CN105964942B - A kind of wheel side speed reducer casing casts sand mo(u)ld - Google Patents

A kind of wheel side speed reducer casing casts sand mo(u)ld Download PDF

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Publication number
CN105964942B
CN105964942B CN201610354594.5A CN201610354594A CN105964942B CN 105964942 B CN105964942 B CN 105964942B CN 201610354594 A CN201610354594 A CN 201610354594A CN 105964942 B CN105964942 B CN 105964942B
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China
Prior art keywords
core
sand
wheel side
sand mold
speed reducer
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CN201610354594.5A
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CN105964942A (en
Inventor
王爱丽
刘天平
郜小晶
王健
李泽同
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Anyang Kai Chuang Technology Co., Ltd.
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Anyang Kai Chuang Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • B22C9/24Moulds for peculiarly-shaped castings for hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/082Sprues, pouring cups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/088Feeder heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • B22C9/103Multipart cores

Abstract

A kind of wheel side speed reducer casing casts sand mo(u)ld, belong to vehicle deceleration machine field of components, the sand mold includes upper sand mold and lower sand mold, upper sand mold middle position below is provided with downwardly projecting cape, core includes upper core and lower core, upper core is the cape being connected on sand mold, lower core is the core of precoated sand half of built-in multiple blind risers, lower core and multiple chills are provided with lower sand mold, by using the sand mold and core of this structure, it can prevent casting from the loose thin hole phenomenon of annular occurs, the compactness of casting can be improved, prevent that Cutting Tool Damage occurs in process, phenomena such as broken drill, prevented also from the skew of drilling, avoid the oil leak of casing, the appearance of the problems such as permeability, ensure the product quality of wheel side speed reducer casing.

Description

A kind of wheel side speed reducer casing casts sand mo(u)ld
Technical field
The present invention relates to a kind of casing to cast sand mo(u)ld, more particularly to a kind of wheel side speed reducer casing casting sand mo(u)ld, belongs to car Reductor field of components.
Background technology
Reductor is part important in vehicle, and reductor casing is the fully sheathed case of reductor, and it is more that casing is not only inside Kind gear shaft support, and be the oil tank of multiple meshing gears, it is therefore desirable to reductor casing quality is hard, it is fine and close Degree is high, and special requirement can not have the phenomenon of permeability and oil leak, once there is the phenomenon of permeability and oil leak, will mean The possibility of traffic accident can occur, so, the requirement in manufacture to reductor casing is very high.
Reductor casing is usually that Fig. 3 is the structural scheme of mechanism of hub reduction casing using casting method manufacture, its In, 11 be wheel side, and 12 be that reductor is shell inner chamber, 13 is bottom, 14 is bottom outlet.Fig. 4 is to utilize prior art cast reductor The cross-sectional view of casing, wherein, 20 it is boss, 21 is that upper sand mold one, 22 is that lower sand mold one, 23 is core, 24 is core Head, 25 be rising head, 26 be dreg collecting slot, 27 be sprue, in this cast structure, running gate system is arranged at wheel side speed reducer machine The side of shell, centre are provided with core 23, and core 23 is fixed in top using core print 24, still, using this structure cast out come Hub reduction casing 10 can produce the loose phenomenon of ring-type on wheel side 11 or the connecting portion periphery of bottom 13 and cavity wall, although the bottom of at Chill is provided with portion and wheel side, is provided with rising head 25, loose phenomenon has been taken on a new look, but can not thoroughly be eliminated this loose thin Hole phenomenon, particularly bottom, in the Drilling operation for carrying out gear shaft, usually occur, because of loose thin hole defect, to cause to process During tool damage, broken drill, can also because inside loose thin hole reason, in boring procedure occur drill bit sideslip, lead The generation for the problems such as causing inaccurate boring positioning, deflection of borehole, more important question is that because borehole circumference has loose phenomenon, casing Interior machine oil can be along the outside oil leak of axis hole or permeability, and for the vehicles, this absolutely not allows, once leak Oil or permeability must be scrapped, and how could eliminate this phenomenon, be a difficult problems of casing manufacturing firm.
The content of the invention
It can occur to take turns side or bottom in casting process for wheel side speed reducer casing and the connecting portion periphery of cavity wall produces The loose phenomenon of ring-type can cause the problems such as inaccurate tool damage, broken drill, boring positioning, deflection of borehole, and the present invention provides one Kind wheel side speed reducer casing casting sand mo(u)ld, the purpose is to overcome the loose thin hole defect in casting, realizes compact structure, avoids adding Work is slipped up, and is prevented oil leak, permeability, is ensured the normal operation of vehicle.
The technical scheme is that:A kind of wheel side speed reducer casing casts sand mo(u)ld, including running gate system, its feature exist In:The sand mo(u)ld includes sand mold and core, and sand mold includes upper sand mold and lower sand mold, and upper sand mold middle position below is provided with downwards The cape of protrusion, core include upper core and lower core, and upper core is the cape being connected on sand mold, is provided with lower sand mold Lower core and multiple chills, lower core are the overlay film sand core of built-in multiple blind risers, and lower core bottom surface is provided with boss, described Core lid is provided with lower core in lower sand mold, the bottom center position of core lid is provided with protuberance, and core covers setting There is air-vent, the chill is arranged on below the wheel side of wheel side speed reducer casing casting and on bottom of shell sand mo(u)ld, multiple dark Rising head is 3-5, and multiple dreg collecting slots and a rising head, the upper sand mold and lower sand are provided with the cross gate of the running gate system For the die joint of type on the upper surface horizontal plane on wheel side, the lower core is highly more than the 1/2 of reductor casing inner face height, The blind riser upper opening is more than the sectional area of bottom.
The good effect that the present invention has is:By setting cape on upper sand mold, the volume of core, reduction type can be reduced The weight of core, it is easy to the operation operation such as carrying;By the hollow shape core for by lower core being designed to that there are multiple blind risers, favorably Annular loose problem in solution bottom, the consistency of casting can be improved;By in the wheel side bottom of reductor casing and machine Shell bottom sets chill, can carry out Quench to molten iron, is advantageous to further reduce the loose thin hole phenomenon of annular, by using this The core of structure carries out feeding to casting, can improve the consistency of casing, by covering setting passage in core, be advantageous to mend The decline of intraoral molten iron is emitted in compression process, can be prevented due to air pressure deficiency, causes molten iron to decline slow phenomenon and occurs.By using The sand mold and core of this structure, it can prevent casting from the loose thin hole of annular occurs, it is possible to increase the compactness of casting, to prevent Phenomena such as Cutting Tool Damage, broken drill occur in process, prevented also from the skew of drilling, avoid oil leak, the permeability of casing The problems such as appearance, it is ensured that the product quality of wheel side speed reducer casing.
Brief description of the drawings
The cross-sectional view of the casting of Fig. 1 wheel side speed reducer casings.
The overlooking the structure diagram of core under Fig. 2.
The cross-sectional view of Fig. 3 wheel side speed reducer casings.
The cross-sectional view of the casting prior art of Fig. 4 wheel side speed reducer casings.
Label declaration:10:Casing, 11:Take turns side, 12:Inner chamber, 13:Bottom of shell, 14:Bottom outlet, 20:Boss, 21:Upper sand Type one, 22 times sand molds one, 23:Core, 24:Core print, 25:Rising head, 26:Dreg collecting slot, 27:Sprue, 31:Upper sand mold, 32:Lower sand Type, 33:Cape, 34:Core lid, 35:Blind riser, 36:Protuberance, 37:Lower core, 38:Chill, 39:Passage.
Embodiment
Technical scheme is described in detail referring to Fig. 1-Fig. 4.
The technical scheme is that a kind of wheel side speed reducer casing casting sand mo(u)ld, Fig. 1 is wheel side speed reducer casing The cross-sectional view of casting.The technical program includes running gate system, and the sand mo(u)ld includes core and sand mold, and sand mold includes upper Sand mold 31 and lower sand mold 32, core include upper core and lower core 37, and the upper middle position below of sand mold 31 is provided with downwardly projecting Cape 33, upper core be cape 33 be connected on sand mold 31, lower core 37, chill 38, mo(u)ld bottom half are provided with lower sand mold 32 Core is the overlay film sand core for being provided with multiple blind risers 35, and lower core bottom surface is provided with boss 20.
Core lid 34 is provided with the lower core 37, the bottom center position of core lid 34 is provided with protuberance 36, core Air-vent 39 is provided with lid 34, the chill 38 is arranged on below the wheel side of wheel side speed reducer casing casting and bottom of shell Position, multiple blind risers 35 are 3-5, and Fig. 2 is the overlooking the structure diagram of lower core, are provided with 3 in the present embodiment secretly Rising head 35.
Multiple dreg collecting slots 26 and a rising head 25 are provided with the cross gate of the casting system, the upper sand mold 31 is with For the die joint of sand mold 32 on the upper surface horizontal plane on wheel side, it is high that the lower height of core 37 is more than the inner face of reductor casing 10 The 1/2 of degree, the upper opening of blind riser 35 are more than the sectional area of bottom.
By setting cape 33 on upper sand mold 31, the volume of core can be reduced, reduce the weight of core, be easy to carrying etc. Operate operation;By the hollow shape core for being designed to lower core 37 there are multiple blind risers 35, the ring of bottom is advantageously accounted for The loose problem of shape, the consistency of casting can be improved;By the wheel side bottom of reductor casing and can bottom set chill 38, Quench can be carried out to molten iron, be advantageous to further reduce the loose thin hole phenomenon of annular, by using the core pair of this structure Casting carries out feeding, can reduce the defects of bottom of shell produces, and by setting passage 39 on core lid 34, is advantageous to feeding During emit the decline of intraoral molten iron, can prevent from, due to air pressure deficiency, causing molten iron to decline slow phenomenon.By using this knot The sand mold and core of structure, it can prevent casting from the loose thin hole defect of annular occurs, it is possible to increase the compactness of casting, to prevent from adding Phenomena such as Cutting Tool Damage, broken drill occur during work, prevented also from the skew of drilling, avoids oil leak, permeability of casing etc. The appearance of problem, it is ensured that the product quality of wheel side speed reducer casing.
The preferred embodiment of invention is the foregoing is only, is not limited to invent, for those skilled in the art For member, invention can have various modifications and variations.All any modifications within the spirit and principle of invention, made, it is equal Replace, improve etc., it should be included within the protection domain of invention.

Claims (8)

1. a kind of wheel side speed reducer casing casts sand mo(u)ld, including running gate system, it is characterised in that:The sand mo(u)ld includes sand mold and type Core, sand mold include upper sand mold and lower sand mold, and upper sand mold middle position below is provided with downwardly projecting cape, and core includes mo(u)ld top half Core and lower core, upper core are the cape being connected on sand mold, and lower core and multiple chills, lower core are provided with lower sand mold For the overlay film sand core of built-in multiple blind risers, lower core bottom surface is provided with boss.
A kind of 2. wheel side speed reducer casing casting sand mo(u)ld as claimed in claim 1, it is characterised in that:Under in the lower sand mold Core lid is provided with core, the bottom center position of core lid is provided with protuberance, and core, which covers, is provided with air-vent.
A kind of 3. wheel side speed reducer casing casting sand mo(u)ld as claimed in claim 1, it is characterised in that:The chill is arranged on wheel Below the wheel side of side speed reducer casing casting and on bottom of shell sand mo(u)ld.
A kind of 4. wheel side speed reducer casing casting sand mo(u)ld as claimed in claim 1, it is characterised in that:Multiple blind risers are 3-5 It is individual.
A kind of 5. wheel side speed reducer casing casting sand mo(u)ld as claimed in claim 1, it is characterised in that:The horizontal stroke of the running gate system Multiple dreg collecting slots and a rising head are provided with running channel.
A kind of 6. wheel side speed reducer casing casting sand mo(u)ld as claimed in claim 1, it is characterised in that:The upper sand mold and lower sand The die joint of type is on the upper surface horizontal plane on wheel side.
A kind of 7. wheel side speed reducer casing casting sand mo(u)ld as claimed in claim 1, it is characterised in that:The lower core is highly big In the 1/2 of reductor casing inner face height.
A kind of 8. wheel side speed reducer casing casting sand mo(u)ld as claimed in claim 1, it is characterised in that:Open on the blind riser top Mouth is more than the sectional area of bottom.
CN201610354594.5A 2016-05-26 2016-05-26 A kind of wheel side speed reducer casing casts sand mo(u)ld Active CN105964942B (en)

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CN104992975B (en) * 2015-05-18 2018-01-19 西安交通大学 A kind of diamond power transistor and preparation method thereof
CN109746395B (en) * 2019-03-06 2020-03-17 西安交通大学 Sand core structure easy to remove core
CN112906187B (en) * 2021-01-16 2024-02-23 大连环友屏蔽泵有限公司 Casting process of pump body of double suction pump
CN113732245B (en) * 2021-07-27 2023-05-23 石钢京诚装备技术有限公司 Production method of large hydropower thrust head

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JP3537599B2 (en) * 1996-07-18 2004-06-14 品川白煉瓦株式会社 Apparatus and method for manufacturing hollow refractory
CN2617496Y (en) * 2003-04-21 2004-05-26 中国重型汽车集团有限公司 Casting mould of decelerator casing of vehicle
CN200998763Y (en) * 2007-01-22 2008-01-02 中国重型汽车集团有限公司 Composite mould for casting wheel-edge speed reducer case
CN202427897U (en) * 2011-12-30 2012-09-12 上海爱仕达汽车零部件有限公司 Casting mold for vacuum pump box body
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CN205816735U (en) * 2016-05-26 2016-12-21 刘天平 A kind of wheel side speed reducer casing casting sand mo(u)ld

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Inventor after: Wang Aili

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