CN105922431A - Reconsolidated bamboo square stock production line with durable molds easy to take and dowels convenient to collect - Google Patents

Reconsolidated bamboo square stock production line with durable molds easy to take and dowels convenient to collect Download PDF

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Publication number
CN105922431A
CN105922431A CN201610442280.0A CN201610442280A CN105922431A CN 105922431 A CN105922431 A CN 105922431A CN 201610442280 A CN201610442280 A CN 201610442280A CN 105922431 A CN105922431 A CN 105922431A
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CN
China
Prior art keywords
demoulding
pin
shaping
support
mould
Prior art date
Application number
CN201610442280.0A
Other languages
Chinese (zh)
Inventor
李刚
葛艳
Original Assignee
安吉宇康机械有限公司
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Application filed by 安吉宇康机械有限公司 filed Critical 安吉宇康机械有限公司
Priority to CN201610442280.0A priority Critical patent/CN105922431A/en
Publication of CN105922431A publication Critical patent/CN105922431A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/18Auxiliary operations, e.g. preheating, humidifying, cutting-off

Abstract

The invention discloses a reconsolidated bamboo square stock production line with durable molds easy to take and dowels convenient to collect. The production line comprises a forming device, a solidifying drying room and a mold releasing device; the forming device comprises a forming support, a forming mold installation groove and one mold; the mold releasing device comprises a mold releasing support, a mold releasing mold installation groove and one mold; a forming press cover strip is arranged above the forming support and is connected to a plurality of forming press cover oil cylinders, a forming location air cylinder and a forming ejection pin oil cylinder are arranged on one side of the forming support, a pin storage box is arranged between the forming ejection pin oil cylinder and the forming support, and a pushing oil cylinder is arranged at one end of the forming support; a mold releasing press cover strip is arranged above the mold releasing support and is connected to a plurality of mold releasing press cover oil cylinders, a mold releasing location air cylinder and a mold releasing ejection pin oil cylinder are arranged on one side of the mold releasing support, and a dowel collection hopper is arranged on the other side of the mold releasing support; the molds comprise mold bodies, reconsolidated bamboo square stock cavities and mold top covers. The production line has the advantages that the forming efficiency and the mold releasing efficiency are high, the operation is safe, the molds are durable and the manufacturing cost is low.

Description

A kind of have with durable easy delivery and the convenient heavy bamboo square stock production line collecting pin

Technical field

The present invention relates to a kind of bamboo product process equipment, particularly relate to a kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin.

Background technology

At present; heavy bamboo square stock is typically all dry bamboo sheet by carrying out cold moudling in sending into forming machine after impregnation, drying; the final curing demoulding; heavy bamboo square stock takes out after making shaping in mould; need manually to be taken out in ingot stripper by mould; pin and demoulding feeding are manually gone in general employing, not only waste time and energy, and also can affect workman's personal safety because of operational issue in knockout course;And the automatic forming ingot stripper used at present, although being molded and be convenient in demoulding, but structure is complicated, cost of manufacture is higher;

And, existing heavy bamboo square stock ingot stripper is general after being taken out in mould by pin the most in disorder is scattered in ground or on frame, needs workman to take time one one again and picks up, not only wastes time and energy, and be easily lost;

And the pin hole of existing mold typically uses diameter to be slightly larger than the circular hole of pin, when pin compaction mold top cover, bounce by mould top cover, pin up moves, making pin is apexes contact when contacting with pin hole, the lifting surface area making pin hole is minimum, and the easy abrasion deformation in its top even ftractures, thus shortens die life.

Summary of the invention

The present invention is to solve defect and deficiency present in above-mentioned prior art, provide one and can not only reduce labor strength, operate safe and reliable, improve shaping and demoulding efficiency, raising production efficiency, and simple in construction, cost of manufacture is low, can also prevent pin from losing, thus reduce having with durable easy delivery and the convenient heavy bamboo square stock production line collecting pin of production cost.

Technical scheme: a kind of have with durable easy delivery and the convenient heavy bamboo square stock production line collecting pin, including shaped device, solidification drying room and stripper apparatus, described shaped device includes shaped support, be arranged in shaped support mould mounting groove and the mould being arranged in mould mounting groove, described stripper apparatus includes demoulding support, be arranged in demoulding support demoulding mould mounting groove and the mould being arranged in demoulding mould mounting groove

nullDescribed shaped support is arranged over the shaping gland bar of mating mold top cover,Connect on described shaping gland bar and have the shaping gland oil cylinder of some synchronization actions,Shaping positioning cylinder that described shaped support side is provided with some synchronization actions of jig and the shaping ejector pin oil cylinder of some synchronization actions pin headed in mould,Storage pin box it is provided with between described shaping ejector pin oil cylinder and shaped support,It is arranged at intervals with some pins and coordinates the shaping pin holding tank of pin in described storage pin box,Distance between each two adjacent shaping pin holding tank coordinates the distance between each two adjacent shaping ejector pin oil cylinder,Each shaping gland oil cylinder piston boom end is equipped with the shaping contiguous block connecting shaping gland bar,Described shaped support one end is provided with pusher oil cylinder,The described height of pusher oil cylinder matches with the height of mould,It is provided with some driven molds bottom described mould mounting groove and skids off the roller of mould mounting groove;

Described demoulding support is arranged over the demoulding gland bar of mating mold top cover, connect on described demoulding gland bar and have the demoulding gland oil cylinder of some synchronization actions, described demoulding support side is provided with the demoulding ejector pin oil cylinder of some synchronization actions of pin in the demoulding positioning cylinder of some synchronization actions of jig and ejection die, and each demoulding gland oil cylinder piston boom end is equipped with the demoulding contiguous block connecting demoulding gland bar;Described demoulding support opposite side is provided with pin collection bucket, the length of described pin collection bucket matches with the length of demoulding support, the height of pin collection bucket matches with the height of pin in mould, the first conveying mechanism of driven mold turnover demoulding mould mounting groove it is provided with bottom described demoulding mould mounting groove, described first conveying mechanism includes the first drive roll, the first driven voller and the first conveyer belt, described first drive roll side is provided with the first driving motor driving the first drive roll to rotate, and described demoulding support discharge end is provided with discharging dashpot;

Described mould includes die ontology, be arranged in die ontology heavy bamboo square stock chamber and be arranged on die ontology top for compressing the mould top cover of heavy bamboo square stock, both sides, die ontology top are provided with some pin holes and the pin being located on pin hole, the described radius of curvature of pin hole top half matches with the radius of pin, and the radius of curvature of pin hole the latter half is more than the radius of pin;

It is provided with second conveyor structure between described shaped device and solidification drying room, between described solidification drying room and stripper apparatus, is provided with the 3rd conveying mechanism;

Described second conveyor structure includes that the second drive roll, the second driven voller and the second conveyer belt, described second drive roll side are provided with the second driving motor driving the second drive roll to rotate;Described 3rd conveying mechanism includes that the 3rd drive roll, the 3rd driven voller and the 3rd conveyer belt, described 3rd drive roll side are provided with the 3rd driving motor driving the 3rd drive roll to rotate, and described shaping gland bar and demoulding gland bar are equipped with the breach coordinating pin.

The shaped device of the present invention uses shaping gland oil cylinder to coordinate shaping gland bar top compression mould top cover, pin in storage pin box is all headed in the pin hole of mould by convenient shaping ejector pin oil cylinder, when shaping gland oil cylinder resets, pin will compaction mold top cover, thus ensure that stable molding is efficient;Stripper apparatus uses demoulding gland oil cylinder to coordinate demoulding gland bar top compression mould top cover, the pin of compaction mold top cover on mould is all ejected by conveniently stripped ejector pin oil cylinder, thus be easy to open mould top cover in mould, take out heavy bamboo square stock, and on the premise of guaranteeing that pin can pass in and out smoothly in pin hole, reduce the pin abrasion to pin hole, extend the mold use life-span, pusher oil cylinder, roller and the setting of three conveying mechanisms, facilitate mould from shaped device out with send into stripper apparatus and facilitate mould to carry, the setting of pin collection bucket, the collection of pin can be facilitated, prevent pin from losing, labor strength can not only be reduced, operate safe and reliable, improve demoulding efficiency, improve production efficiency, and simple in construction, cost of manufacture is low, thus reduce production cost.

The radius of curvature of pin hole the latter half is designed to the radius more than pin by the present invention, so that it is guaranteed that pin can penetrate in pin hole smoothly, the radius that the radius of curvature of pin hole top half is designed to pin is matched, the contact area (contact surface is pin upper semi-circle and pin hole upper semi-circle) with pin hole when pin up moves can be increased, thus increase the lifting surface area (pin hole stress surface is whole upper semi-circle) of pin hole, thus reduce the pin abrasion to pin hole, extend the mold use life-span.

The present invention is molded on gland bar and demoulding gland bar and is equipped with the breach coordinating pin;Shaping gland bar and demoulding gland bar are designed to whole and can improve its intensity, and being provided for of breach wears pin.

The setting of shaping positioning cylinder so that its gland and ejector pin process are more steadily reliable.The setting of demoulding positioning cylinder so that its gland and ejector pin process are more steadily reliable.

Preferably, connect on described shaping ejector pin oil cylinder and have a shaping push rod, described shaped support side is provided with the shaping ejector pin cylinder support of fixed-type ejector pin oil cylinder, described storage pin box is connected with shaped support by being molded the first pilot pin seat, described shaping push rod is connected with storage pin box by being molded the second pilot pin seat, described shaping positioning cylinder is arranged on shaping the first pilot pin seat, and the distance between arriving bottom heavy bamboo square stock chamber bottom described pin hole is identical with the width in heavy bamboo square stock chamber;The size of described mould top cover matches with the size in heavy bamboo square stock chamber;Described mould top cover and junction, heavy bamboo square stock chamber are provided with sealing ring.

This kind of structure makes to be molded positioning cylinder and installs firm, improves positioning precision and stability;Make the solid and reliable of storage pin box so that shaping ejector pin oil cylinder ejector pin is more precisely steady and reliable simultaneously.This kind of structure ensures that the cross sectional shape of heavy bamboo square stock is square, also makes the compression of mould top cover be protected, and improves the quality of heavy bamboo square stock.

Preferably, described shaped support top is provided with the opening coordinating shaping gland bar, shaped support one upper lateral part is provided with shaping the first groove coordinating shaping push rod, shaped support opposite side top is provided with shaping the second groove coordinating pin, described shaping positioning cylinder is provided with a shaping positioning head, being additionally provided with shaping the 3rd groove coordinating shaping positioning head in described shaped support, described shaping the 3rd groove is positioned at the lower section of shaping the first groove.

Pin in mould is ejected by this kind of structure convenient shaping ejector pin oil cylinder, also makes to be molded positioning cylinder by more solid and reliable for mould location.

Preferably, the quantity of described shaping gland oil cylinder is three, and two of which shaping gland oil cylinder is connected to be molded the two ends of gland bar, and another one shaping gland oil cylinder is connected to be molded the middle part of gland bar;The quantity of described shaping positioning cylinder is three, the position of two of which shaping positioning cylinder is corresponding with the two ends of mould, the position of another one shaping positioning cylinder is corresponding with the middle part of mould, the quantity of pin in the quantity cooperation storage pin box of described shaping ejector pin oil cylinder.

This kind of structure and the selection of quantity so that it is more reliable and more stable to the compression of mould top cover, pin is ejected by convenient shaping ejector pin oil cylinder;Make it more preferable, further such that pin can more steadily be ejected in mould by efficiently to the locating effect of mould simultaneously.

Preferably, first trapezoidal spike of shaping it is provided with bottom described shaping ejector pin cylinder support, described shaping the first pilot pin seat bottom portion is provided with second trapezoidal spike of shaping, described shaping the second pilot pin seat bottom portion is provided with the three trapezoidal spikes of shaping, first trapezoidal spike of described shaping and the three trapezoidal equal dual-sides of spike of shaping are symmetrical arranged, a wherein side of described second trapezoidal spike of shaping is outward-dipping, another side of second trapezoidal spike of shaping and a wherein overlapping sideways of mould rack.

This kind of structure makes the installation being molded ejector pin oil cylinder and shaping positioning cylinder more solid and reliable.

Preferably, connect on described demoulding ejector pin oil cylinder and have a demoulding push rod, described demoulding support side is provided with the demoulding ejector pin cylinder support of fixing demoulding ejector pin oil cylinder, and described demoulding push rod is connected with demoulding support by a demoulding pilot pin seat, and described demoulding positioning cylinder is arranged on demoulding pilot pin seat.

This kind of structure makes the installation of demoulding positioning cylinder firm, improves positioning precision and stability;Make demoulding ejector pin oil cylinder ejector pin more precisely steadily with reliable simultaneously.

Preferably, described demoulding cradle top is provided with the opening coordinating demoulding gland bar, demoulding support one upper lateral part is provided with the demoulding the first groove coordinating demoulding push rod, demoulding support opposite side top is provided with the demoulding the second groove coordinating pin, described demoulding positioning cylinder is provided with a demoulding positioning head, being additionally provided with the demoulding the 3rd groove coordinating demoulding positioning head on described demoulding support, the described demoulding the 3rd groove is positioned at the lower section of the demoulding the first groove.

Pin in mould is ejected by this kind of structure conveniently stripped ejector pin oil cylinder, also makes demoulding positioning cylinder by more solid and reliable for mould location.

Preferably, the quantity of described demoulding gland oil cylinder is three, and two of which demoulding gland oil cylinder is connected to the two ends of demoulding gland bar, and another one demoulding gland oil cylinder is connected to the middle part of demoulding gland bar;The quantity of described demoulding positioning cylinder is three, the position of two of which demoulding positioning cylinder is corresponding with the two ends of mould, the position of another one demoulding positioning cylinder is corresponding with the middle part of mould, the quantity of pin in the quantity mating mold of described demoulding ejector pin oil cylinder.

This kind of structure and the selection of quantity so that it is more reliable and more stable to the compression of mould top cover, pin is ejected by conveniently stripped ejector pin oil cylinder;Make it more preferable, further such that pin can more steadily be ejected in mould by efficiently to the locating effect of mould simultaneously.

Preferably, it is provided with first trapezoidal spike of the demoulding bottom described demoulding ejector pin cylinder support, described demoulding pilot pin seat bottom portion is provided with second trapezoidal spike of the demoulding, first trapezoidal spike dual-side of the described demoulding is symmetrical arranged, a wherein side of described second trapezoidal spike of the demoulding is outward-dipping, another side of second trapezoidal spike of the demoulding and a wherein overlapping sideways of mould rack, buffering slope it is provided with in described pin collection bucket, described buffering slope is provided with some pin holding tanks, described pin holding tank and the pin one_to_one corresponding in mould.

The installation that this kind of structure makes demoulding ejector pin oil cylinder and demoulding positioning cylinder is more solid and reliable;This kind of structure also makes pin can smoothly enter in pin collection bucket after by the ejecting of ejector pin oil cylinder, and the marshalling (having a pin in each pin holding tank) of pin one one can also be made, not only save workman and collect the trouble of pin, but also it is possible to prevent pin to drop damage or lose, extend pin service life.

Preferably, described roller is arranged in shaped support by rolling wheel support, and described pusher oil cylinder is arranged on shaped support one end by a pusher cylinder support;Described first drive roll and the first driven voller are all arranged in demoulding support by clutch shaft bearing seat, described first drives motor to be positioned at outside demoulding support, described first drive roll drives motor to connect by the first shaft coupling and first, and described first drives motor to be arranged on demoulding support side by the first motor rack.

This kind of structure makes pusher oil cylinder, roller, the first conveying mechanism and first drive being more firmly mounted of motor reliable, makes the first driving motor more steadily reliable to the transmission of the first drive roll simultaneously.

The shaped device of the present invention uses shaping gland oil cylinder to coordinate shaping gland bar top compression mould top cover, pin in storage pin box is all headed in the pin hole of mould by convenient shaping ejector pin oil cylinder, when shaping gland oil cylinder resets, pin will compaction mold top cover, thus ensure that stable molding is efficient;Stripper apparatus uses demoulding gland oil cylinder to coordinate demoulding gland bar top compression mould top cover, the pin of compaction mold top cover on mould is all ejected by conveniently stripped ejector pin oil cylinder, thus be easy to open mould top cover in mould, take out heavy bamboo square stock, and on the premise of guaranteeing that pin can pass in and out smoothly in pin hole, reduce the pin abrasion to pin hole, extend the mold use life-span, pusher oil cylinder, roller and the setting of three conveying mechanisms, facilitate mould from shaped device out with send into stripper apparatus and facilitate mould to carry, the setting of pin collection bucket, the collection of pin can be facilitated, prevent pin from losing, labor strength can not only be reduced, operate safe and reliable, improve demoulding efficiency, improve production efficiency, and simple in construction, cost of manufacture is low, thus reduce production cost.

Accompanying drawing explanation

Fig. 1 is the structural representation of the present invention;

Fig. 2 is the structural representation of shaped device in the present invention;

Fig. 3 is the structural representation of stripper apparatus in the present invention;

Fig. 4 is the structural representation after pin plugged by mould in the present invention;

Fig. 5 is the structural representation of storage pin box in the present invention;

Fig. 6 is pin hole and the structural representation of pin in the present invention;

Fig. 7 is to be molded gland bar and the structural representation of demoulding gland bar in the present invention;

null1. shaped support in figure,2. mould mounting groove,3. mould,4. heavy bamboo square stock,5. pin,6. mould top cover,7. shaping gland bar,8. shaping gland oil cylinder,9. shaping positioning cylinder,10. shaping positioning head,11. shaping the first grooves,12. shaping the first pilot pin seat,13. shaping ejector pin oil cylinders,14. shaping push rods,15. shaping the second grooves,16. shaping ejector pin cylinder supports,17. shaping the 3rd grooves,18. shaping contiguous blocks,19. first trapezoidal spike of shaping,20. second trapezoidal spike of shaping,21. storage pin boxes,22. shaping the second pilot pin seats,23. the three trapezoidal spikes of shaping,24. shaping pin holding tanks,25. demoulding supports,26. demoulding mould mounting grooves,27. demoulding gland bars,28. demoulding gland oil cylinders,29. demoulding positioning cylinders,210. demoulding positioning heads,211. demoulding the first grooves,212. demoulding pilot pin seats,213. demoulding ejector pin oil cylinders,214. demoulding push rods,215. demoulding the second grooves,216. demoulding ejector pin cylinder supports,217. demoulding the 3rd grooves,218. demoulding contiguous blocks,219. demoulding first trapezoidal spikes,220. demoulding second trapezoidal spikes,221. solidification drying rooms,222. discharging dashpots,223. pin collection buckets,224. buffering slopes,225. pin holding tanks,226. heavy bamboo square stock chambeies,227. pin hole,228. sealing ring,31. pusher oil cylinders,32. pusher cylinder supports,33. rollers,34,Rolling wheel support,41. first conveyer belts,42. first drive rolls,43. clutch shaft bearing seats,44. first drive motor,45. first motor racks,46. first shaft couplings,47. first driven vollers,51. second conveyer belts,52. second drive rolls,53. second drive motor,54. second driven vollers,61. the 3rd conveyer belts,62. the 3rd drive rolls,63. the 3rd drive motor,64. the 3rd driven vollers.

Detailed description of the invention

The present invention is further detailed explanation below in conjunction with the accompanying drawings, but is not limiting the scope of the invention.

As shown in figs. 1-7, a kind of have with durable easy delivery and the convenient heavy bamboo square stock production line collecting pin, including shaped device, solidification drying room 221 and stripper apparatus, described shaped device includes shaped support 1, the mould mounting groove 2 being arranged in shaped support 1 and the mould 3 being arranged in mould mounting groove 2, shaped support 1 is arranged over the shaping gland bar 7 of mating mold top cover 6, connect, on shaping gland bar 7, the shaping gland oil cylinder 8 having three synchronization actions, two of which shaping gland oil cylinder 8 is connected to be molded the two ends of gland bar 7, another one shaping gland oil cylinder 8 is connected to be molded the middle part of gland bar 7.Each shaping gland oil cylinder piston boom end is equipped with the shaping contiguous block 18 connecting shaping gland bar 7.Shaped support 1 top is provided with the opening coordinating shaping gland bar 7, shaping positioning cylinder 9 that shaped support 1 side is provided with three synchronization actions of jig 3 and the shaping ejector pin oil cylinder 13 of some synchronization actions headed into by pin 5 in mould 3.The position of two of which shaping positioning cylinder 9 is corresponding with the two ends of mould 3, and the position of another one shaping positioning cylinder 9 is corresponding with the middle part of mould 3.Storage pin box 21 it is provided with between shaping ejector pin oil cylinder 13 and shaped support 1, being arranged at intervals with some pins 5 in storage pin box 21 and coordinate the shaping pin holding tank 24 of pin 5, the distance between each two adjacent shaping pin holding tank 24 coordinates the distance between each two adjacent shaping ejector pin oil cylinder 13.The quantity of pin 5 in the quantity cooperation storage pin box 21 of shaping ejector pin oil cylinder 13.

Shaped support 1 one end is provided with pusher oil cylinder 31, and the height of pusher oil cylinder 31 matches with the height of mould 3, is provided with some driven molds 3 and skids off the roller 33 of mould mounting groove 2 bottom mould mounting groove 2;Roller 33 is arranged in shaped support 1 by rolling wheel support 34, and pusher oil cylinder 31 is arranged on shaped support 1 one end by a pusher cylinder support 32;

Connect on shaping ejector pin oil cylinder 13 and have a shaping push rod 14, shaped support 1 side is provided with the shaping ejector pin cylinder support 16 of fixed-type ejector pin oil cylinder 13, storage pin box 21 is connected with shaped support 1 by being molded the first pilot pin seat 12, shaping push rod 14 is connected with storage pin box 21 by being molded the second pilot pin seat 22, and shaping positioning cylinder 9 is arranged on shaping the first pilot pin seat 12.

Shaped support 1 one upper lateral part is provided with shaping the first groove 11 coordinating shaping push rod 14, shaped support 1 opposite side top is provided with shaping the second groove 15 coordinating pin 5, shaping positioning cylinder 9 is provided with a shaping positioning head 10, being additionally provided with shaping the 3rd groove 17 coordinating shaping positioning head 10 in shaped support 1, shaping the 3rd groove 17 is positioned at the lower section of shaping the first groove 11.

First trapezoidal spike 19 of shaping it is provided with bottom shaping ejector pin cylinder support 16.It is molded bottom the first pilot pin seat 12 and is provided with second trapezoidal spike 20 of shaping.It is molded bottom the second pilot pin seat 22 and is provided with the three trapezoidal spikes 23 of shaping.It is molded first trapezoidal spike 19 and the 3rd trapezoidal equal dual-side of support seat 23 is symmetrical arranged.The wherein side being molded second trapezoidal spike 20 is outward-dipping, is molded another side of second trapezoidal spike 20 and a wherein overlapping sideways of mould rack 1.

Stripper apparatus includes demoulding support 25, be arranged in demoulding support 25 demoulding mould mounting groove 26 and the mould 3 being arranged in demoulding mould mounting groove 26, demoulding support 25 is arranged over the demoulding gland bar 27 of mating mold top cover 6, connect on demoulding gland bar 27 and have the demoulding gland oil cylinder 28 of three synchronization actions, two of which demoulding gland oil cylinder 28 is connected to the two ends of demoulding gland bar 27, and another one demoulding gland oil cylinder 28 is connected to the middle part of demoulding gland bar 27.Each demoulding gland oil cylinder 28 piston rod end is equipped with the demoulding contiguous block 218 connecting demoulding gland bar 27.

Demoulding support 25 opposite side is provided with pin collection bucket 223, and the length of pin collection bucket 223 matches with the length of demoulding support 25, and the height of pin collection bucket 223 matches with the height of pin 5 in mould 3.Being provided with buffering slope 224 in pin collection bucket 223, buffering slope 224 is provided with some pin holding tanks 225, pin holding tank 225 and pin 5 one_to_one corresponding in mould 3.

Demoulding support 25 top is provided with the opening coordinating demoulding gland bar 27, and demoulding support 25 side is provided with the demoulding ejector pin oil cylinder 213 of some synchronization actions of pin 5 in the demoulding positioning cylinder 29 of three synchronization actions of jig 3 and ejection die 3.The position of two of which demoulding positioning cylinder 29 is corresponding with the two ends of mould 3, and the position of another one demoulding positioning cylinder 29 is corresponding with the middle part of mould 3.The quantity of pin 5 in the quantity mating mold 3 of demoulding ejector pin oil cylinder.

Mould 3 includes die ontology, be arranged in die ontology heavy bamboo square stock chamber 226 and be arranged on die ontology top for compressing the mould top cover 6 of heavy bamboo square stock 4, both sides, die ontology top are provided with some pin holes 227 and the pin 5 being located on pin hole 227, the radius of curvature of pin hole 227 top half matches with the radius of pin 5, and the radius of curvature of pin hole 227 the latter half is more than the radius of pin 5.Distance between arriving bottom heavy bamboo square stock chamber 226 bottom pin hole 227 is identical with the width in heavy bamboo square stock chamber 226;The size of mould top cover 6 matches with the size in heavy bamboo square stock chamber 226;Mould top cover 6 and junction, heavy bamboo square stock chamber 226 are provided with sealing ring 228.

It is provided with driven mold 3 bottom demoulding mould mounting groove 26 and passes in and out the first conveying mechanism of demoulding mould mounting groove 26, first conveying mechanism includes the first drive roll the 42, first driven voller 47 and the first conveyer belt 41, and the first drive roll 42 side is provided with the first driving motor 44 driving the first drive roll 42 to rotate.Demoulding support 25 other end is provided with discharging dashpot 222.

Connect on demoulding ejector pin oil cylinder 213 and have a demoulding push rod 214, demoulding support 25 side is provided with the demoulding ejector pin cylinder support 216 of fixing demoulding ejector pin oil cylinder 213, demoulding push rod 214 is connected with demoulding support 25 by a demoulding pilot pin seat 212, and demoulding positioning cylinder 29 is arranged on demoulding pilot pin seat 212.

Demoulding support 25 1 upper lateral part is provided with the demoulding the first groove 211 coordinating demoulding push rod 214, demoulding support 25 opposite side top is provided with the demoulding the second groove 215 coordinating pin 5, demoulding positioning cylinder 29 is provided with a demoulding positioning head 210, being additionally provided with the demoulding the 3rd groove 217 coordinating demoulding positioning head 210 on demoulding support 25, the demoulding the 3rd groove 217 is positioned at the lower section of the demoulding the first groove 211.

First trapezoidal spike of the demoulding 219 it is provided with bottom demoulding ejector pin cylinder support 216.Second trapezoidal spike of the demoulding 220 it is provided with bottom demoulding pilot pin seat 212.The demoulding first trapezoidal spike 219 dual-side is symmetrical arranged.A wherein side of second trapezoidal spike of the demoulding 220 is outward-dipping, another side of second trapezoidal spike of the demoulding 220 and a wherein overlapping sideways of mould rack 25.

It is provided with the 3rd conveying mechanism between shaped device and solidification drying room 221, between solidification drying room 221 and stripper apparatus, is provided with the 4th conveying mechanism;

Second conveyor structure includes the second drive roll the 52, second driven voller 54 and the second conveyer belt 51, and the second drive roll 52 side is provided with the second driving motor 53 driving the second drive roll 52 to rotate;3rd conveying mechanism includes that the 3rd drive roll the 62, the 3rd driven voller 64 and the 3rd conveyer belt 61, the 3rd drive roll 62 side are provided with the 3rd driving motor 63 driving the 3rd drive roll 62 to rotate.

First drive roll 42 and the first driven voller 47 are all arranged in demoulding support 25 by clutch shaft bearing seat 43, first drives motor 44 to be positioned at outside demoulding support 25, first drive roll 42 drives motor 44 to be connected by the first shaft coupling 46 with first, and first drives motor 44 to be arranged on demoulding support 25 side by the first motor rack 45.

The course of work of the present invention: first by the bamboo cane press-in die after impregnation and drying, put into mould mounting groove after covering mould top cover;Then controlling three shaping positioning cylinder synchronization actions, three shaping positioning heads withstand mould and are positioned by mould;Then three shaping gland oil cylinder synchronization actions are controlled, shaping gland bar compaction mold top cover, mould top cover is made to produce downwards certain displacement, the pin hole on mould is made to be all located at above mould top cover (position making pin is corresponding with the position of pin hole the latter half, and now pin is easily formed ejector pin oil cylinder and heads in pin hole);If then controlling dry forming ejector pin oil cylinder synchronization action, by shaping push rod, the pin in storage pin box is entirely insertable in the pin hole of mould;Now shaping gland oil cylinder resets, and mould top cover is compressed by pin;Then open pusher oil cylinder to release to fall on the 3rd conveying mechanism in mould mounting groove by mould;Then by the 3rd conveying mechanism by baking and curing in the mould feeding solidification drying room of built-in heavy bamboo square stock,

Heavy bamboo square stock passes through in the demoulding mould mounting groove that the 4th conveying mechanism sends into demoulding support with mould after being cured;Then controlling three demoulding positioning cylinder synchronization actions, three demoulding positioning heads withstand mould and are positioned by mould;Then three demoulding gland oil cylinder synchronization actions are controlled, demoulding gland bar compaction mold top cover, mould top cover is made to produce downwards certain displacement, make the pin in mould lax (pin is also corresponding produces downwards arrival pin hole the latter half after certain displacement, and now pin is easily demolded ejector pin cylinder ejector);Then control some demoulding ejector pin oil cylinder synchronization actions, by demoulding push rod, the pin in mould is all ejected;After the pin being ejected slides into pin feeder (pin in each pin holding tank) under the pin holding tank on buffering slope, demoulding positioning cylinder, demoulding gland oil cylinder and demoulding ejector pin oil cylinder all reset, finally, opening the first driving motor drives the first conveyer belt to be taken out of in demoulding mould mounting groove by mould, now mould top cover can be opened, convenient by the heavy bamboo square stock taking-up in mould.

Solidification drying room in the present invention is conventional drying room, and the shaping gland oil cylinder in the present invention is fixed with shaped support by conventional oil jar support, and demoulding gland oil cylinder is fixed with demoulding support by conventional oil jar support, therefore the most carefully states.

In the present invention, the mould in shaped device and stripper apparatus is identical mould, therefore does not distinguishes.

The shaped device of the present invention uses shaping gland oil cylinder to coordinate shaping gland bar top compression mould top cover, pin in storage pin box is all headed in the pin hole of mould by convenient shaping ejector pin oil cylinder, when shaping gland oil cylinder resets, pin will compaction mold top cover, thus ensure that stable molding is efficient;Stripper apparatus uses demoulding gland oil cylinder to coordinate demoulding gland bar top compression mould top cover, the pin of compaction mold top cover on mould is all ejected by conveniently stripped ejector pin oil cylinder, thus be easy to open mould top cover in mould, take out heavy bamboo square stock, and on the premise of guaranteeing that pin can pass in and out smoothly in pin hole, reduce the pin abrasion to pin hole, extend the mold use life-span, pusher oil cylinder, roller and the setting of three conveying mechanisms, facilitate mould from shaped device out with send into stripper apparatus and facilitate mould to carry, the setting of pin collection bucket, the collection of pin can be facilitated, prevent pin from losing, labor strength can not only be reduced, operate safe and reliable, improve demoulding efficiency, improve production efficiency, and simple in construction, cost of manufacture is low, thus reduce production cost.

Claims (10)

1. one kind has and the convenient heavy bamboo square stock production line collecting pin with durable easy delivery, including shaped device, solidification drying room and stripper apparatus, described shaped device includes shaped support, be arranged in shaped support mould mounting groove and the mould being arranged in mould mounting groove, described stripper apparatus includes demoulding support, be arranged in demoulding support demoulding mould mounting groove and the mould being arranged in demoulding mould mounting groove, it is characterised in that:
nullDescribed shaped support is arranged over the shaping gland bar of mating mold top cover,Connect on described shaping gland bar and have the shaping gland oil cylinder of some synchronization actions,Shaping positioning cylinder that described shaped support side is provided with some synchronization actions of jig and the shaping ejector pin oil cylinder of some synchronization actions pin headed in mould,Storage pin box it is provided with between described shaping ejector pin oil cylinder and shaped support,It is arranged at intervals with some pins and coordinates the shaping pin holding tank of pin in described storage pin box,Distance between each two adjacent shaping pin holding tank coordinates the distance between each two adjacent shaping ejector pin oil cylinder,Each shaping gland oil cylinder piston boom end is equipped with the shaping contiguous block connecting shaping gland bar,Described shaped support one end is provided with pusher oil cylinder,The described height of pusher oil cylinder matches with the height of mould,It is provided with some driven molds bottom described mould mounting groove and skids off the roller of mould mounting groove;
Described demoulding support is arranged over the demoulding gland bar of mating mold top cover, connect on described demoulding gland bar and have the demoulding gland oil cylinder of some synchronization actions, described demoulding support side is provided with the demoulding ejector pin oil cylinder of some synchronization actions of pin in the demoulding positioning cylinder of some synchronization actions of jig and ejection die, and each demoulding gland oil cylinder piston boom end is equipped with the demoulding contiguous block connecting demoulding gland bar;Described demoulding support opposite side is provided with pin collection bucket, the length of described pin collection bucket matches with the length of demoulding support, the height of pin collection bucket matches with the height of pin in mould, the first conveying mechanism of driven mold turnover demoulding mould mounting groove it is provided with bottom described demoulding mould mounting groove, described first conveying mechanism includes the first drive roll, the first driven voller and the first conveyer belt, described first drive roll side is provided with the first driving motor driving the first drive roll to rotate, and described demoulding support discharge end is provided with discharging dashpot;
Described mould includes die ontology, be arranged in die ontology heavy bamboo square stock chamber and be arranged on die ontology top for compressing the mould top cover of heavy bamboo square stock, both sides, die ontology top are provided with some pin holes and the pin being located on pin hole, the described radius of curvature of pin hole top half matches with the radius of pin, and the radius of curvature of pin hole the latter half is more than the radius of pin;
It is provided with second conveyor structure between described shaped device and solidification drying room, between described solidification drying room and stripper apparatus, is provided with the 3rd conveying mechanism;
Described second conveyor structure includes that the second drive roll, the second driven voller and the second conveyer belt, described second drive roll side are provided with the second driving motor driving the second drive roll to rotate;Described 3rd conveying mechanism includes that the 3rd drive roll, the 3rd driven voller and the 3rd conveyer belt, described 3rd drive roll side are provided with the 3rd driving motor driving the 3rd drive roll to rotate, and described shaping gland bar and demoulding gland bar are equipped with the breach coordinating pin.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 1, it is characterized in that: connecting on described shaping ejector pin oil cylinder has a shaping push rod, described shaped support side is provided with the shaping ejector pin cylinder support of fixed-type ejector pin oil cylinder, described storage pin box is connected with shaped support by being molded the first pilot pin seat, described shaping push rod is connected with storage pin box by being molded the second pilot pin seat, described shaping positioning cylinder is arranged on shaping the first pilot pin seat, distance between arriving bottom heavy bamboo square stock chamber bottom described pin hole is identical with the width in heavy bamboo square stock chamber;The size of described mould top cover matches with the size in heavy bamboo square stock chamber;Described mould top cover and junction, heavy bamboo square stock chamber are provided with sealing ring.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 2, it is characterized in that: described shaped support top is provided with the opening coordinating shaping gland bar, shaped support one upper lateral part is provided with shaping the first groove coordinating shaping push rod, shaped support opposite side top is provided with shaping the second groove coordinating pin, described shaping positioning cylinder is provided with a shaping positioning head, being additionally provided with shaping the 3rd groove coordinating shaping positioning head in described shaped support, described shaping the 3rd groove is positioned at the lower section of shaping the first groove.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 1, it is characterized in that: the quantity of described shaping gland oil cylinder is three, two of which shaping gland oil cylinder is connected to be molded the two ends of gland bar, and another one shaping gland oil cylinder is connected to be molded the middle part of gland bar;The quantity of described shaping positioning cylinder is three, the position of two of which shaping positioning cylinder is corresponding with the two ends of mould, the position of another one shaping positioning cylinder is corresponding with the middle part of mould, the quantity of pin in the quantity cooperation storage pin box of described shaping ejector pin oil cylinder.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 2, it is characterized in that: bottom described shaping ejector pin cylinder support, be provided with first trapezoidal spike of shaping, described shaping the first pilot pin seat bottom portion is provided with second trapezoidal spike of shaping, described shaping the second pilot pin seat bottom portion is provided with the three trapezoidal spikes of shaping, first trapezoidal spike of described shaping and the three trapezoidal equal dual-sides of spike of shaping are symmetrical arranged, a wherein side of described second trapezoidal spike of shaping is outward-dipping, it is molded another side of second trapezoidal spike and a wherein overlapping sideways of mould rack.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 1, it is characterized in that: connecting on described demoulding ejector pin oil cylinder has a demoulding push rod, described demoulding support side is provided with the demoulding ejector pin cylinder support of fixing demoulding ejector pin oil cylinder, described demoulding push rod is connected with demoulding support by a demoulding pilot pin seat, and described demoulding positioning cylinder is arranged on demoulding pilot pin seat.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 6, it is characterized in that: described demoulding cradle top is provided with the opening coordinating demoulding gland bar, demoulding support one upper lateral part is provided with the demoulding the first groove coordinating demoulding push rod, demoulding support opposite side top is provided with the demoulding the second groove coordinating pin, described demoulding positioning cylinder is provided with a demoulding positioning head, being additionally provided with the demoulding the 3rd groove coordinating demoulding positioning head on described demoulding support, the described demoulding the 3rd groove is positioned at the lower section of the demoulding the first groove.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 1, it is characterized in that: the quantity of described demoulding gland oil cylinder is three, two of which demoulding gland oil cylinder is connected to the two ends of demoulding gland bar, and another one demoulding gland oil cylinder is connected to the middle part of demoulding gland bar;The quantity of described demoulding positioning cylinder is three, the position of two of which demoulding positioning cylinder is corresponding with the two ends of mould, the position of another one demoulding positioning cylinder is corresponding with the middle part of mould, the quantity of pin in the quantity mating mold of described demoulding ejector pin oil cylinder.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 6, it is characterized in that: bottom described demoulding ejector pin cylinder support, be provided with first trapezoidal spike of the demoulding, described demoulding pilot pin seat bottom portion is provided with second trapezoidal spike of the demoulding, first trapezoidal spike dual-side of the described demoulding is symmetrical arranged, a wherein side of described second trapezoidal spike of the demoulding is outward-dipping, another side of second trapezoidal spike of the demoulding and a wherein overlapping sideways of mould rack, buffering slope it is provided with in described pin collection bucket, described buffering slope is provided with some pin holding tanks, described pin holding tank and the pin one_to_one corresponding in mould.
A kind of heavy bamboo square stock production line having with durable easy delivery and conveniently collect pin the most according to claim 1, it is characterized in that: described roller is arranged in shaped support by rolling wheel support, described pusher oil cylinder is arranged on shaped support one end by a pusher cylinder support;Described first drive roll and the first driven voller are all arranged in demoulding support by clutch shaft bearing seat, described first drives motor to be positioned at outside demoulding support, described first drive roll drives motor to connect by the first shaft coupling and first, and described first drives motor to be arranged on demoulding support side by the first motor rack.
CN201610442280.0A 2016-06-17 2016-06-17 Reconsolidated bamboo square stock production line with durable molds easy to take and dowels convenient to collect CN105922431A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08252808A (en) * 1995-03-16 1996-10-01 Yukio Ishii Wood bending method and device
CN102794813A (en) * 2012-07-23 2012-11-28 青岛国森机械有限公司 Continuous molded production line for recombined glued-laminated bamboo-wood square-stocks
CN103753688A (en) * 2014-01-27 2014-04-30 四川麦笠机械设备有限公司 Step-type reconstituted bamboo (timber) production line equipment
CN104493950A (en) * 2014-12-30 2015-04-08 安吉宇康机械有限公司 Automatic demoulding machine and demoulding method for heavy bamboo square stock
CN104493949A (en) * 2014-12-30 2015-04-08 安吉宇康机械有限公司 High-efficiency energy-saving reconstituted bamboo square stock automatic stripping machine and stripping method thereof
CN204367124U (en) * 2014-12-30 2015-06-03 安吉宇康机械有限公司 A kind of out of stock mechanism in location for heavy bamboo square stock automatic demoulding machine
CN204367123U (en) * 2014-12-30 2015-06-03 安吉宇康机械有限公司 A kind of heavy bamboo square stock forming die for heavy bamboo square stock forming machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08252808A (en) * 1995-03-16 1996-10-01 Yukio Ishii Wood bending method and device
CN102794813A (en) * 2012-07-23 2012-11-28 青岛国森机械有限公司 Continuous molded production line for recombined glued-laminated bamboo-wood square-stocks
CN103753688A (en) * 2014-01-27 2014-04-30 四川麦笠机械设备有限公司 Step-type reconstituted bamboo (timber) production line equipment
CN104493950A (en) * 2014-12-30 2015-04-08 安吉宇康机械有限公司 Automatic demoulding machine and demoulding method for heavy bamboo square stock
CN104493949A (en) * 2014-12-30 2015-04-08 安吉宇康机械有限公司 High-efficiency energy-saving reconstituted bamboo square stock automatic stripping machine and stripping method thereof
CN204367124U (en) * 2014-12-30 2015-06-03 安吉宇康机械有限公司 A kind of out of stock mechanism in location for heavy bamboo square stock automatic demoulding machine
CN204367123U (en) * 2014-12-30 2015-06-03 安吉宇康机械有限公司 A kind of heavy bamboo square stock forming die for heavy bamboo square stock forming machine

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Application publication date: 20160907