CN106017025A - Intelligent hot air/electric heating dryer of textile fabric - Google Patents
Intelligent hot air/electric heating dryer of textile fabric Download PDFInfo
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- CN106017025A CN106017025A CN201610526053.6A CN201610526053A CN106017025A CN 106017025 A CN106017025 A CN 106017025A CN 201610526053 A CN201610526053 A CN 201610526053A CN 106017025 A CN106017025 A CN 106017025A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/06—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path
- F26B13/08—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path using rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
- F26B13/18—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning heated or cooled, e.g. from inside, the material being dried on the outside surface by conduction
- F26B13/183—Arrangements for heating, cooling, condensate removal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/30—Controlling, e.g. regulating, parameters of gas supply
- F26B21/37—Velocity of flow; Quantity of flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
一种纺织布料的智能热风/电热烘干机,包括烘箱本体,所述烘箱本体内设置有波浪形的布料通道,所述布料通道中间设置多个与布料通道相同的呈波浪形排布并具有加热功能的导料辊形成送布流水线,所述布料通道入口处设置有送布辊,所述布料通道出口处设置有拉布辊,所述布料通道的布料出口处设置热风鼓入装置,布料进口处为出风口;所述拉布辊外设置有湿度探测器,所述出风口设置有温度探测器。本发明通过波浪形布料输送及逆向气流烘干设计,智能化自动控制烘干程序,实现布料的优质烘干同时提高了烘干效率,节能减排。
An intelligent hot air/electric heating dryer for textile fabrics, comprising an oven body, a wavy cloth channel is arranged in the oven body, and a plurality of cloth channels are arranged in the same wave shape as the cloth channel and have The material guide roller with heating function forms a cloth feeding line, a cloth feeding roller is arranged at the entrance of the cloth passage, a pull roller is arranged at the outlet of the cloth passage, and a hot air blowing device is arranged at the cloth outlet of the cloth passage, and the cloth is The inlet is an air outlet; a humidity detector is arranged outside the pulling roller, and a temperature detector is arranged at the air outlet. The invention adopts wave-shaped cloth conveying and reverse airflow drying design, intelligently and automatically controls the drying program, realizes high-quality drying of cloth, improves drying efficiency, saves energy and reduces emissions.
Description
技术领域 technical field
本发明涉及纺织品加工机械技术领域,具体涉及一种纺织布料的智能化热风/电热烘干机。 The invention relates to the technical field of textile processing machinery, in particular to an intelligent hot air/electric heating dryer for textile fabrics.
背景技术 Background technique
纺织生产中烘干机是必不可少的生产设备之一,烘干设备直接影响纺织物质量的好坏,目前市场上的纺织布料烘干机在运转时,布料通过进料辊从烘箱中经过,风从箱底竖直向上吹纺织物,风向固定从一个角度吹易造成布料变形,而且对于较厚的布料的烘干需要较长的烘干时间,烘干效率较低,而且智能化程度较低;中国专利CN 105333708 A公开的一种布料烘干机通过在烘箱内设置送风通道组,送风通道分别对称设置于烘箱的上下侧壁上,在烘干时风分别从布料的上端和下端同时进行,可以避免因风向固定在一端造成的布料变形,但是其采用多个送风通道,烘干气流由于没有固定、畅通的流通通道,波浪形导料辊形成的布料流水线会对烘干气流形成较大的阻力,烘干气流流通不畅,耗能较大而且烘干效率不高,并且对于较厚的布料烘干效果不佳。 The dryer is one of the indispensable production equipment in textile production. The drying equipment directly affects the quality of the textile. When the textile fabric dryer on the market is running, the fabric passes through the oven through the feed roller. , the wind blows the fabric vertically from the bottom of the box, the wind direction is fixed and blowing from an angle can easily cause the fabric to be deformed, and it takes a long time to dry thicker fabrics, the drying efficiency is low, and the degree of intelligence is relatively high. Low; a cloth dryer disclosed in Chinese patent CN 105333708 A is provided with an air supply channel group in the oven, and the air supply channels are respectively symmetrically arranged on the upper and lower side walls of the oven, and the wind blows from the upper end and the upper end of the cloth respectively during drying. The lower end is carried out at the same time, which can avoid the deformation of the cloth caused by the wind direction being fixed at one end. However, it uses multiple air supply channels. Since the drying air does not have a fixed and smooth flow channel, the cloth assembly line formed by the wave-shaped material guide roller will affect the drying process. The airflow forms a large resistance, the drying airflow is not smooth, the energy consumption is large and the drying efficiency is not high, and the drying effect for thicker cloth is not good.
发明内容 Contents of the invention
针对现有技术不足,本发明提供了一种高效节能、烘干效果良好的智能化采取热风烘干或热风和电热结合烘干的纺织布料烘干机。 Aiming at the deficiencies of the existing technology, the present invention provides an intelligent textile fabric dryer with high efficiency, energy saving and good drying effect, which adopts hot air drying or hot air and electric heating combined drying.
本发明解决上述技术问题采用的技术方案为:一种纺织布料的智能热风/电热烘干机,包括烘箱本体,所述烘箱本体内设置有波浪形的布料通道,所述布料通道中间设置多个与布料通道相同的呈波浪形排布并具有加热功能的导料辊形成送布流水线,所述布料通道入口处设置有送布辊,所述布料通道出口处设置有拉布辊,所述布料通道的布料出口处设置热风鼓入装置,布料进口处为出风口;所述拉布辊外设置有湿度探测器,所述出风口设置有温度探测器。 The technical solution adopted by the present invention to solve the above technical problems is: an intelligent hot air/electric heating dryer for textile fabrics, including an oven body, a wave-shaped cloth passage is arranged inside the oven body, and a plurality of cloth passages are arranged in the middle The material guide rollers arranged in a wave shape and having the same heating function as the cloth channel form a cloth feeding line, the cloth feeding roller is arranged at the entrance of the cloth channel, and the pulling roller is arranged at the outlet of the cloth channel, and the cloth A hot air blowing device is installed at the cloth outlet of the channel, and an air outlet is arranged at the cloth inlet; a humidity detector is arranged outside the pulling roller, and a temperature detector is arranged at the air outlet.
进一步地,所述拉布辊的上部和下部分别设置有所述热风鼓入装置。 Further, the hot air blowing device is respectively provided on the upper part and the lower part of the pulling roller.
进一步地,所述述烘箱本体的外壳设置有控制面板,所述控制面板内置有控制器,所述控制器与湿度探测器、温度探测器、导料辊及热风鼓入装置连接,用于控制热风鼓入装置鼓入烘干热风及导料辊开启加热功能。 Further, the shell of the oven body is provided with a control panel, and the control panel has a built-in controller, and the controller is connected with a humidity detector, a temperature detector, a material guide roller and a hot air blowing device for controlling The hot air blowing device blows the drying hot air and the guide roller starts the heating function.
进一步地,所述湿度探测器探测到布料湿度值及温度探测器探测到出风口排风温度值后,将所述布料湿度值及排风温度值发送给控制器,所述控制器在预先建立的送风数据库中查找所述布料湿度值对应的送风温度控制值和送风控制量,控制热风鼓入装置送风量和导料辊加热功能的开启/关闭以及开启后的加热温度值以达到对应的送风控制量和送风温度控制值。 Further, after the humidity detector detects the cloth humidity value and the temperature detector detects the exhaust air temperature value of the air outlet, it sends the cloth humidity value and the exhaust air temperature value to the controller, and the controller Look up the air supply temperature control value and air supply control volume corresponding to the cloth humidity value in the air supply database, control the air supply volume of the hot air blowing device and the opening/closing of the heating function of the guide roller and the heating temperature value after opening. Reach the corresponding air supply control volume and air supply temperature control value.
进一步地,所述布料通道外为保温材料填充的保温层。 Further, the outside of the distribution channel is a thermal insulation layer filled with thermal insulation material.
进一步地,所述导料辊呈波浪形排布,波浪形的波谷与相邻两个波峰连线的夹角为75-120°。 Further, the material guide rollers are arranged in a wave shape, and the included angle between a wave trough and a line connecting two adjacent wave crests is 75-120°.
本发明的布料烘干机包括烘箱本体、以及设置在烘箱本体内的呈波浪形的布料通道,波浪形的布料通道同时作为烘干气流的流通通道,烘干气流与布料流通方向相反,而且在布料的上下侧同时流通烘干,避免风向固定在一端,造成布料变形;波浪形的布料送布流水线使得布料与烘干气流充分接触,逆向的烘干气流在布料通道内流通顺畅,高效节能;使用时,在布料比较薄的时候可仅开启热风鼓入装置鼓入烘干热风,在布料厚的时候可同时开启热风鼓入装置鼓入烘干热风以及导料辊开启加热功能,智能化自动控制烘干程序,缩短烘干时间,提高烘干效率。 The cloth dryer of the present invention comprises an oven body and a wavy cloth passage arranged in the oven body, the wavy cloth passage serves as the circulation passage of the drying air flow at the same time, the drying air flow is in the opposite direction to the cloth flow, and The upper and lower sides of the fabric are circulated and dried at the same time to prevent the wind direction from being fixed at one end, causing the fabric to be deformed; the wave-shaped fabric feeding line makes the fabric fully contact with the drying airflow, and the reverse drying airflow circulates smoothly in the fabric channel, which is highly efficient and energy-saving; When using, when the fabric is relatively thin, you can only turn on the hot air blowing device to blow hot air for drying; when the fabric is thick, you can turn on the hot air blowing device to blow hot air for drying and the heating function of the material guide roller at the same time, intelligent and automatic Control the drying program, shorten the drying time and improve the drying efficiency.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式 detailed description
下面结合附图对本发明做进一步的说明。如图1所示的一种纺织布料的智能热风/电热烘干机,包括烘箱本体1,所述烘箱本体1内设置有波浪形的布料通道2,所述布料通道2中间设置多个与布料通道相同的呈波浪形排布并具有加热功能的导料辊5形成送布流水线,所述布料通道2入口处设置有送布辊3,所述布料通道2出口处设置有拉布辊4,所述布料通道2的布料出口处设置热风鼓入装置6,布料进口处为出风口7;所述拉布辊4外设置有湿度探测器9,所述出风口7设置有温度探测器10。 The present invention will be further described below in conjunction with the accompanying drawings. As shown in Figure 1, an intelligent hot air/electric heating dryer for textile fabrics includes an oven body 1, and a wave-shaped cloth channel 2 is arranged in the oven body 1, and a plurality of cloth channels 2 are arranged in the middle of the cloth channel 2. The material guide rollers 5 arranged in the same channel in a wave shape and with heating function form a cloth feeding line, the cloth feeding roller 3 is arranged at the entrance of the cloth passage 2, and the cloth pulling roller 4 is arranged at the outlet of the cloth passage 2, The cloth outlet of the cloth channel 2 is provided with a hot air blowing device 6 , and the cloth inlet is an air outlet 7 ;
所述拉布辊9的上部和下部分别设置有所述热风鼓入装置6。 The hot air blowing device 6 is respectively provided on the upper part and the lower part of the pulling roller 9 .
所述述烘箱本体1的外壳设置有控制面板8,所述控制面板8内置有控制器,所述控制器与湿度探测器9、温度探测器10、导料辊5及热风鼓入装置6连接,用于控制热风鼓入装置6鼓入烘干热风及导料辊5开启加热功能。 The shell of the oven body 1 is provided with a control panel 8, the control panel 8 has a built-in controller, and the controller is connected with the humidity detector 9, the temperature detector 10, the guide roller 5 and the hot air blowing device 6 , used to control the hot air blowing device 6 to blow in the drying hot air and the material guide roller 5 to start the heating function.
所述湿度探测器9探测到布料湿度值及温度探测器10探测到出风口排风温度值后,将所述布料湿度值及排风温度值发送给控制器,所述控制器在预先建立的送风数据库中查找所述布料湿度值对应的送风温度控制值和送风控制量,控制热风鼓入装置6送风量和导料辊5加热功能的开启/关闭以及开启后的加热温度值以达到对应的送风控制量和送风温度控制值。 After the humidity detector 9 detects the cloth humidity value and the temperature detector 10 detects the exhaust air temperature value of the air outlet, the cloth humidity value and the exhaust air temperature value are sent to the controller, and the controller is set in advance. Find the air supply temperature control value and air supply control amount corresponding to the cloth humidity value in the air supply database, control the air supply volume of the hot air blowing device 6 and the opening/closing of the heating function of the guide roller 5 and the heating temperature value after opening In order to achieve the corresponding air supply control volume and air supply temperature control value.
所述布料通道2外为保温材料填充的保温层11。 The outside of the distribution channel 2 is an insulating layer 11 filled with insulating material.
所述导料辊5呈波浪形排布,波浪形的波谷与相邻两个波峰连线的夹角为75-120°。 The guide rollers 5 are arranged in a wave shape, and the included angle between a wave trough and a line connecting two adjacent wave crests is 75-120°.
将导料辊5呈波浪形排布,可以延长布料在烘箱本体1内的烘干时间及距离,对布料进行彻底的烘干,波浪形的波谷与相邻两个波峰连线的夹角为75-120°,布料通道2与导料辊5呈相同的波浪形,气流阻力小,布料输送方向与烘干气流方向相反,有助于提高烘干效率;在布料比较薄、容易烘干的情况下控制器根据湿度探测器9及温度探测器10探测到的数值控制仅开启热风鼓入装置6鼓入烘干热风,在布料厚、难以烘干的情况下控制器根据湿度探测器9及温度探测器10探测到的数值控制同时开启热风鼓入装置6鼓入烘干热风以及导料辊5开启加热功能并智能控制导料辊5的加热温度,达到最佳的烘干效果。 Arranging the material guide rollers 5 in a wave shape can prolong the drying time and distance of the cloth in the oven body 1, and thoroughly dry the cloth. The angle between the wave trough and the line connecting two adjacent wave peaks is 75-120°, the cloth channel 2 and the material guide roller 5 have the same wave shape, the airflow resistance is small, and the direction of the cloth conveying is opposite to the direction of the drying air flow, which helps to improve the drying efficiency; when the cloth is relatively thin and easy to dry Under the circumstances, the controller only opens the hot air blowing device 6 to blow in the drying hot air according to the numerical control detected by the humidity detector 9 and the temperature detector 10. When the cloth is thick and difficult to dry, the controller uses the humidity detector 9 and The numerical control detected by the temperature detector 10 simultaneously turns on the hot air blowing device 6 to blow in drying hot air and the heating function of the material guide roller 5 and intelligently controls the heating temperature of the material guide roller 5 to achieve the best drying effect.
本发明的布料烘干机包括烘箱本体1、以及设置在烘箱本体1内的呈波浪形的布料通道2,波浪形的布料通道2同时作为烘干气流的流通通道,烘干气流与布料流通方向相反,而且在布料的上下侧同时流通烘干,避免风向固定在一端,造成布料变形,波浪形的布料送布流水线使得布料与烘干气流充分接触,逆向的烘干气流在布料通道内流通顺畅,高效节能;在布料比较薄的时候仅开启热风鼓入装置6鼓入烘干热风,在布料厚的时候同时开启热风鼓入装置6鼓入烘干热风以及导料辊5开启加热功能,智能化自动控制烘干程序,缩短烘干时间,提高烘干效率。 The cloth dryer of the present invention includes an oven body 1 and a wavy cloth channel 2 arranged in the oven body 1. The wavy cloth channel 2 serves as the circulation channel of the drying air flow at the same time, and the drying air flow and the cloth flow direction On the contrary, the upper and lower sides of the cloth are circulated and dried at the same time to avoid the wind direction being fixed at one end, causing deformation of the cloth. The wavy cloth feeding line makes the cloth fully contact with the drying air flow, and the reverse drying air flow circulates smoothly in the cloth channel. , high efficiency and energy saving; when the fabric is relatively thin, only the hot air blowing device 6 is turned on to blow in the drying hot air; Automatically control the drying program, shorten the drying time and improve the drying efficiency.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (6)
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| CN201610526053.6A CN106017025A (en) | 2016-07-06 | 2016-07-06 | Intelligent hot air/electric heating dryer of textile fabric |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106766784A (en) * | 2016-12-15 | 2017-05-31 | 苏州市朗润纺织科技有限公司 | Fabric is pollution-free drying device |
| WO2018177648A1 (en) * | 2017-03-30 | 2018-10-04 | TRüTZSCHLER GMBH & CO. KG | Dryer for a textile material web having a device for determining the residual moisture of a material web and method, module, and system therefor |
| CN112304068A (en) * | 2020-11-04 | 2021-02-02 | 魏文杰 | A drying device for fabric printing and dyeing |
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| CN103388965A (en) * | 2013-06-26 | 2013-11-13 | 江苏中新资源集团有限公司 | Cloth drier |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106766784A (en) * | 2016-12-15 | 2017-05-31 | 苏州市朗润纺织科技有限公司 | Fabric is pollution-free drying device |
| WO2018177648A1 (en) * | 2017-03-30 | 2018-10-04 | TRüTZSCHLER GMBH & CO. KG | Dryer for a textile material web having a device for determining the residual moisture of a material web and method, module, and system therefor |
| CN110382983A (en) * | 2017-03-30 | 2019-10-25 | 特吕茨施勒有限及两合公司 | Dryer for weaving a fabric web with a device for determining the residual moisture of the fabric web, and method, module and device therefor |
| US11125501B2 (en) | 2017-03-30 | 2021-09-21 | Truetzschler Gmbh & Co. Kg | Dryer for a textile material web having a device for determining the residual moisture of a material web and method, module, and system therefor |
| CN112304068A (en) * | 2020-11-04 | 2021-02-02 | 魏文杰 | A drying device for fabric printing and dyeing |
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Application publication date: 20161012 |