CN105921926B - A kind of steel reinforcement cage is caught automatically and welder - Google Patents

A kind of steel reinforcement cage is caught automatically and welder Download PDF

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Publication number
CN105921926B
CN105921926B CN201610422550.1A CN201610422550A CN105921926B CN 105921926 B CN105921926 B CN 105921926B CN 201610422550 A CN201610422550 A CN 201610422550A CN 105921926 B CN105921926 B CN 105921926B
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China
Prior art keywords
fixed
installing plate
cylinder
soldering tip
plate
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CN201610422550.1A
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CN105921926A (en
Inventor
王德民
程洋
邹建新
王淑坤
苏成志
张健
朱通
邵方超
张玉石
王鹏宇
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Changchun University of Science and Technology
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Changchun University of Science and Technology
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Priority to CN201610422550.1A priority Critical patent/CN105921926B/en
Publication of CN105921926A publication Critical patent/CN105921926A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means

Abstract

A kind of steel reinforcement cage is caught automatically and welder, is related to mechanical manufacturing field for building, solves the problems, such as to weld not accurate enough and automation to the seizure for moving solder joint present in steel reinforcement cage process.The present invention moves horizontally component including control system, soldering tip vertical motion assemblies and soldering tip.Soldering tip, which moves horizontally component, includes the first cylinder, the first floating junction, two band plug induction type proximity switches, connector, two switch touch panels, four rolling axle, four rolling, two conical surface slideways, two protective plates, installing plate, two cylinder feet bases, connecting plates.Soldering tip vertical motion assemblies include the second cylinder, line slide rail, oil buffer, the second floating junction, welding gun, adjustment plate, U-shaped frame, welding gun fixture block, solder joint and hook pawl, reinforcing plate, welding gun supporting plate, buffer installing plate, Z-type installing plate.The present invention can carry out accurate trace trap and welding to the motion solder joint formed by stirrup and cage bar crosspoint, and welding quality is high, and cost is low.

Description

A kind of steel reinforcement cage is caught automatically and welder
Technical field
The present invention relates to machinery manufacturing technology field for building, and in particular to a kind of steel reinforcement cage is caught automatically and welding dress Put.
Background technology
At present, domestic construction reinforcing bar cage seam welding is for Product processing and the market demand, and there is many deficiencies Place:Automatic and mechanical degree is inadequate;Work package, processing technology imperfection are not enough in process of producing product;Institute is not reached Required standard degree, the product quality of shaping are very different;Major technique technique entirely autonomous can not still be researched and developed, for External sophisticated technique also has certain dependence, in addition, in the welding process of steel reinforcement cage, generally require operative employee's butt welding point by One carries out manual welding, and the consumption to manpower and material resources is all very big.
Traditional building bar cage is often carried out during actual production using the method welding parameters of trial-production Selection, a large amount of unnecessary wastes can be so caused in the arrangement of time and materials demand amount.
The content of the invention
In order to solve to weld not accurate enough and automation to the seizure for moving solder joint present in steel reinforcement cage process The problem of, the present invention provide it is a kind of can realize to motion solder joint accurately catch and high-quality welding steel reinforcement cage automatically catch and Welder.
The present invention is that technical scheme is as follows used by solving technical problem:
The present invention a kind of steel reinforcement cage automatically catch and welder, including control system, soldering tip vertical motion assemblies and Soldering tip moves horizontally component;
The soldering tip, which moves horizontally component, to be included:Connector;Two conical surfaces for being separately fixed at connector upper and lower surface are slided Road;Positioned at the positive installing plate of connector;The multiple rollers being connected to by roller shaft on installing plate, multiple rollers can be two It is horizontal on individual conical surface slideway to slide, so as to drive installing plate to move horizontally;The connecting plate being fixed on installing plate side;It is fixed on The first floating junction on connecting plate;It is fixed on the first cylinder of connector upper surface, first cylinder and control system phase Even, the pipe joint of first cylinder is fixed on the first floating junction;It is separately fixed at two bands of installing plate left and right ends Plug induction type proximity switch;It is fixed on the positive two switches touch panel of connector, two switch touch panels and two band plug senses Formula proximity switch is answered to correspond;
The soldering tip vertical motion assemblies include:It is fixed on the U-shaped frame of installing plate upper center;It is fixedly connected on U-shaped frame Second floating junction at top;Buffer installing plate, the second floating junction lower end pass through the mounting hole of buffer installing plate; The oil buffer being fixed on buffer installing plate, the oil buffer and the second floating junction install plate support by buffer Rise in same level;It is fixed on the line slide rail at center on the downside of installing plate;The Z-type installing plate being fixed on line slide rail; The second cylinder on Z-type installing plate, second cylinder are connected with control system, and the pipe joint of second cylinder is consolidated It is scheduled on the second floating junction;The adjustment plate being fixed on the downside of Z-type installing plate;It is fixed on the welding gun support of adjustment plate left side central portion Plate;The welding gun fixture block being fixed on welding gun supporting plate;The welding gun being fixed on welding gun fixture block;It is fixed on the weldering of adjustment plate left lower Point hooks pawl, and the soldering tip of the welding gun is placed on solder joint and hooked on pawl.
Further, the soldering tip moves horizontally component and also included:Two protective plates of installing plate lower end are fixed on, this two Individual protective plate and two rollers of installing plate lower end correspond, and play protective action.
Further, the soldering tip, which moves horizontally component, also includes two cylinder feet bases, first cylinder by this two Individual cylinder feet base is fixed on connector upper surface.
Further, the soldering tip vertical motion assemblies also include being fixed on Z-type installing plate centre position and positioned at second Reinforcing plate on the left of cylinder.
Further, the quantity of roller is four, and four rolling is respectively by four rolling axis connection in the four of installing plate On individual angle, and fixed using four hex nuts.
Further, two switch the distance between touch panels be more than two between plug induction type proximity switch away from From.
Further, the control system uses PLC, is in the automatic seizure of whole steel reinforcement cage and the control of welder The heart, soldering tip vertical motion assemblies and soldering tip is controlled to move horizontally the motion of component.
The beneficial effects of the invention are as follows:The present invention be a kind of high quality, high efficiency and high technology content steel reinforcement cage from Dynamic seizure and welder, breach technological difficulties on solving steel reinforcement cage Welding Problems, welding gun is had in welding plane Two frees degree, can be to the fortune that is formed by stirrup and cage bar crosspoint with reference to the motion of soldering tip spatially three degree of freedom Dynamic solder joint carries out accurate trace trap and welding, while can ensure the quality of welding, and being welded into for steel reinforcement cage is realized with this Type, cost of labor is significantly reduced, save various energy resource consumptions.
Brief description of the drawings
A kind of steel reinforcement cage that Fig. 1 is the present invention is caught automatically and the structural representation of welder.
Fig. 2 is the structural representation that soldering tip moves horizontally component.
Fig. 3 is the structural representation of soldering tip vertical motion assemblies.
In figure:1st, soldering tip vertical motion assemblies, 2, soldering tip move horizontally component, the 3, first cylinder, the 4, first floating junction, 5th, band plug induction type proximity switch, the 6, second cylinder, 7, line slide rail, 8, oil buffer, the 9, second floating junction, 10, Connector, 11, welding gun, 11-1, soldering tip, 12, switch touch panel, 13, roller shaft, 14, roller, 15, conical surface slideway, 16, protective plate, 17th, installing plate, 18, cylinder feet base, 19, connecting plate, 20, adjustment plate, 21, U-shaped frame, 22, welding gun fixture block, 23, solder joint hook pawl, 24th, reinforcing plate, 25, welding gun supporting plate, 26, buffer installing plate, 27, Z-type installing plate.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
As shown in figure 1, a kind of steel reinforcement cage of the present invention is caught automatically and welder, mainly hung down by control system, soldering tip Straight moving assembly 1 and soldering tip move horizontally component 2 and formed.
As shown in Fig. 2 soldering tip moves horizontally, component 2 includes the first cylinder 3,4, two band plugs of the first floating junction sense Formula proximity switch 5, connector 10, two 14, two switch touch panels 12, four rolling axle 13, four rolling conical surface slideways 15, two Individual protective plate 16, installing plate 17, two cylinder feet bases 18, connecting plates 19.From the point of view of Fig. 1 and Fig. 2, installing plate 17 is positioned at connection The front of body 10 (in present embodiment, the connector 10 shown in Fig. 1 is front, and the connector 10 shown in Fig. 2 is reverse side) And use light-weight design close to left side, installing plate 17.Two conical surface slideways 15 are separately fixed at the upper and lower surface of connector 10 Above and positioned at the left side of connector 10.Four rolling 14 is connected on four angles of installing plate 17 by four rolling axle 13 respectively, And it is fixed using four hex nuts, four rolling 14 horizontal on two conical surface slideways 15 can slide, and thus may be used To drive installing plate 17 and a series of components thereon to be moved horizontally on two conical surface slideways 15, welding gun 11 is finally realized The movements of soldering tip 11-1 in the horizontal direction.Two protective plates 16 are fixed on the lower end of installing plate 17, and the two protective plates 16 Corresponded with two rollers 14 of the lower end of installing plate 17, play protective action.Connecting plate 19, which is threadably secured, is connected to peace In loading board 17, the first floating junction 4 is fixed on connecting plate 19, and the pipe joint of the first cylinder 3 is fixed on the first floating junction 4 On, while first cylinder 3 is fixed on the upper surface of connector 10 by two cylinder feet bases 18, the first cylinder 3 is connected with control, leads to Cross compression and elongation that control system controls the first cylinder 3.Two band plug induction type proximity switches 5 are each attached to installing plate 17 It is located above and respectively the left and right ends of installing plate 17, and the two band plug induction type proximity switches 5 are being respectively positioned on connector 10 just Face, two switch touch panels 12 are installed in the front of connector 10, and the two switch touch panels 12 are left positioned at installing plate 17 respectively The distance between right both sides, the two switch touch panels 12 are more than the distance between two band plug induction type proximity switches 5, left side Switch touch panel 12 be used for the position with plug induction type proximity switch 5 for limit left side, the switch touch panel 12 on right side is for limiting Make the position with plug induction type proximity switch 5 on right side.As shown in figure 1, when the first cylinder 3 is compressed, installing plate 17 is promoted Roller 14 is driven to be slided to the right along conical surface slideway 15, until the band plug induction type proximity switch 5 on the right side of installing plate 17 senses To after the switch touch panel 12 on the right side of connector 10, the first cylinder 3 stops compression;When first cylinder 3 extends, the band of installing plate 17 is promoted Dynamic roller 14 slides to the left along conical surface slideway 15, until the band plug induction type proximity switch 5 in the left side of installing plate 17 senses After the switch touch panel 12 in the left side of connector 10, the first cylinder 3 stops elongation, revert to initial position.
As shown in figure 3, soldering tip vertical motion assemblies 1 include:Second cylinder 6, line slide rail 7, oil buffer 8, second Floating junction 9, welding gun 11, adjustment plate 20, U-shaped frame 21, welding gun fixture block 22, solder joint hook pawl 23, reinforcing plate 24, welding gun supporting plate 25, Buffer installing plate 26, Z-type installing plate 27.As shown in figure 1, U-shaped frame 21 is fixed on the upper center of installing plate 17, the second cylinder 6 Pipe joint be fixed on the second floating junction 9, the second cylinder 6 is connected with control, passes through control system second cylinder 6 of control Compression and elongation.The upper end of second floating junction 9, which is threadably secured, is connected to the U-shaped top of frame 21, and the lower end of the second floating junction 9 is then Mounting hole through on buffer installing plate 26, oil buffer 8 are fixed on buffer installing plate 26, the He of oil buffer 8 Second floating junction 9 is held up in same level by buffer installing plate 26.Line slide rail 7 is fixed in the downside of installing plate 17 The heart, Z-type installing plate 27 are fixed on line slide rail 7, and the second cylinder 6 is then uprightly arranged on Z-type installing plate 27.Reinforcing plate 24 is solid The centre position of Z-type installing plate 27 is scheduled on, and reinforcing plate 24 is located at the left side of the second cylinder 6, and adjustment plate 20 is fixed by screws in Z The downside of type installing plate 27, the outside of the cylinder 6 of reinforcing plate 24 and second is then wrapped by adjustment plate 20.The one end of welding gun supporting plate 25 connects In the left side central portion of adjustment plate 20, for the other end of welding gun supporting plate 25 then to connect welding gun fixture block 22, welding gun 11 is then fixed on welding gun folder On block 22.Solder joint hooks pawl 23 and is fixed by screws in the left lower of adjustment plate 20, and the soldering tip 11-1 of welding gun 11 is placed on solder joint hook On pawl 23.By the collective effect of the second cylinder 6 and oil buffer 8, Z-type installing plate 27 is promoted together with reinforcing plate 24 and is adjusted Whole plate 20 is moved downwardly together along line slide rail 7, and now adjustment plate 20 drives welding gun supporting plate 25, solder joint fixture block 22, welding gun 11 And welding gun hooks pawl 23 and moved downward jointly, welding gun hooks pawl 23 and catches on the steel reinforcement cage cage bar to be welded, at the same time welding gun 11 Soldering tip 11-1 is close to solder joint, because solder joint will be rotated in sky with the linear uniform motion of steel reinforcement cage cage bar and dead axle steady circular Interior one side System of Rotating about Fixed Axis, so solder joint hooks pawl 23 as the rotation of steel reinforcement cage cage bar with moving afterwards, passes through simultaneously while rectilinear movement Soldering tip moves horizontally the effect of component 2, and solder joint hooks the motion state of pawl 23 and the soldering tip 11-1 holding geo-stationaries of welding gun 11, led to The welding that cooperates to complete for crossing solder joint hook pawl 23 and soldering tip 11-1 acts.
In present embodiment, control system uses PLC, is in the automatic seizure of whole steel reinforcement cage and the control of welder The heart, control soldering tip vertical motion assemblies 1 and soldering tip move horizontally the motion of component 2.
A kind of steel reinforcement cage of the present invention is caught automatically and welder, is used primarily in building bar cage machine-shaping process In.In use, the device of the present invention is placed in above steel reinforcement cage cage bar as shown in Figure 1 first, and with steel reinforcement cage cage bar axle Line forms certain helical angle for the plane of normal, sets job parameter, controls the second cylinder 6 to delay with oil pressure by control system The collective effect of device 8 is rushed, promotes Z-type installing plate 27 to be moved downwardly together along line slide rail 7 together with reinforcing plate 24 and adjustment plate 20, Adjustment plate 20 drives welding gun supporting plate 25 and solder joint fixture block 22 to hook pawl 23 together with welding gun 11 and welding gun and moved downward jointly simultaneously, welding gun Hook pawl 23 and catch on the steel reinforcement cage cage bar to be welded, at the same time the soldering tip 11-1 of welding gun 11 is close to solder joint;Because solder joint will be with The linear uniform motion of steel reinforcement cage cage bar and dead axle steady circular rotate one side System of Rotating about Fixed Axis in space while rectilinear movement, institute Pawl 23 is hooked as the rotation of steel reinforcement cage cage bar moves with rear with solder joint, at the same time compresses the first cylinder 3, welding gun 11 drives soldering tip 11-1 Automatically seizure and welding are tracked to the solder joint in motion, until the band plug induction type proximity switch 5 on the right side of installing plate 17 The switch touch panel 12 on the right side of connector 10 is sensed, the second cylinder 6 shrinks upwards immediately, until touching the limit on the second cylinder 6 Bit switch, the second cylinder 6 stop shrinking, and a series of components move upwardly together a certain distance thereon for drive, solder joint is hooked pawl 23 depart from welding region, and welding gun 11 hooks pawl 23 with solder joint and returns to starting altitude, then, control soldering tip is horizontal to move by control system The first cylinder 3 on dynamic component 2 extends, and promotes installing plate 17 to drive roller 14 to be slided to the left along conical surface slideway 15, until peace The switch touch panel 12 that the left side of connector 10 is sensed with plug induction type proximity switch 5 in the left side of loading board 17, the first cylinder 3 stop Elongation, initial position is revert to, and prepare to start to be tracked the solder joint in next motion seizure and welding.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (7)

1. a kind of steel reinforcement cage is caught automatically and welder, including control system, soldering tip vertical motion assemblies (1) and soldering tip are horizontal Moving assembly (2);It is characterized in that:
The soldering tip, which moves horizontally component (2), to be included:Connector (10);It is separately fixed at two of connector (10) upper and lower surface Conical surface slideway (15);Positioned at connector (10) positive installing plate (17);It is connected to by roller shaft (13) on installing plate (17) Multiple rollers (14), multiple rollers (14) horizontal on two conical surface slideways (15) can be slided, so as to drive installing plate (17) move horizontally;The connecting plate (19) being fixed on installing plate (17) side;First be fixed on connecting plate (19) floats Joint (4);First cylinder (3) of connector (10) upper surface is fixed on, first cylinder (3) is connected with control system, institute The pipe joint for stating the first cylinder (3) is fixed on the first floating junction (4);It is separately fixed at the two of installing plate (17) left and right ends Individual band plug induction type proximity switch (5);It is fixed on the positive two switch touch panels (12) of connector (10), two switch touch panels (12) corresponded with two band plug induction type proximity switches (5);
The soldering tip vertical motion assemblies (1) include:It is fixed on the U-shaped frame (21) of installing plate (17) upper center;It is fixedly connected The second floating junction (9) at the top of U-shaped frame (21);Buffer installing plate (26), the second floating junction (9) lower end pass through The mounting hole of buffer installing plate (26);The oil buffer (8) being fixed on buffer installing plate (26), the oleo cushion Device (8) and the second floating junction (9) are held up in same level by buffer installing plate (26);It is fixed under installing plate (17) The line slide rail (7) at side center;The Z-type installing plate (27) being fixed on line slide rail (7);On Z-type installing plate (27) The second cylinder (6), second cylinder (6) is connected with control system, and the pipe joint of second cylinder (6) is fixed on second On floating junction (9);The adjustment plate (20) being fixed on the downside of Z-type installing plate (27);It is fixed on adjustment plate (20) left side central portion Welding gun supporting plate (25);The welding gun fixture block (22) being fixed on welding gun supporting plate (25);The welding gun being fixed on welding gun fixture block (22) (11);The solder joint for being fixed on adjustment plate (20) left lower hooks pawl (23), and the soldering tip (11-1) of the welding gun (11) is placed on weldering Point is hooked on pawl (23).
2. a kind of steel reinforcement cage according to claim 1 is caught automatically and welder, it is characterised in that the soldering tip is horizontal Moving assembly (2) also includes:It is fixed on two protective plates (16) of installing plate (17) lower end, the two protective plates (16) and installation Two rollers (14) of plate (17) lower end correspond, and play protective action.
3. a kind of steel reinforcement cage according to claim 1 is caught automatically and welder, it is characterised in that the soldering tip is horizontal Moving assembly (2) also includes two cylinder feet bases (18), and first cylinder (3) is fixed on by the two cylinder feet bases (18) Connector (10) upper surface.
4. a kind of steel reinforcement cage according to claim 1 is caught automatically and welder, it is characterised in that the soldering tip is vertical Moving assembly (1) also includes being fixed on Z-type installing plate (27) centre position and the reinforcing plate on the left of the second cylinder (6) (24)。
5. a kind of steel reinforcement cage according to claim 1 is caught automatically and welder, it is characterised in that the number of roller (14) Measure as four, four rolling (14) is connected on four angles of installing plate (17) by four rolling axle (13) respectively, and is adopted Fixed with four hex nuts.
6. a kind of steel reinforcement cage according to claim 1 is caught automatically and welder, it is characterised in that two switch touch panels The distance between (12) it is more than the distance between two band plug induction type proximity switches (5).
7. a kind of steel reinforcement cage according to claim 1 is caught automatically and welder, it is characterised in that the control system It is the whole steel reinforcement cage control centre of seizure and welder automatically, control soldering tip vertical motion assemblies (1) and weldering using PLC Head moves horizontally the motion of component (2).
CN201610422550.1A 2016-06-13 2016-06-13 A kind of steel reinforcement cage is caught automatically and welder Active CN105921926B (en)

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CN105921926B true CN105921926B (en) 2017-11-21

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037176B (en) * 2019-12-31 2022-03-01 湖南三一快而居住宅工业有限公司 Welding manipulator and welding processing equipment for reinforcement cage
CN113802854A (en) * 2021-09-12 2021-12-17 卢亮 Steel reinforcement cage binding device for construction
CN117139809B (en) * 2023-10-31 2023-12-29 天津建城基业管桩有限公司 Rolling welding floating compaction device for producing prestressed hollow pile skeleton

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JP2720330B2 (en) * 1995-08-30 1998-03-04 平岡金属工業株式会社 Reinforcing cage welding method
JPH09271958A (en) * 1996-04-04 1997-10-21 Asahi Chem Ind Co Ltd Welding equipment for reinforcement cage of rotary three-pole type
CN101700555B (en) * 2009-11-20 2011-06-15 天津市建科机械制造有限公司 Automatic wielding mechanical device for forming machine of numerical control reinforcing cage
CN103273232B (en) * 2013-05-24 2015-04-08 建科机械(天津)股份有限公司 Novel automatic welding device of reinforcing cage forming machine
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