CN105940879B - A kind of fresh corn thresing machine - Google Patents
A kind of fresh corn thresing machine Download PDFInfo
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- CN105940879B CN105940879B CN201610438711.6A CN201610438711A CN105940879B CN 105940879 B CN105940879 B CN 105940879B CN 201610438711 A CN201610438711 A CN 201610438711A CN 105940879 B CN105940879 B CN 105940879B
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- 240000008042 Zea mays Species 0.000 title claims abstract description 72
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 72
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 72
- 235000005822 corn Nutrition 0.000 title claims abstract description 72
- 241000251169 Alopias vulpinus Species 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
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- Life Sciences & Earth Sciences (AREA)
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Threshing Machine Elements (AREA)
Abstract
本发明公开了一种新鲜玉米脱粒机,特点是包括机架和用于剪切玉米粒的环形刀片,环形刀片上设置有轴向的开缝,使得环形刀片可被撑开,环形刀片在自然状态下其内径等于或略小于玉米棒芯头部的直径,机架上设置有玉米棒固定机构和刀片下移驱动机构,环形刀片安装在刀片下移驱动机构上;优点是整个装置体积较小、结构简单、成本较低,适用面较广,也适合家庭使用;且由于环形刀片上设置有轴向的开缝,且环形刀片在自然状态下其内径等于或略小于玉米棒芯头部的直径,在对新鲜玉米棒进行脱粒时,可保证环形刀片始终紧贴玉米棒芯的表面,使得新鲜玉米脱粒完整。
The invention discloses a fresh corn thresher, which is characterized in that it includes a frame and an annular blade for cutting corn kernels, the annular blade is provided with axial slits, so that the annular blade can be stretched, and the annular blade is naturally In the state, its inner diameter is equal to or slightly smaller than the diameter of the head of the corn cob core. The frame is equipped with a corn cob fixing mechanism and a blade down-moving drive mechanism, and the annular blade is installed on the blade down-moving drive mechanism; the advantage is that the whole device is small in size , simple structure, low cost, wide applicability, and is also suitable for home use; and because the annular blade is provided with axial slits, and the inner diameter of the annular blade is equal to or slightly smaller than that of the head of the corn cob in a natural state diameter, when threshing fresh corn on the cob, it can ensure that the ring blade is always close to the surface of the corn cob, so that the fresh corn is threshed completely.
Description
技术领域technical field
本发明涉及玉米的脱粒设备,尤其涉及一种新鲜玉米脱粒机。The invention relates to corn threshing equipment, in particular to a fresh corn thresher.
背景技术Background technique
玉米棒上的玉米粒数量众多,靠人工剥粒已经跟不上时代发展的节奏,为此,目前市面上出现了多种不同的玉米脱粒机。很多的玉米脱粒机只能用于干玉米的脱粒,通过两根绞辊的相互作用将干玉米棒上的玉米粒脱下,但由于新鲜玉米含有大量的浆汁,较柔软,因此,这种玉米脱粒机无法对新鲜玉米进行脱粒,且新鲜玉米的脱粒与干玉米脱粒相比也较困难。当然,目前市面上也有一些专门针对新鲜玉米的脱粒机,其主要原理是利用导轮将新鲜玉米送入高速旋转的刀片中,达到新鲜玉米粒与玉米棒芯分离的目的,但是这种脱粒设备容易将玉米粒打碎,而且大多数新鲜玉米脱粒机结构庞大、价格昂贵,普及率较低。There are so many corn kernels on the cob that artificial peeling can no longer keep up with the pace of the development of the times. For this reason, there are many different corn threshers on the market. Many corn threshers can only be used for threshing dry corn. The corn kernels on the dry corn cob are removed through the interaction of two twisted rollers. However, since fresh corn contains a lot of juice and is relatively soft, this kind of Corn threshers cannot thresh fresh corn, and threshing fresh corn is more difficult than dry corn. Of course, there are also some threshing machines specifically for fresh corn on the market. The main principle is to use the guide wheel to send fresh corn into the high-speed rotating blade to achieve the purpose of separating fresh corn kernels from corn cobs. However, this threshing equipment It is easy to break corn kernels, and most fresh corn threshers have large structures, expensive prices, and low penetration rates.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种可保证新鲜玉米脱粒完整,且体积较小、结构简单、成本较低的新鲜玉米脱粒机。The technical problem to be solved by the present invention is to provide a fresh corn threshing machine which can ensure the integrity of fresh corn threshing, has small volume, simple structure and low cost.
本发明解决上述技术问题所采用的技术方案为:一种新鲜玉米脱粒机,包括机架和用于剪切玉米粒的环形刀片,所述的环形刀片上设置有轴向的开缝,使得所述的环形刀片可被撑开,所述的环形刀片在自然状态下其内径等于或略小于玉米棒芯头部的直径,所述的环形刀片的下端一体设置有平滑型刀刃或锯齿形刀刃,所述的机架上设置有玉米棒固定机构和刀片下移驱动机构,所述的环形刀片安装在所述的刀片下移驱动机构上。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a fresh corn thresher, including a frame and an annular blade for cutting corn kernels, and the annular blade is provided with an axial slit, so that the The annular blade can be stretched, and the inner diameter of the annular blade is equal to or slightly smaller than the diameter of the head of the corn cob in a natural state, and the lower end of the annular blade is integrally provided with a smooth blade or a zigzag blade, The frame is provided with a corn cob fixing mechanism and a driving mechanism for moving the blade down, and the annular blade is installed on the driving mechanism for moving the blade down.
所述的玉米棒固定机构包括安装盘和顶针,所述的安装盘与所述的机架固定连接,所述的顶针竖直固定在所述的安装盘上,且所述的顶针的针尖朝上,所述的安装盘上设置有多个落料孔,所述的落料孔分布在所述的顶针的周围。The corn cob fixing mechanism includes a mounting plate and a thimble, the mounting plate is fixedly connected to the frame, the thimble is vertically fixed on the mounting plate, and the tip of the thimble faces toward the Above, the mounting plate is provided with a plurality of drop holes, and the drop holes are distributed around the thimble.
所述的安装盘与所述的机架一体连接。The installation disk is integrally connected with the frame.
所述的机架上设置有安装孔,所述的安装孔中一体设置有挡位凸环,所述的安装盘架在所述的挡位凸环上,所述的安装盘上一体设置有定位凸块,所述的安装孔的内壁上设置有定位槽,所述的定位凸块嵌入所述的定位槽中,定位销竖直穿入所述的安装盘与所述的挡位凸环中使两者相固定;该结构方便安装盘的拆装,当脱粒机每次使用完毕或使用一段时间后,可将安装盘拆下清洗,以保证玉米粒的卫生。The frame is provided with a mounting hole, the mounting hole is integrally provided with a gear convex ring, the mounting plate is mounted on the gear protruding ring, and the mounting plate is integrally provided with a Positioning bump, the inner wall of the mounting hole is provided with a positioning groove, the positioning bump is embedded in the positioning groove, and the positioning pin vertically penetrates the mounting plate and the gear protrusion ring The two are fixed in the middle; this structure facilitates the disassembly and assembly of the installation plate. When the thresher is used every time or after a period of use, the installation plate can be removed and cleaned to ensure the hygiene of the corn kernels.
所述的顶针与所述的安装盘螺接固定。The thimble is screwed and fixed to the mounting plate.
所述的刀片下移驱动机构包括压板,所述的压板位于所述的机架的上方,所述的环形刀片竖直安装在所述的压板上,所述的压板上螺接有两根竖直设置且沿所述的环形刀片对称的丝杆,所述的丝杆的下端与所述的机架相轴接,所述的丝杆的上端设置有转动驱动机构。The drive mechanism for moving the blade down includes a pressure plate, the pressure plate is located above the frame, the annular blade is vertically mounted on the pressure plate, and two vertical shafts are screwed on the pressure plate. A threaded rod arranged vertically and symmetrically along the annular blade, the lower end of the threaded rod is axially connected with the frame, and the upper end of the threaded rod is provided with a rotation drive mechanism.
所述的转动驱动机构为手轮,所述的手轮与所述的丝杆的上端固定连接。The rotation driving mechanism is a hand wheel, and the hand wheel is fixedly connected with the upper end of the screw rod.
所述的转动驱动机构包括电机,所述的电机的输出轴上同轴固定设置有驱动带轮,所述的丝杆的上端同轴固定设置有从动带轮,所述的驱动带轮与所述的从动带轮之间通过皮带传动;该结构使得两根丝杆的同步性较好,保证了压板在平稳下移的过程中始终保持水平状态,防止环形刀片在下压切粒的过程中发生倾斜而卡在玉米棒芯上,使得新鲜玉米粒的脱粒过程顺利。The rotation drive mechanism includes a motor, the output shaft of the motor is coaxially fixed with a drive pulley, and the upper end of the screw rod is coaxially fixed with a driven pulley, and the drive pulley is coaxially fixed with the drive pulley. The driven pulleys are driven by a belt; this structure makes the synchronization of the two screw rods better, ensures that the pressing plate is always in a horizontal state during the smooth downward movement, and prevents the annular blade from pressing down during the pelletizing process. The threshing process of fresh corn kernels goes smoothly.
所述的环形刀片上设置有两个横向的腰形孔,两个所述的腰形孔相对设置,连接螺栓穿过所述的腰形孔与所述的压板螺接固定,所述的连接螺栓上套设有弹簧,所述的弹簧顶接在所述的压板与所述的环形刀片之间;当环形刀片套在玉米棒芯上且被撑开时,该结构保证了环形刀片在整个切粒的过程中始终紧贴玉米棒芯的外表面。The annular blade is provided with two transverse waist-shaped holes, the two waist-shaped holes are oppositely arranged, and the connecting bolt passes through the waist-shaped hole and is screwed and fixed with the pressure plate, and the connection A spring is sheathed on the bolt, and the spring is abutted between the pressure plate and the annular blade; During the cutting process, it is always close to the outer surface of the corn cob.
所述的机架中设置有上端开口的玉米粒收集箱,所述的玉米粒收集箱位于所述的玉米棒固定机构的下方。A corn kernel collection box with an open upper end is arranged in the frame, and the corn kernel collection box is located below the corn cob fixing mechanism.
与现有技术相比,本发明的优点是整个装置体积较小、结构简单、成本较低,适用面较广,也适合家庭使用;且由于环形刀片上设置有轴向的开缝,且环形刀片在自然状态下其内径等于或略小于玉米棒芯头部的直径,在对新鲜玉米棒进行脱粒时,可保证环形刀片始终紧贴玉米棒芯的表面,使得新鲜玉米脱粒完整。Compared with the prior art, the present invention has the advantages that the whole device is small in size, simple in structure, low in cost, wide in scope of application, and suitable for home use; and since the annular blade is provided with axial slits, and the The internal diameter of the blade in the natural state is equal to or slightly smaller than the diameter of the head of the corn cob. When threshing fresh corn cobs, it can ensure that the annular blade is always close to the surface of the corn cob, so that the fresh corn is threshed completely.
附图说明Description of drawings
图1为本发明实施例一的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of Embodiment 1 of the present invention;
图2为本发明实施例一的环形刀片与压板的连接示意图;Fig. 2 is a schematic diagram of the connection between the annular blade and the pressing plate in Embodiment 1 of the present invention;
图3为图2去掉压板后的结构示意图;Fig. 3 is a schematic structural view of Fig. 2 after the pressing plate is removed;
图4为本发明实施例一的玉米棒固定机构的结构示意图;4 is a schematic structural view of a corn cob fixing mechanism according to Embodiment 1 of the present invention;
图5为本发明实施例二的立体结构示意图。FIG. 5 is a schematic diagram of a three-dimensional structure of Embodiment 2 of the present invention.
具体实施方式Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例一:如图所示,一种新鲜玉米脱粒机,包括机架1和用于剪切玉米粒的环形刀片2,环形刀片2上设置有轴向的开缝21,使得环形刀片2可被撑开,环形刀片2在自然状态下其内径等于或略小于玉米棒芯头部的直径,环形刀片2的下端一体设置有锯齿形刀刃22,机架1上设置有玉米棒固定机构和刀片下移驱动机构,玉米棒固定机构包括安装盘3和顶针4,机架1上设置有安装孔11,安装孔11中一体设置有挡位凸环12,安装盘3架在挡位凸环12上,安装盘3上一体设置有定位凸块31,安装孔11的内壁上设置有定位槽13,定位凸块31嵌入定位槽13中,定位销14竖直穿入安装盘3与挡位凸环12中使两者相固定,顶针4竖直设置且与安装盘3螺接固定,顶针4的针尖朝上,安装盘3上设置有多个落料孔32,落料孔32分布在顶针4的周围,安装盘3的下方设置有上端开口的玉米粒收集箱10;Embodiment 1: As shown in the figure, a fresh corn thresher includes a frame 1 and an annular blade 2 for cutting corn kernels. The annular blade 2 is provided with an axial slit 21, so that the annular blade 2 can Stretched, the inner diameter of the ring blade 2 is equal to or slightly smaller than the diameter of the head of the corn cob core in a natural state, the lower end of the ring blade 2 is integrally provided with a sawtooth blade 22, and the frame 1 is provided with a corn cob fixing mechanism and a blade Moving down the driving mechanism, the corn cob fixing mechanism includes a mounting plate 3 and a thimble 4, a mounting hole 11 is provided on the frame 1, and a gear protrusion ring 12 is integrally arranged in the mounting hole 11, and the mounting plate 3 is mounted on the gear protrusion ring 12 On, the mounting plate 3 is integrally provided with a positioning bump 31, the inner wall of the mounting hole 11 is provided with a positioning groove 13, the positioning bump 31 is embedded in the positioning groove 13, and the positioning pin 14 vertically penetrates the mounting plate 3 and the gear protrusion. The two are fixed in the ring 12, the thimble 4 is vertically arranged and fixed with the mounting plate 3, the needle point of the thimble 4 faces upward, and the mounting plate 3 is provided with a plurality of blanking holes 32, and the blanking holes 32 are distributed on the thimble. Around 4, a corn grain collection box 10 with an upper end opening is arranged below the mounting plate 3;
刀片下移驱动机构包括压板5,压板5位于机架1的上方,环形刀片2竖直设置,环形刀片2上设置有两个横向的腰形孔23,两个腰形孔23相对设置,连接螺栓6穿过腰形孔23与压板5螺接固定,连接螺栓6上套设有弹簧61,弹簧61顶接在压板5与环形刀片2之间,压板5上螺接有两根竖直设置且沿环形刀片2对称的丝杆7,丝杆7的下端与机架1相轴接,丝杆7的上端设置有转动驱动机构,转动驱动机构包括电机8,电机8的输出轴上同轴固定设置有驱动带轮81,丝杆7的上端同轴固定设置有从动带轮71,驱动带轮81与从动带轮71之间通过皮带9传动。The drive mechanism for moving the blade down includes a pressing plate 5, the pressing plate 5 is located above the frame 1, the annular blade 2 is vertically arranged, and the annular blade 2 is provided with two transverse waist-shaped holes 23, and the two waist-shaped holes 23 are arranged oppositely and connected to each other. The bolt 6 passes through the waist-shaped hole 23 and is screwed and fixed with the pressure plate 5. The connecting bolt 6 is sleeved with a spring 61. The spring 61 is connected between the pressure plate 5 and the annular blade 2. The pressure plate 5 is screwed with two vertical And along the screw mandrel 7 of circular blade 2 symmetry, the lower end of screw mandrel 7 is connected with frame 1, and the upper end of screw mandrel 7 is provided with rotating drive mechanism, and the rotating drive mechanism comprises motor 8, coaxial on the output shaft of motor 8 A driving pulley 81 is fixedly arranged, and a driven pulley 71 is fixedly arranged coaxially on the upper end of the screw mandrel 7 , and the driving pulley 81 and the driven pulley 71 are driven by a belt 9 .
实施例二:如图所示,一种新鲜玉米脱粒机,包括机架1和用于剪切玉米粒的环形刀片2,环形刀片2上设置有轴向的开缝21,使得环形刀片2可被撑开,环形刀片2在自然状态下其内径等于或略小于玉米棒芯头部的直径,环形刀片2的下端一体设置有锯齿形刀刃22,机架1上设置有玉米棒固定机构和刀片下移驱动机构,玉米棒固定机构包括安装盘3和顶针4,安装盘3与机架1一体连接,顶针4竖直设置且与安装盘3螺接固定,顶针4的针尖朝上,安装盘3上设置有多个落料孔32,落料孔32分布在顶针4的周围,安装盘3的下方设置有上端开口的玉米粒收集箱10;Embodiment 2: As shown in the figure, a fresh corn thresher includes a frame 1 and an annular blade 2 for cutting corn kernels. The annular blade 2 is provided with an axial slit 21, so that the annular blade 2 can Stretched, the inner diameter of the ring blade 2 is equal to or slightly smaller than the diameter of the head of the corn cob core in a natural state, the lower end of the ring blade 2 is integrally provided with a sawtooth blade 22, and the frame 1 is provided with a corn cob fixing mechanism and a blade Moving down the driving mechanism, the corn cob fixing mechanism includes a mounting plate 3 and a thimble 4, the mounting plate 3 is integrally connected with the frame 1, the thimble 4 is vertically arranged and screwed and fixed with the mounting plate 3, the tip of the thimble 4 faces upward, and the mounting plate 3 is provided with a plurality of blanking holes 32, and the blanking holes 32 are distributed around the thimble 4, and the bottom of the mounting plate 3 is provided with a corn kernel collection box 10 with an upper end opening;
刀片下移驱动机构包括压板5,压板5位于机架1的上方,环形刀片2竖直设置,环形刀片2上设置有两个横向的腰形孔23,两个腰形孔23相对设置,连接螺栓6穿过腰形孔23与压板5螺接固定,连接螺栓6上套设有弹簧61,弹簧61顶接在压板5与环形刀片2之间,压板5上螺接有两根竖直设置且沿环形刀片2对称的丝杆7,丝杆7的下端与机架1相轴接,丝杆7的上端固定设置有手轮72。The drive mechanism for moving the blade down includes a pressing plate 5, the pressing plate 5 is located above the frame 1, the annular blade 2 is vertically arranged, and the annular blade 2 is provided with two transverse waist-shaped holes 23, and the two waist-shaped holes 23 are arranged oppositely and connected to each other. The bolt 6 passes through the waist-shaped hole 23 and is screwed and fixed with the pressure plate 5. The connecting bolt 6 is sleeved with a spring 61. The spring 61 is connected between the pressure plate 5 and the annular blade 2. The pressure plate 5 is screwed with two vertical And along the symmetrical threaded mandrel 7 of the annular blade 2 , the lower end of the threaded mandrel 7 is axially connected with the frame 1 , and the upper end of the threaded mandrel 7 is fixedly provided with a hand wheel 72 .
上述实施例一、二中,环形刀片2的下端也可将锯齿形刀刃22替换成平滑型刀刃。In the first and second embodiments above, the lower end of the annular blade 2 can also replace the serrated blade 22 with a smooth blade.
上述实施例一、二中,环形刀片2对新鲜玉米棒的脱粒过程为:将环形刀片2套在玉米棒芯的头部且紧贴玉米棒芯的外表面,然后转动丝杆7,带动压板5平稳下移,环形刀片2在压板5的带动下一起下移,实现对新鲜玉米的脱粒。In the first and second embodiments above, the threshing process of the ring blade 2 on the fresh corn cob is as follows: the ring blade 2 is set on the head of the corn cob and is close to the outer surface of the corn cob, and then the threaded mandrel 7 is rotated to drive the pressing plate 5 moves down steadily, and the annular blade 2 moves down together under the drive of the pressing plate 5 to realize the threshing of fresh corn.
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CN107820866B (en) * | 2017-12-04 | 2020-12-29 | 靳职雄 | Corn thresher capable of ensuring threshing integrity |
CN109104988A (en) * | 2018-08-20 | 2019-01-01 | 北海飞九天电子科技有限公司 | A kind of automatic new fresh and tender maize peeling seperator |
CN109005939A (en) * | 2018-08-20 | 2018-12-18 | 北海飞九天电子科技有限公司 | A kind of automatic new fresh and tender maize peeling peeling machine |
CN114402815B (en) * | 2022-01-11 | 2023-10-20 | 吉林嘉美食品有限公司 | Fresh corn threshing equipment |
CN116868784B (en) * | 2023-09-08 | 2023-11-21 | 黑龙江省农业科学院大庆分院 | Threshing device for soybean and corn banded composite planting |
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