and preparation method thereof Download PDFInfo
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- CN106042504A CN106042504A CN201610428991.2A CN201610428991A CN106042504A CN 106042504 A CN106042504 A CN 106042504A CN 201610428991 A CN201610428991 A CN 201610428991A CN 106042504 A CN106042504 A CN 106042504A
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 39
- 239000002131 composite material Substances 0.000 title claims abstract description 31
- 239000003063 flame retardant Substances 0.000 title claims abstract description 28
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 238000002360 preparation method Methods 0.000 title claims description 12
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000004743 Polypropylene Substances 0.000 claims abstract description 11
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229920001184 polypeptide Polymers 0.000 claims abstract description 10
- -1 polypropylene Polymers 0.000 claims abstract description 10
- 229920001155 polypropylene Polymers 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 8
- 239000010410 layer Substances 0.000 claims description 103
- 239000004745 nonwoven fabric Substances 0.000 claims description 47
- 239000000203 mixture Substances 0.000 claims description 43
- 230000003115 biocidal effect Effects 0.000 claims description 30
- 239000000835 fiber Substances 0.000 claims description 26
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 21
- 229910052709 silver Inorganic materials 0.000 claims description 21
- 239000004332 silver Substances 0.000 claims description 21
- 230000005855 radiation Effects 0.000 claims description 17
- 239000011241 protective layer Substances 0.000 claims description 15
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 14
- 239000004917 carbon fiber Substances 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 14
- 108090000765 processed proteins & peptides Proteins 0.000 claims description 9
- 102000004196 processed proteins & peptides Human genes 0.000 claims description 9
- 239000004599 antimicrobial Substances 0.000 claims description 7
- 239000011852 carbon nanoparticle Substances 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000005453 pelletization Methods 0.000 claims description 7
- 108010039918 Polylysine Proteins 0.000 claims description 4
- 102000007327 Protamines Human genes 0.000 claims description 3
- 108010007568 Protamines Proteins 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 239000000155 melt Substances 0.000 claims description 2
- ZJIWRHLZXQPFAD-LRYSGCCDSA-N n-[(2s)-4-amino-1-[[(2s,3r)-1-[[(2s)-4-amino-1-oxo-1-[[(3s,6s,9s,12s,15r,18s,21s)-6,9,18-tris(2-aminoethyl)-3-[(1r)-1-hydroxyethyl]-12,15-bis(2-methylpropyl)-2,5,8,11,14,17,20-heptaoxo-1,4,7,10,13,16,19-heptazacyclotricos-21-yl]amino]butan-2-yl]amino]-3-h Chemical compound OS(O)(=O)=O.CCC(C)CCCCC(=O)N[C@@H](CCN)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](CCN)C(=O)N[C@H]1CCNC(=O)[C@H]([C@@H](C)O)NC(=O)[C@H](CCN)NC(=O)[C@H](CCN)NC(=O)[C@H](CC(C)C)NC(=O)[C@@H](CC(C)C)NC(=O)[C@H](CCN)NC1=O ZJIWRHLZXQPFAD-LRYSGCCDSA-N 0.000 claims description 2
- NCXMLFZGDNKEPB-FFPOYIOWSA-N natamycin Chemical compound O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C[C@@H](C)OC(=O)/C=C/[C@H]2O[C@@H]2C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 NCXMLFZGDNKEPB-FFPOYIOWSA-N 0.000 claims description 2
- 229960003255 natamycin Drugs 0.000 claims description 2
- 235000010298 natamycin Nutrition 0.000 claims description 2
- 239000004311 natamycin Substances 0.000 claims description 2
- 239000007800 oxidant agent Substances 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims description 2
- 238000009987 spinning Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 238000001291 vacuum drying Methods 0.000 claims description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- 150000005690 diesters Chemical class 0.000 claims 1
- 150000003951 lactams Chemical class 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 229940048914 protamine Drugs 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 229910052717 sulfur Inorganic materials 0.000 claims 1
- 239000011593 sulfur Substances 0.000 claims 1
- 229920002292 Nylon 6 Polymers 0.000 abstract description 8
- 238000007664 blowing Methods 0.000 abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 2
- 239000003242 anti bacterial agent Substances 0.000 abstract 2
- 230000003471 anti-radiation Effects 0.000 abstract 2
- 229920005586 poly(adipic acid) Polymers 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 5
- 230000004223 radioprotective effect Effects 0.000 description 5
- 241000894006 Bacteria Species 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
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- 238000009941 weaving Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229950008679 protamine sulfate Drugs 0.000 description 2
- 241000222122 Candida albicans Species 0.000 description 1
- 206010011409 Cross infection Diseases 0.000 description 1
- 206010029803 Nosocomial infection Diseases 0.000 description 1
- 108010040201 Polymyxins Proteins 0.000 description 1
- 206010067268 Post procedural infection Diseases 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229940095731 candida albicans Drugs 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 210000002429 large intestine Anatomy 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/21—Anti-static
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/212—Electromagnetic interference shielding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
- B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Ceramic Engineering (AREA)
- Artificial Filaments (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Laminated Bodies (AREA)
Abstract
The invention provides an antibacterial flame-retardant nonwoven composite, comprising a first nonwoven layer, a base material layer and a second nonwoven layer sequentially from top to bottom; a first antibacterial layer and an anti-radiation layer are disposed sequentially between the first nonwoven layer and the base material layer, and a second antibacterial layer and a flame-retardant antistatic layer are disposed sequentially between the second nonwoven layer and the base material layer; the first antibacterial layer is a porous nano activated carbon silver-supported antibacterial agent coating 15-50 nm in particle size, and the second antibacterial layer is a bio-polypeptide antibacterial agent layer; the first and second nonwoven layers are made from polyadipic acid/butylene terephthalate, polypropylene and polycaprolactam through melt-blowing; the medical nonwoven composite prepared herein is antibacterial, anti-radiation, flame-retardant and antistatic and is mainly used in the field of medical use.
Description
Technical field
The invention belongs to non-woven fabrics field, particularly relate to a kind of medical antibacterial flame-retardant non-woven composite and system thereof
Preparation Method.
Background technology
Non-woven fabrics (non-weaving cloth) is a kind of fabric that need not spin cotton and weave cloth and formed, simply by textile staple or
Long filament is oriented or supports at random row, forms fibre net structure, then uses machinery, the method such as hot sticky or chemical to reinforce and form.Letter
Single says exactly: it is not the yarns interwoven by one one, knits together, but by fiber directly by the side of physics
Method is bonded together, so, when in you take your clothes viscous title time, it finds that, be can not take out the end of a thread one by one.
Non-weaving cloth breaches traditional weaving principle, and has that technological process is short, speed of production fast, yield height, low cost, purposes
Extensively, the feature such as raw material sources are many, have a wide range of applications in daily production and life.But, along with health of people consciousness
How raising and the attention to quality of life, give oneself the excellent performance through wide variety of nonwoven cloth material, become current
One popular problem.Chinese patent CN1970865A discloses and a kind of is added in non-woven fabrics fiber by the fiber of electroplate
Technology, there is the ability killing common bacteria.Chinese patent CN201109221Y discloses a kind of antibacterial composite non-woven fabric material
Expecting, it is composited by trilaminate material, and outer layer is the water accepting layer that water suction non-woven fabrics makes, and intermediate layer is PE, PU film or waterproof
The waterproof layer that air film makes, nexine is the antibiotic layer that antibacterial nonwoven cloth made makes, and is allowed to be provided simultaneously with water suction, waterproof, antibacterial
Function.Chinese patent CN 104695137A discloses a kind of anti-static nonwoven fabric, this non-woven fabrics by polyester, polyamide-based polymerization
Thing, antistatic additive prepares, and non-woven fabrics fiber diameter prepared by this invention is relatively thin, obtain non-woven fabrics have specific surface area big,
The advantages such as porosity is high, filter efficiency is excellent, flexibility good, comfort is strong, can be widely applied to medical with industrial face mask, warming
The fields such as material, filtering material, medical and health, oil absorption material, cleaning wiping cloth, battery separator and deadener.China is specially
Profit CN204076983U discloses a kind of non-woven fabric composite material for making medical mask, including skin-friendly layer, water accepting layer, the
One PE layer, degerming layer, the 2nd PE layer and hydrophilic PP nonwoven layer, described skin-friendly layer is bonded with one layer of water accepting layer, described water suction
Being bonded with a PE layer on Ceng, a PE layer is bonded with degerming layer, the top of described degerming layer is bonded with the 2nd PE layer, and second
Hydrophilic PP nonwoven layer it is bonded with on PE layer.
Non-woven fabrics is of many uses, wherein medical adhesive-bonded fabric aspect, including disposable breathing mask, protective garment, operating coat, isolation
Clothing, lab-gown, nurse cap, operating cap, doctor cap, operation bag, puerpera's bag, first-aid kit, diaper, pillowcase, sheet, quilt cover, shoe cover
Deng Dispoable medical consumptive material series.Compared with traditional woven medical textile of cotton textiles, medical supatex fabric have to antibacterial,
Dust filterability is high, postoperative infection rate is low, sterilization is convenient, be prone to and the feature such as other Material cladding.Medical non-woven product
Product are as disposable disposable product, the most easy-to-use, safety and sanitation, moreover it is possible to be effectively prevented antibacterial and infect and doctor's originality
Cross infection.China consumes substantial amounts of medical adhesive-bonded fabric every year, but presently commercially available medical adhesive-bonded fabric function is more single, lacks
A kind of integrate the multi-functional medical adhesive-bonded fabrics such as antibiotic property, radioprotective, flame-retardant and anti-static.
Summary of the invention
The invention aims to solve the deficiencies in the prior art, it is provided that a kind of medical multifunctional non-woven fabrics, this nonwoven
The existing antibiotic property of cloth, again can radioprotective, flame-retardant and anti-static performance.
For solving the problems referred to above, the technical solution used in the present invention is:
A kind of medical antibacterial flame-retardant non-woven composite, described non-woven fabric composite material includes the most successively:
First nonwoven layer, hypothallus and the second nonwoven layer;It is disposed with first between described first nonwoven layer and hypothallus
Antibiotic layer and radiation protective layer, be disposed with the second antibiotic layer and flame-retardant and anti-static between described second nonwoven layer and hypothallus
Layer;Described first antibiotic layer be particle diameter be the porous type active carbon nanoparticles carrying silver antimicrobials coating of l5nm-50nm, described second
Antibiotic layer is the antibacterial oxidant layer of biological polypeptide class;
Wherein, the preparation method of described first, second nonwoven layer material comprises the steps:
(1) weigh the most respectively polyadipate/butylene terephthalate 50~70 parts, polypropylene 30~40 parts and
Polycaprolactam 20~40 parts are sufficiently mixed, and obtain mixture A;
(2) by the mixture in step (1) by double screw extruder extruding pelletization, blend is obtained;
(3) being vacuum dried by blend in step (2), dried blend is heated by screw extruder, melts
Melt, extrude, stretch, cool down, autoadhesion forms non-woven fabrics, is finally putting into dryness finalization in drying baker.
The structural formula of described polyadipate/butylene terephthalate is:
Wherein, 10≤x≤40,10≤
y≤40。
Described hypothallus is fiber;Described radiation protective layer is formed by carbon fiber and the load silver interlaced lapping of fiber, described
Carbon fiber footpath is 3~5 μm, and described load silver fiber footpath is 2~3.5 μm;Described flame-retardant and anti-static layer is common fire-retardant in this area
Antistatic layer;Described biological polypeptide class antibacterial is selected from protamine sulfate, epsilon-polylysine, Coly-Mycin S or receives that he is mould
One or more combinations in element.
Extrusion temperature in described step (2) is 220-250 DEG C;The vacuum drying temperature of the blend in step (3) is
80-120 DEG C, drying time 24-48h;Mixture in step (3) is during preparing melt spraying non-woven fabrics, and melt temperature is
230-290℃;Cylinder is 5-30cm with the distance of spinning nozzle, and drum rotation speed is 20-35r/min;The thermal current of spinneret orifice both sides
Flow velocity be 50-250m/sec, temperature is 210-320 DEG C;Dryness finalization temperature in step (3) is 80-110 DEG C, during sizing
Between be 5-20h.
The medical adhesive-bonded fabric composite that method produced according to the present invention prepares, its thickness is 0.2-0.4mm, grammes per square metre
For 20-40g/m2, and it is mainly used in the preparation of medical mask.
The technique effect of the present invention is:
(1) non-woven fabrics of the present invention integrates the functions such as antibiotic property, radioprotective, flame-retardant and anti-static, substantially can solve doctor
By the demand of various aspects;
(2) present invention uses and arranges two-layer antibiotic layer between non-woven fabrics, greatly improves its antibacterial ability, to large intestine bar
Bacterium, staphylococcus aureus, Candida albicans detection in 4 hours, antibiotic rate all reaches 99.9%;
(3) the use polyadipate/butylene terephthalate of the present invention, polypropylene and three kinds of raw materials of polycaprolactam are multiple
Joining, the specific surface area with the nonwoven cloth material prepared than traditional single raw material is bigger, pulling force is elastic more preferably, ductility is more preferable
And the performance being not easily broken, wherein, its hot strength reaches 22MPa, and longitudinal extension rate reaches 240%;
(4) present device is simple, technological process is short, energy consumption is low, uses meltblowing method to prepare non-woven fabrics so that it is fiber is straight
Footpath is thinner;Present configuration is simple, novel, safe and reliable, easy to make, with low cost, applied widely, be a kind of great before
The multipurpose nonwoven cloth material of scape.
Detailed description of the invention
Below in conjunction with embodiment, technical scheme is further elaborated:
Embodiment 1
A kind of medical antibacterial flame-retardant non-woven composite, described non-woven fabric composite material includes the most successively:
First nonwoven layer, hypothallus and the second nonwoven layer;It is disposed with first between described first nonwoven layer and hypothallus
Antibiotic layer and radiation protective layer, be disposed with the second antibiotic layer and flame-retardant and anti-static between described second nonwoven layer and hypothallus
Layer;Described first antibiotic layer be particle diameter be the porous type active carbon nanoparticles carrying silver antimicrobials coating of 30nm, described second is antibacterial
Layer is biological polypeptide class antibacterial epsilon-polylysine layer;Described radiation protective layer is by carbon fiber and the load silver interlaced lapping of fiber
Becoming, described carbon fiber footpath is 4 μm, and described load silver fiber footpath is 3 μm;
Wherein, the preparation method of described first, second nonwoven layer material comprises the steps:
(1) polyadipate/butylene terephthalate 60 parts, polypropylene 35 parts and polycaprolactam are weighed the most respectively
Amine 30 parts is sufficiently mixed, and obtains mixture A;
(2) by the mixture in step (1) by double screw extruder extruding pelletization, obtaining blend, extrusion temperature is
220℃;
(3) blend in step (2) is vacuum dried 32h at 100 DEG C so that moisture content is less than 120ppm, dried
Blend is heated by screw extruder, melt at 260 DEG C, is squeezed into melt, when melt is extruded from the spinneret orifice of die head,
Being 90m/sec by spinneret orifice both sides flow velocity, temperature is the hot high pressure air flow blowing of 260 DEG C, and blend melt is drawn into super
Fine fibre, condenses upon on the drum receiver of shower nozzle distance 10cm, and the drum rotation speed of receptor is 28r/min, autoadhesion
Become non-woven fabrics;Non-woven fabrics obtained above is put into drying baker dryness finalization, and baking temperature is 100 DEG C, and drying time is
12h。
Embodiment 2
A kind of medical antibacterial flame-retardant non-woven composite, described non-woven fabric composite material includes the most successively:
First nonwoven layer, hypothallus and the second nonwoven layer;It is disposed with first between described first nonwoven layer and hypothallus
Antibiotic layer and radiation protective layer, be disposed with the second antibiotic layer and flame-retardant and anti-static between described second nonwoven layer and hypothallus
Layer;Described first antibiotic layer be particle diameter be the porous type active carbon nanoparticles carrying silver antimicrobials coating of 35nm, described second is antibacterial
Layer is biological polypeptide class antibacterial protamine sulfate layer;Described radiation protective layer is by carbon fiber and carries the silver interlaced lapping of fiber
Forming, described carbon fiber footpath is 3 μm, and described load silver fiber footpath is 2 μm;
Wherein, the preparation method of described first, second nonwoven layer material comprises the steps:
(1) polyadipate/butylene terephthalate 65 parts, polypropylene 40 parts and polycaprolactam are weighed the most respectively
Amine 35 parts is sufficiently mixed, and obtains mixture A;
(2) by the mixture in step (1) by double screw extruder extruding pelletization, blend is obtained;Extrusion temperature is
230℃;
(3) blend in step (2) is vacuum dried 36h at 110 DEG C so that moisture content is less than 100ppm, dried
Blend is heated by screw extruder, melt at 280 DEG C, is squeezed into melt, when melt is extruded from the spinneret orifice of die head,
Being 100m/sec by spinneret orifice both sides flow velocity, temperature is the hot high pressure air flow blowing of 280 DEG C, and blend melt is drawn into super
Fine fibre, condenses upon on the drum receiver of shower nozzle distance 12cm, and the drum rotation speed of receptor is 30r/min, autoadhesion
Become non-woven fabrics;Non-woven fabrics obtained above is put into drying baker dryness finalization, and baking temperature is 80 DEG C, and drying time is 15h.
Embodiment 3
A kind of medical antibacterial flame-retardant non-woven composite, described non-woven fabric composite material includes the most successively:
First nonwoven layer, hypothallus and the second nonwoven layer;It is disposed with first between described first nonwoven layer and hypothallus
Antibiotic layer and radiation protective layer, be disposed with the second antibiotic layer and flame-retardant and anti-static between described second nonwoven layer and hypothallus
Layer;Described first antibiotic layer be particle diameter be the porous type active carbon nanoparticles carrying silver antimicrobials coating of 40nm, described second is antibacterial
Layer is biological polypeptide class antibacterial acid polymyxin layer;Described radiation protective layer is by carbon fiber and the load silver interlaced lapping of fiber
Becoming, described carbon fiber footpath is 5 μm, and described load silver fiber footpath is 3.5 μm;
Wherein, the preparation method of described first, second nonwoven layer material comprises the steps:
(1) polyadipate/butylene terephthalate 70 parts, polypropylene 40 parts and polycaprolactam are weighed the most respectively
Amine 40 parts is sufficiently mixed, and obtains mixture A;
(2) by the mixture in step (1) by double screw extruder extruding pelletization, blend is obtained;Extrusion temperature is
240℃;
(3) blend in step (2) is vacuum dried 20h at 120 DEG C so that moisture content is less than 110ppm, dried
Blend is heated by screw extruder, melt at 250 DEG C, is squeezed into melt, when melt is extruded from the spinneret orifice of die head,
Being 120m/sec by spinneret orifice both sides flow velocity, temperature is the hot high pressure air flow blowing of 270 DEG C, and blend melt is drawn into super
Fine fibre, condenses upon on the drum receiver of shower nozzle distance 20cm, and the drum rotation speed of receptor is 25r/min, autoadhesion
Become non-woven fabrics;Non-woven fabrics obtained above is put into drying baker dryness finalization, and baking temperature is 90 DEG C, and drying time is 18h.
Embodiment 4
A kind of medical antibacterial flame-retardant non-woven composite, described non-woven fabric composite material includes the most successively:
First nonwoven layer, hypothallus and the second nonwoven layer;It is disposed with first between described first nonwoven layer and hypothallus
Antibiotic layer and radiation protective layer, be disposed with the second antibiotic layer and flame-retardant and anti-static between described second nonwoven layer and hypothallus
Layer;Described first antibiotic layer be particle diameter be the porous type active carbon nanoparticles carrying silver antimicrobials coating of 50nm, described second is antibacterial
Layer is biological polypeptide class antibacterial natamycin layer;Described radiation protective layer is by carbon fiber and the load silver interlaced lapping of fiber
Becoming, described carbon fiber footpath is 4 μm, and described load silver fiber footpath is 2.5 μm;
Wherein, the preparation method of described first, second nonwoven layer material comprises the steps:
(1) polyadipate/butylene terephthalate 50 parts, polypropylene 30 parts and polycaprolactam are weighed the most respectively
Amine 20 parts is sufficiently mixed, and obtains mixture A;
(2) by the mixture in step (1) by double screw extruder extruding pelletization, blend is obtained;Extrusion temperature is
250℃;
(3) blend in step (2) is vacuum dried 24h at 120 DEG C so that moisture content is less than 100ppm, dried
Blend is heated by screw extruder, melt at 280 DEG C, is squeezed into melt, when melt is extruded from the spinneret orifice of die head,
Being 150m/sec by spinneret orifice both sides flow velocity, temperature is the hot high pressure air flow blowing of 240 DEG C, and blend melt is drawn into super
Fine fibre, condenses upon on the drum receiver of shower nozzle distance 12cm, and the drum rotation speed of receptor is 26r/min, autoadhesion
Become non-woven fabrics;Non-woven fabrics obtained above is put into drying baker dryness finalization, and baking temperature is 80 DEG C, and drying time is 20h.
Embodiment 5
A kind of medical antibacterial flame-retardant non-woven composite, described non-woven fabric composite material includes the most successively:
First nonwoven layer, hypothallus and the second nonwoven layer;It is disposed with first between described first nonwoven layer and hypothallus
Antibiotic layer and radiation protective layer, be disposed with the second antibiotic layer and flame-retardant and anti-static between described second nonwoven layer and hypothallus
Layer;Described first antibiotic layer be particle diameter be the porous type active carbon nanoparticles carrying silver antimicrobials coating of 20nm, described second is antibacterial
Layer is biological polypeptide class antibacterial epsilon-polylysine layer;Described radiation protective layer is by carbon fiber and the load silver interlaced lapping of fiber
Becoming, described carbon fiber footpath is 3 μm, and described load silver fiber footpath is 3.5 μm;
Wherein, the preparation method of described first, second nonwoven layer material comprises the steps:
(1) polyadipate/butylene terephthalate 60 parts, polypropylene 40 parts and polycaprolactam are weighed the most respectively
Amine 30 parts is sufficiently mixed, and obtains mixture A;
(2) by the mixture in step (1) by double screw extruder extruding pelletization, blend is obtained;Extrusion temperature is
230℃;
(3) blend in step (2) is vacuum dried 28h at 100 DEG C so that moisture content is less than 120ppm, dried
Blend is heated by screw extruder, melt at 240 DEG C, is squeezed into melt, when melt is extruded from the spinneret orifice of die head,
Being 100m/sec by spinneret orifice both sides flow velocity, temperature is the hot high pressure air flow blowing of 230 DEG C, and blend melt is drawn into super
Fine fibre, condenses upon on the drum receiver of shower nozzle distance 18cm, and the drum rotation speed of receptor is 24r/min, autoadhesion
Become non-woven fabrics;The side of non-woven fabrics obtained above is sprayed radiation protective layer, is finally putting into dryness finalization in drying baker, be dried temperature
Degree is 110 DEG C, and drying time is 15h.
Performance test
The performance of embodiment of the present invention 1-5 products obtained therefrom products obtained therefrom is tested, antibiotic property: product fragment is impregnated
In bacterium solution, detect the contaminated situation in its surface;Radioprotective: by radiation dose rate after radiation detector detection this product of use
Decrement, unit μ Sv/h;Antistatic: with volume resistance, Ω .cm represents;Anti-flammability: sample fire-spreading property algoscopy GB/T
5456-1997 normal beam technique, test result see table.
As can be known from the above table, the non-woven cloth products of embodiment 1-5 has the most excellent antibacterial, radioprotective and fire-retardant anti-quiet
The performance of electricity.
Finally it is noted that the foregoing is only the preferred embodiments of the present invention, it is not limited to the present invention,
Although being described in detail the present invention with reference to previous embodiment, for a person skilled in the art, it still may be used
So that the technical scheme described in foregoing embodiments to be modified, or wherein portion of techniques feature is carried out equivalent.
All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's
Within protection domain.
Claims (8)
1. an antibacterial flame-retardant type non-woven fabric composite material, it is characterised in that described non-woven fabric composite material is the most successively
Including: the first nonwoven layer, hypothallus and the second nonwoven layer;It is disposed with between described first nonwoven layer and hypothallus
First antibiotic layer and radiation protective layer, be disposed with the second antibiotic layer and fire-retardant anti-between described second nonwoven layer and hypothallus
Electrostatic layer;Described first antibiotic layer be particle diameter be the porous type active carbon nanoparticles carrying silver antimicrobials coating of l5nm-50nm, described
Second antibiotic layer is the antibacterial oxidant layer of biological polypeptide class;
Wherein, the preparation method of described first, second nonwoven layer material comprises the steps:
(1) weigh polyadipate/butylene terephthalate 50~70 parts, polypropylene 30~40 parts the most respectively and gather oneself
Lactams 20~40 parts are sufficiently mixed, and obtain mixture A;
(2) by the mixture in step (1) by double screw extruder extruding pelletization, blend is obtained;
(3) being vacuum dried by blend in step (2), dried blend is heated by screw extruder, melts, squeezes
Go out, stretch, cool down, autoadhesion forms non-woven fabrics, is finally putting into dryness finalization in drying baker.
Non-woven fabric composite material the most according to claim 1, it is characterised in that described polyadipate/p-phthalic acid fourth
The structural formula of diester is:Wherein, 10
≤ x≤40,10≤y≤40.
Non-woven fabric composite material the most according to claim 1, it is characterised in that described hypothallus is fibrous layer.
Non-woven fabric composite material the most according to claim 1, it is characterised in that described radiation protective layer is by carbon fiber and carries silver
The interlaced lapping of fiber forms, and described carbon fiber footpath is 3~5 μm, and described load silver fiber footpath is 2~3.5 μm.
Non-woven fabric composite material the most according to claim 1, it is characterised in that described biological polypeptide class antibacterial is selected from sulfur
One or more combinations in acid protamine, epsilon-polylysine, Coly-Mycin S or natamycin.
Non-woven fabric composite material the most according to claim 1, it is characterised in that the extrusion temperature in step (2) is 220-
250℃;The vacuum drying temperature of the blend in step (3) is 80-120 DEG C, drying time 24-48h;Mixing in step (3)
Compound is during preparing melt spraying non-woven fabrics, and melt temperature is 230-290 DEG C;Cylinder is 5-30cm with the distance of spinning nozzle,
Drum rotation speed is 20-35r/min;The flow velocity of the thermal current of spinneret orifice both sides is 50-250m/sec, and temperature is 210-320 DEG C;Step
Suddenly the dryness finalization temperature in (3) is 80-110 DEG C, and shaping time is 5-20h.
7. the antibacterial flame-retardant type non-woven fabric composite material prepared according to the preparation method described in any one of claim 1-6,
It is characterized in that, the thickness of described non-woven fabric composite material is 0.2-0.4mm, and grammes per square metre is 20-40g/m2。
The application of antibacterial flame-retardant type non-woven fabric composite material the most according to claim 7, it is characterised in that described non-woven fabrics
Composite is used for making medical mask.
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CN107891642A (en) * | 2017-11-15 | 2018-04-10 | 湖州泰鑫无纺布有限公司 | Antibacterial nonwoven cloth |
CN107932996A (en) * | 2017-11-15 | 2018-04-20 | 湖州泰鑫无纺布有限公司 | Anti-static nonwoven fabric |
CN108211519A (en) * | 2017-11-03 | 2018-06-29 | 江苏尚科聚合新材料有限公司 | A kind of flame-proof antibiotic air filtration material and preparation method thereof |
CN108248168A (en) * | 2016-12-28 | 2018-07-06 | 天津圣奥无纺布有限公司 | A kind of antibacterial nonwoven cloth and preparation method thereof |
CN108265404A (en) * | 2016-12-30 | 2018-07-10 | 天津圣奥无纺布有限公司 | A kind of non-woven fabrics with radiation proof function and preparation method thereof |
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CN108248168A (en) * | 2016-12-28 | 2018-07-06 | 天津圣奥无纺布有限公司 | A kind of antibacterial nonwoven cloth and preparation method thereof |
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CN111493722A (en) * | 2020-05-30 | 2020-08-07 | 青岛玉竹叶纸品科技有限责任公司 | Antibacterial wet tissue and preparation method thereof |
CN112123885A (en) * | 2020-09-04 | 2020-12-25 | 安徽理工大学 | Chitosan nano-silver composite antibacterial fabric and preparation method thereof |
CN112140671A (en) * | 2020-09-25 | 2020-12-29 | 安徽理工大学 | A kind of home textile fabric that is not easy to generate static electricity |
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