CN106013673B - A kind of lightweight wallboard modelled after an antique and its manufacturing method - Google Patents

A kind of lightweight wallboard modelled after an antique and its manufacturing method Download PDF

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Publication number
CN106013673B
CN106013673B CN201610467793.7A CN201610467793A CN106013673B CN 106013673 B CN106013673 B CN 106013673B CN 201610467793 A CN201610467793 A CN 201610467793A CN 106013673 B CN106013673 B CN 106013673B
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CN
China
Prior art keywords
batten
balance
substrate
card slot
dash board
Prior art date
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Expired - Fee Related
Application number
CN201610467793.7A
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Chinese (zh)
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CN106013673A (en
Inventor
蒋斌斌
蒋建林
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XUZHOU PUSU INTERIOR DECORATION MATERIAL CO., LTD.
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Xuzhou Pusu Interior Decoration Material Co Ltd
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Priority to CN201610467793.7A priority Critical patent/CN106013673B/en
Publication of CN106013673A publication Critical patent/CN106013673A/en
Application granted granted Critical
Publication of CN106013673B publication Critical patent/CN106013673B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F5/00—Slotted or mortised work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K1/00—Damping wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34—Organic impregnating agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/10—Next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/18—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/03—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers with respect to the orientation of features
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B32B2607/02—Wall papers, wall coverings

Abstract

It further include set on the dash board and the substrate balance layer and the articulamentum for connecting the balance layer and the substrate this application discloses a kind of light wallboard modelled after an antique, including dash board and substrate；The balance layer includes more and is arranged along the substrate width direction and is glued along the balance batten of substrate length direction equidistant parallel layout, the back side of the balance batten and substrate surface splicing, the positive side of the balance batten and the dash board bottom surface；The articulamentum includes that multiple tops are arranged in the connection batten that in the batten, lower part is arranged in the substrate.Have the characteristics that lightweight, stable, is adapted to the characteristics of hanging wall decoration.

Description

A kind of lightweight wallboard modelled after an antique and its manufacturing method
Technical field
The present invention relates to house decorative material technical field, in particular to a kind of lightweight wallboard modelled after an antique and its manufacturing method.
Background technique
As the improvement of people's living standards, wooden wallboard is because it is with nature perception, the fine adjustment effect of environment, aesthetic feeling With natural decorative effect, compared with the lower burst size of methanal of wallpaper, thus be increasingly becoming the choosing that numerous consumers are happy to adopt It selects, selects the wallboard with archaized decoration effect as decoration background board by it.And in numerous archaized decoration effects, it smokes Ammonia and what is obtained do old effect naturally, it is most popular.The processing mode of ammonia cure is will be without the woodwork exposure of paint processing In the environment full of ammonia, generally woodwork is placed in closed ammonia cure room, and by leading to different content into ammonia cure room Ammonia control antique effect.However time-consuming for this processing method, generally requires 5 to 10 days, ammonia have irritative gas, Ammonia cure room can not be accomplished complete closed, thus ammonia cure technique can generate harm to the respiratory tract of operator, be unfavorable for operator Occupational health.
Summary of the invention
One of technical purpose of the invention is to provide a kind of lightweight wallboard modelled after an antique, has the characteristics that lightweight, stable, is adapted to Hang wall decoration.
The two of technical purpose of the invention are to provide the manufacturing method of this kind of lightweight wallboard modelled after an antique, conducive to the occupation of operator Health and the production efficiency for improving ammonia cure processing.
One of technical purpose of the invention technical scheme is that：A kind of light wallboard modelled after an antique, packet Dash board and substrate are included, further includes set on the dash board and the substrate balance layer and for connecting the balance layer and the base The articulamentum of plate；The balance layer includes more and is arranged along the substrate width direction and along substrate length direction equideparture The balance batten of row layout, the back side of the balance batten and substrate surface splicing, the positive side of the balance batten and institute State the splicing of dash board bottom surface；The articulamentum includes that multiple tops are arranged in the batten, lower part and are arranged in the substrate Connection batten.
The light wallboard modelled after an antique of one kind of the technical program is non-full solid construction, thus structure simply adapts to hang wall decoration. And by the setting of balance layer, the stability of width direction is improved；The setting of articulamentum not only increases the steady of length direction Bond strength that is qualitative, strengthening balance layer and substrate simultaneously.
Preferably, the substrate surface offers multiple tracks for blocking the connection card slot for setting the connection batten lower part, institute State balance batten on offer with it is described connection card slot match for block set it is described connect batten top balance card slot；Institute It states connection card slot and penetrates through the length direction of the substrate and open up, the balance card slot perforation connection batten width direction is opened If.
Preferably, being equipped with connection glue-line between the connection card slot and the connection batten, the connection glue-line includes Be close to connection card slot inner wall setting the first adhesive layer, be close to it is described connection batten outer wall setting the second adhesive layer and Nonwoven layer between first adhesive layer and second adhesive layer.
Preferably, the balance batten is to form a pair of parallel rotary-cut core for being glued face by sanding of polishing.
Preferably, the balance batten is the slicing core of hexagon.
Balance layer uses rotary-cut waste material and slicing waste material as a result, takes full advantage of wood machining residues.
Technical purpose of the invention two technical scheme is that：A kind of system of lightweight wallboard modelled after an antique Method is made, includes the following steps production,
A. dash board moisture content adjusts, and selects the dash board with a thickness of 4-6mm, and dash board is adjusted by dry and resurgence to flat Equal moisture content 6-8%, surface layer moisture content are higher than sandwich layer moisture content, and moisture content deviation 1.5-2.5% on thickness direction；
Dash board normal pressure in step A after resurgence is immersed in alcoholic solution by the step of B. surfactant alkanol is handled, and is handled 0.2-0.6h；
C. opening up for card slot peace weighing apparatus card slot is connected, the substrate with a thickness of 4-6mm is selected, using saw in substrate surface Connection card slot is opened up, selecting maximum height is the balance batten of 4-8mm, opens up balance card in balance batten back side using saw Slot；
D. batten positive side and back side sizing are balanced, and connection batten card is set and is connect in card slot peace weighing apparatus card slot, balance Batten back side and substrate are glued；
E. the step of pressing, by the dash board single side sanding by alcohol processing, sanding face and balance batten positive side are glued, and are made With cold press, pressure 4-6MPa, dwell time 30-40min obtain wallboard semi-finished product；
F. the step of surface archaizing is handled, wallboard semi-finished product are placed in ammonia environment, ammonia cure processing are carried out, when processing Between be 2-10h；
Wallboard obtained is placed in balance room by G. the step of redrying, and balance room environment is 30 DEG C/65RH, health It is 10-12% to average moisture content.
In the technical scheme, dash board is made to be in high outside and low outside water content state, thickness by the adjustment of dash board moisture content Direction has high outside and low outside moisture gradient, i.e. moisture content of the moisture content on surface layer higher than sandwich layer；Simultaneously in moisture content tune In the state that dash board without cooling down completely after whole, dash board has outer low and inner high temperature gradient at this time, at this point, dash board is placed in alcohol In solution, alcoholic solution handles the time under the action of moisture gradient and temperature gradient, through control alcohol, promotes the list in timber Peaceful ingredient migrates and assembles to the surface layer of dash board and do not extracted by alcoholic solution；At this time due to processed material --- the table of dash board Layer has the higher tannin of concentration, thus using the lower ammonia of concentration or shortens the ammonia cure processing time, still can get identical Treatment effect modelled after an antique.
Preferably, the step of surfactant alkanol processing used alcoholic solution is the ethanol solution that concentration is 60-65%.
Preferably, the processing time for the step of surfactant alkanol is handled is 0.5-0.6h.
Preferably, the dash board moisture content set-up procedure, dry using kiln formula, will be dried with 5-10 DEG C of heating rate Temperature in kiln rises to 45-50 DEG C/h and keeps the temperature 2-6h, and it is 2-4 DEG C that wet-bulb depression is kept in temperature-rise period；Again with 3-5 DEG C/temperature in dry kiln rises to 53-55 DEG C, and keeps the temperature 2-6h by the heating rate of h；Finally with the heating rate of 2-4 DEG C/h Temperature in dry kiln is risen to 65-68 DEG C, and keeping the temperature to moisture content is 4-6%.
Preferably, the dash board moisture content set-up procedure, is to improve dash board table by way of steaming into dry kiln Layer moisture content, until thickness direction moisture content deviation is 1.5-2.5%.
In conclusion the technical program has the advantages that：
（1）Lightweight, stable feature are adapted to hang wall decoration；
（2）Ammonia concentration when effectively shortening the ammonia cure processing time, reducing processing；
（3）Conducive to the occupational health of operator, the efficiency of ammonia cure processing is improved.
Detailed description of the invention
Fig. 1 is the view of the width direction of the embodiment of the present invention；
Fig. 2 is the view of the length direction of the embodiment of the present invention.
Specific embodiment
The present invention will be further described in detail for scheme with reference to the accompanying drawing and preferably.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art It can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as in this hair All by the protection of Patent Law in bright scope of the claims.
Embodiment：The light wallboard modelled after an antique of one kind as illustrated in fig. 1 and 2, including dash board 1, substrate 2, it is set to dash board 1 and substrate 2 balance layers 3 and articulamentum 4 for connecting balance layer 3 and substrate 2.Balance layer 3 includes more balance battens 31, in this reality It applies in mode, balance batten 31 is the slicing core of hexagon, and certainly in other embodiments, balance batten 31 can be with It is that a pair of parallel rotary-cut core for being glued face is formed by sanding of polishing.
Batten 31 is balanced to be arranged along 2 width direction of substrate, i.e., balance batten 31 is arranged perpendicular to the length direction of substrate 2, Batten 31 is balanced simultaneously in the layout of the equal spacing in length direction of substrate 2, the back side and 2 surface of substrate for balancing batten 31 be glued, The positive side and 1 bottom surface of dash board for balancing batten 31 are glued.Positive side and back side are parallel a pair of of planes.
Articulamentum 4 includes that multiple tops are arranged in the connection batten 41 that in batten 31, lower part is arranged in substrate 2.Base 2 surface of plate offers multiple tracks for blocking the connection card slot 21 for setting connection 41 lower part of batten, length side of the connection card slot 21 along substrate 2 To setting and the length direction of through substrate 2；Balance perforation connection 41 width direction of batten of card slot 32 opens up, and balances card slot 32 Perpendicular to the length direction of connection batten 41.It connects card slot 21 and balances the of same size of card slot 32.
It connects and is equipped with connection glue-line between card slot 21 and connection batten 41, connection glue-line includes being close to connection 21 inner wall of card slot The first adhesive layer for being arranged, the second adhesive layer for being close to connection 41 outer wall of batten setting and be set to the first adhesive layer and Nonwoven layer between second adhesive layer.
A kind of manufacturing method of lightweight wallboard modelled after an antique, includes the following steps production：
A. dash board moisture content adjusts, and 4- can be selected certainly in other embodiments with a thickness of the dash board of 5mm by selecting Dash board within the scope of 6mm, it is dry using kiln formula, with 5-10 DEG C of heating rate by the temperature in dry kiln rise to 45-50 DEG C/h, And 2-6h is kept the temperature, it is 2-4 DEG C that wet-bulb depression is kept in temperature-rise period；It again will be in dry kiln with the heating rate of 3-5 DEG C/h Temperature rise to 53-55 DEG C, and keep the temperature 2-6h；The temperature in dry kiln is finally risen to by 65-68 with the heating rate of 2-4 DEG C/h DEG C, and keeping the temperature to moisture content is 4-6%；It is that dash board surface layer moisture content is improved by way of steaming into dry kiln, until averagely containing Water rate 6-8%, surface layer moisture content are higher than sandwich layer moisture content, thickness direction moisture content deviation is 1.5-2.5%；
B. the step of surfactant alkanol is handled, it is 60-65%'s that the dash board normal pressure in step A after resurgence, which is immersed in concentration, In ethanol solution, 0.5h is handled, can be selected in the processing time range of 0.2-0.6h according to the difference of dash board thickness；
C. opening up for card slot peace weighing apparatus card slot is connected, the substrate with a thickness of 5mm is selected, is opened using saw in substrate surface If connection card slot, connection card slot runs through the length direction of substrate, and card slot depth is 2mm, width 2mm, and selecting diameter is 6mm's Six prismatics balance batten, open up balance card slot in balance batten back side using saw, balance card slot vertical balance batten length Direction is arranged and penetrates through its width direction, and card slot depth is 2mm, width 2mm；
D. balance batten positive side and back side sizing, and by width be 2mm, highly be 4mm connection batten card set and connect In card slot and balance card slot, balance batten back side and substrate are glued；
E. the step of pressing, by the dash board single side sanding by alcohol processing, sanding face and balance batten positive side are glued, and are made With cold press, pressure 4-6MPa, dwell time 30-40min obtain wallboard semi-finished product, and preferred pressure is 5MPa, pressure maintaining Time is 35min；
F. the step of surface archaizing is handled, wallboard semi-finished product are placed in ammonia environment, ammonia cure processing are carried out, when processing Between be 8h, can be selected in the time range of 2-10h, in general alcohol short processing time and dash board according to dash board thickness The ammonia cure time that the big material of thickness needs is longer.
Wallboard obtained is placed in balance room by G. the step of redrying, and balance room environment is 30 DEG C/65RH, health It is 10-12% to average moisture content.

Claims (8)

1. a kind of lightweight wallboard modelled after an antique, including dash board（1）And substrate（2）, it is characterised in that：It further include being set to the dash board（1） With the substrate（2）Balance layer（3）And for connecting the balance layer（3）With the substrate（2）Articulamentum（4）；Institute State balance layer（3）Including more along the substrate（2）Width direction is arranged and along the substrate（2）Length direction equidistant parallel cloth The balance batten of office（31）, the balance batten（31）Back side and the substrate（2）Surface splicing, the balance batten（31） Positive side and the dash board（1）It is glued bottom surface；The articulamentum（4）The batten is arranged in including multiple tops（31）Interior, Lower part is arranged in the substrate（2）Interior connection batten（41）；The substrate（2）Surface offer multiple tracks for block set the company Grafting item（41）The connection card slot of lower part（21）, the balance batten（31）On offer and the connection card slot（21）It matches For block set the connection batten（41）The balance card slot on top（32）；The connection card slot（21）Penetrate through the substrate（2） Length direction open up, the balance card slot（32）Penetrate through the connection batten（41）Width direction opens up；The balance batten （31）It is that a pair of parallel rotary-cut core for being glued face is formed by sanding of polishing.
2. a kind of lightweight wallboard modelled after an antique according to claim 1, it is characterised in that：The connection card slot（21）With the company Grafting item（41）Between be equipped with connection glue-line, the connection glue-line include be close to connect card slot（21）First gluing of inner wall setting Oxidant layer is close to the connection batten（41）Second adhesive layer of outer wall setting and it is set to first adhesive layer and described Nonwoven layer between second adhesive layer.
3. a kind of lightweight wallboard modelled after an antique according to claim 1, it is characterised in that：The balance batten（31）It is hexagonal prisms The slicing core of shape.
4. a kind of manufacturing method of lightweight wallboard modelled after an antique, it is characterised in that：Include the following steps production,
A. dash board moisture content adjusts, and selects the dash board with a thickness of 4-6mm, by dash board by drying and resurgence is adjusted to averagely containing Water rate 6-8%, surface layer moisture content are higher than sandwich layer moisture content, and moisture content deviation 1.5-2.5% on thickness direction；
Dash board normal pressure in step A after resurgence is immersed in alcoholic solution by the step of B. surfactant alkanol is handled, and handles 0.2- 0.6h；
C. opening up for card slot peace weighing apparatus card slot is connected, the substrate with a thickness of 4-6mm is selected, is opened up using saw in substrate surface Card slot is connected, selecting maximum height is the balance batten of 4-8mm, opens up balance card slot in balance batten back side using saw；
D. batten positive side and back side sizing are balanced, and connection batten card is set and is connect in card slot peace weighing apparatus card slot, balances batten Back side and substrate are glued；
E. the step of pressing, by the dash board single side sanding by alcohol processing, sanding face and balance batten positive side are glued, and use is cold Press, pressure 4-6MPa, dwell time 30-40min obtain wallboard semi-finished product；
F. surface archaizing handle the step of, wallboard semi-finished product are placed in ammonia environment, carry out ammonia cure processing, processing the time be 2-10h；
G. the step of redrying, by wallboard obtained be placed in balance room in, balance room environment be 30 DEG C/65RH, health to put down Equal moisture content is 10-12%.
5. a kind of manufacturing method of lightweight wallboard modelled after an antique according to claim 4, it is characterised in that：The surfactant alkanol processing The step of used alcoholic solution be ethanol solution that concentration is 60-65%.
6. a kind of manufacturing method of lightweight wallboard modelled after an antique according to claim 5, it is characterised in that：The surfactant alkanol processing The step of the processing time be 0.5-0.6h.
7. a kind of manufacturing method of lightweight wallboard modelled after an antique according to claim 4, it is characterised in that：The dash board moisture content Set-up procedure, it is dry using kiln formula, the temperature in dry kiln is risen to by 45-50 DEG C/h with 5-10 DEG C of heating rate and is kept the temperature 2-6h, it is 2-4 DEG C that wet-bulb depression is kept in temperature-rise period；Again with the heating rate of 3-5 DEG C/h by the temperature in dry kiln 53-55 DEG C is risen to, and keeps the temperature 2-6h；The temperature in dry kiln is finally risen to 65-68 DEG C with the heating rate of 2-4 DEG C/h, and Heat preservation to moisture content is 4-6%.
8. a kind of manufacturing method of lightweight wallboard modelled after an antique according to claim 7, it is characterised in that：The dash board moisture content Set-up procedure is that dash board surface layer moisture content is improved by way of steaming into dry kiln, until thickness direction moisture content deviation is 1.5-2.5%。
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CN205955092U (en) * 2016-06-24 2017-02-15 湖州千豪家私有限公司 Light wallboard modelled after an antique

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CN101767476A (en) * 2008-12-29 2010-07-07 陶春有 Cemented wooden honeycomb board and molding process
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