CN105983446A - Bimodal pore distribution macroporous alumina carrier and preparation method thereof - Google Patents

Bimodal pore distribution macroporous alumina carrier and preparation method thereof Download PDF

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CN105983446A
CN105983446A CN201510059791.XA CN201510059791A CN105983446A CN 105983446 A CN105983446 A CN 105983446A CN 201510059791 A CN201510059791 A CN 201510059791A CN 105983446 A CN105983446 A CN 105983446A
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pore volume
bimodal
alumina support
pore
preparation
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CN105983446B (en
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谭青峰
赵愉生
程涛
张春光
于双林
由慧玲
周志远
姚远
范建光
崔瑞利
赵元生
张志国
刘佳澎
王燕
张天琪
王琰
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Petrochina Co Ltd
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Abstract

The macroporous alumina carrier with bimodal pore distribution has a specific surface area of 60-220 m2The pore volume is 0.8-2.4 mL/g, the pores are in bimodal distribution, wherein 5-30 nm pores account for 10-50% of the total pore volume, the most probable pore diameter is 10-20 nm, 50-800 nm pores account for 30-70% of the total pore volume, and the most probable pore diameter is 60-400 nm; the preparation method of the bimodal pore distribution large pore volume alumina carrier comprises the following steps: (1) uniformly mixing an alumina precursor, a peptizing agent, an extrusion aid and an organic matter solution, and then molding and drying; (2) roasting under certain conditions.

Description

A kind of macropore alumina supporter of bimodal pore distribution and preparation method thereof
Technical field
The present invention is a kind of alumina support and preparation method thereof, specifically, is that one has bimodal hole and divides Alumina support of cloth and preparation method thereof.
Background technology
Aluminium oxide has multiple different crystal form and structure, and various crystal forms have different specific physical chemical Matter, is widely used in the fields such as electronics, chemical industry, medicine, machinery, Aero-Space, metallurgy.γ-Al2O3 Also referred to as activated alumina, due to have high-specific surface area, can the aperture of modulation, good adsorptivity and Surface acidity, and high temperature resistant, abrasion performance, antioxidation, the advantage such as cheap and easy to get, extensively used by extensive In the catalyst carrier of the petrochemical process such as hydrogenation, dehydrogenation, desulfurization and cracking, it is that industrial use is the most general Time one of catalyst carrier.
As the aluminium oxide of carrier, its pore passage structure suffers from pole to activity, selectivity and the life-span of catalyst Its important impact.Aperture is that the alumina support of bimodal distribution has huge excellent in solid catalysis reacts Gesture: macropore beneficially reactant molecule especially heavy oil macromole is fully contacted with active center, it is also possible to Deposition for impurity accommodates the memory space providing bigger, and the quickly diffusion for product molecule simultaneously carries with abjection For convenient, aperture portion then provides bigger specific surface area and reacting environment, is also beneficial to improve load The dispersion of active metal.
CN1103009A discloses the preparation method of a kind of alumina support with double-hole distribution, the party Method, using the aluminium hydrate powder of two kinds of pore-size distributions as predecessor, adds white carbon black and surfactant as reaming Agent, kneading, extruded moulding, be dried, finally in oxygen flow roasting obtain double-hole distribution aluminium oxide Carrier.The method is harsh to the requirement of predecessor aluminium hydroxide raw material, needs to add the surface activity of more amount Agent (aluminium oxide: surfactant=100:5~6), and surfactant need to select unazotized linear primary Alcohol polyethers or polyesters nonionic surfactant.Additionally, using carbon powder, organic expanding agent to prepare During double-hole alumina support, because of the existence of temperature runaway phenomenon during high-temperature roasting, temperature controls complexity, and industry should With relatively costly.
CN1089039C discloses the preparation method of a kind of big pore volume alumina support, and gained aluminium oxide is in suitable When double-hole distribution.One or more of boehmite dry glue powder prepared by the method employing different material Mix with white carbon black and surfactant, by peptization, molding, be dried and roasting obtain bore dia be 10~ 20nm hole accounts for total pore volume more than 50%, the bore dia hole more than 100nm accounts for total pore volume 5~the oxidation of 30% Alumina supporter.The method is employing peptization course compared with CN1103009A, makes boehmite and is added The expanding agent such as white carbon black, surfactant mixes evenly, thus improves the intensity of gained alumina support, but Still exist and raw material and surfactant materials are selected the shortcomings such as harsh, sintering temperature control is complicated.
CN1689703A discloses a kind of preparation method with double-hole aluminium oxide.Forerunner at aluminium oxide Thing aluminium hydrate powder adds the nitrogen-containing compound beyond a kind of deacidification and a kind of halogen as expanding agent, one-tenth Type, roasting obtain the alumina support with double-hole distribution.Expanding agent nitrogen-containing compound used by the method Heat stability is relatively low, volatilization of being easily heated in dry run, thus affects reaming effect, makes product simultaneously Repeatability variation.
CN101214454A discloses the preparation method of a kind of macroporous aluminium oxide with diplopore distribution, the party Method is first by aluminium oxide, pore creating material, solid silicon mixture ball-milling treatment in ball mill, the mixture after process After being kneaded into plastic with the aqueous solution being dissolved with cationic surfactant, extrusion aid and peptizer, it is placed on Processing in steam, dry, roasting obtains final alumina support.Described pore creating material is white carbon black, cellulose Mixture with one or more in starch.The method operating procedure is complicated, and mechanical milling process used is prone to Introduce impurity, thus affect the final purity of product and to character.
EP237240A2 discloses the preparation method of a kind of hydrogenation catalyst, and the method is in aluminium oxide precursor Middle addition carbon fiber as expanding agent, must arrive aperture and concentrate on less than 5nm with more than bimodal point of 100nm Cloth alumina support.The method gained alumina support aperture portion accounts for total pore volume large percentage, anti-in catalysis Coking and blocking duct it is prone in Ying, so that the activity decrease of catalyst.
USP3898322 discloses a kind of alumina preparation method with bimodal pore distribution, and the method is by alkane The aluminium oxide serosity of the containing alcohol that pH value is 4~10 is made in the hydrolysis of epoxide aluminum, aging more than 24 hours, with Enough organic solvent mixing, form water and the azeotropic mixture of organic solvent in aluminium oxide serosity, obtain one The mixture of solvent-aluminum oxide suspension, described organic solvent selected from acetone, methanol, ethanol, propanol, Isopropanol, butanol, isobutanol and the tert-butyl alcohol, drying composite obtains a hydration oxygen with double-hole distribution Change aluminum.The method uses substantial amounts of organic solvent in dry run, and process for separating and recovering is complicated, produces into This is higher, is unfavorable for large-scale industrial production.
Summary of the invention
It is an object of the invention to provide macropore alumina supporter of a kind of bimodal pore distribution and preparation method thereof.Should In alumina support prepared by method, it is more that macroperforation accounts for total pore volume ratio, and the aperture of macroperforation is one In the range of Ding adjustable, method is simple, and prepared alumina support is adapted for use as inferior heavy oil hydrogenation catalyst Agent, is particularly adapted to as metal remover.
The present invention provides the macropore alumina supporter of a kind of bimodal pore distribution, and its specific surface area is 60~220 m2/ g, pore volume is 0.8~2.4mL/g, and hole is that the hole of bimodal distribution, wherein 5~30nm accounts for total pore volume 10~50%, most probable pore size is positioned at 10~20nm, and the hole of 50~800nm accounts for the 30~70% of total pore volume, Most probable pore size is positioned at 60~400nm.
Present invention simultaneously provides the preparation method of the big pore volume alumina support of a kind of bimodal pore distribution, including with Lower step:
(1) by the precursor of a kind of aluminium oxide, peptizer, extrusion aid, organic solution mix homogeneously, Then molding, be dried;
(2) roasting is carried out under certain conditions.
The preparation method of the big pore volume alumina support of bimodal pore distribution of the present invention, wherein, step (1) Described in aluminium oxide precursor selected from Alumina hydrate, boehmite, boehmite and amorphous hydrogen-oxygen Change one or more among aluminum.
The preparation method of the big pore volume alumina support of bimodal pore distribution of the present invention, wherein, step (1) Described in organic solution be containing having polystyrene spheres or the polymethyl methacrylate of high degree of monodispersity The solution of ball, on the basis of aluminium oxide precursor, polystyrene spheres or the consumption of polymethyl methacrylate ball It is 5~30%, polystyrene spheres or a diameter of the 60 of polymethyl methacrylate ball~400nm.
The preparation method of the big pore volume alumina support of bimodal pore distribution of the present invention, wherein, step (1) Described in peptizer be nitric acid or acetic acid.
The preparation method of the big pore volume alumina support of bimodal pore distribution of the present invention, wherein, step (1) Described in extrusion aid be sesbania powder.
The preparation method of the big pore volume alumina support of bimodal pore distribution of the present invention, wherein, step (2) Described in sintering temperature be 500~1100 DEG C.
The preparation method of the big pore volume alumina support of bimodal pore distribution of the present invention, wherein, step (2) Described in roasting time be 1~12h.
The present invention uses among Alumina hydrate, boehmite, boehmite and amorphous hydroted alumina One or more be aluminium oxide precursor, by addition, there is the polystyrene spheres of high degree of monodispersity or poly- The solution of methyl methacrylate ball, prepares the aluminium oxide of bimodal pore distribution, and macroperforation accounts for total hole Appearance ratio is more, and the aperture of macroperforation is the most adjustable.The present invention is simple to operate, it is easy to advise greatly Mould industrialized production.
Accompanying drawing explanation
Accompanying drawing 1 is the graph of pore diameter distribution of embodiment 4.
Detailed description of the invention
Hereinafter embodiments of the invention are elaborated: the present embodiment is premised on technical solution of the present invention Under implement, give detailed embodiment and process, but protection scope of the present invention be not limited to following Embodiment, the experimental technique of unreceipted actual conditions in the following example, generally according to normal condition.
Aluminium oxide precursor:
In the present invention, aluminium oxide precursor is not particularly limited, aoxidizes described in usual step (1) Aluminum precursor can be enumerated among Alumina hydrate, boehmite, boehmite and amorphous hydroted alumina One or more.
Organic solution described in step (1):
In the present invention, organic solution described in step (1) is not particularly limited, usual step (1) Described in organic solution be containing having polystyrene spheres or the polymethyl methacrylate of high degree of monodispersity The solution of ball, on the basis of aluminium oxide precursor, polystyrene spheres or the consumption of polymethyl methacrylate ball It is 5~30%, polystyrene spheres or a diameter of the 60 of polymethyl methacrylate ball~400nm.
If the consumption of polystyrene spheres or polymethyl methacrylate ball is less than 5%, owing to consumption is very few, Cause the effective hole that can not produce 50~800nm;And polystyrene spheres or polymethyl methacrylate ball Consumption is more than 30%, owing to consumption is too much, causes waste, and produces " temperature runaway " phenomenon in roasting process, There is no other beneficial effect.
If the diameter of polystyrene spheres or polymethyl methacrylate ball is less than 60nm, owing to diameter is too small, Cause can not produce the macropore of 50~800nm or the hole of generation due to aperture too small and for inferior heavy oil Hydroconversion reactions/residuum hydrogenating and metal-eliminating reaction is unfavorable;And polystyrene spheres or polymethyl methacrylate The diameter of ball is more than 400nm, owing to diameter is excessive, causes difficult forming, there is no other beneficial effect.
Peptizer:
In the present invention, being not particularly limited peptizer, described in usual step (1), peptizer can arrange Lift as nitric acid or acetic acid.
Extrusion aid:
In the present invention, being not particularly limited extrusion aid, usual extrusion aid can be sesbania powder.
Sintering temperature in step (2):
In the present invention, sintering temperature described in step (2) is not particularly limited, usual step (2) Described in sintering temperature be 500~1100 DEG C.
If sintering temperature is less than 500 DEG C, owing to sintering temperature is too low, cause Impurity removal incomplete, and Sintering temperature is more than 1100 DEG C, owing to temperature is too high, causes energy consumption too high, there is no other beneficial effect.
Roasting time described in step (2):
In the present invention, roasting time described in step (2) is not particularly limited, usual step (2) Described in roasting time be 1~12h;
If roasting time described in step (2) is less than 1 hour, owing to the time is too short, impurity is caused to go Except incomplete, and roasting time described in step (2) was more than 12 hours, caused the time to waste, and energy consumption Too high, there is no other beneficial effects.
Example 1:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 100g boehmite Content 70wt%), with the HNO of 3g 50wt%3, 3g sesbania powder mix homogeneously, add 100g 10wt% Monodisperse polystyrene ball solution, a diameter of 80nm of polystyrene spheres, kneading becomes plastic, molding, Being dried, at 780 DEG C, roasting 6h, obtains alumina support, and its specific surface area, pore volume, pore size distribution are shown in Table 1.
Example 2:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 50g boehmite Content 70wt%) and 50g boehmite (Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, Alumina content 70wt%), with the HNO of 4g 50wt%3, 3g sesbania powder mix homogeneously, add 110 The monodisperse polystyrene ball solution of g 15wt%, a diameter of 80nm of polystyrene spheres, kneading becomes plastic, Molding, is dried, and at 780 DEG C, roasting 6h, obtains alumina support, its specific surface area, pore volume, hole Distribution is shown in Table 1.
Example 3:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, oxidation to take 40g Alumina hydrate Aluminum content 70wt%) and 60g amorphous hydroted alumina (Shandong star all limited public affairs of petrochemical industry science and technology share Department produces, alumina content 70wt%), with the HNO of 4g 50wt%3, 4g sesbania powder mix homogeneously, Add the monodisperse polystyrene ball solution of 120g 20wt%, a diameter of 100nm of polystyrene spheres, kneading Becoming plastic, molding, be dried, at 860 DEG C, roasting 6h, obtains alumina support, its specific surface area, Pore volume, pore size distribution are shown in Table 1.
Example 4:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 100g boehmite Content 70wt%), to mix homogeneously with 5g acetic acid, 4g sesbania powder, the list adding 100g 10wt% divides Dissipating polystyrene spheres solution, a diameter of 200nm of polystyrene spheres, kneading becomes plastic, molding, is dried, At 780 DEG C, roasting 6h, obtains alumina support, and its specific surface area, pore volume, pore size distribution are shown in Table 1, Its graph of pore diameter distribution is shown in accompanying drawing 1.
Example 5:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 50g boehmite Content 70wt%) (Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. is raw with 50g Alumina hydrate Produce, alumina content 70wt%), mix homogeneously with 4g acetic acid, 4g sesbania powder, add 100g 15wt% Monodisperse polystyrene ball solution, a diameter of 150nm of polystyrene spheres, kneading becomes plastic, molding, Being dried, at 860 DEG C, roasting 6h, obtains alumina support, and its specific surface area, pore volume, pore size distribution are shown in Table 1.
Example 6:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 100g boehmite Content 70wt%), to mix homogeneously with 5g acetic acid, 4g sesbania powder, the list adding 100g 10wt% divides Dissipating polymethyl methacrylate ball solution, polymethyl methacrylate bulb diameter is 100nm, and kneading becomes can Plastomer, molding, it is dried, at 540 DEG C, roasting 6h, obtains alumina support, its specific surface area, hole Hold, pore size distribution is shown in Table 1.
Example 7:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 50g boehmite Content 70wt%) and 50g boehmite (Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, Alumina content 70wt%), mix homogeneously with 5g acetic acid, 4g sesbania powder, add 120g 15wt% Single dispersing polymethyl methacrylate ball solution, polymethyl methacrylate bulb diameter is 200nm, mixed Pinching into plastic, molding, be dried, at 960 DEG C, roasting 3h, obtains alumina support, its specific surface Long-pending, pore volume, pore size distribution are shown in Table 1.
Table 1
As shown in Table 1, the hole of aluminium oxide prepared by the present invention is distributed at 5~30nm and 50~800nm More concentrate, present bimodal pore distribution, in the range of the most probable pore size at two peaks occurs in each peak.
Comparative example 1:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 100g boehmite Content 70wt%), with the HNO of 3g 50wt%3, 3g sesbania powder mix homogeneously, add 100g water, Kneading becomes plastic, molding, is dried, and at 780 DEG C, roasting 6h, obtains alumina support, and it compares table Area, pore volume, pore size distribution are shown in Table 2.
Comparative example 2:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 50g boehmite Content 70wt%) (Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. is raw with 50g Alumina hydrate Produce, alumina content 70wt%), mix homogeneously with 4g acetic acid, 4g sesbania powder, add 100g water, Kneading becomes plastic, molding, is dried, and at 860 DEG C, roasting 6h, obtains alumina support, and it compares table Area, pore volume, pore size distribution are shown in Table 2.
Comparative example 3:
(Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. produces, aluminium oxide to take 50g boehmite Content 70wt%) (Shandong Xing Dou petrochemical industry Science and Technology Co., Ltd. is raw with 50g Alumina hydrate Produce, alumina content 70wt%), with 5g acetic acid, 5g sesbania powder, 4.2g high wear-resistant carbon black powder, 2.1 G polyacrylamide mix homogeneously, adds 110g water, and kneading becomes plastic, molding, is dried, at 860 DEG C Lower roasting 6h, obtains alumina support, and its specific surface area, pore volume, pore size distribution are shown in Table 2.
Table 2
As shown in Table 2, do not use polystyrene spheres or polymethyl methacrylate ball, or use white carbon black, all The alumina support with bimodal pore distribution can not be obtained, and the pore volume of gained alumina support is relatively small.
Carrier obtained by the present invention is as follows with the carrier application effectiveness comparison obtained by comparative example:
Measure the ammonia that 40mL concentration is 5%, add 2.65g ammonium heptamolybdate, stirring under agitation After dissolving, adding the citric acid of 4.5g, stirring, until being completely dissolved, adds the nickel nitrate of 4.5g, uses Deionized water adjusts liquor capacity to 50mL.Gained solution is sprayed into 50g by example 3 gained carrying alumina Body, is dried 3.0 hours at 120 DEG C after taking-up, then 500 DEG C of roastings 3 hours, obtains catalyst A.
Measure the ammonia that 40mL concentration is 5%, add 2.65g ammonium heptamolybdate, stirring under agitation After dissolving, adding the citric acid of 4.5g, stirring, until being completely dissolved, adds the nickel nitrate of 4.5g, uses Deionized water adjusts liquor capacity to 50mL.Gained solution is sprayed into 50g by comparative example 3 gained aluminium oxide Carrier, is dried 3.0 hours at 120 DEG C after taking-up, then 500 DEG C of roastings 3 hours, obtains catalyst B.
The evaluation result of catalyst A and catalyst B see table 3
When evaluating catalyst, pass through beds after hydrogen and raw oil mixing, take hydrogen One-through design, process conditions are: reaction pressure (hydrogen dividing potential drop), 16.0MPa;Reaction temperature, 385 DEG C; Total liquid hourly space velocity (LHSV), 0.26h-1;Hydrogen-oil ratio (v), 1000.Evaluation raw oil character is shown in Table 4.
As shown in Table 3, the catalyst having bimodal pore distribution alumina support prepared of gained of the present invention has Higher demetalization (Ni+V) rate, comparative example gained alumina support does not the most have bimodal pore distribution, Demetalization (Ni+V) rate of the catalyst being especially worth is the lowest.
Table 3
Catalyst A Catalyst B
Demetalization (Ni+V) rate, wt% 95.4 76.8
Table 4
Character Husky light often slag
Density (20 DEG C)/g cm-3 0.98
S, wt% 3.9
(Ni+V), μ g.g-1 70.7

Claims (8)

1. a macropore alumina supporter for bimodal pore distribution, its specific surface area is 60~220m2/ g, pore volume Being 0.8~2.4mL/g, hole is that the hole of bimodal distribution, wherein 5~30nm accounts for the 10~50% of total pore volume, Most probable pore size is positioned at 10~20nm, and the hole of 50~800nm accounts for the 30~70% of total pore volume, most probable hole Footpath is positioned at 60~400nm.
2. a preparation method for the big pore volume alumina support of the bimodal pore distribution described in claim 1, Comprise the following steps:
(1) by the precursor of a kind of aluminium oxide, peptizer, extrusion aid, organic solution mix homogeneously, Then molding, be dried;
(2) roasting is carried out under certain conditions.
3. according to the preparation method of big pore volume alumina support of the bimodal pore distribution described in claim 2, It is characterized in that: aluminium oxide precursor described in step (1) selected from Alumina hydrate, boehmite, One or more among boehmite and amorphous hydroted alumina.
4. according to the preparation side of big pore volume alumina support of the bimodal pore distribution described in Claims 2 or 3 Method, it is characterised in that: organic solution described in step (1) is containing the polyphenyl with high degree of monodispersity Ethylene ball or the solution of polymethyl methacrylate ball, on the basis of aluminium oxide precursor, polystyrene spheres or The consumption of polymethyl methacrylate ball is 5~30%, polystyrene spheres or polymethyl methacrylate ball A diameter of 60~400nm.
5. according to the preparation side of big pore volume alumina support of the bimodal pore distribution described in Claims 2 or 3 Method, it is characterised in that: described in step (1), peptizer is nitric acid or acetic acid.
6. according to the preparation side of big pore volume alumina support of the bimodal pore distribution described in Claims 2 or 3 Method, it is characterised in that: described in step (1), extrusion aid is sesbania powder.
7. according to the preparation side of big pore volume alumina support of the bimodal pore distribution described in Claims 2 or 3 Method, it is characterised in that: described in step (2), sintering temperature is 500~1100 DEG C.
8. according to the preparation side of big pore volume alumina support of the bimodal pore distribution described in Claims 2 or 3 Method, it is characterised in that: described in step (2), roasting time is 1~12h.
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CN102614934A (en) * 2011-01-30 2012-08-01 中国石油化工股份有限公司 Alumina carrier with composite pore structure and preparation method thereof
CN103936399A (en) * 2013-01-22 2014-07-23 中国石油化工股份有限公司 Alumina forming material and its preparation method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022527909A (en) * 2019-03-28 2022-06-07 中国石油化工股▲ふん▼有限公司 Catalytic cracking catalyst and its preparation method
JP7437412B2 (en) 2019-03-28 2024-02-22 中国石油化工股▲ふん▼有限公司 Catalytic cracking catalyst and its preparation method

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