CN105965788A - A Microporous Unidirectional Injection Shoe Mold - Google Patents
A Microporous Unidirectional Injection Shoe Mold Download PDFInfo
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- CN105965788A CN105965788A CN201610409995.6A CN201610409995A CN105965788A CN 105965788 A CN105965788 A CN 105965788A CN 201610409995 A CN201610409995 A CN 201610409995A CN 105965788 A CN105965788 A CN 105965788A
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- mold
- valve body
- micropore
- running channel
- upper mold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2708—Gates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1759—Removing sprues from sprue-channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
- B29C2045/0027—Gate or gate mark locations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域 technical field
本发明涉及注塑模具技术领域,尤其涉及一种微孔单向射出鞋模。 The invention relates to the technical field of injection molds, in particular to a microporous unidirectional injection shoe mold.
背景技术 Background technique
随着经济的不断发展及社会的不断进步,提供了丰富的物质消费品,为提高人们的生活水平及追求个性化的生活创造良好的条件,从而加速了物质消费品的需求量,而塑胶制品就是诸多物质消费品中的一种。例如:鞋子等,日常生活中,常见的有雨鞋、运动鞋和橡胶拖鞋,制成上述鞋子都要用到制鞋模具,所以制成上述鞋子的制鞋模具是必不可少。 With the continuous development of the economy and the continuous progress of society, it provides a wealth of material consumer goods, creating good conditions for improving people's living standards and pursuing personalized life, thereby accelerating the demand for material consumer goods, and plastic products are many One of the material consumer goods. For example: shoes, etc., in daily life, rain boots, sports shoes and rubber slippers are common, and shoe-making molds are used to make the above-mentioned shoes, so the shoe-making molds for making the above-mentioned shoes are essential.
现有射出鞋模,射出鞋模一股包括上模和下模,上模和下模的内侧面分别开设有相对应的型腔,在上模与下模之间形成与鞋底形状相对应的溶料腔,上模上开设有由上模的外侧面通至此溶料腔的下料孔,物料从上模的下料孔流入溶料腔内,从而制成所需的成品。 Existing injection shoe molds generally include an upper mold and a lower mold. The inner surfaces of the upper mold and the lower mold are respectively provided with corresponding cavities, and a mold corresponding to the shape of the shoe sole is formed between the upper mold and the lower mold. Dissolving chamber, the upper mold is provided with a discharge hole leading from the outer surface of the upper mold to the dissolving chamber, and the material flows into the dissolving chamber from the discharging hole of the upper mold to make the required finished product.
在上述生产过程中,存在以下不足:1.高温、高压溶料对型腔冲击较大,使上模和下模间极易错位,造成漏料,造成物料的浪费。同时,射枪射嘴端面与上模和下模不是绝对的端面碰触,经常会出现封堵不严实溢出导致残次品发生的情况。2.射料方式通常由一根杆抽插的方式实行闭合,因封堵位置不能在边缘,回料的多少还会直接影响成品率;3.产品成型后进行下一次成型前清理射枪入射料口和产品入料口残余,均需人工拿硬质刮具或是钩针清理,久而久之因碰触人为磨损导致射枪入射料口和产品入料口越变越大,出现进料口漏料严重、物料浪费及残次品上升。 In the above-mentioned production process, there are the following deficiencies: 1. High temperature and high pressure melting material has a greater impact on the cavity, which makes the upper mold and the lower mold easily misaligned, resulting in material leakage and waste of materials. At the same time, the end face of the nozzle of the gun is not in absolute contact with the upper and lower dies, and there is often a situation where the seal is not tight and overflows, resulting in defective products. 2. The injection method is usually closed by pulling and inserting a rod. Because the sealing position cannot be at the edge, the amount of returned material will directly affect the yield; 3. After the product is formed, clean the injection gun before the next forming The remnants of the feed port and the product feed port need to be cleaned manually with a hard scraper or crochet. Over time, due to human contact and wear, the gun feed port and the product feed port become larger and larger, and material leakage occurs at the feed port. Serious, material waste and defective products increase.
因此,采用上述现有的射出鞋模进行生产,不仅清理不便、生产效率低,而且产品上会留有溢流边,产品的不合格率高,增加生产成本。 Therefore, adopting the above-mentioned existing injection shoe molds for production is not only inconvenient for cleaning and low in production efficiency, but also overflow edges will be left on the product, the defective rate of the product is high, and the production cost is increased.
发明内容 Contents of the invention
本发明针对现有技术存在的不足,其主要目的是提供一种微孔单向射出鞋模,解决了现有的射出鞋模在生产时,不仅清理不便、生产效率低,而且产品的不合格率高,增加生产成本的问题。 The present invention aims at the deficiencies in the prior art, and its main purpose is to provide a microporous unidirectional injection shoe mold, which solves the problems of inconvenient cleaning, low production efficiency and unqualified products during the production of the existing injection shoe molds. The high rate increases the production cost.
为了实现上述目的,本发明采用如下技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:
一种微孔单向射出鞋模,包括上模、下模,以及安装于上模或下模的模芯,上模和下模之间设置有用于成型鞋子的型腔;所述上模或下模上安装有微孔进料单向阀,所述上模或下模设置有老料吸收装置,所述上模或下模上安装有用于将熔料注入所述型腔内的浇口部件;所述浇口部件具有微型浇口,所述微孔进料单向阀的出料口连通所述老料吸收装置,所述老料吸收装置连通所述浇口部件,所述浇口部件连通所述型腔。 A microporous unidirectional injection shoe mold, including an upper mold, a lower mold, and a mold core installed on the upper mold or the lower mold, and a cavity for molding shoes is provided between the upper mold and the lower mold; the upper mold or A microporous feed check valve is installed on the lower mold, the upper mold or the lower mold is provided with an old material absorption device, and the upper mold or the lower mold is installed with a gate for injecting molten material into the cavity part; the gate part has a miniature gate, and the discharge port of the microporous feed check valve is connected to the old material absorption device, and the old material absorption device is connected to the gate part, and the gate A component communicates with the cavity.
优选的,所述微孔进料单向阀包括阀体,所述阀体上设置有进料口和出料口,以及连接进料口和出料口的液体通道,所述液体通道位于所述阀体内;所述阀体的进料口上安装有第一阻挡部件,所述液体通道的内侧壁向所述液体通道的中心凸设有第二阻挡部件,所述液体通道对应于所述第一阻挡部件和第二阻挡部件之间的部位装设有用于实现所述液体通道封闭或打开的滚珠;所述阀体外侧壁上设置有用于起定位作用的凸台,所述凸台设置有用于将所述阀体固定在所述上模或下模上上的安装孔;所述阀体上背离所述凸台的一侧设置有溢流槽,所述溢流槽的底部对应于所述阀体的出料口设置有弧形凹口,所述弧形凹口通向所述阀体的出料口。 Preferably, the microporous feed one-way valve includes a valve body, the valve body is provided with a feed port and a discharge port, and a liquid channel connecting the feed port and the discharge port, and the liquid channel is located at the In the valve body; a first blocking member is installed on the feed port of the valve body, and a second blocking member is protruded from the inner wall of the liquid passage toward the center of the liquid passage, and the liquid passage corresponds to the first The position between the first blocking part and the second blocking part is provided with a ball for closing or opening the liquid channel; the outer wall of the valve body is provided with a boss for positioning, and the boss is provided with a useful It is used to fix the valve body on the mounting hole on the upper mold or the lower mold; an overflow groove is arranged on the side of the valve body away from the boss, and the bottom of the overflow groove corresponds to the The discharge port of the valve body is provided with an arc-shaped notch, and the arc-shaped recess leads to the discharge port of the valve body.
优选的,所述阀体的进料口上设置有用于安装所述第一阻挡部件的凹坑;所述第二阻挡部件为若干个凸条,若干个所述凸条沿所述阀体进料方向设置;所述第一阻挡部件为挡块,所述挡块上设置有两端呈开口状的凹腔,以所述凹腔靠近所述第二阻挡部件的一端为内端,另一端为外端,所述凹腔的外端开口的直径小于内端开口的直径,且外端开口的直径小于所述滚珠的直径。 Preferably, the feed port of the valve body is provided with a pit for installing the first blocking part; the second blocking part is a plurality of convex lines, and several of the convex lines are fed along the valve body The direction is set; the first blocking part is a stopper, and the stopper is provided with a concave cavity with open ends at both ends. The end of the concave cavity close to the second blocking part is the inner end, and the other end is At the outer end, the diameter of the outer end opening of the concave cavity is smaller than the diameter of the inner end opening, and the diameter of the outer end opening is smaller than the diameter of the ball.
优选的,所述弧形凹口与所述阀体的出料口形成大于零度小于90度的夹角;所述溢流槽呈门字形,所述溢流槽包括第一槽壁、弧形连接部和第二槽壁,所述第一槽壁的一端和第二槽壁一端分别与所述弧形连接部的两 端分别连接;所述阀体上对应所述第一槽壁和第二槽壁的位置设置有与所述阀体一体成型的第一定位块和第二定位块,所述第一定位块和第二定位块分别位于所述阀体的出料口的两侧。 Preferably, the arc-shaped notch forms an angle greater than zero and less than 90 degrees with the discharge port of the valve body; the overflow groove is in the shape of a door, and the overflow groove includes a first groove wall, an arc-shaped The connecting part and the second groove wall, one end of the first groove wall and one end of the second groove wall are respectively connected with the two ends of the arc-shaped connecting part; the valve body corresponds to the first groove wall and the second groove wall. The position of the second groove wall is provided with a first positioning block and a second positioning block integrally formed with the valve body, and the first positioning block and the second positioning block are respectively located on both sides of the discharge port of the valve body.
优选的,所述第一定位块和第二定位块上均设置有配合所述凸台实现定位的凸脚,所述凸脚与所述凸台位于所述阀体的同一侧面上;所述阀体上位于所述第一定位块和第二定位块之间的部分具有朝向所述溢流槽底部的倾角。 Preferably, the first positioning block and the second positioning block are provided with protruding feet that cooperate with the boss to achieve positioning, and the protruding feet and the boss are located on the same side of the valve body; A portion of the valve body between the first positioning block and the second positioning block has an inclination toward the bottom of the overflow tank.
优选的,所述老料吸收装置,包括有开设于所述上模或下模上的主浇道和分浇道,分浇道一端连接于所述主浇道上,所述分浇道的另一端部连通所述浇口部件,所述分浇道至少有两个,所述分浇道位于所述主浇道的两侧,所述主浇道与所述分浇道的连接处设置有过滤机构;所述主浇道的出料端连接有用于储存老料的老料储存区,所述老料储存区上连接有用于对浇道起抽真作用的抽真空机构。 Preferably, the old material absorption device includes a main runner and a sub-runner opened on the upper mold or the lower mold, one end of the sub-runner is connected to the main runner, and the other end of the sub-runner is One end is connected to the sprue part, there are at least two sub-runners, the sub-runners are located on both sides of the main runner, and the connection between the main runner and the sub-runner is provided with Filtration mechanism; the discharge end of the main sprue is connected with an old material storage area for storing old material, and the old material storage area is connected with a vacuum mechanism for pumping the sprue.
优选的,所述主浇道整体呈蝴蝶型,所述分浇道关于所述分浇道的轴线对称;所述过滤机构包括过滤槽,所述主浇道的出料端向所述老料储存区逐渐缩小。 Preferably, the main runner is butterfly-shaped as a whole, and the sub-runner is symmetrical with respect to the axis of the sub-runner; the filtering mechanism includes a filter tank, and the discharge end of the main runner faces the old material The storage area gradually shrinks.
优选的,所述抽真空机构包括真空泵、真空气道和排气口,所述真空气道的一端通向所述老料储存区,所述真空气道的另一端与所述排气口相通,所述排气口与所述真空泵的进气口连接。 Preferably, the vacuum pumping mechanism includes a vacuum pump, a vacuum air channel and an exhaust port, one end of the vacuum air channel leads to the old material storage area, and the other end of the vacuum air channel communicates with the exhaust port , the exhaust port is connected with the air inlet of the vacuum pump.
优选的,该老料吸收装置还包括有安装于所述上模或下模上废料移除部件,所述废料移除部件包括有拖料块和用于推动拖料块移动的动力组件,所述动力组件与所述拖料块连接,所述拖料块上设置有拖料槽,所述拖料槽位于所述分浇道上,所述拖料槽与所述分浇道的相应部分重叠在一起。 Preferably, the old material absorbing device also includes a waste material removal component installed on the upper mold or the lower mold, and the waste material removal component includes a dragging block and a power assembly for pushing the dragging block to move, so The power assembly is connected to the dragging block, the dragging block is provided with a dragging groove, the dragging groove is located on the runner, and the dragging groove overlaps with the corresponding part of the runner together.
优选的,所述浇口部件包括浇口柱,所述浇口柱安装在所述上模或下模上,所述浇口柱上开设有微孔弧形浇口,所述微孔弧形浇口呈香蕉形。 Preferably, the gate part includes a gate column, the gate column is installed on the upper mold or the lower mold, and the gate column is provided with a micro-hole arc gate, and the micro-hole arc The gate is banana shaped.
采用上述技术方案,本发明具有以下优点: Adopt above-mentioned technical scheme, the present invention has the following advantages:
本发明的微孔单向射出鞋模,通过在上模或下模上安装有微孔进料单向阀,微孔进料单向阀的出料口连通老料吸收装置,方便将上次注塑的残 料直接引入老料储存区,存放在老料储存区内,避免影响注塑产品,保证注塑产品的合格率。同时方便残料的收集,避免注塑后清理上模或下模的繁琐,能降低成本。 The microporous one-way injection shoe mold of the present invention is equipped with a microporous feeding one-way valve on the upper mold or the lower mold, and the outlet of the microporous feeding one-way valve is connected with the old material absorption device, so that the last The residues of injection molding are directly introduced into the old material storage area and stored in the old material storage area to avoid affecting the injection molding products and ensure the qualified rate of injection molding products. At the same time, it facilitates the collection of residual materials, avoids the cumbersome cleaning of the upper mold or the lower mold after injection molding, and can reduce costs.
通过上模或下模上安装有用于将熔料注入型腔内的浇口部件;老料吸收装置连通浇口部件,浇口部件连通型腔,且浇口部件具有微型浇口。通过上述改进,靠近成品处的截面较小,上模和下模开模时,尾料自动与成型成品易断开,无需人工修剪入料口;且疤痕极小,提升成品的品质。降低物料浪费及残次品上升。 A gate part for injecting molten material into the mold cavity is installed on the upper mold or the lower mold; the old material absorbing device communicates with the gate part, the gate part communicates with the mold cavity, and the gate part has a miniature gate. Through the above improvements, the section close to the finished product is smaller, and when the upper and lower molds are opened, the tailings are automatically and easily separated from the finished product, and there is no need to manually trim the inlet; and the scars are extremely small, which improves the quality of the finished product. Reduce material waste and rise in defective products.
综上所述,本发明的微孔单向射出鞋模,其清理方便,生产效率高,且减少产品缺陷,提高产品的成品率和合格率,降低了生产成本。 To sum up, the microporous unidirectional injection shoe mold of the present invention is easy to clean, has high production efficiency, reduces product defects, improves product yield and qualified rate, and reduces production costs.
附图说明 Description of drawings
图1为本发明中微孔进料单向阀的主视结构示意图。 Fig. 1 is a front structural schematic diagram of a microporous feed check valve in the present invention.
图2为本发明中微孔进料单向阀的后视结构示意图。 Fig. 2 is a rear view structural schematic diagram of the microporous feed check valve in the present invention.
图3为本发明中微孔进料单向阀的俯视结构示意图。 Fig. 3 is a top structural schematic diagram of the microporous feed check valve of the present invention.
图4为本发明中微孔进料单向阀的侧视结构示意图。 Fig. 4 is a side view schematic diagram of the microporous feed check valve in the present invention.
图5为本发明中微孔进料单向阀的透视结构示意图。 Fig. 5 is a perspective structure diagram of the microporous feed check valve of the present invention.
图6为本发明中第一阻挡部件的剖示图。 Fig. 6 is a cross-sectional view of the first blocking member in the present invention.
图7为本发明省略上模、下模和浇口部件的结构示意图。 Fig. 7 is a structural schematic diagram of the present invention omitting upper mold, lower mold and gate components.
图8为本发明中老料吸收装置省略浇口部件和废料移除部件结构示意图。 Fig. 8 is a schematic structural view of the old material absorbing device in the present invention omitting the gate part and the waste material removal part.
图9为本发明中老料吸收装置的侧视结构示意图。 Fig. 9 is a side view schematic diagram of the old material absorbing device in the present invention.
图10为本发明中废料移除部件结构示意图。 Fig. 10 is a schematic diagram of the structure of the waste removal component in the present invention.
图11为本发明的结构示意图。 Fig. 11 is a schematic structural diagram of the present invention.
图12为本发明的下模剖示图。 Fig. 12 is a sectional view of the lower mold of the present invention.
具体实施方式 detailed description
下面结合附图和具体实施例对本发明做进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图11和图12所示,一种微孔单向射出鞋模,包括上模111、下模222,以及安装于上模111或下模222的模芯(图中未给出),上模111和下模222之间设置有用于成型鞋子的型腔;为了便于看清上模111和下模222的结构,图11中,将上模111向上翻转。所述上模111或下模222上安装有微孔进料单向阀10,所述上模111或下模222设置有老料吸收装置20’,所述上模111或下模222上安装有用于将熔料注入所述型腔内的浇口部件30;所述浇口部件30具有微型浇口,所述微孔进料单向阀10的出料口连通所述老料吸收装置20’,所述老料吸收装置20’连通所述浇口部件30,所述浇口部件30连通所述型腔。 As shown in Figures 11 and 12, a microporous unidirectional injection shoe mold includes an upper mold 111, a lower mold 222, and a mold core (not shown) installed on the upper mold 111 or the lower mold 222. A cavity for molding shoes is provided between the mold 111 and the lower mold 222; in order to see the structures of the upper mold 111 and the lower mold 222 clearly, in FIG. 11, the upper mold 111 is turned upside down. The upper mold 111 or the lower mold 222 is equipped with a microporous feed check valve 10, the upper mold 111 or the lower mold 222 is provided with an old material absorption device 20', and the upper mold 111 or the lower mold 222 is installed There is a gate part 30 for injecting molten material into the mold cavity; the gate part 30 has a miniature gate, and the discharge port of the microporous feed check valve 10 communicates with the old material absorption device 20 ', the old material absorbing device 20' communicates with the gate part 30, and the gate part 30 communicates with the mold cavity.
需要说明的是:本发明的微孔单向射出鞋模,通过上模111或下模222设置有老料吸收装置20’,微孔进料单向阀10的出料口连通老料吸收装置20’,方便将上次注塑的残料直接引入老料储存区,存放在老料储存区内,避免影响注塑产品,保证注塑产品的合格率。同时方便残料的收集,避免注塑后清理上模111或下模222的繁琐,能降低成本。通过上模111或下模222上安装有用于将熔料注入型腔内的浇口部件30;老料吸收装置20’连通浇口部件30,浇口部件30连通型腔。所以,本发明的微孔单向射出鞋模,其清理方便,生产效率高,且减少产品缺陷,提高产品的成品率和合格率,降低了生产成本。 It should be noted that: the microporous one-way injection shoe mold of the present invention is provided with an old material absorption device 20' through the upper mold 111 or the lower mold 222, and the outlet of the microporous feed one-way valve 10 is connected to the old material absorption device 20', it is convenient to directly introduce the remnants of the last injection molding into the old material storage area and store them in the old material storage area to avoid affecting the injection molding products and ensure the pass rate of injection molding products. At the same time, it facilitates the collection of residual materials, avoids the cumbersome cleaning of the upper mold 111 or the lower mold 222 after injection molding, and can reduce costs. A gate part 30 for injecting molten material into the mold cavity is installed on the upper mold 111 or the lower mold 222; the old material absorbing device 20' communicates with the gate part 30, and the gate part 30 communicates with the cavity. Therefore, the microporous unidirectional injection shoe mold of the present invention is easy to clean, has high production efficiency, reduces product defects, improves product yield and pass rate, and reduces production costs.
如图1至图6所示,本发明中,微孔进料单向阀10包括阀体1,所述阀体1上设置有进料口(图中未给出)和出料口11,以及连接进料口和出料口11的液体通道12,所述液体通道12位于所述阀体1内;所述阀体1的进料口上安装有第一阻挡部件2,所述液体通道12的内侧壁向所述液体通道12的中心凸设有第二阻挡部件3,所述液体通道12对应于所述第一阻挡部件2和第二阻挡部件3之间的部位装设有用于实现所述液体通道12封闭或打开的滚珠4。 As shown in Figures 1 to 6, in the present invention, the microporous feed check valve 10 includes a valve body 1, and the valve body 1 is provided with a feed port (not shown in the figure) and a discharge port 11, And the liquid channel 12 that connects the feed port and the discharge port 11, the liquid channel 12 is located in the valve body 1; the first blocking member 2 is installed on the feed port of the valve body 1, and the liquid channel 12 The inner wall of the inner wall protrudes toward the center of the liquid channel 12 with a second blocking member 3, and the liquid channel 12 is equipped with a device for realizing the The liquid channel 12 is closed or opened by the ball 4.
所述阀体1外侧壁上设置有用于起定位作用的凸台13,所述凸台13设置有用于将所述阀体1固定在模具上的安装孔14;所述阀体1上背离所述凸台13的一侧向所述凸台13凸起的方向下沉一定距离且退让一定位置之 后,设置有溢流槽15,所述溢流槽15的底部对应于所述阀体1的出料口11设置有弧形凹口17,所述弧形凹口17通向所述阀体1的出料口11。 The outer wall of the valve body 1 is provided with a boss 13 for positioning, and the boss 13 is provided with a mounting hole 14 for fixing the valve body 1 on the mold; After one side of the boss 13 sinks a certain distance in the direction of the protrusion of the boss 13 and retreats to a certain position, an overflow groove 15 is provided, and the bottom of the overflow groove 15 corresponds to the bottom of the valve body 1. The discharge port 11 is provided with an arc-shaped notch 17 leading to the discharge port 11 of the valve body 1 .
本实施例中,如图1至图6所示,进一步优选的,所述阀体1的进料口上设置有用于安装所述第一阻挡部件2的凹坑16。所述第一阻挡部件2为挡块,所述挡块上设置有两端呈开口状的凹腔21,以凹腔21靠近第二阻挡部件3的一端为内端,另一端为外端,所述凹腔21的外端开口22的直径小于内端开口23的直径,且外端开口22的直径小于所述滚珠4的直径。通过上述改进,方便拆装或第一阻挡部件2,有利于加工,方便阀体1的装配。而且,一方面有利于阻挡滚珠4从阀体1的液体通道12内逃离;另一方面采用挡块上设置有凹腔21、凹腔21的外端设置外端开口22,以及外端开口22的直径小于滚珠4的直径,滚珠4与凹腔21直接配合实现液体通道12封闭,密封效果好,使用寿命长,不需要配合其他部件使用,实现密封,有利于降低故障率。 In this embodiment, as shown in FIGS. 1 to 6 , further preferably, the inlet of the valve body 1 is provided with a recess 16 for installing the first blocking member 2 . The first blocking part 2 is a stopper, and the stopper is provided with a concave cavity 21 with two ends being open, with one end of the concave cavity 21 close to the second blocking part 3 as the inner end, and the other end as the outer end, The diameter of the outer opening 22 of the cavity 21 is smaller than the diameter of the inner opening 23 , and the diameter of the outer opening 22 is smaller than the diameter of the ball 4 . Through the above improvements, it is convenient to disassemble or assemble the first blocking member 2 , facilitate processing, and facilitate assembly of the valve body 1 . Moreover, on the one hand, it is beneficial to prevent the ball 4 from escaping from the liquid passage 12 of the valve body 1; The diameter of the ball 4 is smaller than the diameter of the ball 4, and the ball 4 directly cooperates with the cavity 21 to close the liquid passage 12. The sealing effect is good and the service life is long. It does not need to be used with other parts to achieve sealing, which is conducive to reducing the failure rate.
作为本实施例中的进一步优选,所述第二阻挡部件3为若干个凸条,若干个所述凸条沿所述阀体1进料方向设置。通过上述改进,采用凸条结构,便于加工,且能够降低对阀体1流通熔融物料的阻力,对阀体1流通熔融物料影响较小,保证单位时间内物料的熔融物料的流量,同时,也有利于保证阀体1流通熔融物料注塑压力。 As a further preference in this embodiment, the second blocking member 3 is several raised lines, and the several raised lines are arranged along the feeding direction of the valve body 1 . Through the above improvement, the convex structure is adopted, which is convenient for processing, and can reduce the resistance to the molten material flowing through the valve body 1, and has little influence on the molten material flowing through the valve body 1, so as to ensure the flow rate of the molten material per unit time. It is beneficial to ensure the injection molding pressure of the molten material flowing through the valve body 1 .
优选的,所述弧形凹口17与所述阀体1的出料口11形成大于零度小于90度的夹角。通过上述改进,方便模具的加工,降低模具的制造成本,同时,方便注塑废料的移除。 Preferably, the arc-shaped notch 17 forms an included angle with the discharge port 11 of the valve body 1 that is greater than zero and less than 90 degrees. Through the above improvement, the processing of the mold is facilitated, the manufacturing cost of the mold is reduced, and at the same time, the removal of injection molding waste is facilitated.
如图1至图6所示,优选的,所述溢流槽15呈门字形,所述溢流槽15包括第一槽壁151、弧形连接部152和第二槽壁153,所述第一槽壁151的一端和第二槽壁153一端分别与所述弧形连接部152的两端相连接。通过上述改进,可以收纳射入模腔溢流的熔融物料,有利于模具的清理和清洁,方便再一次的注塑。 As shown in Figures 1 to 6, preferably, the overflow tank 15 is in the shape of a door, and the overflow tank 15 includes a first tank wall 151, an arc-shaped connecting portion 152 and a second tank wall 153, and the first tank wall 153 One end of the first groove wall 151 and one end of the second groove wall 153 are respectively connected to two ends of the arc-shaped connecting portion 152 . Through the above improvement, the molten material injected into the overflow of the mold cavity can be accommodated, which is beneficial to the cleaning and cleaning of the mold and facilitates another injection molding.
优选的,所述阀体1上对应所述第一槽壁151和第二槽壁153的位置设置有与所述阀体1一体成型的第一定位块18和第二定位块19,所述第一 定位块18和第二定位块19分别位于所述阀体1的出料口11的两侧。所述第一定位块18和第二定位块19上均设置有配合所述凸台13实现定位的凸脚5,所述凸脚5与所述凸台13位于所述阀体1的同一侧面上。同时,通过凸脚5可以直接卡扣在模具上,方便阀体1的固定,防止注塑时阀体1整体产生窜动;另外,通过阀体1上凸脚5与凸台13之间形成一凹部131,此凹部131可以与模具直接配合实现定位,且有利于阻挡阀体1位移或窜动,提高注塑产品的质量。 Preferably, the valve body 1 is provided with a first positioning block 18 and a second positioning block 19 integrally formed with the valve body 1 at positions corresponding to the first groove wall 151 and the second groove wall 153, and the The first positioning block 18 and the second positioning block 19 are respectively located on two sides of the discharge port 11 of the valve body 1 . Both the first positioning block 18 and the second positioning block 19 are provided with protruding feet 5 that cooperate with the boss 13 to realize positioning, and the protruding feet 5 and the boss 13 are located on the same side of the valve body 1 superior. At the same time, the protruding feet 5 can be directly buckled on the mold, which facilitates the fixing of the valve body 1 and prevents the overall valve body 1 from moving during injection molding; The concave portion 131, the concave portion 131 can directly cooperate with the mold to achieve positioning, and is beneficial to block the displacement or movement of the valve body 1 and improve the quality of the injection molding product.
优选的,所述阀体1上位于所述第一定位块18和第二定位块19之间的部分具有朝向所述溢流槽15底部的倾角。通过上述改进,方便模具上加工本发明微孔进料单向阀10的安装位置,同时方便在模具上的拆装或更换。 Preferably, the portion of the valve body 1 between the first positioning block 18 and the second positioning block 19 has an inclination toward the bottom of the overflow groove 15 . Through the above improvements, it is convenient to process the installation position of the microporous feed check valve 10 of the present invention on the mold, and at the same time, it is convenient to disassemble or replace on the mold.
作为本实施例中的进一步优选,第一定位块18和第二定位块19关于阀体1的中垂面对称,凸脚5与第一定位块18、第二定位块19采用一体成型方式制成,有利于降低的制造成本,凸脚5为两个,限制阀体1在左右方向上的窜动。 As a further preference in this embodiment, the first positioning block 18 and the second positioning block 19 are symmetrical with respect to the vertical plane of the valve body 1, and the protruding feet 5 are integrally formed with the first positioning block 18 and the second positioning block 19 It is beneficial to reduce the manufacturing cost, and there are two protruding feet 5, which limit the movement of the valve body 1 in the left and right directions.
需要说明的是,本发明中的微孔进料单向阀10,通过阀体1上设置有进料口和出料口11,以及连接进料口和出料口11的液体通道12,液体通道12位于阀体1内;阀体1的进料口上安装有第一阻挡部件2,液体通道12中部向液体通道12的中心凸设有第二阻挡部件3,第一阻挡部件2和第二阻挡部件3之间的液体通道12内装设有用于实现液体通道12封闭或打开的滚珠4;可以实现阀体1单向流通的作用,启闭方便,不需要人为操作。通过阀体1外侧壁上设置有用于起定位作用的凸台13,凸台13设置有用于将阀体1固定在模具上的安装孔14;方便阀体1在模具上的安装和固定,同时,方便模具上加工用于安装阀体1的位置,有利于模具上型腔和流道的布设。通过阀体1上背离凸台13的一侧设置有溢流槽15,溢流槽15的底部对应于阀体1的出料口11设置有弧形凹口17,弧形凹口17通向阀体1的出料口11。采用上述结构设置,可以收纳射入模腔溢流的熔融物料,有利于溢流熔融物料回流至微孔进料单向阀10之后的模具流道内,节约物料,方便物料的回收,同时方便再一次的注塑前模具的清理和清洁,降低 清理和清洁模具的繁琐,有利于降低生产成本。综上可知:本发明中的微孔进料单向阀10,其造型独特,且能够节约注塑原料,提高产品质量,降低生产成本。 It should be noted that the microporous feeding one-way valve 10 in the present invention is provided with a feed port and a discharge port 11 on the valve body 1, and a liquid channel 12 connecting the feed port and the discharge port 11, and the liquid The channel 12 is located in the valve body 1; the feed port of the valve body 1 is equipped with a first blocking member 2, and the middle part of the liquid channel 12 protrudes to the center of the liquid channel 12 with a second blocking member 3, the first blocking member 2 and the second Balls 4 for closing or opening the liquid passage 12 are installed in the liquid passage 12 between the blocking parts 3; the one-way flow of the valve body 1 can be realized, the opening and closing are convenient, and no manual operation is required. The outer wall of the valve body 1 is provided with a boss 13 for positioning, and the boss 13 is provided with a mounting hole 14 for fixing the valve body 1 on the mould; it is convenient for the installation and fixing of the valve body 1 on the mould, and at the same time , it is convenient to process the position on the mold for installing the valve body 1, which is beneficial to the layout of the mold cavity and runners on the mold. An overflow groove 15 is provided on the side away from the boss 13 on the valve body 1, and the bottom of the overflow groove 15 is provided with an arc-shaped notch 17 corresponding to the discharge port 11 of the valve body 1, and the arc-shaped notch 17 leads to The discharge port 11 of the valve body 1. With the above-mentioned structural arrangement, the molten material injected into the overflow of the mold cavity can be accommodated, which is conducive to the return of the overflow molten material to the flow channel of the mold after the microporous feed check valve 10, saving materials, facilitating the recovery of materials, and convenient recycling. One-time cleaning and cleaning of the mold before injection reduces the cumbersome cleaning and cleaning of the mold, which is conducive to reducing production costs. In summary, the microporous feeding one-way valve 10 of the present invention has a unique shape, can save injection molding raw materials, improve product quality, and reduce production costs.
这里还需要特别说明的是:本发明中的微孔进料单向阀10连通模具的主进料道,由螺丝紧固在模具上。阀体1与上模111或下模222配合的面上分别设置溢流槽15,可以起到防止上模111和下模222配合的面漏料,且可以储存一定的溢流的原料。通过阀体1上的弧形凹口17和凸台13,可以降低射料时或回料时力的作用,避免窜动,影响注塑。阀体1呈异形多面体状,阀体1内液体通道12沿进料方向形成喇叭口形,阀体1的液体通道12内的第二阻挡部件3为三条,限制滚珠4在阀腔内的运动距离和位置。滚珠4在第一阻挡部件2和第二阻挡部件3之间的液体通道12内可以弹跳运动或自由滚动。本发明中的微孔进料单向阀10内沿进料方向依次设置滚珠4和挡块。沿进料方向射入液体通道12内,液体通道12呈导通状态,射料完成后原料的回料的反作用力则会推动滚珠4堵住挡块的入料的外端开口22,实现单向进料,永不漏料,省料,每注塑一次模能节省回料达到5-30克。 What needs to be specially explained here is that the microporous feed check valve 10 in the present invention communicates with the main feed channel of the mold, and is fastened on the mold by screws. Overflow grooves 15 are respectively arranged on the surface where the valve body 1 cooperates with the upper die 111 or the lower die 222, which can prevent material leakage on the mated surface of the upper die 111 and the lower die 222, and can store a certain amount of overflowing raw material. Through the arc-shaped notch 17 and the boss 13 on the valve body 1, the effect of force during injection or return can be reduced to avoid movement and affect injection molding. The valve body 1 is shaped like a polyhedron. The liquid channel 12 in the valve body 1 forms a bell mouth shape along the feeding direction. There are three second blocking parts 3 in the liquid channel 12 of the valve body 1, which limit the movement distance of the ball 4 in the valve cavity. and location. The ball 4 can bounce or roll freely in the liquid channel 12 between the first blocking member 2 and the second blocking member 3 . In the microporous feeding one-way valve 10 of the present invention, balls 4 and stoppers are sequentially arranged along the feeding direction. Inject into the liquid channel 12 along the feeding direction, and the liquid channel 12 is in a conductive state. After the injection is completed, the reaction force of the return of the raw material will push the ball 4 to block the outer opening 22 of the material feeding of the stopper, realizing a single Direct feed, no material leakage, material saving, each injection mold can save 5-30 grams of recycled material.
如图7至图12所示,本发明中,老料吸收装置20’包括开设于上模111或下模222上的主浇道1’和分浇道2’,主浇道1’的进料端连接在上模111或下模222上的微孔进料单向阀10的出料口上,分浇道2’一端连接于所述主浇道1’上,所述分浇道2’的另一端部连接有浇口部件30,所述分浇道2’为两个,两个所述分浇道2’分别位于所述主浇道1’的两侧,所述主浇道1’与所述分浇道2’的连接处设置有过滤机构4’;所述主浇道1’的出料端连接有用于储存老料的老料储存区5’,所述老料储存区5’上连接有用于对浇道起抽真作用的抽真空机构6。 As shown in Figures 7 to 12, in the present invention, the old material absorbing device 20' includes a main runner 1' and a sub-runner 2' opened on the upper mold 111 or the lower mold 222, and the inlet of the main runner 1' The feed end is connected to the outlet of the microporous feed check valve 10 on the upper mold 111 or the lower mold 222, and one end of the runner 2' is connected to the main runner 1', and the runner 2' The other end of the gate is connected with a sprue part 30, and there are two sub-runners 2', and the two sub-runners 2' are respectively located on both sides of the main runner 1', and the main runner 1 A filter mechanism 4' is provided at the junction with the sub-runner 2'; the discharge end of the main runner 1' is connected with an old material storage area 5' for storing old material, and the old material storage area 5' is connected with a vacuum mechanism 6 for vacuuming the runner.
具体的:所述老料储存区5’和所述抽真空机构6均位于所述主浇道1’的同一轴线上。所述老料储存区5’大致呈矩形结构,在矩形的四个角处设置有弧度大于半圆的弧形槽51,弧形槽51的槽壁的两端分别与矩形上相邻的两边连接,弧形槽51的槽口小于弧形槽51的直径;采用这样设置,更 加有利于收集上次注塑主浇道1’内残留的残料,同时方便抽真空,排气更加迅速,有助于提高注塑效率。 Specifically: the old material storage area 5' and the vacuum mechanism 6 are located on the same axis of the main runner 1'. The old material storage area 5' has a roughly rectangular structure, and the four corners of the rectangle are provided with an arc-shaped groove 51 with a radian larger than a semicircle. , the notch of the arc-shaped groove 51 is smaller than the diameter of the arc-shaped groove 51; this setting is more conducive to collecting the residual material remaining in the main runner 1' of the last injection molding, and at the same time it is convenient for vacuuming and exhausting more quickly, which helps To improve injection molding efficiency.
本实施例中优选的,如图7至图10所示,所述主浇道1’整体呈蝴蝶型,所述分浇道2’关于所述分浇道2’的轴线对称。具体的:分浇道2’连接于呈蝴蝶型主浇道1’的两个翅膀上,通过上述改进,可以减少注塑压力的损失,同时便于的回收残料和为分浇道2’提供均匀的压力,更加有利于注塑。 Preferably in this embodiment, as shown in Fig. 7 to Fig. 10, the main runner 1' is butterfly-shaped as a whole, and the sub-runner 2' is symmetrical about the axis of the sub-runner 2'. Specifically: the sprue 2' is connected to the two wings of the butterfly-shaped main sprue 1'. Through the above improvements, the loss of injection molding pressure can be reduced, and at the same time, it is convenient to recycle the residual material and provide uniformity for the sprue 2'. The pressure is more conducive to injection molding.
优选的,所述过滤机构4’包括过滤槽41,过滤槽41沿着模具内注塑原料流向设置。通过上述改进,可以对融熔的原料进行有效的过滤,防止杂质堵塞浇口,或者产品质量降低。 Preferably, the filter mechanism 4' includes a filter tank 41, and the filter tank 41 is arranged along the flow direction of the injection molding material in the mould. Through the above improvements, the molten raw materials can be effectively filtered to prevent impurities from clogging the gate or reducing product quality.
本发明中,如图7至图12所示,所述浇口部件30包括浇口柱31,所述浇口柱31安装在所述模具上,所述浇口柱31上开设有微孔弧形浇口312,所述微孔弧形浇口312呈香蕉形。具体的:浇口柱31安装于上模111或下模222上,而且,微孔弧形浇口312对应连接于设置于上模111或下模222上的分浇道2’的出料端上,浇口柱31的外表面上设置有螺纹,通过经螺纹配合将其固定在上模111或下模222。通过上述改进,方便浇口的维修、更换和调整。这种射料方式为潜入式射料,传统射料方式射料口平面射料,在同等条件下,模具可以降低10MM左右的厚度,这样节省了模具的制造成本。同时,增加上模111和模芯之间的操作空间,节省模具的材料。 In the present invention, as shown in Figures 7 to 12, the gate part 30 includes a gate column 31, the gate column 31 is installed on the mold, and the gate column 31 is provided with micro-hole arcs. Shaped gate 312, the micro-hole arc gate 312 is banana-shaped. Specifically: the gate column 31 is installed on the upper mold 111 or the lower mold 222, and the micro-hole arc gate 312 is correspondingly connected to the discharge end of the runner 2' provided on the upper mold 111 or the lower mold 222 Above, the outer surface of the sprue post 31 is provided with threads, which are fixed on the upper mold 111 or the lower mold 222 through screw fit. Through the above improvement, the maintenance, replacement and adjustment of the gate are facilitated. This injection method is a submerged injection, and the traditional injection method has a flat injection at the injection port. Under the same conditions, the thickness of the mold can be reduced by about 10MM, which saves the manufacturing cost of the mold. At the same time, the operating space between the upper mold 111 and the mold core is increased, and the material of the mold is saved.
本发明中,老料吸收装置20’的浇口为微孔弧形浇口312,微孔弧形浇口312直接通向型腔,所以靠近成型注塑产品的截面较小,形成顺滑的、弯曲的微孔进料道,这样上模111和下模222开模时,尾料自动与成型鞋断开,无需人工修剪入料口;且疤痕极小,提升成品的品质,减少物料浪费,降低残次品率。 In the present invention, the gate of the old material absorbing device 20' is a microporous arc gate 312, and the microporous arc gate 312 directly leads to the cavity, so the section close to the molded injection product is smaller, forming a smooth, Curved micro-hole feed channel, so that when the upper mold 111 and the lower mold 222 are opened, the tail material is automatically disconnected from the molded shoe, and there is no need to manually trim the feed port; and the scar is extremely small, which improves the quality of the finished product and reduces material waste. Reduce the rate of defective products.
优选的,所述主浇道1’的出料端向所述老料储存区5’逐渐缩小。通过上述改进,更加有利于将上次注塑的残料进行汇聚,方便回收残料。 Preferably, the discharge end of the main runner 1' gradually narrows toward the old material storage area 5'. Through the above improvements, it is more beneficial to gather the residual materials of the last injection molding, and it is convenient to recycle the residual materials.
如图7至图12所示,进一步优选的,所述抽真空机构6包括真空泵(图中未给出)、真空气道61和排气口62,所述真空气道61的一端通向所述老 料储存区5’,所述真空气道61的另一端与所述排气口62相通,所述排气口62与所述真空泵的进气口连接。通过上述改进,将排出模具的气体进行有效地过滤,防止残料随着气体跑出或堵塞排气口62。这里需要进一阐述的是:真空泵可以安装于模具上,或者安装于用于安装模具的机台上。为了防止残料堵塞排气口62,这里真空气道61的口径小于过滤槽41的口径。 As shown in Figures 7 to 12, further preferably, the vacuum pumping mechanism 6 includes a vacuum pump (not shown), a vacuum air channel 61 and an exhaust port 62, and one end of the vacuum air channel 61 leads to the The old material storage area 5', the other end of the vacuum air channel 61 communicates with the exhaust port 62, and the exhaust port 62 is connected with the air inlet of the vacuum pump. Through the above improvements, the gas discharged from the mold is effectively filtered to prevent the residual material from running out with the gas or blocking the exhaust port 62 . What needs to be further elaborated here is that the vacuum pump can be installed on the mold, or installed on the machine for installing the mold. In order to prevent residual materials from clogging the exhaust port 62, the diameter of the vacuum air channel 61 is smaller than that of the filter tank 41 here.
当在射料时,新料将残留在上模111或下模222上中的老料吸推出去,利用真空机构迅速吸收老料,这样新料成型的鞋底不会混有老料,提高鞋底品质,不浪费料物,节省成本。 When shooting, the new material will suck out the old material remaining on the upper mold 111 or the lower mold 222, and use the vacuum mechanism to quickly absorb the old material, so that the sole formed by the new material will not be mixed with the old material, improving the performance of the sole. Quality, no waste of materials, cost saving.
本实施例中优选的,该老料吸收装置20’还包括有安装于模具上的废料移除部件7,所述废料移除部件7包括有拖料块71和用于推动拖料块71移动的动力组件(图中未给出),这里的动力组件可以采用机械手或人工进行操作。所述动力组件与所述拖料块71连接,所述拖料块71上设置有拖料槽712,所述拖料槽712位于所述分浇道2’上,所述拖料槽712与所述分浇道2’的相应部分重叠在一起。通过上述改进,动力组件可以直接将主浇道1’和分浇道2’的废料拉出浇道,便于取下废料,无需人员参与,提高生产效率,有利于降低成本,避免人工主浇道1’和分浇道2’的废料的麻烦和繁琐。 Preferably in this embodiment, the old material absorbing device 20' also includes a waste material removal part 7 installed on the mould, and the waste material removal part 7 includes a drag block 71 and is used to push the drag block 71 to move The power assembly (not shown in the figure), where the power assembly can be operated by manipulator or manually. The power assembly is connected to the dragging block 71, and the dragging block 71 is provided with a dragging groove 712, and the dragging groove 712 is located on the runner 2', and the dragging groove 712 and Corresponding parts of the runners 2' are overlapped. Through the above improvements, the power assembly can directly pull the waste from the main sprue 1' and sub-runner 2' out of the sprue, which facilitates the removal of the waste without the need for personnel to participate, improves production efficiency, helps reduce costs, and avoids artificial main sprues The hassle and hassle of scrapping 1' and sprue 2'.
作为较佳的一种方式:所述拖料槽712的底部呈大于1/2圆弧形,所述拖料槽712的两侧壁之间的距离小于所述拖料槽712圆弧形底部的直径。 As a preferred mode: the bottom of the dragging chute 712 is more than 1/2 arc-shaped, and the distance between the two side walls of the dragging chute 712 is smaller than the arc-shaped bottom of the dragging chute 712 diameter of.
为了便于理解废料移除部件7是如何将主浇道1’和分浇道2’内的已经硬化的注塑废料拉出做进一步阐述: In order to facilitate the understanding of how the waste removal part 7 pulls out the hardened injection molding waste in the main runner 1' and the sub-runner 2', it will be further elaborated:
因为主浇道1’、分浇道2’和老料吸收装置20’设置在上、下模合模的一面上,具体的说,主浇道1’、分浇道2’老料吸收装置20’均在上模111或下模222上,其中主浇道1’连通老料吸收装置20’,老料吸收装置20’内部形成真空;本发明中,将废料移除部件7的拖料块71与分浇道2’设置在不同的模的合模面上,如,拖料块71设于上模的合模面上,分浇道2’设于下模的合模面上,且拖料槽712与分浇道2’的相应部分重叠连通在一起。当注塑原料通过主浇道1’和分浇道2’注入型腔内,经过保温、 冷却后,开模时废料移除部件7与分浇道2’分离,主浇道1’和分浇道2’内的已经硬化的注塑废料通过拖料块71被拉出来,之后再由机械手或人工将已经硬化的注塑废料从拖料块71上取下。 Because the main runner 1', the sub-runner 2' and the old material absorption device 20' are arranged on the side of the upper and lower molds, specifically, the main runner 1', the sub-runner 2' and the old material absorption device 20' are all on the upper mold 111 or the lower mold 222, wherein the main runner 1' communicates with the old material absorption device 20', and a vacuum is formed inside the old material absorption device 20'; in the present invention, the drag material of the waste material removal part 7 The block 71 and the sprue 2' are arranged on the clamping surfaces of different molds. For example, the dragging block 71 is arranged on the clamping surface of the upper mold, and the runner 2' is arranged on the clamping surface of the lower mold. And the drag trough 712 overlaps and communicates with the corresponding part of the runner 2'. When the injection molding material is injected into the mold cavity through the main runner 1' and the sub-runner 2', after heat preservation and cooling, the waste removal part 7 is separated from the sub-runner 2' when the mold is opened, and the main runner 1' and the sub-runner The hardened injection molding waste in the road 2' is pulled out through the dragging material block 71, and then the hardened injection molding waste is removed from the dragging material block 71 by a manipulator or manually.
上述过程开模过程中,当开模时废料移除部件7与主浇道1’和分浇道2’分离,废料移除部件7将主浇道1’和分浇道2’内的已经硬化的注塑废料拉出的同时,也将微孔弧形浇口312与注塑产品的细小连接处拉断,从而完成对注塑产品的修整,避免传统开模后,人工对注塑产品上注塑浇口处的缺陷进行修整,减少人员参与,从而实现降低成本,提高效率的目的。 During the mold opening process of the above process, when the mold is opened, the waste removal part 7 is separated from the main runner 1' and the sub-runner 2', and the waste removal part 7 separates the existing parts in the main runner 1' and the sub-runner 2' When the hardened injection molding waste is pulled out, the small connection between the microporous arc gate 312 and the injection molded product is also broken, so as to complete the trimming of the injection molded product, and avoid manual injection of the injection gate on the injection molded product after the traditional mold opening Repair the defects in the place and reduce personnel participation, so as to achieve the purpose of reducing costs and improving efficiency.
需要说明的是,本发明中的老料吸收装置20’,通过开设于模具上的主浇道1’和分浇道2’,分浇道2’一端连接于主浇道1’上,分浇道2’的另一端部连接有浇口部件30,分浇道2’至少有两个,分浇道2’位于主浇道1’的两侧,方便同时往注塑型腔内注入注塑原料,保证注入型腔内的注塑原料压力相同,保证注满型腔。另外,还有利于型腔和浇道的布设,节约模具的制造成本。通过主浇道1’与分浇道2’的连接处设置有过滤机构4’;可实现对注入型腔的注塑原料进行有效的过滤,防止注塑出来的产品存在缺陷或不合格。通过主浇道1’的出料端连接有用于储存老料的老料储存区5’,老料储存区5’上连接有用于对浇道起抽真作用的抽真空机构6。依靠抽真空机构6对料道和型腔进行排气,同时也方便将上次注塑的残料直接吸引入老料储存区5’,存放在老料储存区5’内,避免影响注塑产品,保证注塑产品的合格率。同时方便残料的收集,避免注塑后清理模具的繁琐。本发明的老料吸收装置20’也能够有效减少员工参与,降低生产成本。综上可知:本发明中的老料吸收装置20’,其能够吸收残料,提升注件产品的合格率,且既能节约原料,又能降低成本。 It should be noted that, the old material absorbing device 20' in the present invention, through the main runner 1' and the sub-runner 2' opened on the mold, one end of the sub-runner 2' is connected to the main runner 1', and the sub-runner The other end of the runner 2' is connected with a sprue part 30, and there are at least two sub-runners 2', and the sub-runners 2' are located on both sides of the main runner 1', which is convenient for injecting injection molding materials into the injection cavity at the same time , to ensure that the pressure of the injection molding material injected into the cavity is the same, and to ensure that the cavity is filled. In addition, it is also beneficial to the layout of the cavity and runners, and saves the manufacturing cost of the mold. A filtering mechanism 4' is provided at the junction of the main runner 1' and the sub-runner 2'; it can effectively filter the injection molding raw materials injected into the cavity, and prevent defects or unqualified products from being injected. The discharge end of the main sprue 1' is connected with an old material storage area 5' for storing old material, and the old material storage area 5' is connected with a vacuum mechanism 6 for pumping the runner. Relying on the vacuum mechanism 6 to exhaust the material channel and the cavity, it is also convenient to directly attract the residual material of the last injection into the old material storage area 5' and store it in the old material storage area 5' to avoid affecting the injection molding product. Guarantee the qualification rate of injection molding products. At the same time, it facilitates the collection of residual materials and avoids the cumbersome cleaning of the mold after injection molding. The old material absorbing device 20' of the present invention can also effectively reduce employee participation and reduce production costs. In summary, it can be seen that the old material absorbing device 20' in the present invention can absorb residual material, improve the qualified rate of injection parts, and can save raw materials and reduce costs.
上面结合附图对本发明做了详细的说明,但是本发明的实施方式并不仅限于上述实施方式,本领域技术人员根据现有技术可以对本发明做出各种变形,均属于本发明的保护范围。 The present invention has been described in detail above with reference to the accompanying drawings, but the embodiments of the present invention are not limited to the above-mentioned embodiments. Those skilled in the art can make various modifications to the present invention according to the prior art, all of which belong to the protection scope of the present invention.
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| CN201711445137.8A CN108215088B (en) | 2016-06-12 | 2016-06-12 | Old material absorbing device of microporous unidirectional ejection shoe mold |
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| CN108215088A (en) | 2018-06-29 |
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