CN105985573A - Polyethylene insulation control cable - Google Patents

Polyethylene insulation control cable Download PDF

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Publication number
CN105985573A
CN105985573A CN201610573960.6A CN201610573960A CN105985573A CN 105985573 A CN105985573 A CN 105985573A CN 201610573960 A CN201610573960 A CN 201610573960A CN 105985573 A CN105985573 A CN 105985573A
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China
Prior art keywords
parts
modified
polyethylene
insulating barrier
control cable
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Pending
Application number
CN201610573960.6A
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Chinese (zh)
Inventor
周光亚
周光辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI DEYUAN CABLE GROUP Co Ltd
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ANHUI DEYUAN CABLE GROUP Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANHUI DEYUAN CABLE GROUP Co Ltd filed Critical ANHUI DEYUAN CABLE GROUP Co Ltd
Priority to CN201610573960.6A priority Critical patent/CN105985573A/en
Publication of CN105985573A publication Critical patent/CN105985573A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a polyethylene insulation control cable which comprises a conductor, a conductor shielding layer, an insulation layer, an insulation shielding layer, a metal shielding layer and a sheath layer, wherein the conductor shielding layer, insulation layer, insulation shielding layer, metal shielding layer and sheath layer are sequentially arranged outside the conductor. The cable has the advantages of favorable flame retardancy, high aging resistance, high working stability and high reliability. By improving the insulation layer raw materials, the insulation layer has the advantages of excellent flame retardancy, excellent insulating property and long overall service life.

Description

A kind of polyethylene insulation control cable
Technical field
The present invention relates to a kind of polyethylene insulation control cable, belong to technical field of electric wires and cables.
Background technology
Control cable in long-term work, it is easy to accumulation heat and breaking out of fire, and fire causing death main because of Element is not the direct burning of flame, but the cigarette producing during material burning, these cigarettes not only produce substantial amounts of noxious material, and And people can be caused to suffocate, this is only the principal element of the death because of fire, and existing great majority control when CABLE MATERIALS is burnt all Substantial amounts of cigarette and noxious material can be produced, and mostly these are organic polymer, it is easy to burning, therefore encourage when fire The intensity of a fire, results in greater loss.
Content of the invention
It is an object of the present invention to provide a kind of polyethylene insulation control cable, its fire resistance is good, and ageing resistance, work are steady Qualitative and highly reliable.
The solution of the present invention is as follows: a kind of polyethylene insulation control cable, including conductor, conductor shield, insulating barrier, absolutely Edge screen layer, metal screen layer and restrictive coating, it is characterised in that set gradually outside described conductor conductor shield, insulating barrier, Insulation screen, metal screen layer and restrictive coating;
Described insulating barrier is prepared from by following raw material: polyethylene 160-180 part, polychlorotrifluoroethylene-inclined fluorine second Alkene copolymer 22-30 part, polystyrenebutadienes copolymer 1 0-15 part, pentadiene 5-10 part, modified calper calcium peroxide 10-15 Part, gamma-mercaptopropyltriethoxysilane 3-15 part, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 2-6 part, the contracting of benzaldehyde diformazan Aldehyde 3-8 part, benzothiophene-2-boric acid 0.2-0.8 part, nano zine oxide 4-10 part, calcium stearate 2-6 part, aluminium hydroxide 4-8 Part, trihydroxy PPOX ether 6-9 part, carbon black 1-5 part, tert-butyl group malonic ester 4-12 part, polyether modified silicon oil 1-3 Part.
Further, described insulating barrier is prepared from by following raw material: polyethylene 170 parts, polychlorotrifluoroethylene- Vinylidene fluoride copolymers 25 parts, polystyrenebutadienes copolymer 11 part, pentadiene 6 parts, modified calper calcium peroxide 12 parts, γ- Mercaptopropyltriethoxysilane 10 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 4 parts, benzaldehyde dimethyl acetal 6 parts, benzo Thiophene-2-boric acid 0.3 part, nano zine oxide 8 parts, calcium stearate 3 parts, 5 parts of aluminium hydroxide, 7 parts of trihydroxy PPOX ether, Carbon black 2 parts, tert-butyl group malonic ester 8 parts, polyether modified silicon oil 2 parts.
Further, described insulating barrier is prepared from by following raw material: polyethylene 164 parts, polychlorotrifluoroethylene- Vinylidene fluoride copolymers 28 parts, polystyrenebutadienes copolymer 12 parts, pentadiene 8 parts, modified calper calcium peroxide 11 parts, γ- Mercaptopropyltriethoxysilane 4 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 3 parts, benzaldehyde dimethyl acetal 4 parts, benzo thiophene Fen-2-boric acid 0.7 part, nano zine oxide 5 parts, calcium stearate 3 parts, 5 parts of aluminium hydroxide, 8 parts of trihydroxy PPOX ether, charcoal Black 4 parts, tert-butyl group malonic ester 10 parts, polyether modified silicon oil 3 parts.
Further, described insulating barrier is prepared from by following raw material: polyethylene 177 parts, polychlorotrifluoroethylene- Vinylidene fluoride copolymers 29 parts, polystyrenebutadienes copolymer 10 part, pentadiene 6 parts, modified calper calcium peroxide 14 parts, γ- Mercaptopropyltriethoxysilane 7 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 3 parts, benzaldehyde dimethyl acetal 4 parts, benzo thiophene Fen-2-boric acid 0.7 part, nano zine oxide 9 parts, calcium stearate 4 parts, 6 parts of aluminium hydroxide, 8 parts of trihydroxy PPOX ether, charcoal Black 3 parts, tert-butyl group malonic ester 10 parts, polyether modified silicon oil 2 parts.
Further, described modified calper calcium peroxide is prepared from by following methods: calper calcium peroxide 86-100g and suitable quantity of water After mixing, stir;Add sodium acetate 3-6g, castor oil 1-3g, magnesium carbonate 2-5g, stir, grind 2-3h, must change Property suspension is standby;Diatomite in powder 6-10g is joined in appropriate amount of deionized water, uniform stirring 10-under the conditions of 35-40 DEG C 20min;Add chitin 0.6-1.8g, Tea Polyphenols 0.5-1g, uniform stirring 1-2h under the conditions of 40-45 DEG C, obtain solution A;Mix solution A with modified suspension, ball milling mixes and obtains mixed slurry, adds enoxolone 1-4 part g, magnesia 2-5g, propane sulfonic acid pyridinium salt 1-3g, sodium tungstate 0.4-0.9g, cassia oil 0.6-1.2g, react 1-2h at 56-60 DEG C; Above-mentioned slurry is dried 5-6h, grinds and i.e. obtain modified calper calcium peroxide powder.
Its fire resistance of cable of the present invention is good, and ageing resistance, job stability and highly reliable.By to insulating barrier The improvement of raw material so that insulating barrier has excellent fire resistance and insulating properties, whole service life is long, meets actually used Require.
Detailed description of the invention
Prepared by modified calper calcium peroxide
After calper calcium peroxide 96g and suitable quantity of water are mixed, stir;Add sodium acetate 4g, castor oil 2.5g, magnesium carbonate 3g, Stir, grind 3h, obtain modified suspension standby;Join diatomite in powder 8g in appropriate amount of deionized water, 38 DEG C of conditions Lower uniform stirring 18min;Adding chitin 1.1g, Tea Polyphenols 0.8g, under the conditions of 42 DEG C, uniform stirring 1h, obtains solution A; Mix solution A with modified suspension, ball milling mixes and obtains mixed slurry, add enoxolone 2 g, magnesia 3g, third Alkyl sulfonic acid pyridinium salt 1.4g, sodium tungstate 0.8g, cassia oil 0.9g, react 1.5h at 65 DEG C;Above-mentioned slurry is dried 6h, Grind and i.e. obtain modified calper calcium peroxide powder.
Embodiment 1
A kind of polyethylene insulation control cable, including conductor, conductor shield, insulating barrier, insulation screen, metal screen layer and Restrictive coating, it is characterised in that set gradually conductor shield, insulating barrier, insulation screen, metal screen layer outside described conductor And restrictive coating;Insulating barrier is prepared from by following raw material: polyethylene 170 parts, polychlorotrifluoroethylene-vinylidene copolymerization Thing 25 parts, polystyrenebutadienes copolymer 11 part, pentadiene 6 parts, modified calper calcium peroxide 12 parts, γ-mercapto propyl group three ethoxy Base silane 10 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 4 parts, benzaldehyde dimethyl acetal 6 parts, benzothiophene-2-boric acid 0.3 part, nano zine oxide 8 parts, calcium stearate 3 parts, 5 parts of aluminium hydroxide, 7 parts of trihydroxy PPOX ether, carbon black 2 parts, uncle Butylmalonic acid ethyl ester 8 parts, polyether modified silicon oil 2 parts.
Insulating barrier preparation method for material is as follows: after each raw material mix and blend, sends into extruding pelletization in extruder, air-dries.
Cable prepares according to a conventional method.
Embodiment 2
A kind of polyethylene insulation control cable, including conductor, conductor shield, insulating barrier, insulation screen, metal screen layer and Restrictive coating, it is characterised in that set gradually conductor shield, insulating barrier, insulation screen, metal screen layer outside described conductor And restrictive coating;Insulating barrier is prepared from by following raw material: polyethylene 164 parts, polychlorotrifluoroethylene-vinylidene copolymerization Thing 28 parts, polystyrenebutadienes copolymer 12 parts, pentadiene 8 parts, modified calper calcium peroxide 11 parts, γ-mercapto propyl group three ethoxy Base silane 4 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 3 parts, benzaldehyde dimethyl acetal 4 parts, benzothiophene-2-boric acid 0.7 Part, nano zine oxide 5 parts, calcium stearate 3 parts, 5 parts of aluminium hydroxide, 8 parts of trihydroxy PPOX ether, carbon black 4 parts, the tert-butyl group Malonic ester 10 parts, polyether modified silicon oil 3 parts.
Insulating barrier preparation method for material is as follows: after each raw material mix and blend, sends into extruding pelletization in extruder, air-dries.
Cable prepares according to a conventional method.
Embodiment 3
A kind of polyethylene insulation control cable, including conductor, conductor shield, insulating barrier, insulation screen, metal screen layer and Restrictive coating, it is characterised in that set gradually conductor shield, insulating barrier, insulation screen, metal screen layer outside described conductor And restrictive coating;Insulating barrier is prepared from by following raw material: polyethylene 177 parts, polychlorotrifluoroethylene-vinylidene copolymerization Thing 29 parts, polystyrenebutadienes copolymer 10 part, pentadiene 6 parts, modified calper calcium peroxide 14 parts, γ-mercapto propyl group three ethoxy Base silane 7 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 3 parts, benzaldehyde dimethyl acetal 4 parts, benzothiophene-2-boric acid 0.7 Part, nano zine oxide 9 parts, calcium stearate 4 parts, 6 parts of aluminium hydroxide, 8 parts of trihydroxy PPOX ether, carbon black 3 parts, the tert-butyl group Malonic ester 10 parts, polyether modified silicon oil 2 parts.
Insulating barrier preparation method for material is as follows: after each raw material mix and blend, sends into extruding pelletization in extruder, air-dries.
Cable prepares according to a conventional method.
Comparative example 1
It is with at embodiment 1 difference, insulating barrier does not contains modified calper calcium peroxide.
Comparative example 2
It is with at embodiment 1 difference, insulating barrier does not contains benzothiophene-2-boric acid.
Comparative example 3
It is with at embodiment 1 difference, insulating barrier does not contains modified calper calcium peroxide and benzothiophene-2-boric acid.
Insulation layered material performance in above-described embodiment 1-3 is as shown in Table 1.
Table one
Test event Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2 Comparative example 3 Common cable Insulation Material
Oxygen index (OI) (%) 38.9 37.6 37.2 35.8 34.6 33.1 30.8
200 DEG C of heat-stable times (min) 199 189 192 172 168 140 120
Above-described embodiment 1-3, comparative example 1-3 gained cable performance as shown in Table 2.
Table two
Test event Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2 Comparative example 3 Common cable insulate
Tensile strength (Mpa) 15.6 15.1 15 13.8 13.4 12.6 10.7
Elongation at break (%) 412 403 396 373 370 342 311
Whether pass through GB/T19666 fire retardancy test It is It is It is It is It is It is It is
Although above the detailed description of the invention of the present invention is given detailed description and explanation, but it should be noted that we Can carry out various equivalence according to the conception of the present invention to above-mentioned embodiment to change and modification, produced by it, function is still Without departing from specification covered spiritual when, all should be within protection scope of the present invention.

Claims (5)

1. a polyethylene insulation control cable, including conductor, conductor shield, insulating barrier, insulation screen, metal screen layer And restrictive coating, it is characterised in that set gradually conductor shield, insulating barrier, insulation screen, metallic shield outside described conductor Layer and restrictive coating;
Described insulating barrier is prepared from by following raw material:
Polyethylene 160-180 part, polychlorotrifluoroethylene-vinylidene fluoride copolymers 22-30 part, polystyrenebutadienes copolymer 10-15 part, pentadiene 5-10 part, modified calper calcium peroxide 10-15 part, gamma-mercaptopropyltriethoxysilane 3-15 part, the tertiary fourth of N- Oxygen carbonyl-(R)-3-pyrrolidinol 2-6 part, benzaldehyde dimethyl acetal 3-8 part, benzothiophene-2-boric acid 0.2-0.8 part, nanometer Zinc oxide 4-10 part, calcium stearate 2-6 part, aluminium hydroxide 4-8 part, trihydroxy PPOX ether 6-9 part, carbon black 1-5 part, uncle Butylmalonic acid ethyl ester 4-12 part, polyether modified silicon oil 1-3 part.
2. a kind of polyethylene insulation control cable according to claim 1, it is characterised in that described described insulating barrier It is prepared from by following raw material:
Polyethylene 170 parts, polychlorotrifluoroethylene-vinylidene fluoride copolymers 25 parts, polystyrenebutadienes copolymer 11 part, penta Diene 6 parts, modified calper calcium peroxide 12 parts, gamma-mercaptopropyltriethoxysilane 10 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidines Alcohol 4 parts, benzaldehyde dimethyl acetal 6 parts, benzothiophene-2-boric acid 0.3 part, nano zine oxide 8 parts, calcium stearate 3 parts, hydroxide 5 parts of aluminium, 7 parts of trihydroxy PPOX ether, carbon black 2 parts, tert-butyl group malonic ester 8 parts, polyether modified silicon oil 2 parts.
3. a kind of polyethylene insulation control cable according to claim 1, it is characterised in that described described insulating barrier It is prepared from by following raw material:
Polyethylene 164 parts, polychlorotrifluoroethylene-vinylidene fluoride copolymers 28 parts, polystyrenebutadienes copolymer 12 part, penta Diene 8 parts, modified calper calcium peroxide 11 parts, gamma-mercaptopropyltriethoxysilane 4 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 3 parts, benzaldehyde dimethyl acetal 4 parts, benzothiophene-2-boric acid 0.7 part, nano zine oxide 5 parts, calcium stearate 3 parts, aluminium hydroxide 5 parts, 8 parts of trihydroxy PPOX ether, carbon black 4 parts, tert-butyl group malonic ester 10 parts, polyether modified silicon oil 3 parts.
4. a kind of polyethylene insulation control cable according to claim 1, it is characterised in that described described insulating barrier It is prepared from by following raw material:
Polyethylene 177 parts, polychlorotrifluoroethylene-vinylidene fluoride copolymers 29 parts, polystyrenebutadienes copolymer 10 part, penta Diene 6 parts, modified calper calcium peroxide 14 parts, gamma-mercaptopropyltriethoxysilane 7 parts, N-tertbutyloxycarbonyl-(R)-3-pyrrolidinol 3 parts, benzaldehyde dimethyl acetal 4 parts, benzothiophene-2-boric acid 0.7 part, nano zine oxide 9 parts, calcium stearate 4 parts, aluminium hydroxide 6 parts, 8 parts of trihydroxy PPOX ether, carbon black 3 parts, tert-butyl group malonic ester 10 parts, polyether modified silicon oil 2 parts.
5. a kind of polyethylene insulation control cable according to claim 1-4 is arbitrary, it is characterised in that described modified mistake Calcium oxide is prepared from by following methods:
After calper calcium peroxide 86-100g and suitable quantity of water are mixed, stir;Add sodium acetate 3-6g, castor oil 1-3g, carbonic acid Magnesium 2-5g, stirs, and grinds 2-3h, obtains modified suspension standby;Diatomite in powder 6-10g is joined appropriate amount of deionized water In, uniform stirring 10-20min under the conditions of 35-40 DEG C;Add chitin 0.6-1.8g, Tea Polyphenols 0.5-1g, at 40-45 Uniform stirring 1-2h under the conditions of DEG C, obtains solution A;Mix solution A with modified suspension, ball milling mixes and obtains mixing slurry Material, adds enoxolone 1-4 part g, magnesia 2-5g, propane sulfonic acid pyridinium salt 1-3g, sodium tungstate 0.4-0.9g, cassia oil 0.6-1.2g, reacts 1-2h at 56-60 DEG C;Above-mentioned slurry is dried 5-6h, grinds and i.e. obtain modified calper calcium peroxide powder.
CN201610573960.6A 2016-07-21 2016-07-21 Polyethylene insulation control cable Pending CN105985573A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4653501A1 (en) * 2024-05-24 2025-11-26 Armor Smart Films Monolayer with improved adhesion strength on metallized surfaces

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105719769A (en) * 2016-04-22 2016-06-29 安徽凌宇电缆科技有限公司 Water-blocking medium-voltage power cable employing aluminum-scandium alloy conductors
CN106009411A (en) * 2016-07-21 2016-10-12 安徽德源电缆集团有限公司 Sheath material for high-temperature-resistant mounting wires
CN106188885A (en) * 2016-07-21 2016-12-07 安徽光复电缆有限公司 A kind of ethylene propylene rubber insulated ship power cable

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105719769A (en) * 2016-04-22 2016-06-29 安徽凌宇电缆科技有限公司 Water-blocking medium-voltage power cable employing aluminum-scandium alloy conductors
CN106009411A (en) * 2016-07-21 2016-10-12 安徽德源电缆集团有限公司 Sheath material for high-temperature-resistant mounting wires
CN106188885A (en) * 2016-07-21 2016-12-07 安徽光复电缆有限公司 A kind of ethylene propylene rubber insulated ship power cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4653501A1 (en) * 2024-05-24 2025-11-26 Armor Smart Films Monolayer with improved adhesion strength on metallized surfaces

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