CN106001214A - Bending machine for bending long-bar-shaped aluminum plate - Google Patents
Bending machine for bending long-bar-shaped aluminum plate Download PDFInfo
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- CN106001214A CN106001214A CN201610518013.7A CN201610518013A CN106001214A CN 106001214 A CN106001214 A CN 106001214A CN 201610518013 A CN201610518013 A CN 201610518013A CN 106001214 A CN106001214 A CN 106001214A
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- roller
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- plane
- slider
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 21
- 238000005452 bending Methods 0.000 title claims abstract description 14
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 230000008878 coupling Effects 0.000 claims abstract description 8
- 238000010168 coupling process Methods 0.000 claims abstract description 8
- 238000005859 coupling reaction Methods 0.000 claims abstract description 8
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/08—Bending rods, profiles, or tubes by passing between rollers or through a curved die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
本发明公开一种对长条型铝板进行弯圆的弯圆机，包括底座、龙门架、压辊机构、压辊调节机构、上料机构、联轴器、电机和减速机；龙门架焊接在底座上，压辊机构和压辊调节机构安装在龙门架上，所述龙门架分左支架、右支架、横梁和侧板四个部分，侧板两两前后对称的安装在龙门架左右两端，每对侧板相对面上对称的设置有竖直的滑轨，挡铁通过螺钉固定在滑轨底部的滑轨面上；所述压辊机构包括主动辊、主动轴、从动辊、从动轴和固定支架，主动辊固定在主动轴中间部位，从动辊固定在从动轴中间部位；所述压辊调节机构包括左右滑块、螺杆、锁紧螺母和手轮，左右滑块分别安装在左右两端的滑轨上，螺杆穿过所述锁紧螺母和横梁连接在所述左右滑块上端。
The invention discloses a round bending machine for bending long aluminum plates, which comprises a base, a gantry frame, a pressure roller mechanism, a pressure roller adjustment mechanism, a feeding mechanism, a shaft coupling, a motor and a reducer; the gantry frame is welded on On the base, the pressure roller mechanism and the pressure roller adjustment mechanism are installed on the gantry frame. The gantry frame is divided into four parts: the left bracket, the right bracket, the beam and the side plate. The side plates are symmetrically installed at the left and right ends of the gantry frame , vertical slide rails are symmetrically arranged on opposite sides of each pair of side plates, and the stop iron is fixed on the slide rail surface at the bottom of the slide rails by screws; the pressure roller mechanism includes a driving roller, a driving shaft, a driven roller, a slave The driving shaft and the fixed bracket, the driving roller is fixed on the middle part of the driving shaft, and the driven roller is fixed on the middle part of the driven shaft; Installed on the slide rails at the left and right ends, the screw rod is connected to the upper ends of the left and right sliders through the lock nut and the beam.
Description
技术领域technical field
本发明涉及一种弯圆机，具体涉及一种对长条型铝板进行弯圆的弯圆机。The invention relates to a round bending machine, in particular to a round bending machine for rounding long aluminum plates.
背景技术Background technique
一般彩钢成卷后都要进行包装，这样既美观又可以防止运输过程中在彩钢表面留下划痕或污迹等。彩钢卷的包装主要分三部分：圆柱面、两端的圆面和连接圆柱面和圆面的圆形封边。其中圆形封边是将长条型的直角封边条弯成圆形的，通常手工敲打的方式费时费力，且材料弯曲褶皱不均匀，影响美观。Generally, after the color steel is rolled, it must be packaged, which is both beautiful and can prevent scratches or stains on the surface of the color steel during transportation. The packaging of color steel coils is mainly divided into three parts: the cylindrical surface, the circular surface at both ends, and the circular edge banding connecting the cylindrical surface and the circular surface. Among them, the circular edge banding is to bend the long right-angled edge banding into a circle. Usually, the way of manual beating is time-consuming and laborious, and the bending and folding of the material are uneven, which affects the appearance.
发明内容Contents of the invention
本发明的目的在于提供一种对长条型铝板进行弯圆的弯圆机，以克服现有技术的不足。The object of the present invention is to provide a round bending machine for rounding long aluminum plates, so as to overcome the deficiencies of the prior art.
为了解决上述技术问题，本发明采用的技术方案是：一种对长条型铝板进行弯圆的弯圆机，包括底座、龙门架、压辊机构、压辊调节机构、上料机构、联轴器、电机和减速机，所述龙门架焊接在所述底座上，压辊机构和压辊调节机构安装在龙门架上，所述龙门架分左支架、右支架、横梁和侧板四个部分，侧板两两前后对称的安装在所述龙门架左右两端，每对侧板相对面上对称的加工着竖直的滑轨，通过螺钉固定在滑轨底部的滑轨面上。In order to solve the above technical problems, the technical solution adopted by the present invention is: a round bending machine for rounding long aluminum plates, including a base, a gantry frame, a pressure roller mechanism, a pressure roller adjustment mechanism, a feeding mechanism, a coupling device, motor and reducer, the gantry is welded on the base, the pressure roller mechanism and the pressure roller adjustment mechanism are installed on the gantry, and the gantry is divided into four parts: the left bracket, the right bracket, the beam and the side plate The side plates are symmetrically installed on the left and right ends of the gantry frame in pairs, and vertical slide rails are symmetrically processed on the opposite surfaces of each pair of side plates, and are fixed on the slide rail surface at the bottom of the slide rails by screws.
进一步地，所述压辊机构包括主动辊、主动轴、从动辊、从动轴和固定支架，所述主动辊固定在所述主动轴中间部位，所述从动辊固定在所述从动轴中间部位，所述主动辊在从动辊的下方，所述主动辊和从动辊啮合，且留有啮合间隙；所述从动轴两端分别连接着所述左滑块和右滑块；所述主动轴两端通过所述固定支架固定在所述龙门架下半部内侧，且右端穿过所述右支架；所述联轴器左端连接着所述主动轴右端伸出部分，右端连接着所述减速机，所述减速机通过支架固定在底座上，所述电机通过螺钉连接在减速机上。Further, the pressure roller mechanism includes a driving roller, a driving shaft, a driven roller, a driven shaft and a fixed bracket, the driving roller is fixed on the middle part of the driving shaft, and the driven roller is fixed on the driven roller. In the middle part of the shaft, the driving roller is below the driven roller, and the driving roller and the driven roller are meshed with an engagement gap; the two ends of the driven shaft are respectively connected to the left slider and the right slider The two ends of the driving shaft are fixed on the inner side of the lower half of the gantry frame through the fixed bracket, and the right end passes through the right bracket; the left end of the coupling is connected to the protruding part of the right end of the driving shaft, and the right end The reducer is connected, the reducer is fixed on the base through a bracket, and the motor is connected to the reducer through screws.
进一步地，所述压辊调节机构包括左滑块、右滑块、螺杆、锁紧螺母和手轮，所述左滑块安装在左侧两侧板内侧的滑轨上，螺杆穿过所述锁紧螺母和横梁连接在所述滑块上端，所述右滑块安装在右侧两侧板内侧的滑轨上，且右侧所述滑轨与左侧所述滑轨位置左右对称，右侧所述螺杆穿过右侧所述锁紧螺母和横梁连接在所述右滑块上端。Further, the pressure roller adjustment mechanism includes a left slider, a right slider, a screw, a lock nut and a hand wheel, the left slider is installed on the slide rail inside the left side plate, and the screw passes through the The locking nut and the beam are connected to the upper end of the slider, and the right slider is installed on the slide rails on the inner sides of the right side panels, and the position of the slide rails on the right side is symmetrical with the slide rails on the left side. The screw rod on the side is connected to the upper end of the right slider through the lock nut on the right side and the beam.
进一步地，所述上料机构还包括导向支架和限位板，所述导向支架和限位板安装在所述底座的上平面，且所述限位板安装在导向支架右侧，所述导向支架的垂直面与限位板的左平面在左右方向上形成3～5°的夹角，且左平面到垂直面最短的垂直距离比被加工的长条型铝板厚度大0.5～1mm，所述垂直面与主动辊的右侧面平行，所述垂直面往右超出所述主动辊的右侧面1～3mm的距离；所述限位板上平面与所述导向支架的水平面在竖直方向上形成的夹角，且上平面到水平面最短的垂直距离比被加工的长条型铝板厚度大0.5～1mm。Further, the feeding mechanism also includes a guide bracket and a limit plate, the guide bracket and the limit plate are installed on the upper plane of the base, and the limit plate is installed on the right side of the guide bracket, the guide The vertical plane of the bracket and the left plane of the limiting plate form an included angle of 3-5° in the left-right direction, and the shortest vertical distance from the left plane to the vertical plane is 0.5-1mm larger than the thickness of the processed long aluminum plate. The vertical surface is parallel to the right side of the driving roller, and the vertical surface exceeds the distance of 1 to 3 mm from the right side of the driving roller to the right; the plane on the limit plate and the horizontal plane of the guide bracket are in the vertical direction The included angle formed on the upper surface, and the shortest vertical distance from the upper plane to the horizontal plane is 0.5-1mm larger than the thickness of the processed long strip aluminum plate.
进一步地，所述从动轴与水平方向的主动轴形成1～3°的倾斜角度，且所述从动轴的右端高于左端。Further, the driven shaft forms an inclination angle of 1-3° with the horizontal driving shaft, and the right end of the driven shaft is higher than the left end.
本发明的有益效果是：本发明通过调节一对粘合滚轮左右倾斜的角度，可将长条型的直角封边条弯成不同圆曲度的封边条，且机加工比人工敲打省力又省时，材料弯曲褶皱均匀、美观。The beneficial effects of the present invention are: the present invention can bend the long right-angled edge bands into different rounded edge bands by adjusting the left and right inclination angles of a pair of adhesive rollers, and the machining is labor-saving and labor-saving compared with manual beating. Time-saving, the material is bent and folded evenly and beautifully.
附图说明Description of drawings
图1为本发明结构示意图；Fig. 1 is a structural representation of the present invention;
图2为图1中A-A剖视图；Fig. 2 is A-A sectional view among Fig. 1;
图3为图2中B-B剖视图；Fig. 3 is B-B sectional view among Fig. 2;
图中：1、底座；2、龙门架；2-1、左支架；2-2、右支架；2-3、横梁；2-4、侧板；3、联轴器；4、电机；5、主动轴；6、固定支架；7、主动辊；7-1、右侧面；8、从动轴；9、从动辊；10、减速机；11、滑轨；11-1、挡铁；12、左滑块；12-1、右滑块；13、螺杆；14、锁紧螺母；15、手轮；16、限位板；16-1、左平面；16-2、上平面；17、导向支架；17-1、垂直面；17-2、水平面。In the figure: 1, base; 2, gantry frame; 2-1, left bracket; 2-2, right bracket; 2-3, beam; 2-4, side plate; 3, coupling; 4, motor; 5 , driving shaft; 6, fixed bracket; 7, driving roller; 7-1, right side; 8, driven shaft; 9, driven roller; 10, reducer; 11, slide rail; 11-1, stop iron 12, left slider; 12-1, right slider; 13, screw; 14, lock nut; 15, hand wheel; 16, limit plate; 16-1, left plane; 16-2, upper plane; 17. Guide bracket; 17-1, vertical plane; 17-2, horizontal plane.
具体实施方式detailed description
下面结合附图和具体实施例详细描述一下本发明的具体内容。The specific content of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图所示，一种对长条型铝板进行弯圆的弯圆机，包括底座1、龙门架2、压辊机构、压辊调节机构、上料机构、联轴器3、电机4和减速机10，所述龙门架2焊接在所述底座1上，压辊机构和压辊调节机构安装在龙门架1上，上料机构和减速机10通过螺钉固定底座1的上平面，其中龙门架2分左支架2-1、右支架2-2、横梁2-3和侧板2-4四个部分，所述侧板2-4两两前后对称的安装在所述龙门架2左右两端，每对所述侧板2-4相对面上对称的加工着竖直的滑轨11，挡铁11-1通过螺钉固定在所述滑轨11底部的滑轨面上。As shown in the figure, a round bending machine for bending long aluminum plates includes a base 1, a gantry frame 2, a pressure roller mechanism, a pressure roller adjustment mechanism, a feeding mechanism, a coupling 3, a motor 4 and a speed reducer. machine 10, the gantry frame 2 is welded on the base 1, the pressure roller mechanism and the pressure roller adjustment mechanism are installed on the gantry frame 1, the feeding mechanism and the reducer 10 fix the upper plane of the base 1 by screws, wherein the gantry frame 2 divided into four parts: left bracket 2-1, right bracket 2-2, crossbeam 2-3 and side plate 2-4, and the side plates 2-4 are symmetrically installed on the left and right ends of the gantry 2 in pairs Each pair of side plates 2-4 is symmetrically processed with a vertical slide rail 11 on the opposite surface, and the iron stopper 11-1 is fixed on the slide rail surface at the bottom of the slide rail 11 by screws.
本实例中所述压辊机构包括主动辊7、主动轴5、从动辊9、从动轴8和固定支架6，所述主动辊7固定在所述主动轴5中间部位，所述从动辊9固定在所述从动轴8中间部位，所述主动辊7在从动辊9的下方，所述主动辊7和从动辊9啮合，且留有啮合间隙；所述从动轴8两端分别连接着所述左滑块12和右滑块12-1；所述主动轴5两端通过所述固定支架6固定在所述龙门架2下半部内侧，且右端穿过所述右支架2-2；所述联轴器3左端连接着所述主动轴5右端伸出部分，右端连接着所述减速机10，所述减速机10通过支架固定在底座1上，所述电机4通过螺钉连接在减速机10上。减速机和电机的配合，确定了主动轴的转速，从而确保了被加工直角铝长条弯曲的褶皱均匀美观。The pressure roller mechanism described in this example includes a driving roller 7, a driving shaft 5, a driven roller 9, a driven shaft 8 and a fixed bracket 6, the driving roller 7 is fixed on the middle part of the driving shaft 5, and the driven roller The roller 9 is fixed on the middle part of the driven shaft 8, the driving roller 7 is below the driven roller 9, the driving roller 7 and the driven roller 9 are engaged, and there is an engagement gap; the driven shaft 8 The two ends are respectively connected with the left slider 12 and the right slider 12-1; the two ends of the drive shaft 5 are fixed on the inner side of the lower half of the gantry 2 through the fixed bracket 6, and the right end passes through the Right bracket 2-2; the left end of the shaft coupling 3 is connected to the protruding part of the right end of the driving shaft 5, and the right end is connected to the reducer 10, and the reducer 10 is fixed on the base 1 by a bracket, and the motor 4 is connected to the reducer 10 by screws. The cooperation of the reducer and the motor determines the rotational speed of the drive shaft, thereby ensuring that the folds of the processed right-angle aluminum strips are even and beautiful.
本实例中所述压辊调节机构包括左滑块12、右滑块12-1、螺杆13、锁紧螺母14和手轮15，所述左滑块12安装在左侧两侧板2-4内侧的滑轨11上，所述螺杆13穿过所述锁紧螺母14和横梁2-3连接在所述左滑块12上端，所述右滑块12-1的连接方式与左滑块12的连接方式一致。分别转动左滑块12和右滑块12-1上端对应的手轮15，左滑块12和右滑块12-1就沿着滑轨做上下运动，这样就可以调节从动轴8的倾斜角度。The pressure roller adjustment mechanism described in this example includes a left slider 12, a right slider 12-1, a screw rod 13, a lock nut 14 and a hand wheel 15, and the left slider 12 is installed on the left side panels 2-4 On the inner slide rail 11, the screw rod 13 is connected to the upper end of the left slider 12 through the lock nut 14 and the beam 2-3, and the connection mode of the right slider 12-1 is the same as that of the left slider 12. are connected in the same way. Turn the hand wheel 15 corresponding to the upper end of the left slider 12 and the right slider 12-1 respectively, and the left slider 12 and the right slider 12-1 will move up and down along the slide rail, so that the inclination of the driven shaft 8 can be adjusted angle.
本实例中所述上料机构还包括导向支架17和限位板16，所述导向支架17和限位板16安装在所述底座1的上平面，且所述限位板16安装在导向支架17右侧，所述导向支架17的垂直面17-1与限位板16的左平面16-1在左右方向上形成3～5°的夹角，且左平面16-1到垂直面17-1最短的垂直距离比被加工的长条型铝板厚度大0.5～1mm，所述垂直面17-1与主动辊7的右侧面7-1平行，所述垂直面17-1往右超出所述主动辊7的右侧面7-1的距离1～3mm；所述限位板16上平面16-2与所述导向支架17的水平面17-2在竖直方向上形成3～5°的夹角，且上平面16-2到水平面17-2最短的垂直距离比被加工的长条型铝板厚度大0.5～1mm。实例中将被加工的直角铝长条，两直角面一面贴着导向支架17的水平面17-2，一面置于导向支架17的垂直面17-1和限位板16的左平面16-1之间，然后快速向里推送直角铝长条，这种夹角形成的喇叭口即可限制上料位置又方便人工上料。In this example, the feeding mechanism also includes a guide bracket 17 and a limit plate 16, the guide bracket 17 and the limit plate 16 are installed on the upper plane of the base 1, and the limit plate 16 is installed on the guide bracket 17 on the right side, the vertical plane 17-1 of the guide bracket 17 and the left plane 16-1 of the limiting plate 16 form an included angle of 3 to 5° in the left and right direction, and the left plane 16-1 to the vertical plane 17- 1 The shortest vertical distance is 0.5-1 mm greater than the thickness of the processed long aluminum plate, the vertical surface 17-1 is parallel to the right side 7-1 of the driving roller 7, and the vertical surface 17-1 exceeds the The distance between the right side 7-1 of the driving roller 7 is 1-3mm; the upper plane 16-2 of the limiting plate 16 and the horizontal plane 17-2 of the guide bracket 17 form a 3-5° angle in the vertical direction. The included angle, and the shortest vertical distance from the upper plane 16-2 to the horizontal plane 17-2 is 0.5-1mm larger than the thickness of the processed strip aluminum plate. In the example, for the right-angled aluminum strip to be processed, one side of the two right-angled sides is attached to the horizontal plane 17-2 of the guide bracket 17, and the other side is placed between the vertical plane 17-1 of the guide bracket 17 and the left plane 16-1 of the limiting plate 16. Then quickly push the right-angled aluminum strip inward. The bell mouth formed by this angle can limit the loading position and facilitate manual loading.
本实例中由于从动辊9随着从动轴8向左倾斜，直角铝长条经过主动辊7和从动辊9的碾压出来后，由于受力不均匀会向左倾斜，连续的做圆周运动，通过分别调节左右端的手柄5，使从动轴8与水平方向的主动轴5形成不同的倾斜角，进而从动辊9和主动辊7形成不同的啮合角度，从而形成不同的圆屈度。In this example, since the driven roller 9 tilts to the left along with the driven shaft 8, after the right-angled aluminum strip passes through the rolling of the driving roller 7 and the driven roller 9, it will tilt to the left due to uneven force, and the continuous Circular movement, by adjusting the handles 5 at the left and right ends, the driven shaft 8 and the driving shaft 5 in the horizontal direction form different inclination angles, and then the driven roller 9 and the driving roller 7 form different meshing angles, thereby forming different circular flexions Spend.
Claims (5)
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| CN113020353A (en) * | 2021-03-22 | 2021-06-25 | 王威威 | Energy-concerving and environment-protective intelligence system is with former material metal equipment of bending |
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