CN106041211A - Numerical control saw blade grinding machine - Google Patents
Numerical control saw blade grinding machine Download PDFInfo
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- CN106041211A CN106041211A CN201610610938.4A CN201610610938A CN106041211A CN 106041211 A CN106041211 A CN 106041211A CN 201610610938 A CN201610610938 A CN 201610610938A CN 106041211 A CN106041211 A CN 106041211A
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- 238000000227 grinding Methods 0.000 title claims abstract description 101
- 238000006073 displacement reaction Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000001816 cooling Methods 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000000110 cooling liquid Substances 0.000 description 4
- 206010006514 bruxism Diseases 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 229910001651 emery Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D63/00—Dressing the tools of sawing machines or sawing devices for use in cutting any kind of material, e.g. in the manufacture of sawing tools
- B23D63/08—Sharpening the cutting edges of saw teeth
- B23D63/12—Sharpening the cutting edges of saw teeth by grinding
- B23D63/14—Sharpening circular saw blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种数控锯片磨齿机，其包括机架；砂轮组件；两轴驱动机构，与机架固定且驱动砂轮组件在X轴或Y轴方向平移；工作主轴，一端同心的拆卸安装垂直于其轴向的圆锯片，另一端与工作电机的电机轴同轴固定；Z轴位移驱动机构，与机架固定，且驱动工作主轴以及工作电机在Z轴方向平移；数控柜，控制Z轴位移驱动机构对工作主轴在Z轴方向的驱动，且控制两轴驱动机构对砂轮组件在X轴或Y轴方向的驱动。本发明的工作主轴相对砂轮上、下位移，使砂轮能够对工作主轴上的圆锯片的上、下倒角进行打磨，实现了在单一机械上完成对圆锯片的锯齿以及锯齿倒角的打磨，工作效率高。
The invention discloses a numerically controlled saw blade gear grinding machine, which comprises a frame; a grinding wheel assembly; a two-axis drive mechanism, which is fixed to the frame and drives the grinding wheel assembly to translate in the X-axis or Y-axis direction; Install a circular saw blade perpendicular to its axial direction, and fix the other end coaxially with the motor shaft of the working motor; the Z-axis displacement drive mechanism is fixed with the frame, and drives the working spindle and the working motor to translate in the Z-axis direction; the numerical control cabinet, Control the Z-axis displacement driving mechanism to drive the working spindle in the Z-axis direction, and control the two-axis driving mechanism to drive the grinding wheel assembly in the X-axis or Y-axis direction. The working spindle of the present invention moves up and down relative to the grinding wheel, so that the grinding wheel can grind the upper and lower chamfers of the circular saw blade on the working spindle, and realizes the sawtooth and sawtooth chamfering of the circular saw blade on a single machine Grinding, high work efficiency.
Description
技术领域technical field
本发明涉及一种数控锯片磨齿机。The invention relates to a numerical control saw blade gear grinding machine.
背景技术Background technique
圆锯片通用材料主要拥有低硬度碳钢及有色金属棒和管材的切断。超硬材料的切管圆锯片用于难切削材料（耐热铁，不锈钢的高硬度钢）的铣削加工。The general materials of circular saw blades mainly include low hardness carbon steel and non-ferrous metal rods and pipes. The pipe cutting circular saw blades of superhard materials are used for milling of difficult-to-cut materials (heat-resistant iron, high-hardness steel of stainless steel).
在公开号为CN0105081467A的专利文献（以下称之为对比文件1）中公开了一种自动磨齿机，其主要包括机架，机架上设有磨头电机，磨头电机设有圆锯片，圆锯片通过旋转机构与磨头电机连接，机架设有前角调整左右移动机构和倒角前后移动机构，所述磨头电机与前角调整左右移动机构连接，前角调整左右移动机构与倒角前后移动机构连接，倒角前后移动机构连接有磨齿上下移动机构。In the patent document with the publication number CN0105081467A (hereinafter referred to as reference document 1), an automatic gear grinding machine is disclosed, which mainly includes a frame, on which a grinding head motor is provided, and the grinding head motor is provided with a circular saw blade , the circular saw blade is connected with the grinding head motor through a rotating mechanism, the frame is provided with a front angle adjustment left and right movement mechanism and a chamfering front and rear movement mechanism, the grinding head motor is connected with the front angle adjustment left and right movement mechanism, and the front angle adjustment left and right movement mechanism is connected The chamfering front and rear movement mechanism is connected, and the chamfering front and rear movement mechanism is connected with a grinding tooth up and down movement mechanism.
那么，磨头电机与圆锯片在前角调整左右移动机构、倒角前后移动机构以及磨齿上下移动机构的驱动下，能够相对机架的左右、前后以及上下进行位移，以便于调整其相对圆锯片的距离。Then, the grinding head motor and the circular saw blade can be displaced relative to the left, right, front and rear, and up and down of the frame under the drive of the front angle adjustment left and right movement mechanism, the chamfering front and rear movement mechanism, and the grinding tooth up and down movement mechanism, so as to adjust their relative movement. The distance of the circular saw blade.
然而，对比文件1是采用圆锯片的高速转动，以对圆锯片的边角进行打磨，其不能够用于打磨圆锯片的锯齿内侧；同时，高速转动的圆锯片在打磨过程中，存在控制不稳定等问题。However, Reference 1 uses the high-speed rotation of the circular saw blade to grind the corners of the circular saw blade, which cannot be used for grinding the inside of the teeth of the circular saw blade; , there are problems such as unstable control.
发明内容Contents of the invention
本发明的目的是克服或减缓至少上述缺点中的部分，特此提供一种数控锯片磨齿机，其包括：It is an object of the present invention to overcome or mitigate at least some of the aforementioned disadvantages, and hereby provides a numerically controlled saw blade grinding machine comprising:
机架；frame;
砂轮组件；wheel assembly;
两轴驱动机构，与机架固定且驱动所述砂轮组件在X轴或Y轴方向平移；A two-axis drive mechanism is fixed to the frame and drives the grinding wheel assembly to translate in the X-axis or Y-axis direction;
工作主轴，一端同心的拆卸安装垂直于其轴向的圆锯片，另一端与工作电机的电机轴同轴固定；The working spindle is concentrically dismantled and installed with a circular saw blade perpendicular to its axial direction, and the other end is coaxially fixed with the motor shaft of the working motor;
Z轴位移驱动机构，与机架固定，且驱动所述工作主轴以及工作电机在Z轴方向平移；The Z-axis displacement driving mechanism is fixed to the frame, and drives the working spindle and the working motor to translate in the Z-axis direction;
数控柜，控制所述Z轴位移驱动机构对工作主轴在Z轴方向的驱动，且控制所述两轴驱动机构对砂轮组件在X轴或Y轴方向的驱动。The numerical control cabinet controls the driving of the Z-axis displacement driving mechanism to the working spindle in the Z-axis direction, and controls the driving of the grinding wheel assembly in the X-axis or Y-axis direction by the two-axis driving mechanism.
优选地，所述工作主轴在Z轴方向具有下部倒角工位、中部磨齿工位以及上部倒角工位，且所述下部倒角工位与上部倒角工位关于中部磨齿工位对称；Preferably, the working spindle has a lower chamfering station, a middle gear grinding station and an upper chamfering station in the direction of the Z axis, and the lower chamfering station and the upper chamfering station are relatively symmetry;
所述工作主轴处于下部倒角工位，则所述砂轮组件中的砂轮对圆锯片的上倒角进行打磨；When the working spindle is at the lower chamfering station, the grinding wheel in the grinding wheel assembly grinds the upper chamfering of the circular saw blade;
所述工作主轴处于上部倒角工位，则所述砂轮组件中的砂轮对圆锯片的下倒角进行打磨；When the working spindle is at the upper chamfering station, the grinding wheel in the grinding wheel assembly grinds the lower chamfering of the circular saw blade;
所述工作主轴处于中部磨齿工位，则所述砂轮组件中的砂轮对圆锯片的磨齿依次进行打磨。When the working spindle is at the gear grinding station in the middle, the grinding wheel in the grinding wheel assembly grinds the teeth of the circular saw blade sequentially.
优选地，所述工作主轴处于中部磨齿工位，所述工作电机为步进电机，所述两轴驱动机构驱动所述砂轮组件的砂轮在圆锯片的每一次转动后磨削圆锯片的一个锯齿。Preferably, the working spindle is at the gear grinding station in the middle, the working motor is a stepping motor, and the two-axis driving mechanism drives the grinding wheel of the grinding wheel assembly to grind the circular saw blade after each rotation of the circular saw blade of a sawtooth.
优选地，所述工作主轴处于上部倒角工位或下部倒角工位，所述两轴驱动机构驱动所述砂轮组件的砂轮对圆锯片的下倒角或上倒角打磨。Preferably, the working spindle is at the upper chamfering station or the lower chamfering station, and the two-axis driving mechanism drives the grinding wheel of the grinding wheel assembly to grind the lower chamfering or the upper chamfering of the circular saw blade.
优选地，所述工作电机为步进电机，所述两轴驱动机构驱动所述砂轮组件的砂轮在圆锯片的每一次转动后磨削一个锯齿的上倒角或下倒角。Preferably, the working motor is a stepping motor, and the two-axis driving mechanism drives the grinding wheel of the grinding wheel assembly to grind an upper chamfer or a lower chamfer of a saw tooth after each rotation of the circular saw blade.
优选地，所述圆锯片的锯齿交替的磨削上倒角和下倒角。Preferably, the teeth of the circular saw blade grind the upper chamfer and the lower chamfer alternately.
优选地，所述机架固定有水冷却装置和收集水箱，所述水冷却装置的出水管与砂轮组件固定且朝向所述砂轮与圆锯片的接触侧面，所述收集水箱固定所述砂轮工作主轴的下方。Preferably, the frame is fixed with a water cooling device and a collecting water tank, the outlet pipe of the water cooling device is fixed to the grinding wheel assembly and faces the contact side of the grinding wheel and the circular saw blade, and the collecting water tank fixes the grinding wheel to work below the spindle.
优选地，所述机架固定有磁铁分离装置，所述磁铁分离装置的输入管与收集水箱连通，其输出管与所述水冷却装置的入水管连通。Preferably, the frame is fixed with a magnet separation device, the input pipe of the magnet separation device communicates with the water collection tank, and the output pipe communicates with the water inlet pipe of the water cooling device.
本发明的工作主轴相对砂轮上、下位移，使砂轮能够对工作主轴上的圆锯片的上、下倒角进行打磨，实现了在单一机械上完成对圆锯片的锯齿以及锯齿倒角的打磨，工作效率高。The working spindle of the present invention moves up and down relative to the grinding wheel, so that the grinding wheel can grind the upper and lower chamfers of the circular saw blade on the working spindle, and realizes the sawtooth and sawtooth chamfering of the circular saw blade on a single machine Grinding, high work efficiency.
附图说明Description of drawings
现在将参照附图更加详细地描述本发明的这些和其它方面，其所示为本发明的当前优选实施例。其中：These and other aspects of the invention will now be described in more detail with reference to the accompanying drawings, which show presently preferred embodiments of the invention. in:
图1为本实施例的部分结构示意图一；Fig. 1 is a partial structural schematic diagram 1 of this embodiment;
图2为两轴驱动机构的结构示意图；Fig. 2 is a structural schematic diagram of a two-axis drive mechanism;
图3为工作主轴所在部位的结构示意图；Fig. 3 is a structural schematic diagram of the position of the working spindle;
图4为本实施例的部分结构示意图二；Fig. 4 is a partial structural schematic diagram II of this embodiment;
图5为本实施例的部分结构示意图三。FIG. 5 is a third schematic diagram of the partial structure of this embodiment.
图中：1、机架；2、砂轮组件；31、X轴给进机构；32、Y轴给进机构；41、工作安装盘；42、工作主轴；43、工作电机；5、圆锯片；6、数控柜；71、出水管；72、收集水箱；73、输水管；74、水冷却装置；8、磁铁分离装置。In the figure: 1. Rack; 2. Grinding wheel assembly; 31. X-axis feed mechanism; 32. Y-axis feed mechanism; 41. Working mounting plate; 42. Working spindle; 43. Working motor; 5. Circular saw blade ; 6, numerical control cabinet; 71, outlet pipe; 72, collecting water tank; 73, water delivery pipe; 74, water cooling device; 8, magnet separation device.
具体实施方式detailed description
下面结合附图和具体实例，进一步阐明本发明，应理解这些实施例仅用于说明本发明而不用于限制本发明的范围，在阅读了本发明之后，本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with accompanying drawing and specific example, further illustrate the present invention, should be understood that these embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention, after having read the present invention, those skilled in the art will understand various aspects of the present invention All modifications of the valence form fall within the scope defined by the appended claims of the present application.
如图1所示，本实施例的砂轮组件2包括砂轮、砂轮轴和驱动砂轮轴转动的电机，砂轮组件固定在一X轴给进机构31上；那么，通过X轴给进机构31能够实现砂轮靠近或者远离圆锯片5。本实施例的X轴给进机构31固定于Y轴给进机构32上，则在Y轴给进机构32动作时，X轴给进机构31能够在Y轴上平移，以便于调整砂轮相对圆锯片5的位置。As shown in Figure 1, the grinding wheel assembly 2 of the present embodiment comprises a grinding wheel, a grinding wheel shaft and a motor driving the rotation of the grinding wheel shaft, and the grinding wheel assembly is fixed on an X-axis feed mechanism 31; then, the X-axis feed mechanism 31 can realize The grinding wheel is close to or away from the circular saw blade 5 . The X-axis feeding mechanism 31 of this embodiment is fixed on the Y-axis feeding mechanism 32, then when the Y-axis feeding mechanism 32 is in motion, the X-axis feeding mechanism 31 can translate on the Y-axis, so as to adjust the relative circle of the grinding wheel. The position of saw blade 5.
另如图2，本实施例的X轴给进机构31固定在Y轴给进机构32上，那么Y轴给进机构32驱动砂轮相对圆锯片5的左、右进行位移调节，以便于使砂轮对准圆锯片5。Also as shown in Figure 2, the X-axis feed mechanism 31 of the present embodiment is fixed on the Y-axis feed mechanism 32, so the Y-axis feed mechanism 32 drives the emery wheel to adjust the displacement relative to the left and right of the circular saw blade 5, so that the The grinding wheel is aligned with the circular saw blade 5.
如图3所示，本实施例的机架1刚接有工作安装盘41，工作安装盘41套设有工作主轴42，工作主轴42的一端与步进电机的电机轴同轴固定，另一端拆卸安装圆锯片5。那么，在步进电机的驱动下，工作主轴42带动圆锯片5转动，以供砂轮对圆锯片5上的各锯齿进行打磨。As shown in Figure 3, the frame 1 of the present embodiment is just connected with the work installation disk 41, and the work installation disk 41 is provided with the work main shaft 42, and one end of the work main shaft 42 is coaxially fixed with the motor shaft of the stepping motor, and the other end Remove and install the circular saw blade 5. Then, under the drive of the stepping motor, the working spindle 42 drives the circular saw blade 5 to rotate, so that the grinding wheel can grind each saw tooth on the circular saw blade 5 .
另外，本实施例的工作电机43与工作主轴42均固定在Z轴位移机构上，由Z轴位移机构驱动工作主轴42在Z轴方向进行位移。工作主轴42在Z轴方向分为三个工作工位，分别是下部倒角工位、中部磨齿工位以及上部倒角工位，且下部倒角工位与上部倒角工位关于中部磨齿工位对称。In addition, both the working motor 43 and the working spindle 42 of this embodiment are fixed on the Z-axis displacement mechanism, and the Z-axis displacement mechanism drives the working spindle 42 to move in the Z-axis direction. The work spindle 42 is divided into three working stations in the Z-axis direction, which are respectively the lower chamfering station, the middle part grinding station and the upper chamfering station, and the lower chamfering station and the upper chamfering station are about the middle part grinding station. The tooth position is symmetrical.
本实施例的工作主轴42处于下部倒角工位，则砂轮组件2中的砂轮对圆锯片5的上倒角进行打磨；工作主轴42处于上部倒角工位，则砂轮组件2中的砂轮对圆锯片5的下倒角进行打磨；工作主轴42处于中部磨齿工位，则砂轮组件2中的砂轮对圆锯片5的磨齿依次进行打磨。The working main shaft 42 of this embodiment is in the lower chamfering station, and then the emery wheel in the grinding wheel assembly 2 polishes the upper chamfering of the circular saw blade 5; The lower chamfer of the circular saw blade 5 is ground; the working spindle 42 is in the middle gear grinding station, and the grinding wheel in the grinding wheel assembly 2 grinds the grinding teeth of the circular saw blade 5 sequentially.
通过上述设计方案，本实施例对圆锯片的锯齿内侧进行加工的同时，能够对圆锯片5的上、下倒角进行打磨，不必另置设备进行加工。Through the above-mentioned design scheme, this embodiment can grind the upper and lower chamfers of the circular saw blade 5 while processing the inside of the saw teeth of the circular saw blade, without requiring additional equipment for processing.
本实施例在工作主轴42处于下部倒角工位时，砂轮相对中部的下弧面与锯齿的上倒角接触，实现对锯齿上倒角的打磨。在工作主轴42处于上部倒角工位时，砂轮相对中部的上弧面与锯齿的下倒角接触，实现对锯齿下倒角的打磨。In this embodiment, when the working spindle 42 is at the lower chamfering station, the lower arc surface of the grinding wheel relative to the middle contacts with the upper chamfer of the sawtooth to realize the grinding of the upper chamfer of the sawtooth. When the working spindle 42 was at the top chamfering station, the upper arc surface of the grinding wheel relative to the middle part was in contact with the lower chamfer of the sawtooth, so as to realize the grinding of the lower chamfer of the sawtooth.
另外，圆锯片5每转动一次相对砂轮转动两个锯齿位置，以间隔的打磨圆锯片5的锯齿的上倒角或下倒角，此类打磨方式有助于提高圆锯片5的使用寿命。In addition, every time the circular saw blade 5 rotates two sawtooth positions relative to the grinding wheel, the upper or lower chamfers of the saw teeth of the circular saw blade 5 are polished at intervals. This type of grinding method helps to improve the use of the circular saw blade 5. life.
本实施例的工作主轴42处于中部磨齿工位，X轴给进机构31和Y轴给进机构32驱动砂轮组件2的砂轮在圆锯片5的每一次转动后磨削圆锯片5的一个锯齿。The working main shaft 42 of this embodiment is in the middle gear grinding station, and the grinding wheel of the grinding wheel assembly 2 driven by the X-axis feed mechanism 31 and the Y-axis feed mechanism 3 grinds the circular saw blade 5 after each rotation of the circular saw blade 5 a sawtooth.
当然，本实施例的X轴给进机构31、Y轴给进机构32以及Z轴位移驱动机构均是通过数控柜6进行控制；同时，步进电机的转动亦是由数控柜6进行控制。Of course, the X-axis feeding mechanism 31 , the Y-axis feeding mechanism 32 and the Z-axis displacement driving mechanism in this embodiment are all controlled by the numerical control cabinet 6 ; meanwhile, the rotation of the stepping motor is also controlled by the numerical control cabinet 6 .
另外如图5，本实施例的机架1固定有水冷却装置74和收集水箱72，水冷却装置74的出水管71与砂轮组件2固定且朝向砂轮与圆锯片5的接触侧面，收集水箱72固定砂轮工作主轴42的下方。机架1固定有磁铁分离装置8，磁铁分离装置8通过输入管与收集水箱72连通，输出管与水冷却装置74的入水管连通。那么，在砂轮打磨圆锯片5的过程中，铁屑或者砂轮的溅末会随着冷却液或冷却水落入收集水箱72，再经由输入管进入至磁铁分离装置，混合有冷却液和铁屑的混合液在磁铁分离装置8中进行分离，其中铁屑被吸附在磁铁分离装置8的磁铁上，而冷却液经磁铁分离装置8的输出管和水冷却装置74的入水管再次进入水冷却装置74，实现对冷却水或冷却液的循环利用。In addition, as shown in Figure 5, the frame 1 of the present embodiment is fixed with a water cooling device 74 and a collecting water tank 72, the water outlet pipe 71 of the water cooling device 74 is fixed with the grinding wheel assembly 2 and faces the contact side of the grinding wheel and the circular saw blade 5, and the collecting water tank 72 below the fixed grinding wheel main shaft 42. The frame 1 is fixed with a magnet separation device 8 , the magnet separation device 8 communicates with the collecting water tank 72 through the input pipe, and the output pipe communicates with the water inlet pipe of the water cooling device 74 . Then, in the process of grinding the circular saw blade 5 with the grinding wheel, iron filings or the splash of the grinding wheel will fall into the collecting water tank 72 along with the cooling liquid or cooling water, and then enter the magnet separation device through the input pipe, where the cooling liquid and iron are mixed. The mixed liquid of chips is separated in the magnet separator 8, wherein the iron chips are adsorbed on the magnet of the magnet separator 8, and the cooling liquid enters the water cooling again through the output pipe of the magnet separator 8 and the inlet pipe of the water cooling device 74. The device 74 realizes the recycling of cooling water or cooling liquid.
Claims (8)
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Denomination of invention: CNC saw blade grinding machine Granted publication date: 20180629 Pledgee: China Construction Bank Co.,Ltd. Jinyun Branch Pledgor: ZHEJIANG ABOLUO TOOLS Co.,Ltd. Registration number: Y2024980047684 |