CN105914966A - Motor rotor plastic packaging loader and unloader - Google Patents
Motor rotor plastic packaging loader and unloader Download PDFInfo
- Publication number
- CN105914966A CN105914966A CN201610309290.7A CN201610309290A CN105914966A CN 105914966 A CN105914966 A CN 105914966A CN 201610309290 A CN201610309290 A CN 201610309290A CN 105914966 A CN105914966 A CN 105914966A
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- Prior art keywords
- rotor
- plastic
- seat
- rotor assembly
- motor
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- 238000004806 packaging method and process Methods 0.000 title claims description 5
- 238000007789 sealing Methods 0.000 claims abstract description 43
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 238000001179 sorption measurement Methods 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000008520 organization Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/08—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0003—Discharging moulded articles from the mould
- B29C37/0007—Discharging moulded articles from the mould using means operable from outside the mould for moving between mould parts, e.g. robots
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
本发明涉及电机制造领域，目的是提供一种电机转子塑封上下料装置。一种电机转子塑封上下料装置，包括：机架；所述的电机转子塑封上下料装置还包括：两个分别与机架连接的Y向导轨，与Y向导轨的滑块连接的Y向移动座，与Y向移动座滑动连接的X向移动座，X向驱动装置，与X向移动座连接的转子组件上料装置和塑封转子下料装置。该电机转子塑封上下料装置使转子组件上料和塑封转子下料效率较高且利于组织转子塑封自动化生产线。
The invention relates to the field of motor manufacturing, and aims to provide a plastic sealing and loading and unloading device for motor rotors. A motor rotor plastic sealing loading and unloading device, comprising: a frame; said motor rotor plastic sealing loading and unloading device also includes: two Y guide rails respectively connected to the frame, and Y-direction moving rails connected to the sliders of the Y guide rails Seat, X-direction mobile seat slidingly connected with Y-direction mobile seat, X-direction driving device, rotor assembly feeding device and plastic-encapsulated rotor unloading device connected with X-direction mobile seat. The motor rotor plastic sealing loading and unloading device makes the rotor component loading and plastic sealing rotor unloading more efficient and facilitates the organization of an automatic rotor plastic sealing production line.
Description
技术领域 technical field
本发明涉及电机制造领域，尤其是一种电机转子塑封上下料装置。 The invention relates to the field of motor manufacturing, in particular to a motor rotor plastic sealing loading and unloading device.
背景技术 Background technique
DD直驱电机与传统的电机不同，由于其输出力矩大，使其可以直接与运动装置连接，从而省去了诸如减速器，齿轮箱，皮带等等连接机构，因此才会称其为直驱动电机。中国专利申请号： CN201320317229.9的实用新型公开了一种DD直驱电机的外转子，包括转子嵌件、转子磁瓦、转子铁圈和热固性树脂；转子磁瓦设置在转子铁圈的内圈，转子磁瓦相互之间设置有间隙；转子嵌件位于外转子的中心，转子嵌件的外围有凸台结构，凸台结构的外围有多个T型梁结构，相邻两个T型梁结构之间设置有通孔，通孔的外围有磁瓦定位孔，转子磁瓦的上方有磁瓦定位槽；热固性树脂塑封在转子磁瓦的内圈和外圈，将转子嵌件、转子铁圈和转子磁瓦封塑为一体；磁瓦在转子塑封后充磁；转子嵌件设有内花键；转子铁圈即导磁环，磁瓦即磁钢片，转子嵌件即花键扳；为提高生产效率，塑封模具有多个型腔可同时进行多个转子的塑封；DD直驱电机的转子塑封时，需要由人工将多个包括导磁环、磁钢片和花键扳的转子组件各放入塑封模的一个型腔中，塑封完成后需要将塑封转子拿出，存在转子组件上料和塑封转子下料效率较低且不利于组织转子塑封自动化生产线的不足；因此，设计一种转子组件上料和塑封转子下料效率较高且利于组织转子塑封自动化生产线的电机转子转子组件上料和塑封转子下料装置，成为亟待解决的问题。 The DD direct drive motor is different from the traditional motor. Because of its large output torque, it can be directly connected with the moving device, thus eliminating the need for such connecting mechanisms as reducers, gearboxes, belts, etc., so it is called direct drive. motor. The utility model of Chinese patent application number: CN201320317229.9 discloses an outer rotor of a DD direct drive motor, including rotor inserts, rotor magnetic tiles, rotor iron rings and thermosetting resin; the rotor magnetic tiles are arranged on the inner ring of the rotor iron ring , there is a gap between the rotor magnetic tiles; the rotor insert is located at the center of the outer rotor, and there is a boss structure on the periphery of the rotor insert, and there are multiple T-beam structures on the periphery of the boss structure, and two adjacent T-beams There are through holes between the structures, and there are magnetic tile positioning holes on the periphery of the through holes, and there are magnetic tile positioning grooves above the rotor magnetic tile; thermosetting resin is plastic-sealed on the inner and outer rings of the rotor magnetic tile, and the rotor insert, rotor iron The ring and the rotor magnetic tile are sealed and molded as one; the magnetic tile is magnetized after the rotor is plastic-sealed; the rotor insert is provided with an inner spline; the rotor iron ring is the magnetic ring, the magnetic tile is the magnetic steel sheet, and the rotor insert is the spline pulley ;In order to improve production efficiency, the plastic sealing mold has multiple cavities and can carry out plastic sealing of multiple rotors at the same time; when the rotor of the DD direct drive motor is plastic sealed, it is necessary to manually place multiple parts including magnetic rings, magnetic steel sheets and splines. Each rotor assembly is placed in a cavity of the plastic sealing mold. After the plastic sealing is completed, the plastic sealing rotor needs to be taken out. There is a problem that the feeding efficiency of the rotor assembly and the feeding of the plastic sealing rotor are low, and it is not conducive to the organization of the rotor plastic sealing automatic production line; therefore, the design A motor rotor rotor component loading and plastic-encapsulated rotor unloading device, which has high efficiency in rotor assembly loading and plastic-encapsulated rotor unloading and is conducive to organizing an automatic rotor plastic-encapsulation production line, has become an urgent problem to be solved.
发明内容 Contents of the invention
本发明的目的是为了克服目前DD直驱电机的转子塑封时，需要由人工将多个包括导磁环、磁钢片和花键扳的转子组件各放入塑封模的一个型腔中，塑封完成后需要将塑封转子拿出，存在转子组件上料和塑封转子下料效率较低且不利于组织转子塑封自动化生产线的不足，提供一种转子组件上料和塑封转子下料效率较高且利于组织转子塑封自动化生产线的电机转子转子组件上料和塑封转子下料装置。 The purpose of the present invention is to overcome the need to manually put a plurality of rotor assemblies including magnetic permeable rings, magnetic steel sheets and splines into a cavity of a plastic sealing mold when the rotor of the current DD direct drive motor is plastic sealed. After the completion, the plastic-encapsulated rotor needs to be taken out. There is a problem that the efficiency of rotor assembly loading and plastic-encapsulated rotor unloading is low and it is not conducive to organizing the rotor plastic-sealing automatic production line. To provide a rotor assembly and plastic-encapsulated rotor unloading efficiency is high and is conducive to Organize the motor rotor rotor component loading and plastic sealing rotor unloading device of the rotor plastic sealing automatic production line.
本发明的具体技术方案是： Concrete technical scheme of the present invention is:
一种电机转子塑封上下料装置，包括：机架；所述的电机转子塑封上下料装置还包括：两个分别与机架连接的Y向导轨，与Y向导轨的滑块连接的Y向移动座，与Y向移动座滑动连接的X向移动座，X向驱动装置，与X向移动座连接的转子组件上料装置和塑封转子下料装置。电机转子塑封上下料装置使用时，Y向移动座和X向移动座驱动下，转子组件上料装置从转子组件入定位装置处逐个拿取包括导磁环、磁钢片和花键扳的转子组件，并将转子组件逐个放入塑封模的各个型腔中，塑封完成后，塑封转子下料装置从各个型腔中逐个取出塑封转子进行下料；该电机转子塑封上下料装置使转子组件上料和塑封转子下料效率较高且利于组织转子塑封自动化生产线。 A motor rotor plastic sealing loading and unloading device, comprising: a frame; said motor rotor plastic sealing loading and unloading device also includes: two Y guide rails respectively connected to the frame, and Y-direction moving rails connected to the sliders of the Y guide rails seat, the X-direction moving seat slidingly connected with the Y-direction moving seat, the X-direction driving device, the rotor assembly loading device and the molded rotor unloading device connected with the X-direction moving seat. When the motor rotor plastic-sealed loading and unloading device is in use, driven by the Y-direction moving seat and the X-direction moving seat, the rotor assembly feeding device takes the rotor including the magnetic guide ring, magnetic steel sheet and spline wrench one by one from the position where the rotor assembly enters the positioning device components, and put the rotor components into each cavity of the plastic sealing mold one by one. The feeding efficiency of materials and plastic-sealed rotors is high, and it is beneficial to organize automatic production lines for rotor plastic-seals.
作为优选，所述的Y向移动座包括：两个各与一个Y向导轨的滑块连接的侧座，至少两个两端各与一个侧座连接的X向导柱，两端各与一个侧座枢接的驱动轴，两个分别与驱动轴连接的齿轮，与一个侧座连接的Y向驱动电机，两个各与一个齿轮啮合的齿条；Y向驱动电机的输出轴与驱动轴一端连接；机架设有两个Y向上档和两个Y向下档；两个Y向导轨与两个Y向上档一一对应连接；两个齿条与两个Y向下档一一对应连接。Y向移动座结构简单实用，稳定性好。 Preferably, the Y-direction moving seat includes: two side seats each connected to a slider of a Y-guiding rail, at least two X-guiding columns whose two ends are respectively connected to a side seat, and each end is connected to a side seat. The drive shaft pivotally connected to the seat, two gears respectively connected to the drive shaft, a Y-direction drive motor connected to a side seat, two racks each meshing with a gear; the output shaft of the Y-direction drive motor is connected to one end of the drive shaft Connection; the frame is provided with two Y up gears and two Y down gears; two Y guide rails are connected to the two Y up gears in one-to-one correspondence; two racks are connected to the two Y down gears in one-to-one correspondence. The structure of the Y-direction moving seat is simple and practical, and the stability is good.
作为优选，所述的X向驱动装置包括：两端各与一个侧座枢接的螺杆，与一个侧座连接的X向驱动电机；X向驱动电机的输出轴与螺杆一端连接；X向移动座设有与螺杆螺纹连接的螺孔和个数与X向导柱个数相同且各套设在一个X向导柱外的导孔。X向驱动装置结构简单实用；导孔与导柱配合使X向移动座运动平稳。 Preferably, the X-direction driving device includes: a screw pivotally connected to a side seat at both ends, and an X-direction drive motor connected to a side seat; the output shaft of the X-direction drive motor is connected to one end of the screw rod; the X-direction movement The seat is provided with screw holes threadedly connected with the screw rod and guide holes with the same number as the number of X-guiding posts and each set outside one X-guiding post. The structure of the X-direction driving device is simple and practical; the cooperation of the guide hole and the guide post makes the movement of the X-direction moving seat stable.
作为优选，所述的电机转子塑封上下料装置还包括：Y向拖链，X向拖链；Y向拖链的一端与机架连接；Y向拖链的另一端与一个侧座连接；X向拖链的一端与一个侧座连接；X向拖链的另一端与X向移动座连接。Y向拖链和X向拖链利于管线整齐布局提高安全性。 As a preference, the motor rotor plastic packaging loading and unloading device also includes: Y-direction drag chain, X-direction drag chain; one end of Y-direction drag chain is connected with the frame; the other end of Y-direction drag chain is connected with a side seat; One end of the drag chain is connected with a side seat; the other end of the X-direction drag chain is connected with the X-direction mobile seat. Y-direction drag chains and X-direction drag chains are conducive to the neat layout of pipelines and improve safety.
作为优选，所述的转子组件上料装置包括：与X向移动座连接的转子组件升降气缸，上端与转子组件升降气缸的活塞杆连接的转子组件上料座，设有转子组件电磁铁且上端与转子组件上料座连接的转子组件吸附盘；转子组件吸附盘下端设有导磁环定位圆凸块和位于导磁环定位圆凸块外侧的两个上料导柱；导磁环定位圆凸块下端设有花键板定位沉孔和上端与花键板定位沉孔的顶面连接的定位花键轴；导磁环定位圆凸块侧围设有若干对沿圆周分布且与导磁环定位圆凸块下端贯通的磁钢片定位槽。使用时，导磁环定位圆凸块插入导磁环中，磁钢片定位槽套在磁钢片外，花键板位于花键板定位沉孔中，定位花键轴插入花键板的花键孔定位；转子组件上料装置的转子组件电磁铁利于简化结构且提高吸附效率。 Preferably, the rotor assembly feeding device includes: a rotor assembly lifting cylinder connected to the X-direction moving seat, a rotor assembly feeding seat whose upper end is connected to the piston rod of the rotor assembly lifting cylinder, a rotor assembly electromagnet and an upper end The rotor assembly suction plate connected with the rotor assembly loading seat; the lower end of the rotor assembly suction plate is provided with a magnetic ring positioning round bump and two feeding guide posts located outside the magnetic ring positioning round bump; the magnetic ring positioning circle The lower end of the bump is provided with a spline plate positioning counterbore and a positioning spline shaft whose upper end is connected to the top surface of the spline plate positioning counterbore; the side of the magnetic conducting ring positioning circular protrusion is provided with several pairs distributed along the circumference and connected with the magnetic conduction ring. The magnetic steel sheet positioning groove through which the lower end of the ring positioning circular protrusion runs through. When in use, the positioning round bump of the magnetic ring is inserted into the magnetic ring, the positioning groove of the magnetic steel sheet is set outside the magnetic steel sheet, the spline plate is located in the positioning counterbore of the spline plate, and the positioning spline shaft is inserted into the spline of the spline plate. Key hole positioning; the rotor assembly electromagnet of the rotor assembly feeding device is beneficial to simplify the structure and improve the adsorption efficiency.
作为优选，所述的转子组件上料装置还包括若干个压簧；转子组件上料座设有阶梯孔；阶梯孔小端与转子组件上料座下端贯通；转子组件吸附盘上端设有位于阶梯孔中的阶梯轴；阶梯轴小端的直径小于阶梯孔小端的直径；阶梯轴大端的直径小于阶梯孔大端的直径；压簧沿阶梯轴小端圆周分布；压簧的两端分别压住阶梯轴小端侧围和阶梯孔小端侧围。阶梯孔、位于阶梯孔中的阶梯轴、两端分别压住阶梯轴小端侧围和阶梯孔小端侧围的压簧，使转子组件吸附盘与转子组件上料座可以径向相对运动，利于转子组件入位。 As a preference, the rotor assembly feeding device also includes several pressure springs; the rotor assembly feeding seat is provided with a stepped hole; the small end of the stepped hole is connected with the lower end of the rotor assembly feeding seat; the upper end of the rotor assembly suction plate is provided with a The diameter of the small end of the stepped shaft is smaller than the diameter of the small end of the stepped hole; the diameter of the large end of the stepped shaft is smaller than the diameter of the large end of the stepped hole; the compression spring is distributed along the circumference of the small end of the stepped shaft; the two ends of the compression spring respectively press the small end of the stepped shaft Side wall and stepped hole small end side wall. The stepped hole, the stepped shaft located in the stepped hole, and the pressure springs at both ends respectively press the side wall of the small end of the stepped shaft and the side wall of the small end of the stepped hole, so that the suction plate of the rotor assembly and the loading seat of the rotor assembly can move relative to each other in the radial direction, which is beneficial to the rotor. The components are in place.
作为优选，所述的塑封转子下料装置包括：与X向移动座连接的塑封转子升降气缸，上端与塑封转子升降气缸的活塞杆连接的塑封转子下料座，设有塑封转子电磁铁且上端与塑封转子下料座连接的塑封转子吸附盘；塑封转子吸附盘下端设有塑封转子定位凸环和位于塑封转子定位凸环外侧的两个下料导柱；塑封转子定位凸环设有若干个分别与下端、外侧围和内侧围贯通的通槽。塑封转子下料装置结构简单，塑封转子电磁铁利于简化结构且提高吸附效率。 As a preference, the plastic-encapsulated rotor blanking device includes: a plastic-enclosed rotor lift cylinder connected to the X-direction moving seat, a plastic-enclosed rotor blanking seat connected to the piston rod of the plastic-enclosed rotor lift cylinder at the upper end, a plastic-enclosed rotor electromagnet and an upper end The plastic-sealed rotor suction plate connected with the plastic-sealed rotor blanking seat; the lower end of the plastic-sealed rotor suction plate is provided with a plastic-sealed rotor positioning convex ring and two blanking guide posts located outside the plastic-sealed rotor positioning convex ring; the plastic-sealed rotor positioning convex ring is provided with several A through groove respectively connected to the lower end, the outer wall and the inner wall. The plastic-sealed rotor blanking device has a simple structure, and the plastic-sealed rotor electromagnet is beneficial to simplify the structure and improve the adsorption efficiency.
作为优选，所述的电机转子塑封上下料装置还包括：与X向移动座连接的机器视觉系统。机器视觉系统能检测转子组件方位，利于转子组件上料装置准确吸附转子组件。 Preferably, the motor rotor plastic packaging loading and unloading device further includes: a machine vision system connected to the X-direction moving seat. The machine vision system can detect the orientation of the rotor assembly, which is beneficial for the rotor assembly feeding device to accurately absorb the rotor assembly.
与现有技术相比，本发明的有益效果是：该电机转子塑封上下料装置使转子组件上料和塑封转子下料效率较高且利于组织转子塑封自动化生产线。Y向移动座结构简单实用，稳定性好。X向驱动装置结构简单实用；导孔与导柱配合使X向移动座运动平稳。Y向拖链和X向拖链利于管线整齐布局提高安全性。转子组件上料装置的转子组件电磁铁利于简化结构且提高吸附效率。阶梯孔、位于阶梯孔中的阶梯轴、两端分别压住阶梯轴小端侧围和阶梯孔小端侧围的压簧，使转子组件吸附盘与转子组件上料座可以径向相对运动，利于转子组件入位。塑封转子下料装置结构简单，塑封转子电磁铁利于简化结构且提高吸附效率。机器视觉系统能检测转子组件方位，利于转子组件上料装置准确吸附转子组件。 Compared with the prior art, the invention has the beneficial effects that: the motor rotor plastic sealing loading and unloading device makes the loading and unloading of the rotor assembly and the plastic sealing rotor more efficient and facilitates the organization of an automatic production line for plastic sealing of the rotor. The structure of the Y-direction moving seat is simple and practical, and the stability is good. The structure of the X-direction driving device is simple and practical; the cooperation of the guide hole and the guide post makes the movement of the X-direction moving seat stable. Y-direction drag chains and X-direction drag chains are conducive to the neat layout of pipelines and improve safety. The rotor assembly electromagnet of the rotor assembly feeding device is beneficial to simplify the structure and improve the adsorption efficiency. The stepped hole, the stepped shaft located in the stepped hole, and the pressure springs at both ends respectively press the side wall of the small end of the stepped shaft and the side wall of the small end of the stepped hole, so that the suction plate of the rotor assembly and the loading seat of the rotor assembly can move relative to each other in the radial direction, which is beneficial to the rotor. The components are in place. The plastic-sealed rotor blanking device has a simple structure, and the plastic-sealed rotor electromagnet is beneficial to simplify the structure and improve the adsorption efficiency. The machine vision system can detect the orientation of the rotor assembly, which is beneficial for the rotor assembly feeding device to accurately absorb the rotor assembly.
附图说明 Description of drawings
图1是本发明的一种结构示意图； Fig. 1 is a kind of structural representation of the present invention;
图2是本发明的立体示意图； Fig. 2 is a perspective view of the present invention;
图3是图2的A向视图； Fig. 3 is the A direction view of Fig. 2;
图4是图2的B向视图。 Fig. 4 is a view taken along direction B of Fig. 2 .
图中：机架1、Y向上档11、Y向下档12、Y向导轨2、Y向移动座3、侧座31、X向导柱32、Y向驱动电机33、齿条34、X向移动座4、螺孔41、导孔42、X向驱动装置5、螺杆51、X向驱动电机52、机器视觉系统6、转子组件上料装置7、转子组件升降气缸71、转子组件上料座72、转子组件电磁铁73、转子组件吸附盘74、压簧75、导磁环定位圆凸块76、花键板定位沉孔77、定位花键轴78、磁钢片定位槽79、阶梯孔710、阶梯轴711、上料导柱712、塑封转子下料装置8、塑封转子升降气缸81、塑封转子下料座82、塑封转子电磁铁83、塑封转子吸附盘84、塑封转子定位凸环85、通槽86、下料导柱87、Y向拖链9、X向拖链10。 In the figure: frame 1, Y upward gear 11, Y downward gear 12, Y guide rail 2, Y direction moving seat 3, side seat 31, X guide column 32, Y direction drive motor 33, rack 34, X direction Moving seat 4, screw hole 41, guide hole 42, X-direction drive device 5, screw 51, X-direction drive motor 52, machine vision system 6, rotor assembly feeding device 7, rotor assembly lifting cylinder 71, rotor assembly feeding seat 72. Rotor assembly electromagnet 73, rotor assembly suction plate 74, pressure spring 75, magnetic ring positioning round bump 76, spline plate positioning counterbore 77, positioning spline shaft 78, magnetic steel sheet positioning groove 79, stepped hole 710, stepped shaft 711, feeding guide post 712, plastic-encapsulated rotor unloading device 8, plastic-enclosed rotor lifting cylinder 81, plastic-enclosed rotor unloading seat 82, plastic-enclosed rotor electromagnet 83, plastic-enclosed rotor suction plate 84, plastic-enclosed rotor positioning convex ring 85 , Through groove 86, blanking guide post 87, Y to towline 9, X to towline 10.
具体实施方式 detailed description
下面结合附图所示对本发明进行进一步描述。 The present invention will be further described below in conjunction with the accompanying drawings.
如附图1、附图2、附图3、附图4所示：一种电机转子塑封上下料装置，包括：机架1，两个分别与机架1连接的Y向导轨2，与Y向导轨2的滑块连接的Y向移动座3，与Y向移动座3滑动连接的X向移动座4，X向驱动装置5，与X向移动座4连接的机器视觉系统6、转子组件上料装置7和塑封转子下料装置8，Y向拖链9，X向拖链10。 As shown in attached drawing 1, attached drawing 2, attached drawing 3, and attached drawing 4: a motor rotor plastic sealing loading and unloading device, comprising: frame 1, two Y guide rails 2 respectively connected with frame 1, and Y The Y-direction moving seat 3 connected to the slider of the guide rail 2, the X-direction moving seat 4 slidingly connected with the Y-direction moving seat 3, the X-direction driving device 5, the machine vision system 6 connected with the X-direction moving seat 4, and the rotor assembly Feeding device 7 and molded rotor unloading device 8, Y-direction towline 9, X-direction towline 10.
所述的Y向移动座3包括：两个各与一个Y向导轨2的滑块连接的侧座31，两个两端各与一个侧座31连接的X向导柱32，两端各与一个侧座31通过轴承枢接的驱动轴（附图中未画出），两个分别与驱动轴键连接的齿轮（附图中未画出），与一个侧座31连接的Y向驱动电机33，两个各与一个齿轮啮合的齿条34；Y向驱动电机33为伺服电机；Y向驱动电机33的输出轴与驱动轴一端键连接；本实施例中，机架1设有两个Y向上档11和两个Y向下档12；两个Y向导轨2与两个Y向上档11一一对应连接；两个齿条34与两个Y向下档12一一对应连接。 The Y-direction moving seat 3 includes: two side seats 31 each connected to a slide block of a Y-guiding rail 2, two X-guiding pillars 32 connected to a side seat 31 at two ends, and two ends respectively connected to a side seat 31. The drive shaft (not shown in the drawings) pivotally connected to the side seat 31 by bearings, two gears (not shown in the drawings) that are keyed to the drive shaft respectively, and the Y-direction drive motor 33 connected to a side seat 31 , two racks 34 each meshing with a gear; the Y-direction drive motor 33 is a servo motor; the output shaft of the Y-direction drive motor 33 is keyed to one end of the drive shaft; in the present embodiment, the frame 1 is provided with two Y Up gear 11 and two Y down gears 12; two Y guide rails 2 are connected with two Y up gears 11 in one-to-one correspondence; two racks 34 are connected with two Y down gears 12 in one-to-one correspondence.
所述的X向驱动装置5包括：两端各与一个侧座31通过轴承枢接的螺杆51，与一个侧座31连接的X向驱动电机52；X向驱动电机52为伺服电机；X向驱动电机52的输出轴与螺杆51一端键连接；X向移动座4设有与螺杆51螺纹连接的螺孔41和个数与X向导柱32个数相同且各套设在一个X向导柱32外的导孔42。 The X-direction drive device 5 includes: a screw 51 pivotally connected to a side seat 31 at both ends through a bearing, and an X-direction drive motor 52 connected to a side seat 31; the X-direction drive motor 52 is a servo motor; The output shaft of the driving motor 52 is keyed to one end of the screw rod 51; the X-direction moving seat 4 is provided with screw holes 41 threaded with the screw rod 51 and the number is the same as the number of the X-guiding columns 32 and each is sleeved on an X-guiding column 32 Outer guide hole 42.
所述的Y向拖链9的一端与机架1连接；Y向拖链9的另一端与一个侧座31连接；X向拖链10的一端与一个侧座31连接；X向拖链10的另一端与X向移动座4连接。 One end of the Y drag chain 9 is connected to the frame 1; the other end of the Y drag chain 9 is connected to a side seat 31; one end of the X drag chain 10 is connected to a side seat 31; the X drag chain 10 The other end of the X-direction mobile seat 4 is connected.
所述的转子组件上料装置7包括：与X向移动座4连接的转子组件升降气缸71，上端与转子组件升降气缸71的活塞杆连接的转子组件上料座72，设有转子组件电磁铁73且上端与转子组件上料座72连接的转子组件吸附盘74，八个压簧75；转子组件升降气缸71为活塞杆不旋转气缸；转子组件吸附盘74下端设有导磁环定位圆凸块76和位于导磁环定位圆凸块76外侧的两个上料导柱712；导磁环定位圆凸块76下端设有花键板定位沉孔77和上端与花键板定位沉孔77的顶面连接的定位花键轴78；导磁环定位圆凸块76侧围设有八对沿圆周均布且与导磁环定位圆凸块76下端贯通的磁钢片定位槽79。 The rotor assembly feeding device 7 includes: a rotor assembly lifting cylinder 71 connected to the X-direction moving seat 4, a rotor assembly feeding seat 72 connected to the piston rod of the rotor assembly lifting cylinder 71 at the upper end, and a rotor assembly electromagnet 73 and the rotor assembly adsorption plate 74 that the upper end is connected with the rotor assembly feeding seat 72, eight clip springs 75; the rotor assembly lifting cylinder 71 is a piston rod non-rotating cylinder; Block 76 and two feeding guide posts 712 positioned at the outer sides of the magnetic ring positioning round bump 76; the lower end of the magnetic ring positioning round bump 76 is provided with a spline plate positioning counterbore 77 and the upper end and the spline plate positioning counterbore 77 The positioning spline shaft 78 connected to the top surface of the top surface; the magnetic ring positioning circular protrusion 76 side is provided with eight pairs of magnetic steel sheet positioning grooves 79 that are uniformly distributed along the circumference and communicate with the magnetic permeable ring positioning circular protrusion 76 lower ends.
本实施例中，所述的转子组件上料座72设有阶梯孔710；阶梯孔710小端与转子组件上料座72下端贯通；转子组件吸附盘74上端设有位于阶梯孔710中的阶梯轴711；阶梯轴711小端的直径小于阶梯孔710小端的直径；阶梯轴711大端的直径小于阶梯孔710大端的直径；压簧75沿阶梯轴711小端圆周均布；压簧75的两端分别压住阶梯轴711小端侧围和阶梯孔710小端侧围。 In this embodiment, the rotor assembly loading seat 72 is provided with a stepped hole 710; the small end of the stepped hole 710 is connected to the lower end of the rotor assembly loading seat 72; the upper end of the rotor assembly suction plate 74 is provided with a step in the stepped hole 710 Axis 711; the diameter of stepped shaft 711 small end is less than the diameter of stepped hole 710 small end; Respectively push down the side wall of the small end of the stepped shaft 711 and the side wall of the small end of the stepped hole 710 .
所述的塑封转子下料装置8包括：与X向移动座4连接的塑封转子升降气缸81，上端与塑封转子升降气缸81的活塞杆连接的塑封转子下料座82，设有塑封转子电磁铁83且上端与塑封转子下料座82连接的塑封转子吸附盘84；塑封转子升降气缸81为活塞杆不旋转气缸；塑封转子吸附盘84下端设有塑封转子定位凸环85和位于塑封转子定位凸环85外侧的两个下料导柱87；塑封转子定位凸环85设有四个分别与塑封转子定位凸环85下端、外侧围和内侧围贯通的通槽86。 The plastic-sealed rotor blanking device 8 includes: a plastic-sealed rotor lift cylinder 81 connected to the X-direction moving seat 4, a plastic-sealed rotor blanking seat 82 connected to the piston rod of the plastic-sealed rotor lift cylinder 81 at the upper end, and a plastic-sealed rotor electromagnet 83 and the plastic-encapsulated rotor adsorption plate 84 whose upper end is connected with the plastic-enclosed rotor blanking seat 82; the plastic-enclosed rotor lifting cylinder 81 is a non-rotating cylinder for the piston rod; Two blanking guide posts 87 on the outer side of the ring 85; the plastic-encapsulated rotor positioning convex ring 85 is provided with four through grooves 86 respectively connected with the lower end of the plastic-encapsulated rotor positioning convex ring 85, the outer circumference and the inner circumference.
电机转子塑封上下料装置由控制器控制。 The motor rotor plastic sealing loading and unloading device is controlled by the controller.
电机转子塑封上下料装置使用时，Y向移动座3和X向移动座4驱动下，转子组件上料装置7从转子组件入定位装置处逐个吸取包括导磁环、磁钢片和花键扳的转子组件，并将转子组件逐个放入塑封模的各个型腔中，塑封完成后，塑封转子下料装置8从各个型腔中逐个吸取塑封转子进行下料。 When the motor rotor plastic sealing loading and unloading device is used, the Y-direction moving seat 3 and the X-direction moving seat 4 are driven, and the rotor assembly feeding device 7 sucks the magnetic ring, the magnetic steel sheet and the spline wrench one by one from the position where the rotor assembly enters the positioning device. The rotor assemblies are put into the cavities of the plastic sealing mold one by one. After the plastic sealing is completed, the plastic sealing rotor unloading device 8 draws the plastic sealing rotors from each cavity one by one for blanking.
本发明的有益效果是：该电机转子塑封上下料装置使转子组件上料和塑封转子下料效率较高且利于组织转子塑封自动化生产线。Y向移动座结构简单实用，稳定性好。X向驱动装置结构简单实用；导孔与导柱配合使X向移动座运动平稳。Y向拖链和X向拖链利于管线整齐布局提高安全性。转子组件上料装置的转子组件电磁铁利于简化结构且提高吸附效率。阶梯孔、位于阶梯孔中的阶梯轴、两端分别压住阶梯轴小端侧围和阶梯孔小端侧围的压簧，使转子组件吸附盘与转子组件上料座可以径向相对运动，利于转子组件入位。塑封转子下料装置结构简单，塑封转子电磁铁利于简化结构且提高吸附效率。机器视觉系统能检测转子组件方位，利于转子组件上料装置准确吸附转子组件。 The beneficial effect of the invention is that: the motor rotor plastic sealing loading and unloading device makes the rotor component loading and plastic sealing rotor unloading more efficient and facilitates the organization of the rotor plastic sealing automatic production line. The structure of the Y-direction moving seat is simple and practical, and the stability is good. The structure of the X-direction driving device is simple and practical; the cooperation of the guide hole and the guide post makes the movement of the X-direction moving seat stable. Y-direction drag chains and X-direction drag chains are conducive to the neat layout of pipelines and improve safety. The rotor assembly electromagnet of the rotor assembly feeding device is beneficial to simplify the structure and improve the adsorption efficiency. The stepped hole, the stepped shaft located in the stepped hole, and the pressure springs at both ends respectively press the side wall of the small end of the stepped shaft and the side wall of the small end of the stepped hole, so that the suction plate of the rotor assembly and the loading seat of the rotor assembly can move relative to each other in the radial direction, which is beneficial to the rotor. The components are in place. The plastic-sealed rotor blanking device has a simple structure, and the plastic-sealed rotor electromagnet is beneficial to simplify the structure and improve the adsorption efficiency. The machine vision system can detect the orientation of the rotor assembly, which is beneficial for the rotor assembly feeding device to accurately absorb the rotor assembly.
本发明可改变为多种方式对本领域的技术人员是显而易见的，这样的改变不认为脱离本发明的范围。所有这样的对所述领域的技术人员显而易见的修改，将包括在本权利要求的范围之内。 It will be obvious to those skilled in the art that the present invention may be modified in various ways and such modifications are not to be regarded as departing from the scope of the present invention. All such modifications obvious to those skilled in the art are intended to be included within the scope of this claim.
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| CN112620044A (en) * | 2020-12-25 | 2021-04-09 | 明光市三友电子有限公司 | Double-channel baking equipment |
| CN117049137A (en) * | 2023-09-15 | 2023-11-14 | 合肥旭弘塑胶制品有限公司 | Multi-station rotor feeding device and feeding method |
| CN117049137B (en) * | 2023-09-15 | 2024-04-16 | 合肥旭弘塑胶制品有限公司 | Multi-station rotor feeding device and feeding method |
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Application publication date: 20160831 Assignee: Zhejiang Wuliyang Network Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980025616 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Open License Record date: 20241119 Application publication date: 20160831 Assignee: Tongxiang Adlu Jewelry Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980025597 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Open License Record date: 20241120 |
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Application publication date: 20160831 Assignee: ZHEJIANG MAIBAHE CLOTHING Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980027355 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Open License Record date: 20241125 |
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Application publication date: 20160831 Assignee: Hangzhou Zuocheng Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039960 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Zhigu Information Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039954 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Zhengxiang Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039949 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Yuhan Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039939 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Yongting Pharmaceutical Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039937 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Shanwu Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039936 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Lizao Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039931 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Juxian Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039927 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Jingchu Holdings (Group) Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039926 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241224 Application publication date: 20160831 Assignee: Hangzhou Aiyue Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980039925 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241221 |
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Application publication date: 20160831 Assignee: Hangzhou Yuegu Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980041667 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241230 Application publication date: 20160831 Assignee: Hangzhou Hongxiao Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980041658 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241230 Application publication date: 20160831 Assignee: Hangzhou Buwei Technology Co.,Ltd. Assignor: Tongxiang Zhimeng Intellectual Property Operation Co.,Ltd. Contract record no.: X2024980041651 Denomination of invention: Motor rotor plastic sealing loading and unloading device Granted publication date: 20180417 License type: Common License Record date: 20241230 |