CN105937016A - Automatic line for high temperature oil tin surface treatment - Google Patents
Automatic line for high temperature oil tin surface treatment Download PDFInfo
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- CN105937016A CN105937016A CN201610400712.1A CN201610400712A CN105937016A CN 105937016 A CN105937016 A CN 105937016A CN 201610400712 A CN201610400712 A CN 201610400712A CN 105937016 A CN105937016 A CN 105937016A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/08—Tin or alloys based thereon
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Abstract
本发明提供一种高温油锡表面处理自动线,包括固定支架和机械手,沿机械手移动方向依次设置上料装置、浸阻焊剂装置、上锡装置、若干道水洗装置、风干装置以及下料装置,上锡装置包括T型设置的第一容腔,第一容腔分成下方的锡槽以及上方的高温油槽,且两者之间贯通,高温油槽在线路板上下移动的两侧设置用于将线路板的焊盘以及孔壁上的锡整平的油路喷头,油路喷头通过水泵形成油路循环,采用悬挂式线路板固定方式,并且通过设置在锡槽上方的高温油槽进行喷高温油,利用高温油将线路板过孔或通孔以及焊盘上的锡整平,提高其平整度,从而提高成品率。
The invention provides an automatic line for high-temperature oil-tin surface treatment, which includes a fixed bracket and a manipulator. A feeding device, a solder resist dipping device, a tin loading device, several water washing devices, an air-drying device and a feeding device are sequentially arranged along the moving direction of the manipulator. The tin device includes a T-shaped first cavity, the first cavity is divided into a lower tin tank and an upper high-temperature oil tank, and the two are connected. The soldering pad and the tin-leveled oil circuit nozzle on the hole wall, the oil circuit nozzle forms the oil circuit circulation through the water pump, adopts the hanging circuit board fixing method, and sprays high-temperature oil through the high-temperature oil tank set above the tin tank, using The high-temperature oil will level the via holes or through-holes of the circuit board and the tin on the pad to improve its flatness, thereby increasing the yield.
Description
技术领域 technical field
本发明涉及印刷电路板行业使用的喷锡机,具体涉及一种高温油锡表面处理自动线。 The invention relates to a tin spraying machine used in the printed circuit board industry, in particular to an automatic line for high-temperature oil tin surface treatment.
背景技术 Background technique
目前的水平喷锡机,其基本的生产方法是将电路板通过传动结果送入锡缸上方,由导锡管把锡液导出,流过电路板,使电路板铜箔与锡液自然接触,然后由吹风结构以高温热空气将电路板上多余的锡强力吹走,只留下一薄层锡面,再送到后面工序进行清洗和干板,但是目前采用吹风结构进行吹,由于吹风结构输出的空气是干性的,会破坏线路板表面锡的平整度,以及上锡效果,容易出现露铜或锡不均匀、易造成电路板可能出现被压花、掉焊点及产品的次品率高。 The basic production method of the current horizontal tin spraying machine is to send the circuit board to the top of the tin cylinder through the transmission result, and the tin liquid is led out by the tin guide tube, and flows through the circuit board, so that the copper foil of the circuit board and the tin liquid are in natural contact. Then the excess tin on the circuit board is blown away with high-temperature hot air by the blowing structure, leaving only a thin layer of tin surface, and then sent to the subsequent process for cleaning and drying. However, the blowing structure is currently used for blowing, because the blowing structure outputs The air in the air is dry, which will damage the flatness of the tin on the surface of the circuit board and the effect of tin coating. It is easy to show copper or tin unevenness, which may cause the circuit board to be embossed, solder joints and product defective rate. high.
发明内容 Contents of the invention
为了克服以上的技术不足,本发明提供一种高温油锡表面处理自动线。 In order to overcome the above technical deficiencies, the present invention provides an automatic line for high temperature oil tin surface treatment.
本发明提供一种高温油锡表面处理自动线,其包括固定支架,所述固定支架上端横向设置水平轨道,所述水平轨道上设置用于夹持线路板且可纵向升降的机械手,所述机械手与水平轨道构成横向滑移配合,沿水平轨道滑移方向依次设置上料装置、浸阻焊剂装置、上锡装置、若干道水洗装置、风干装置以及下料装置,所述上锡装置包括T型设置的第一容腔,所述第一容腔分成下方的锡槽以及上方的高温油槽,且两者之间贯通,所述高温油槽在线路板上下移动的两侧设置用于将线路板的焊盘以及孔壁上的锡整平的油路喷头,所述油路喷头通过水泵形成高压油路循环。 The invention provides an automatic line for high-temperature oil tin surface treatment, which includes a fixed bracket, a horizontal track is arranged on the upper end of the fixed bracket, and a manipulator for clamping a circuit board and capable of vertical lifting is set on the horizontal track, and the manipulator and The horizontal track constitutes a lateral sliding fit. Along the sliding direction of the horizontal track, a feeding device, a solder resist dipping device, a tin loading device, several water washing devices, an air drying device and a feeding device are arranged in sequence. The tin loading device includes a T-shaped device The first cavity is divided into a lower tin tank and an upper high-temperature oil tank, and the two are connected. The high-temperature oil tank is provided on both sides of the circuit board moving up and down for soldering the circuit board. The tin-leveled oil circuit nozzle on the plate and the hole wall, the oil circuit nozzle forms a high-pressure oil circuit circulation through the water pump.
所述浸阻焊剂装置包括第二容腔,所述第二容腔内壁对称设置喷头,所述喷头与水泵构成循环管道,所述第二容腔的顶部对称设置吹风结构。 The solder resist immersion device includes a second cavity, the inner wall of the second cavity is symmetrically provided with nozzles, the nozzles and the water pump form a circulation pipeline, and the top of the second cavity is symmetrically provided with a blowing structure.
所述吹风结构倾斜设置。 The blowing structure is arranged obliquely.
所述水洗装置包括第三容腔,所述第三容腔内壁对称设置喷头,所述喷头与水泵构成循环管道。 The water washing device includes a third chamber, the inner wall of the third chamber is symmetrically provided with nozzles, and the nozzles and the water pump form a circulation pipeline.
所述水洗装置为2个,第一个水洗装置内为清水或清洗剂,第二个水洗装置内设清水。 There are two washing devices, the first washing device contains water or cleaning agent, and the second washing device contains clear water.
所述风干装置包括若干对称设置的吹风结构。 The air-drying device includes several symmetrically arranged blowing structures.
所述风干装置为两组,第一组为热风风干装置,第二组为冷风风干装置。 The air-drying devices are divided into two groups, the first group is a hot-air drying device, and the second group is a cold-air drying device.
所述机械手包括与水平轨道滑移配合的固定座,所述固定座上设置纵向轨道以及驱动装置,所述驱动装置底部设置与其联动的夹持装置,所述夹持装置两端与纵向轨道滑移配合。 The manipulator includes a fixed seat slidingly matched with the horizontal rail, and a longitudinal rail and a driving device are arranged on the fixed seat. A clamping device linked with it is provided at the bottom of the driving device, and both ends of the clamping device slide with the longitudinal rail. shift fit.
所述夹持装置包括第一夹板和第二夹板,所述第一夹板底部设置台阶,在所述台阶上设置两个与线路板定位孔相适配的定位杆,所述第二夹板顶端与第一夹板铰接设置,所述第二夹板对应定位杆处设置豁口,所述第一夹板与第二夹板之间设有驱使第二夹板打开的驱动机构。 The clamping device includes a first splint and a second splint. A step is provided at the bottom of the first splint, and two positioning rods are arranged on the step to match the positioning holes of the circuit board. The top end of the second splint is connected to the first splint. The splint is hingedly arranged, the second splint is provided with a gap corresponding to the positioning rod, and a driving mechanism for driving the second splint to open is provided between the first splint and the second splint.
所述驱动机构包括设置在第一夹板背部的气缸,与气缸的顶杆联动配合的轴承以及固定设置在第二夹板上的联动件,所述联动件与轴承顶压配合,所述气缸动作带动轴承顶压联动件,带动第二夹板张开。 The driving mechanism includes a cylinder arranged on the back of the first splint, a bearing cooperating with the ejector rod of the cylinder, and a linkage fixedly arranged on the second splint. The linkage is press-fitted with the bearing, and the action of the cylinder drives The bearing pushes against the linkage to drive the second splint to open.
发明的有益效果是:采用悬挂式线路板固定方式,并且通过设置在锡槽上方的高温油槽进行喷高温油,利用高温油将线路板过孔或通孔以及焊盘上的锡整平,提高其平整度,从而提高成品率。 The beneficial effect of the invention is: adopt the hanging circuit board fixing method, and spray high-temperature oil through the high-temperature oil tank arranged above the tin tank, and use the high-temperature oil to level the tin on the circuit board via holes or through holes and pads, and improve Its flatness, thereby improving the yield.
附图说明 Description of drawings
图1是本发明的平面示意图。 Figure 1 is a schematic plan view of the present invention.
图2是本发明的立体示意图。 Fig. 2 is a schematic perspective view of the present invention.
图3是浸阻焊剂装置的结构示意图。 Fig. 3 is a structural schematic diagram of a device for dipping solder resist.
图4是浸阻焊剂装置的剖面示意图。 FIG. 4 is a schematic cross-sectional view of a device for dipping solder resist.
图5是上锡装置的结构示意图。 Fig. 5 is a structural schematic diagram of a tinning device.
图6是水洗装置的结构示意图。 Fig. 6 is a structural schematic diagram of a water washing device.
图7是风干装置的结构示意图。 Fig. 7 is a schematic structural view of an air-drying device.
图8是机械手的局部视图1。 Fig. 8 is a partial view 1 of the manipulator.
图9是图8的A处放大示意图。 FIG. 9 is an enlarged schematic diagram of A in FIG. 8 .
图10是图8的B处放大示意图。 FIG. 10 is an enlarged schematic view of B in FIG. 8 .
图11是图8的C处放大示意图。 FIG. 11 is an enlarged schematic diagram of point C in FIG. 8 .
图12是机械手的局部视图2。 Fig. 12 is a partial view 2 of the manipulator.
具体实施方式 detailed description
下面结合附图对本发明实施例作进一步说明: Embodiments of the present invention will be further described below in conjunction with accompanying drawings:
如图所示,本发明提供一种高温油锡表面处理自动线,其包括固定支架1,所述固定支架1上端横向设置水平轨道,所述水平轨道上设置用于夹持线路板且可纵向升降的机械手2,所述机械手2与水平轨道构成横向滑移配合,沿水平轨道滑移方向依次设置上料装置、浸阻焊剂装置3、上锡装置4、若干道水洗装置5、风干装置6以及下料装置, As shown in the figure, the present invention provides an automatic line for high-temperature oil tin surface treatment, which includes a fixed support 1, and a horizontal track is arranged on the upper end of the fixed support 1, and the horizontal track is set on the horizontal track for clamping the circuit board and can be vertically lifted The manipulator 2, the manipulator 2 forms a lateral sliding cooperation with the horizontal track, and the feeding device, solder resist dipping device 3, tinning device 4, several water washing devices 5, air drying device 6 and unloading device,
所述浸阻焊剂3装置包括第二容腔,所述第二容腔内壁对称设置喷头10,所述喷头10与水泵7构成循环管道,所述第二容腔的顶部对称设置吹风结构9。所述吹风结构横向倾斜设置,且所述吹风结构的出风口大于线路板的宽度,以保证全覆盖吹风,所述第二容腔内放置助焊剂一种或助焊剂和除油剂两种,通过设置在第二容腔内壁上的喷头喷射助焊剂或除油剂,而该助焊剂或除油剂的温度为30±5摄氏度,通过对线路板表面去氧化,提高其上锡效果。 The device for dipping solder resist 3 includes a second cavity, the inner wall of the second cavity is symmetrically provided with nozzles 10, the nozzles 10 and the water pump 7 form a circulation pipeline, and the top of the second cavity is symmetrically provided with a blowing structure 9. The blowing structure is arranged laterally and obliquely, and the air outlet of the blowing structure is larger than the width of the circuit board to ensure full coverage of blowing. One kind of flux or two kinds of flux and degreasing agent are placed in the second cavity. The soldering flux or the degreasing agent is sprayed through the nozzle arranged on the inner wall of the second cavity, and the temperature of the fluxing or degreasing agent is 30±5 degrees Celsius, and the tinning effect is improved by deoxidizing the surface of the circuit board.
同时该吹风结构通过气泵控制,在管道上设置加湿器,以保证外部空气进入吹风结构时的湿度,使得吹风结构吹出的风为湿润性的,可以在吹落线路板上的药水的同时,还能保证线路板的湿润性,从而在下一步工序中更好的上锡,为了使得吹风结构能将线路板上的多余药水吹落,其将吹风结构倾斜向下设置,倾斜度≥50°。 At the same time, the blowing structure is controlled by an air pump, and a humidifier is installed on the pipeline to ensure the humidity of the external air entering the blowing structure, so that the wind blown out by the blowing structure is humid, and can blow off the liquid medicine on the circuit board. It can ensure the wettability of the circuit board, so that it can be tinned better in the next process. In order to make the blowing structure blow off the excess liquid on the circuit board, it sets the blowing structure inclined downward, with an inclination of ≥50°.
所述上锡装置4包括T型设置的第一容腔,所述第一容腔分成下方的锡槽14以及上方的高温油槽13,且两者之间贯通,由于油与锡的密度不同,可以分层,而所述高温油和锡的温度为250摄氏度,所述高温油槽13在线路板上下移动的两侧设置用于将线路板的通孔内的锡冲出的油路喷头11,所述油路喷头11通过水泵7形成高压油路循环,且所述油路喷头11上方设置用于方便进料的进料口12,当线路板通过机械手纵向向下移动时,其先浸入锡槽进行上锡,而后在机械手纵向向上移动时,其会进过油路喷头之间,通过高温热油的冲击,将线路板过孔、通孔或穿孔内的锡整平,同时也能将焊盘上附着的锡整平,而由于采用高温热油,故不会造成对上好后的锡表面的冲击,即不会影响上锡的表面的平整度,同时采用热油又能直接将孔内锡整平而不破坏内壁的上锡效果,同时该第一容腔采用T字形结构,上面的高温油槽长度长于锡槽的长度,则该高温热油又能起到保护锡液的作用,防止锡液氧化,其次采用在高温油槽内设置油路循环系统,能够更好的利用高温热油,使其一物多用,节约步骤。 The tinning device 4 includes a T-shaped first cavity, which is divided into a lower tin tank 14 and an upper high-temperature oil tank 13, and the two are connected. Since the density of oil and tin is different, It can be layered, and the temperature of the high-temperature oil and tin is 250 degrees Celsius, and the high-temperature oil tank 13 is provided with an oil nozzle 11 for flushing out the tin in the through hole of the circuit board on both sides of the circuit board moving up and down, The oil circuit nozzle 11 forms a high-pressure oil circuit circulation through the water pump 7, and a feed port 12 for convenient feeding is arranged above the oil circuit nozzle 11. When the circuit board moves vertically downward through the manipulator, it is first immersed in tin Then, when the manipulator moves vertically upwards, it will enter between the nozzles of the oil circuit, and through the impact of high-temperature hot oil, the tin in the through hole, through hole or perforation of the circuit board will be leveled. The tin attached to the pad is leveled, and because of the use of high-temperature hot oil, it will not cause impact on the surface of the tinned tin, that is, it will not affect the flatness of the tinned surface, and at the same time, the use of hot oil can directly The tin in the hole is leveled without damaging the tinning effect on the inner wall. At the same time, the first cavity adopts a T-shaped structure. The length of the high-temperature oil tank above is longer than the length of the tin tank, so the high-temperature hot oil can protect the tin liquid. , to prevent the oxidation of tin liquid, and secondly, an oil circuit circulation system is set in the high-temperature oil tank, which can make better use of high-temperature hot oil, make it multi-purpose, and save steps.
所述水洗装置5包括第三容腔,所述第三容腔内壁对称设置喷头10,所述喷头10与水泵7构成循环管道,所述水洗装置为2个,第一个水洗装置内为清水或清洗剂,第二个水洗装置内设清水,通过水泵带动喷头实现冲洗的效果,而采用清洗剂进行清洗,能够更有效的实现杂质的脱落,在最后一个水洗装置内进行清水清洗,保证其清洁性能,因此可以设置多个水洗装置,实现清洗的独立性,避免水洗装置内的容腔的水资源污染。 The water washing device 5 includes a third chamber, the inner wall of the third chamber is symmetrically provided with nozzles 10, the nozzle 10 and the water pump 7 form a circulation pipeline, and there are two water washing devices, and the first water washing device is clear water Or cleaning agent, clean water is installed in the second washing device, and the water pump drives the nozzle to achieve the flushing effect, and cleaning with cleaning agent can more effectively realize the shedding of impurities, and clean water in the last washing device to ensure its Therefore, multiple washing devices can be installed to realize the independence of cleaning and avoid water resource pollution of the cavity in the washing device.
所述风干装置6包括若干对称设置的吹风结构,吹风结构采用纵向设置,且横向设置多个吹风结构,实现吹风结构阵,以保证线路板通过时的全方位吹风。所述风干装置为两组,第一组为热风风干装置,第二组为冷风风干装置。采用冷风+热风结合的方式,以保证烘干的效果更佳。 The air-drying device 6 includes several symmetrically arranged blowing structures, the blowing structures are arranged vertically, and a plurality of blowing structures are arranged horizontally to realize a blowing structure array to ensure all-round blowing when the circuit board passes. The air-drying devices are divided into two groups, the first group is a hot-air drying device, and the second group is a cold-air drying device. A combination of cold air + hot air is used to ensure a better drying effect.
所述机械手2包括与水平轨道滑移配合的固定座15,水平轨道可以为导轨、滑轨或导杆中的任意一种,所述固定座15上设置纵向轨道16以及驱动装置,该纵向轨道16可以为导杆或丝杆其中任意一个,所述驱动装置为电机或其他,所述驱动装置底部设置与其联动的夹持装置,所述夹持装置两端与纵向轨道滑移配合。即所述固定座底部设置多个导向轮,所述导向轮为内凹型,该凹陷部与水平轨道相适配,同时所述导向轮倾斜设置,以减少导向轮所受的力,使得该固定座在滑移时更为平稳,不易晃动,减少对线路板在移动过程中的摇摆程度,提高其上锡效果。 The manipulator 2 includes a fixed seat 15 slidingly matched with the horizontal track, the horizontal track can be any one of a guide rail, a slide rail or a guide bar, and the fixed seat 15 is provided with a longitudinal track 16 and a driving device, the longitudinal track 16 can be any one of a guide rod or a threaded rod, and the driving device is a motor or others. A clamping device linked with it is provided at the bottom of the driving device, and both ends of the clamping device are slidingly fitted with the longitudinal rails. That is to say, a plurality of guide wheels are arranged at the bottom of the fixed seat, and the guide wheels are concave, and the concave part is adapted to the horizontal track, and the guide wheels are inclined to reduce the force on the guide wheels, so that the fixed The seat is more stable when sliding, and it is not easy to shake, which reduces the swing degree of the circuit board during the moving process and improves the tinning effect.
所述夹持装置包括第一夹板17和第二夹板18,所述第一夹板17底部设置台阶19,该台阶的高度与线路板的厚度相适配,以保证在夹持时,能够更好的夹持线路板,并保证其不会出现摆动的现象,在所述台阶19上设置两个与线路板21定位孔相适配的定位杆20,所述第二夹板18顶端与第一夹板17铰接设置,所述第二夹板18对应定位杆处设置豁口22,所述第一夹板17与第二夹板18之间设有驱使第二夹板打开的驱动机构。 The clamping device includes a first clamping plate 17 and a second clamping plate 18, and a step 19 is provided at the bottom of the first clamping plate 17, and the height of the step is adapted to the thickness of the circuit board, so as to ensure better clamping when clamping. To clamp the circuit board and ensure that it will not swing, two positioning rods 20 matching the positioning holes of the circuit board 21 are arranged on the step 19, and the top of the second splint 18 is hinged to the first splint 17 It is provided that the second splint 18 is provided with a notch 22 corresponding to the positioning rod, and a driving mechanism for driving the second splint to open is provided between the first splint 17 and the second splint 18 .
所述驱动机构包括设置在第一夹板背部的气缸23,与气缸的顶杆联动配合的轴承26以及固定设置在第二夹板上的联动件25,该联动件为口字型,且该轴承设置在口字型中间,且上下相顶压,轴承两侧通过固定件24与气缸的顶杆联动配合,当所述气缸的顶杆动作时,该顶杆带动轴承顶压联动件,由于第二夹板的上侧与第一夹板铰接,故在第二夹板受到力的作用下,其会张开,并直接将线路板通过定位孔固定在定位杆上,而后通过第一夹板和第二夹板夹持固定,带动起沿水平轨道滑移。 The drive mechanism includes a cylinder 23 arranged on the back of the first splint, a bearing 26 cooperating with the push rod of the cylinder, and a linkage 25 fixedly arranged on the second splint. The linkage is a square shape, and the bearing is set In the middle of the mouth shape, and the upper and lower sides are pressed, the two sides of the bearing are linked and cooperated with the ejector rod of the cylinder through the fixing part 24. When the ejector rod of the cylinder moves, the ejector rod drives the bearing to press the linkage part. Due to the second The upper side of the splint is hinged with the first splint, so under the force of the second splint, it will open, and directly fix the circuit board on the positioning rod through the positioning hole, and then pass the first splint and the second splint. Hold it fixed and drive it to slide along the horizontal track.
实施例不应视为对本发明的限制,任何基于本发明的精神所作的改进,都应在本发明的保护范围之内。 The embodiment should not be regarded as limiting the present invention, and any improvement based on the spirit of the present invention should be within the protection scope of the present invention.
Claims (10)
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| CN105937016B (en) | 2018-06-29 |
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Denomination of invention: Automatic line for high temperature oil tin surface treatment Effective date of registration: 20191225 Granted publication date: 20180629 Pledgee: China Minsheng Banking Corp Wenzhou branch Pledgor: ZHEJIANG OULONG ELECTRIC Co.,Ltd. Registration number: Y2019330000306 |
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Denomination of invention: Automatic line for high temperature oil tin surface treatment Granted publication date: 20180629 Pledgee: China Minsheng Banking Corp Wenzhou branch Pledgor: ZHEJIANG OULONG ELECTRIC Co.,Ltd. Registration number: Y2025980030895 |