CN105937446A - Distributive energy system applied to dye industry - Google Patents
Distributive energy system applied to dye industry Download PDFInfo
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- CN105937446A CN105937446A CN201610358835.3A CN201610358835A CN105937446A CN 105937446 A CN105937446 A CN 105937446A CN 201610358835 A CN201610358835 A CN 201610358835A CN 105937446 A CN105937446 A CN 105937446A
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- air
- flue gas
- heat exchanger
- gas turbine
- energy
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas- turbine plants for special use
- F02C6/18—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas- turbine plants for special use using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K11/00—Plants characterised by the engines being structurally combined with boilers or condensers
- F01K11/02—Plants characterised by the engines being structurally combined with boilers or condensers the engines being turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B63/00—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
- F02B63/04—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/12—Cooling of plants
- F02C7/16—Cooling of plants characterised by cooling medium
- F02C7/18—Cooling of plants characterised by cooling medium the medium being gaseous, e.g. air
- F02C7/185—Cooling means for reducing the temperature of the cooling air or gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H8/00—Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/14—Combined heat and power generation [CHP]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/30—Technologies for a more efficient combustion or heat usage
Abstract
The invention discloses a distributive energy system applied to a dye industry, and belongs to the technical field of energy utilization in the dye industry. The distributive energy system comprises a power generation part, a smoke afterheat utilization part and an air cooling part; the power generation part includes a commercial power input end, a gas turbine generator set, a power distribution system and factory power; the smoke afterheat utilization part includes a three-way valve, a smoke/air heat exchanger, a smoke condenser and a chimney; and the air cooling part includes a surface cooler, an air conditioner preparation cooling water pipe and a fresh air pipe. The distributive energy system can relieve the burden of the municipal power grid, guarantees the power utilization safety in factories, uses smoke afterheat for heating air, satisfies the demands of the fuel industry drying process, uses the energy step by step, optimizes the process, reduces the coal consumption of a coal-fired boiler, improves the energy utilization efficiency, and reduces the environmental pollution.
Description
Technical field
The invention belongs to dye industry technical field of energy utilization, be specifically related to a kind of distributed energy resource system being applied to dye industry.
Background technology
China's DYE PRODUCTION base is concentrated mainly on Jiangsu and Zhejiang Provinces one band, through the development of many decades, the ageing equipment of most of manufacturing enterprises, enters the stage of eliminating, and production technology falls behind, and volume of production and product quality do not reach market demands, and environmental pollution is serious.Along with market development and government every law & policy gradual perfection, the vivosphere of this type of enterprise will constantly reduce, until exiting dye industry.So Enterprise In The Face of Market carries out extending technological transformation, by cost of enhancing production capacities, reduce, adjusting the product mix realizes large-scale production, carry out clearer production technology, pollutant emission is reduced from source, strengthen environmental protection equipment investment, accomplish pollutant discharge in compliance with the standard, really realize three unified efficient enterprises of social benefit, economic benefit and environmental benefit.
Distributed energy is to obtain the green energy resource technology that country vigorously supports in recent years, have energy-conservation, reduce discharging, the many advantages of economic dispatch, be also suitable for city public building and industrial energy saving transformation outstanding energy solution.Owing to dye industry has annual stable electric load and thermic load, so distributed energy resource system is suitable for setting up in electricity, heat demand metastable power consumption industry, be conducive to system long-time steady operation, improve system annual capacity factor, give full play to energy-conservation and environmental benefit.And, dye industry stoving process needs a large amount of thermals source to add hot-air, heating air heat source is by Hazards in Power Plant cogeneration of heat and power steam supply, and dye industry power consumption is big, plant area's electricity consumption is supplied by urban distribution network, coal-fired thermal power co-generation system comprehensive utilization rate of energy source is low, and pollutant emission simultaneously is high.So after have employed distributed power generation and natural gas cascade utilization technology, part of can settling a dispute by the parties concerned themselves station service, natural gas energy resource can also be realized simultaneously and efficiently utilize, reduce the CO of unit generated energy2、SO2Deng the discharge capacity of dusty gas, beneficially energy-saving and emission-reduction.
Summary of the invention
In order to solve the problem that existing dye industry energy utilization rate is low, power consumption is big and operating cost is high, fundamentally solve dye industry production cost, the present invention provides a kind of distributed energy resource system being applied to dye industry, this system can alleviate municipal administration electrical network burden, ensure plant area's Electrical Safety, fume afterheat is utilized to add hot-air, meet the needs of fuel industry stoving process, energy ladder utilizes, Optimizing Flow, reduce the coal-fired consumption of coal-burning boiler, improve efficiency of energy utilization, reduce environmental pollution.
It is as follows that the present invention solves the technical scheme that technical problem taked:
It is applied to the distributed energy resource system of dye industry, it includes that power generation part, fume afterheat utilize part and air cooling segment, power generation part includes mains electricity input end, Gas Turbine Generating Units, distribution system and plant area's electricity consumption, fume afterheat utilization part includes three-way valve, flue gas/air heat exchanger, flue gas condenser and chimney, and air cooling segment includes cooling water pipeline and the fresh air pipe that surface cooler, air-conditioning produce；Gas Turbine Generating Units is powered to distribution system with mains electricity input end simultaneously, and the outfan of distribution system is connected with the input of plant area's electricity consumption；The cooling water pipeline that the cooling water water inlet side of surface cooler is produced with air-conditioning is connected, and the cooling water water outlet side of surface cooler is connected with air conditioner refrigerating unit；The air inlet side of surface cooler is connected with fresh air pipe, and the air outlet slit side of surface cooler is connected with the air intlet end of Gas Turbine Generating Units；The Imported gas end of Gas Turbine Generating Units is connected with natural gas line, and the high-temperature flue gas port of export of Gas Turbine Generating Units is connected with the arrival end of three-way valve；At the port of export one of three-way valve, the fume side arrival end with flue gas/air heat exchanger is connected, and the fume side port of export of flue gas/air heat exchanger is connected with the fume side arrival end of flue gas condenser；The port of export of three-way valve is connected with the entrance of chimney at another, and the air side arrival end of flue gas/air heat exchanger is connected with fresh air pipe, and the air side port of export of flue gas/air heat exchanger is connected with the entrance of drying tower；The cold water inlet end of flue gas condenser is connected with water supply pipe, and the hot water outlet end of flue gas condenser cleans with for plant area or the storage tank of heat hot water is connected.
Beneficial effects of the present invention is as follows:
1, energy supply safety is high: compares original dye industry and supplies steam only with steam power plant, energy-provision way is single, there is the energy-provision way of national grid power failure risk simultaneously, the distributed energy resource system of the present invention adds a kind of heat-supplying mode utilizing generating waste-heat, a road self-generating system is added in terms of supply of electric power, can ensure that the important load of energy resource system and other parts is powered under special circumstances, the most no matter plant area's thermal source and electric power all can pass through electric power and two kinds of energy safeguard energy for building demands of combustion gas.
2, using the distributed energy resource system of the present invention, coproduction efficiency electric, hot reaches more than 70%, and the efficiency of relatively thermal power generation is greatly improved, and uses clean energy resource urban duct natural gas, the CO of its unit generated energy2、 SO2It is greatly reduced than thermal power generation Deng dusty gas discharge.This dye industry utilizes the energy-provision way CO that steam power plant is traditional every year2Discharge capacity is 1.6437 ten thousand tons, and utilizes distributed energy energy-provision way CO2Discharge capacity is 1.2628 ten thousand tons, it is seen that annual CO2Reducing discharging and be about 0.3809 ten thousand tons, reduction of discharging rate is about 23%, has good social benefit.
3, heating value of natural gas is according to 8400kcal/Nm3, mark coal calorific value considers according to 7000kcal/kg.The five big electricity power group thermal power plant average net coal consumption rate 326g/kWh in recent years that civil power standard coal coefficient is announced essentially according to website, line loss per unit 6.6% is converted.Distributed energy resource system is arranged in electric power, heating power load center, decrease power transmission and the energy consumption of heating power conveying, its higher generating efficiency achieves relatively low primary energy consumption, in conjunction with UTILIZATION OF VESIDUAL HEAT IN, it is capable of many energy-saving benefits, traditional energy-provision way signature coal amount 6764 tons, distributed energy supply mode signature coal amount 6028 tons.Visible, 736 tons of coal of mark can be saved with the annual dye industry of this distributed energy resource system, fractional energy savings is about 11%.
4, Gas Turbine Generating Units and the supporting bootstrap system overall efficiency selected are higher, and the 24% of its fuel thermal energy is for doing work generating, and about 76% is discharged by flue gas, and flue gas/air heat exchanger can make system synthesis efficiency reach 80% with heat in recovered flue gas.
5, the high-temperature flue gas of Gas Turbine Generating Units output accesses flue gas triple valve inlet by pipeline, and three-way valve one way outlet accesses flue gas/air heat exchanger, another road cigarette receiving chimney, controls each road flue gas flow by the regulation of flue gas three-way valve.According to flue gas/air heat exchanger outlet air temperature and the aperture of full factory electric load situation regulating three-way valve door, ensureing that generating is the most counter and send, heated air temperature is suitable, as far as possible can utilize fume afterheat more simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention is applied to the distributed energy resource system of dye industry.
In figure: 1, Gas Turbine Generating Units, 2, three-way valve, 3, flue gas/air heat exchanger, 4, flue gas condenser, 5, chimney, 6, distribution system, 7, plant area's electricity consumption, 8, drying tower, 9, steam/air heat exchanger, 10, surface cooler, 11, natural gas line, 12, fresh air pipe, 13, municipal administration steam, 14, water supply pipe, 15, storage tank, 16, mains electricity input end, 17, the cooling water pipeline produced of air-conditioning.
Detailed description of the invention
With embodiment, the present invention is described in further details below in conjunction with the accompanying drawings.
As shown in Figure 1, the present invention is applied to the distributed energy resource system of dye industry and includes that power generation part, fume afterheat utilize part and air cooling segment, power generation part includes mains electricity input end 16, Gas Turbine Generating Units 1, distribution system 6 and plant area's electricity consumption 7, fume afterheat utilization part includes three-way valve 2, flue gas/air heat exchanger 3, flue gas condenser 4 and chimney 5, and air cooling segment includes cooling water pipeline 17 and the fresh air pipe 12 that surface cooler 10, air-conditioning produce；Gas Turbine Generating Units 1 and mains electricity input end 16 power to distribution system 6 simultaneously, and the outfan of distribution system 6 is connected with the input of plant area electricity consumption 7；The cooling water pipeline 17 that the cooling water water inlet side of surface cooler 10 is produced with air-conditioning is connected, and the cooling water water outlet side of surface cooler 10 is connected with air conditioner refrigerating unit；The air inlet side of surface cooler 10 is connected with fresh air pipe 12, and the air outlet slit side of surface cooler 10 is connected with the air intlet end of Gas Turbine Generating Units 1；The Imported gas end of Gas Turbine Generating Units 1 is connected with natural gas line 11, and the high-temperature flue gas port of export of Gas Turbine Generating Units 1 is connected with the arrival end of three-way valve 2；At the port of export one of three-way valve 2, the fume side arrival end with flue gas/air heat exchanger 3 is connected, and the fume side port of export of flue gas/air heat exchanger 3 is connected with the fume side arrival end of flue gas condenser 4；The port of export of three-way valve 2 is connected with the entrance of chimney 5 at another, and the air side arrival end of flue gas/air heat exchanger 3 is connected with fresh air pipe 12, and the air side port of export of flue gas/air heat exchanger 3 is connected with the entrance of drying tower 8；The cold water inlet end of flue gas condenser 4 is connected with water supply pipe 14, and the hot water of flue gas condenser 4 port of export cleans or heat hot water as plant area, is stored in storage tank 15.
The exit potential of Gas Turbine Generating Units 1 is 0.4kV, uses the grid-connected mode do not surfed the Net to run, and Gas Turbine Generating Units 1 outlet accesses the 0.4kV bus of distribution system 6.
Fresh air pipe 12 is connected with the air side arrival end of steam/air heat exchanger 9, and municipal administration steam 13 is connected with the steam side arrival end of steam/air heat exchanger 9, and the hot air outlet end of steam/air heat exchanger 9 is connected with the entrance of drying tower 8.When above-mentioned fume afterheat utilizes the fume afterheat amount deficiency of part, hot-air can be added by municipal administration steam 13 peak regulation, meet the demand of plant area's drying tower 8.
The present invention is applied to the distributed energy resource system of dye industry can make dye industry enhance production capacities, and saves the energy, reduces fuel industry operating cost, it is ensured that Electrical Safety, improves the electrothermal efficiency of system.
Below as a example by a dye industry producing 50000 tons per year, illustrate the beneficial effect that the distributed energy resource system of the present invention is capable of, specific as follows:
1) power generation part
Gas Turbine Generating Units 1 and supporting bootstrap system overall efficiency that this project is selected are higher, the 24% of its fuel thermal energy is for doing work generating, about 76% is discharged by flue gas, and flue gas/air heat exchanger 3 can make system synthesis efficiency reach 80% with the heat in recovered flue gas.
2) fume afterheat utilizes part
During Gas Turbine Generating Units 1 oepration at full load, flue gas exhaust gas temperature is about 575 DEG C, it first passes through pipeline and accesses flue gas three-way valve 2 entrance, three-way valve 2 one way outlet accesses flue gas/air heat exchanger 3, another road connects chimney bypass 5, controls each road flue gas flow by flue gas three-way valve 2 regulation.
3) air cooling segment
Gas turbine is constant volume equipment, and its performance ambient temperature residing with it is closely related.When ambient temperature raises, atmospheric density reduces, the air quality entering compressor and combustion gas turbine reduces, make the output drop of gas turbine, ambient temperature raises and the compression ratio of compressor also can be made to reduce, the amount of work causing combustion gas turbine reduces, and while ambient temperature rising, the wasted work of compressor is also increasing, thus causes exerting oneself of gas turbine to decline further.Ambient air temperature often raises 1K in general, and its output declines close to 1%.Gas turbine group ambient temperature often raises 1K, and its output declines about 0.7%.And for some high temperature area most of time whole year outdoor temperatures hot weather higher than 20 DEG C, gas turbine operation time major part is in the temperature high temperature period.For this, need to arrange charge air-cooling system, at gas turbine air intlet, surface cooler 10 is set, use air cooling air conditioner to produce chilled water and provide chilled water for surface cooler 10, making gas turbine inlet air mouth temperature is about 20 DEG C, improve Gas Turbine Output about 14%, be greatly improved project economics.
The air side import of flue gas/air heat exchanger 3 directly sucks air from air, and fresh air sends into the hot-air duct of drying tower 8 after flue gas/air heat exchanger 3 heats, and sets motor regulated valve at the hot-air duct of drying tower 8.Fume afterheat utilizes part to use flue gas condensing to realize, and system is relatively simple, and exhaust gas temperature can be dropped to 80 DEG C by conventional about 150 DEG C, and hot water preparing can be used to supply plant area and cleans or heat hot water.
In this distributed energy resource system heating load whole year, generating waste-heat heating load accounts for the 37% of whole heat supply ratio, and municipal administration steam heating ratio is about 63%, relatively reasonable from the point of view of the distribution and generating waste-heat amount of the time of operation.Combustion gas distributed generation system accounts for gross generation 7% from power consumption, more consistent with equipment rated power situation.This dyestuff full factory year power consumption is about 13,250,000 kWh, and energy resource system year net electric generation is about 5,140,000 kWh, and it is the generating of energy resource system gas electricity generator that annual full factory there are about 39% electric power, and insufficient section is supplemented by civil power.
Claims (1)
1. it is applied to the distributed energy resource system of dye industry, it is characterized in that, this system includes that power generation part, fume afterheat utilize part and air cooling segment, power generation part includes mains electricity input end (16), Gas Turbine Generating Units (1), distribution system (6) and plant area's electricity consumption (7), fume afterheat utilization part includes three-way valve (2), flue gas/air heat exchanger (3), flue gas condenser (4) and chimney (5), and air cooling segment includes cooling water pipeline (17) and the fresh air pipe (12) that surface cooler (10), air-conditioning produce；
Gas Turbine Generating Units (1) is powered to distribution system (6) with mains electricity input end (16) simultaneously, and the outfan of distribution system (6) is connected with the input of plant area's electricity consumption (7)；
The cooling water pipeline (17) that the cooling water water inlet side of surface cooler (10) is produced with air-conditioning is connected, and the cooling water water outlet side of surface cooler (10) is connected with air conditioner refrigerating unit；The air inlet side of surface cooler (10) is connected with fresh air pipe (12), and the air outlet slit side of surface cooler (10) is connected with the air intlet end of Gas Turbine Generating Units (1)；
The Imported gas end of Gas Turbine Generating Units (1) is connected with natural gas line (11), and the high-temperature flue gas port of export of Gas Turbine Generating Units (1) is connected with the arrival end of three-way valve (2)；
At the port of export one of three-way valve (2), the fume side arrival end with flue gas/air heat exchanger (3) is connected, and the fume side port of export of flue gas/air heat exchanger (3) is connected with the fume side arrival end of flue gas condenser (4)；
The port of export of three-way valve (2) is connected with the entrance of chimney (5) at another, the air side arrival end of flue gas/air heat exchanger (3) is connected with fresh air pipe (12), and the air side port of export of flue gas/air heat exchanger (3) is connected with the entrance of drying tower (8)；
The cold water inlet end of flue gas condenser (4) is connected with water supply pipe (14), and the hot water outlet end of flue gas condenser (4) cleans with for plant area or the storage tank (15) of heat hot water is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610358835.3A CN105937446A (en) | 2016-05-27 | 2016-05-27 | Distributive energy system applied to dye industry |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610358835.3A CN105937446A (en) | 2016-05-27 | 2016-05-27 | Distributive energy system applied to dye industry |
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| CN205779265U (en) * | 2016-05-27 | 2016-12-07 | 大连派思新能源发展有限公司 | A kind of distributed energy resource system being applied to dye industry |
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2016
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101761392A (en) * | 2010-01-11 | 2010-06-30 | 华北电力大学 | Heat and cool power cogeneration system of integrated multi-functional efficient mini-type gas turbine |
| CN202194726U (en) * | 2011-08-16 | 2012-04-18 | 上海申能能源服务有限公司 | Distributed cooling-heating power combined supply system |
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Application publication date: 20160914 |