CN105962188A - Processing technology of dehydrated cabbages - Google Patents
Processing technology of dehydrated cabbages Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
本发明公开了一种包心菜菜干加工工艺,包括以下步骤:(1)切条:将新鲜包心菜洗净后切成长条;(2)漂烫:将切条后的包心菜置于热水中烫漂,捞出控水;(3)过水:将漂烫后的包心菜置于品质改良液中浸泡30~60min,捞出沥干;(4)揉搓:将过水后包心菜进行摊晒,待表皮见干时揉搓至少2次,待2~3h后再揉搓1次;(5)晒制:将揉搓后的包心菜于阳光下晾晒2~3d;(6)提香:将晒制后的包心菜在70~80℃温度下烘至含水量为3~4%后,降温;(7)回软包装:将提香后的包心菜于5~10℃温度下摊晾至含水量为5~8%,包装得包心菜菜干。本发明工艺步骤简单,易实施,得到的产品颜色均匀,不发脆,不易碎,风味好。The invention discloses a dried cabbage processing technology, which comprises the following steps: (1) cutting into strips: washing the fresh cabbage and cutting it into long strips; (2) blanching: putting the sliced cabbage in hot water to scald (3) Overwater: Soak the blanched cabbage in the quality improvement solution for 30-60 minutes, remove and drain; (4) Knead: Spread the overwatered cabbage in the sun, wait for Rub at least 2 times when the skin is dry, and then rub it again after 2~3 hours; (5) drying: drying the rubbed cabbage in the sun for 2~3 days; (6) Titian: drying the dried cabbage Dry at 70-80°C until the water content is 3-4%, then cool down; (7) Return to soft packaging: spread the fragrant cabbage at 5-10°C until the water content is 5-8%. Dried cabbage is packaged. The process step of the invention is simple, easy to implement, and the obtained product has uniform color, is not brittle, not fragile, and has good flavor.
Description
技术领域 technical field
本发明涉及食品加工技术领域,尤其是涉及一种包心菜菜干加工工艺。 The invention relates to the technical field of food processing, in particular to a process for processing dried cabbage.
背景技术 Background technique
包心菜 (cabbage),学名结球甘蓝,结球甘蓝(Brassica oleracea L.var.capitata L.)是十字花科、芸薹属的植物,为甘蓝(Brassica oleracea L.)的变种。又名卷心菜、洋白菜、疙瘩白、包菜、圆白菜、卷心菜、莲花白等。二年生草本,被粉霜。矮且粗壮一年生茎肉质,不分枝,绿色或灰绿色。基生叶多数,质厚,层层包裹成球状体,扁球形,直径10-30厘米或更大,乳白色或淡绿色;起源于地中海沿岸,16世纪开始传入中国。由于其耐寒、抗病、适应性强、易贮耐运、产量高、品质好等特点,在中国各地普遍栽培,是中国东北、西北、华北等地区春、夏、秋季的主要蔬菜之一。但是包心菜约90%的成份为水,其不能长时间储存,其目前主要的使用方式是鲜食,鲜见其他加工形式。 Cabbage (cabbage), the scientific name is head cabbage, and head cabbage (Brassica oleracea L.var. Also known as cabbage, cabbage, pimple white, cabbage, cabbage, cabbage, lotus white, etc. Herbs biennial, pink-cream. Dwarf and stout annual stems are fleshy, unbranched, green or gray-green. The basal leaves are numerous, thick, wrapped in layers into spherical bodies, oblate, 10-30 cm in diameter or larger, milky white or light green; originated from the Mediterranean coast, and began to be introduced to China in the 16th century. Because of its cold resistance, disease resistance, strong adaptability, easy storage and transportation, high yield, and good quality, it is widely cultivated throughout China. It is one of the main vegetables in spring, summer, and autumn in Northeast, Northwest, and North China. However, about 90% of the composition of cabbage is water, and it cannot be stored for a long time. Its current main use method is fresh food, and other processed forms are rarely seen.
申请公布号 CN 102362617 A,申请公布日 2012.02.29的中国专利公开了一种甘蓝菜干制品的加工方法,包括原材料的采摘、清洗、消毒、切片、烘箱干燥,选别,抽检,冷冻等步骤,最后包装入库。该加工方法存在以下不足:(1)该菜干加工方法采用机械烘干,导致产品风味和口感远不如自然晾晒的菜干;(2)干燥温度高,易使营养及风味成分破坏,且菜干颜色不均匀,影响感官品质;(3)人工搓捏时,极易造成甘蓝菜断裂,破坏其完整性,导致产品最终收率低且影响感官品质。 Application publication number CN 102362617 A, the Chinese patent of application publication date 2012.02.29 discloses a processing method of dried cabbage products, including picking of raw materials, cleaning, disinfection, slicing, oven drying, sorting, random inspection, freezing and other steps , and finally packed into storage. This processing method has the following disadvantages: (1) The dried vegetable processing method adopts mechanical drying, resulting in a product flavor and taste far inferior to that of natural dried vegetables; (2) The high drying temperature easily destroys nutrients and flavor components, and the vegetable The dry color is uneven, which affects the sensory quality; (3) When kneading manually, it is very easy to cause the breakage of the cabbage and destroy its integrity, resulting in a low final yield of the product and affecting the sensory quality.
发明内容 Contents of the invention
本发明是为了解决现有技术的甘蓝菜干制品的加工方法所存在上述的问题,提供了一种工艺步骤简单,易实施,营养损失少的包心菜菜干加工工艺,得到的产品颜色均匀,不发脆,不易碎,风味好。 The present invention aims to solve the above-mentioned problems existing in the processing method of dried cabbage products in the prior art, and provides a dried cabbage processing technology with simple process steps, easy implementation and less nutritional loss. Crisp, not crumbly, good flavor.
为了实现上述目的,本发明采用以下技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:
本发明的一种包心菜菜干加工工艺,包括以下步骤: A kind of cabbage vegetable dry processing technology of the present invention comprises the following steps:
(1)切条:将新鲜包心菜洗净后,切成长条,待用。 (1) Cut into strips: Wash the fresh cabbage, cut into long strips, and set aside.
(2)漂烫:将切条后的包心菜置于热水中烫漂后,捞出控水。漂烫可去除包心菜自身的腥味,有利于改善风味,同时经漂烫后的包心菜,更易进行揉搓。 (2) Blanching: After blanching the sliced cabbage in hot water, remove and control the water. Blanching can remove the fishy smell of the cabbage itself, which is beneficial to improve the flavor. At the same time, the blanched cabbage is easier to knead.
(3)过水:将漂烫后的包心菜置于品质改良液中浸泡30~60min后,捞出,沥干。品质改良液能有效改善产品的品质质量,有利于提升产品价值。 (3) Overwater: Soak the blanched cabbage in the quality improvement solution for 30-60 minutes, then remove and drain. The quality improvement liquid can effectively improve the quality of the product, which is conducive to enhancing the value of the product.
(4)揉搓:将过水后包心菜进行摊晒,待表皮见干时揉搓至少2次,待2~3h后再揉搓1次。 (4) Kneading: Spread the watered cabbage in the sun, rub it at least 2 times when the skin is dry, and rub it again after 2~3 hours.
(5)晒制:将揉搓后的包心菜置于阳光下晾晒2~3d。通过太阳晒制,能尽量保持其原有风味。 (5) Drying: Put the rubbed cabbage in the sun to dry for 2~3 days. Sun-dried to keep its original flavor as much as possible.
(6)提香:将晒制后的包心菜在70~80℃温度下烘至含水量为3~4%后,降温。提香以充分激发包心菜中的风味物质,大大提高其香味,烘干温度不能过高,否则很易焦化。 (6) Titian: Dry the sun-dried cabbage at a temperature of 70-80°C until the water content is 3-4%, then cool down. Titian is used to fully stimulate the flavor substances in the cabbage and greatly enhance its fragrance. The drying temperature should not be too high, otherwise it is easy to burn.
(7)回软包装:将提香后的包心菜于5~10℃温度下摊晾至含水量为5~8%后,包装,得包心菜菜干。回软以使包心菜中的含水量保持均衡,不发脆,避免在包装、储存过程中破碎。 (7) Back-to-soft packaging: air-dry the fragrant cabbage at a temperature of 5-10°C until the moisture content is 5-8%, and then pack to obtain dried cabbage. Soften to keep the water content in the cabbage balanced, not brittle, and avoid breaking during packaging and storage.
作为优选,步骤(1)中,将新鲜包心菜切成宽度为1~2cm,长度3~5cm的长条。 Preferably, in step (1), the fresh cabbage is cut into strips with a width of 1-2 cm and a length of 3-5 cm.
作为优选,步骤(2)中,漂烫温度为95~98℃,漂烫时间为10~20s。漂烫温度和漂烫时间非常重要,否则易导致包心菜过生或过熟,不利于后续步骤中的揉搓。 Preferably, in step (2), the blanching temperature is 95-98°C, and the blanching time is 10-20s. The blanching temperature and blanching time are very important, otherwise the cabbage will be overcooked or overcooked, which is not conducive to kneading in the subsequent steps.
作为优选,步骤(3)中,所述品质改良液由以下质量百分比的组分组成:0.01~0.03%食品级聚丙烯酸钠,0.3~0.5%维生素C,0.03~0.05%氯化钙,1~3%白糖,0.1~0.2%植酸,0.05~0.1%赤藓糖醇,余量为水。本发明中的改良液是关键点,其中食品级聚丙烯酸钠能强化包心菜的组织,避免其在后续的揉搓步骤中发生断裂,使其能保持完整性;维生素C具有抗氧化作用,能防止色变,但维生素C稳定性差,易氧化分解,因此本发明又加入了赤藓糖醇,其既能保护维生素C不被破坏,还能有效保护包心菜中的维生素等营养风味物质的损失,氯化钙起到促渗透的作用,有利于各组分迅速渗入包心菜中,白糖不仅能去涩,而且还能使包心菜干的颜色更为光亮和均匀,改善其色泽品质,植酸能抑制包心菜在加工和保存过程中的氧化褐变,使包心菜干保持较好色泽,同时对包心菜干具有明显的防霉保鲜效果。 As a preference, in step (3), the quality improvement liquid is composed of the following components in mass percentage: 0.01~0.03% food grade sodium polyacrylate, 0.3~0.5% vitamin C, 0.03~0.05% calcium chloride, 1~ 3% white sugar, 0.1~0.2% phytic acid, 0.05~0.1% erythritol, and the balance is water. The improving solution in the present invention is the key point, wherein food-grade sodium polyacrylate can strengthen the tissue of cabbage to prevent it from breaking in the subsequent kneading step, so that it can maintain integrity; vitamin C has anti-oxidation effect and can prevent discoloration. However, vitamin C has poor stability and is easily oxidized and decomposed. Therefore, the present invention adds erythritol, which can not only protect vitamin C from being destroyed, but also effectively protect the loss of nutritional flavor substances such as vitamins in cabbage. Calcium plays a role in promoting penetration, which is conducive to the rapid penetration of various components into the cabbage. White sugar can not only remove the astringency, but also make the color of the dried cabbage brighter and more uniform, and improve its color quality. Phytic acid can inhibit the processing of cabbage. And the oxidative browning in the preservation process keeps the dried cabbage in good color, and has obvious anti-mold and fresh-keeping effect on the dried cabbage.
作为优选,步骤(5)中,晾晒温度为20~30℃。 Preferably, in step (5), the drying temperature is 20-30°C.
因此,本发明具有如下有益效果: Therefore, the present invention has following beneficial effect:
(1)提供了一种工艺步骤简单,易实施,营养损失少的包心菜菜干加工工艺,得到的产品颜色均匀,不发脆,不易碎,风味好; (1) A process for processing dried cabbage with simple process steps, easy implementation and less nutritional loss is provided. The obtained product is uniform in color, not brittle, not easy to break, and has good flavor;
(2)公开了一种品质改良液,通过各组分相互协同配合,能大大改善包菜干的品质。 (2) A quality improvement solution is disclosed, which can greatly improve the quality of dried cabbage through the synergistic cooperation of various components.
具体实施方式 detailed description
下面通过具体实施方式对本发明做进一步的描述。 The present invention will be further described below through specific embodiments.
在本发明中,若非特指,所有设备和原料均可从市场购得或是本行业常用的,下述实施例中的方法,如无特别说明,均为本领域常规方法。 In the present invention, unless otherwise specified, all equipment and raw materials can be purchased from the market or commonly used in this industry. The methods in the following examples, unless otherwise specified, are conventional methods in this field.
实施例1 Example 1
(1)切条:将新鲜包心菜洗净后,切成宽度为1cm,长度3cm的长条,待用; (1) Cut into strips: Wash the fresh cabbage, cut into strips with a width of 1cm and a length of 3cm, and set aside;
(2)漂烫:将切条后的包心菜置于95℃的热水中烫漂10s后,捞出控水; (2) Blanching: Blanch the sliced cabbage in hot water at 95°C for 10 seconds, then remove and control the water;
(3)过水:将漂烫后的包心菜置于品质改良液中浸泡30min后,捞出,沥干,品质改良液由以下质量百分比的组分组成:0.01%食品级聚丙烯酸钠,0.3%维生素C,0.03%氯化钙,1%白糖,0.1%植酸,0.05%赤藓糖醇,余量为水; (3) Overwater: soak the blanched cabbage in the quality improvement solution for 30 minutes, remove and drain. The quality improvement solution consists of the following components by mass percentage: 0.01% food grade sodium polyacrylate, 0.3% Vitamin C, 0.03% calcium chloride, 1% sugar, 0.1% phytic acid, 0.05% erythritol, and the balance is water;
(4)揉搓:将过水后包心菜进行摊晒,待表皮见干时揉搓至少2次,待2h后再揉搓1次; (4) Kneading: Spread the watered cabbage in the sun, rub it at least 2 times when the skin is dry, and rub it again after 2 hours;
(5)晒制:将揉搓后的包心菜置于阳光下晾晒2d,晾晒温度为20℃; (5) Drying: put the kneaded cabbage in the sun for 2 days, and the drying temperature is 20°C;
(6)提香:将晒制后的包心菜在70℃温度下烘至含水量为3%后,降温; (6) Titian: Dry the sun-dried cabbage at 70°C until the water content is 3%, then cool down;
(7)回软包装:将提香后的包心菜于5℃温度下摊晾至含水量为5后,包装,得包心菜菜干。 (7) Back-to-soft packaging: air-dry the fragrant cabbage at a temperature of 5°C until the water content reaches 5, and then pack to obtain dried cabbage.
实施例2 Example 2
(1)切条:将新鲜包心菜洗净后,切成宽度为2cm,长度5cm的长条,待用; (1) Cut into strips: Wash the fresh cabbage, cut into strips with a width of 2cm and a length of 5cm, and set aside;
(2)漂烫:将切条后的包心菜置于98℃的热水中烫漂20s后,捞出控水; (2) Blanching: Place the sliced cabbage in hot water at 98°C for 20 seconds, then remove and control the water;
(3)过水:将漂烫后的包心菜置于品质改良液中浸泡60min后,捞出,沥干,品质改良液由以下质量百分比的组分组成:0.03%食品级聚丙烯酸钠,0.5%维生素C,0.05%氯化钙,3%白糖,0.2%植酸,0.1%赤藓糖醇,余量为水; (3) Overwater: Soak the blanched cabbage in the quality improvement solution for 60 minutes, remove and drain. The quality improvement solution consists of the following components by mass percentage: 0.03% food grade sodium polyacrylate, 0.5% Vitamin C, 0.05% calcium chloride, 3% white sugar, 0.2% phytic acid, 0.1% erythritol, and the balance is water;
(4)揉搓:将过水后包心菜进行摊晒,待表皮见干时揉搓至少2次,待3h后再揉搓1次; (4) Kneading: Spread the watered cabbage in the sun, rub it at least 2 times when the skin is dry, and rub it again after 3 hours;
(5)晒制:将揉搓后的包心菜置于阳光下晾晒3d,晾晒温度为30℃; (5) Drying: Put the rubbed cabbage in the sun to dry for 3 days at a temperature of 30°C;
(6)提香:将晒制后的包心菜在80℃温度下烘至含水量为4%后,降温; (6) Titian: Dry the sun-dried cabbage at 80°C until the water content is 4%, then cool down;
(7)回软包装:将提香后的包心菜于10℃温度下摊晾至含水量为8%后,包装,得包心菜菜干。 (7) Back-to-soft packaging: air-dry the fragrant cabbage at a temperature of 10°C until the water content reaches 8%, and then pack to obtain dried cabbage.
实施例3 Example 3
(1)切条:将新鲜包心菜洗净后,切成宽度为1.5cm,长度4cm的长条,待用; (1) Cut into strips: Wash the fresh cabbage, cut into strips with a width of 1.5cm and a length of 4cm, and set aside;
(2)漂烫:将切条后的包心菜置于96℃的热水中烫漂15s后,捞出控水; (2) Blanching: Blanch the sliced cabbage in hot water at 96°C for 15 seconds, then remove and control the water;
(3)过水:将漂烫后的包心菜置于品质改良液中浸泡40min后,捞出,沥干,品质改良液由以下质量百分比的组分组成:0.01~0.03%食品级聚丙烯酸钠,0.4%维生素C,0.04%氯化钙,2%白糖,0.15%植酸,0.07%赤藓糖醇,余量为水; (3) Overwater: soak the blanched cabbage in the quality improvement solution for 40 minutes, remove and drain. The quality improvement solution consists of the following components in mass percentage: 0.01~0.03% food grade sodium polyacrylate, 0.4% vitamin C, 0.04% calcium chloride, 2% white sugar, 0.15% phytic acid, 0.07% erythritol, and the balance is water;
(4)揉搓:将过水后包心菜进行摊晒,待表皮见干时揉搓至少2次,待2.5h后再揉搓1次; (4) Kneading: Spread the watered cabbage in the sun, rub it at least 2 times when the skin is dry, and rub it again after 2.5 hours;
(5)晒制:将揉搓后的包心菜置于阳光下晾晒2.5d,晾晒温度为25℃; (5) Drying: Put the rubbed cabbage in the sun to dry for 2.5 days at a temperature of 25°C;
(6)提香:将晒制后的包心菜在75℃温度下烘至含水量为3.5%后,降温; (6) Titian: Dry the sun-dried cabbage at 75°C until the water content is 3.5%, then cool down;
(7)回软包装:将提香后的包心菜于7℃温度下摊晾至含水量为7%后,包装,得包心菜菜干。 (7) Back-to-soft packaging: air-dry the fragrant cabbage at a temperature of 7°C until the water content reaches 7%, and then pack it to obtain dried cabbage.
通过本发明制得的包心菜干色泽为金黄色至浅黄褐色,颜色均匀,无褐斑,风味鲜甜,香味浓郁,无异味,可用来炒菜、炖煲、烧汤等,是餐桌上首选菜肴之一。 The dry color of the cabbage prepared by the present invention is golden yellow to light yellowish brown, uniform in color, free of brown spots, fresh and sweet in flavor, rich in fragrance, and free of peculiar smell. one.
以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。 The embodiment described above is only a preferred solution of the present invention, and does not limit the present invention in any form. There are other variations and modifications on the premise of not exceeding the technical solution described in the claims.
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