CN105936412A - 磁铁类零件上料装置 - Google Patents
磁铁类零件上料装置 Download PDFInfo
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- CN105936412A CN105936412A CN201610452513.5A CN201610452513A CN105936412A CN 105936412 A CN105936412 A CN 105936412A CN 201610452513 A CN201610452513 A CN 201610452513A CN 105936412 A CN105936412 A CN 105936412A
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- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000007667 floating Methods 0.000 claims abstract description 3
- 238000009434 installation Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical class data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
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- 229910000831 Steel Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0225—Orientation of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
Abstract
本发明公开了一种磁铁类零件上料装置，包括安装支架，上料架固定安装于所述安装支架上方，所述上料架上设有上料滑道；气缸固定安装于所述安装支架上，所述气缸的活塞连接定位板，所述定位板滑动安装于所述安装支架上，所述定位板上设有接料孔；伸出块位于所述上料滑道的出料口处、且通过弹簧浮动安装于所述安装支架上。该装置能够完成磁铁类零件的整列上料。
Description
技术领域
[0001]本发明涉及磁铁类零件上料设备技术领域，尤其涉及一种磁铁类零件上料装置。
背景技术
[0002]目前，磁铁类零件的整列上料一直为业界难点，因物料尺寸、外形变化大，样式多种多样，且需要判别N极、S极，并需要防止倾倒，因此，目前行业内无对此磁铁类零件的通用性整列方案。
发明内容
[0003]本发明所要解决的技术问题是:提供一种磁铁类零件上料装置，该装置能够完成磁铁类零件的整列上料。
[0004]为解决上述技术问题，本发明所采用的技术方案是:一种磁铁类零件上料装置，包括安装支架，上料架固定安装于所述安装支架上方，所述上料架上设有上料滑道，气缸固定安装于所述安装支架上，所述气缸的活塞连接定位板，所述定位板滑动安装于所述安装支架上，所述定位板上设有接料孔，伸出块位于所述上料滑道的出料口处、且通过弹簧浮动安装于所述安装支架上。
[0005]作为一种改进的方式，所述安装支架包括上安装板和下安装板，所述上安装板安装于所述下安装板的上方，所述上料架固定安装于所述上安装板上方，所述气缸固定安装于所述下安装板上，所述伸出块安装于所述上安装板上。
[0006]作为一种改进的方式，所述上安装板上镶嵌有防呆磁铁，所述防呆磁铁位于所述上料滑道的出料口的下方。
[0007]作为一种改进的方式，所述上安装板上设有印刷电路板，所述印刷电路板设有磁铁极性检测电路。
[0008]作为一种改进的方式，所述上安装板上的取料位置设有取料检测装置。
[0009]作为一种改进的方式，所述上料架上安装有料位检测装置。
[0010]作为一种改进的方式，所述上安装板上固定安装有位于所述接料孔上方的盖板。[0011 ]作为一种改进的方式，所述气缸为机械结合式无杆气缸。
[0012]作为一种改进的方式，所述伸出块通过螺钉限置于所述上安装板上的凹槽内，所述弹簧一端顶靠在所述伸出块上，另一端顶靠在所述上安装板上。
[0013]作为一种改进的方式，所述上料架上设有滑槽，所述上料架上固定安装有位于所述滑槽上方的滑槽盖板，所述滑槽盖板与所述滑槽形成上料滑道。
[0014]采用上述技术方案所取得的技术效果为:
[0015] I)上料滑道内的磁铁类零件滑落到定位板上的零件接料孔后，气缸工作，将定位板上的磁铁类零件移送到取料位置，实现磁铁类零件的整列上料。
[0016] 2)上安装板上镶嵌有防呆磁铁，上料方向正确时，防呆磁铁吸引磁铁类零件滑落，上料方向错误时，磁铁类零件和防呆磁铁相互排斥，从而阻碍磁铁类零件滑落，起到第一重防呆作用。
[0017] 3)上安装板上设有印刷电路板，印刷电路板上设有磁铁极性检测电路，当出现无磁性的其他钢铁类零件混入时，磁铁极性检测电路可及时检测并发出信号，对磁铁类零件作为第二重检测防呆，检测磁铁类零件的极性是否正确。
[0018] 4)取料位置安装取料检测装置，当取料检测装置检测到定位板上有零件时进行取料，当取料检测装置检测到定位板上无零件时，控制气缸将定位板回位。
[0019] 5)在上料滑道下方安装料位检测装置，检测磁铁类零件的有无，当检测不到上料滑道内的磁铁类零件时及时发出信号通知工作人员及时上料。
附图说明
[0020]图1是本发明的结构示意图；
[0021 ]图2是本发明整体的结构剖视图；
[0022]图3是图1中A-A向的剖视图；
[0023]图中，1-上安装板，101-接料孔，2-下安装板，3-支柱，4_机械结合式无杆气缸，5_定位板，6-定位拖板，7-伸出块，8-弹簧，9-取料检测装置，10-料位检测装置，11-盖板，13-螺钉，14-上料架，141-滑槽，142-滑槽盖板，15-防呆磁铁，16-印刷电路板。
具体实施方式
[0024]下面结合附图和实施例对本发明进一步说明。
[0025]结合图1和图2共同所示，一种磁铁类零件上料装置，安装支架包括上安装板I和下安装板2，上安装板I通过支柱3安装于下安装板2的上方。上料架14固定安装于上安装板I上方，上料架14上设有滑槽141，上料架14上固定安装有位于滑槽141上方的滑槽盖板142，滑槽盖板142与滑槽141形成上料滑道。
[0026]上料架14上安装有料位检测装置10用于检测磁铁类零件的有无，当检测不到上料滑道内的磁铁类零件时，及时发出信号通知工作人员上料。
[0027]如图3所示，上安装板I上镶嵌有防呆磁铁15，防呆磁铁15位于上料滑道的出料口的下方。上料方向正确时，防呆磁铁15吸引磁铁类零件滑落，上料方向错误时，磁铁类零件和防呆磁铁15相互排斥，从而阻碍磁铁类零件滑落，起到第一重防呆(防止磁铁类零件的极性不一致)作用。
[0028]上安装板I上设有印刷电路板16，印刷电路板16设有磁铁极性检测电路。当出现无磁性的其他钢铁类零件混入时，磁铁极性检测电路可及时检测并发出信号，对磁铁类零件作为第二重检测防呆，检测磁铁类零件的极性是否正确。
[0029]结合图1和图2共同所示，机械结合式无杆气缸4固定安装于下安装板2上，机械结合式无杆气缸4的活塞通过定位拖板6连接定位板5，定位板5滑动安装于上安装板I上，定位板5上设有接料孔101。伸出块7位于上料滑道的出料口处，伸出块7通过螺钉13限置于上安装板I上的凹槽内，弹簧8—端顶靠在伸出块7上，另一端顶靠在上安装板I上。当定位拖板6随机械结合式无杆气缸4进行伸出时，伸出块7在弹簧8的作用下伸出到件滑槽盖板142与滑槽141形成的上料滑道下方，阻止上料磁铁的继续滑落。
[0030]上安装板I上固定安装有位于接料孔101上方的盖板11，转运过程中，盖板11始终使磁铁类零件保持在封闭状态下运行。
[0031]上安装板I上的取料位置设有取料检测装置9，取料检测装置9可为真空压力检测器或者为光纤传感器。通过检测定位板5上的接料孔101内磁铁类零件的有无，进行判断磁铁类零件是否顺利滑落到定位板5上的接料孔101内。如果有，则有其它吸取机构将磁铁类零件取起，之后机械结合式无杆气缸4缩回，等待磁铁类零件再次滑落。如果接料孔101内没有磁铁类零件，则发出信号告诉吸取机构不要过来吸取，之后机械结合式无杆气缸4缩回，等待磁铁类零件重新滑落。
[0032]上安装板I上可设有多个上料架14，每个上料架14上设有一个上料滑道，从而可相应增加放料数量、延长相应的上料时间。另外，上料架14的个数可根据需要设置为两个以上。
[0033]其它电器模块、气路模块均固定于下安装板2上。为防止磁铁类零件与其它带磁力的零件相互吸引，引起位置变化，装置上的上零件均采用铝制零件，并采用铝制螺钉固定。
[0034]本发明的工作原理为:
[0035] 1.磁铁类零件通过异性相吸原理自成为一列，工人将其放于滑槽盖板142与上料滑槽141形成上料滑道中。
[0036] 2.磁铁类零件在滑槽盖板142与上料滑槽141形成上料滑道内通过自身重力和埋于上料滑道下方的防呆磁铁15(极性与磁铁类零件极性相同)的磁力吸引，平稳的滑落到件定位板5上的接料孔101内。
[0037] 3.机械结合式无杆气缸4进行伸出动作，通过定位板5将上料磁铁转运到取料位置。
[0038] 4.等待取料机构将磁铁类零件取走之后，机构再重复上述1.2.3步骤进行往复运动。
Claims (10)
1.一种磁铁类零件上料装置，其特征在于，包括: 安装支架； 上料架，所述上料架固定安装于所述安装支架上方，所述上料架上设有上料滑道； 气缸，所述气缸固定安装于所述安装支架上，所述气缸的活塞连接定位板，所述定位板滑动安装于所述安装支架上，所述定位板上设有接料孔； 伸出块，所述伸出块位于所述上料滑道的出料口处、且通过弹簧浮动安装于所述安装支架上。
2.如权利要求1所述的磁铁类零件上料装置，其特征在于，所述安装支架包括上安装板和下安装板，所述上安装板安装于所述下安装板的上方，所述上料架固定安装于所述上安装板上方，所述气缸固定安装于所述下安装板上，所述伸出块安装于所述上安装板上。
3.如权利要求2所述的磁铁类零件上料装置，其特征在于，所述上安装板上镶嵌有防呆磁铁，所述防呆磁铁位于所述上料滑道的出料口的下方。
4.如权利要求3所述的磁铁类零件上料装置，其特征在于，所述上安装板上设有印刷电路板，所述印刷电路板设有磁铁极性检测电路。
5.如权利要求2所述的磁铁类零件上料装置，其特征在于，所述上安装板上的取料位置设有取料检测装置。
6.如权利要求1所述的磁铁类零件上料装置，其特征在于，所述上料架上安装有料位检测装置。
7.如权利要求2所述的磁铁类零件上料装置，其特征在于，所述上安装板上固定安装有位于所述接料孔上方的盖板。
8.如权利要求1所述的磁铁类零件上料装置，其特征在于，所述气缸为机械结合式无杆气缸。
9.如权利要求2所述的磁铁类零件上料装置，其特征在于，所述伸出块通过螺钉限置于所述上安装板上的凹槽内，所述弹簧一端顶靠在所述伸出块上，另一端顶靠在所述上安装板上。
10.如权利要求2所述的磁铁类零件上料装置，其特征在于，所述上料架上设有滑槽，所述上料架上固定安装有位于所述滑槽上方的滑槽盖板，所述滑槽盖板与所述滑槽形成上料滑道。
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