CN105908526A - Dyeing and finishing process for sea-island special micro-fiber fabric having special effects - Google Patents

Dyeing and finishing process for sea-island special micro-fiber fabric having special effects Download PDF

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Publication number
CN105908526A
CN105908526A CN201610247881.6A CN201610247881A CN105908526A CN 105908526 A CN105908526 A CN 105908526A CN 201610247881 A CN201610247881 A CN 201610247881A CN 105908526 A CN105908526 A CN 105908526A
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special
dyeing
island
finishing
fabric
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CN201610247881.6A
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Chinese (zh)
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CN105908526B (en
Inventor
卢孝军
王益峰
蔡华锋
杨克刚
祝奇佐
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浙江富润印染有限公司
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/647Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • D06P3/54Polyesters using dispersed dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/10After-treatment with compounds containing metal
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters

Abstract

The invention discloses a dyeing and finishing process for a sea-island special micro-fiber fabric having special effects. The process successively includes the following operations: organization of billet yarns, water washing, weaving, needling and sanding, preparation of dyeing cylinders, unwinding, horizontal washing, splitting and alkaline dyeing, reduction and cleaning, water washing, squeezing and opening, horizontal washing, shaping, softening and finishing, and sanding and reeling. The horizontal washing is carried out with 1-3 g/L of an oil remover including and 1-3 g/L of a cleaning agent. The splitting and alkaline dyeing step is carried out with 5-7 g/L of liquid alkali and a whitening agent accounting for 0.15-0.25% of the weight of the billet yarns. Compared with the prior art, the Dacron micro-fiber fabric has gentle gloss, soft texture and fine and comfort hand feel, has excellent leather and napped feels, can be used for high-grade car decorations, luggage, and clothing and costume fabrics and has very wide market prospect. The ultrafine Dacron sea-island fabric alkaline one-bath dying process allows reduction cleaning to be carried out directly without water discharge after temperature is reduced, so that the process is greatly reduced in time, and meanwhile is reduced in sewage emission, saves energy and reduces consumption.

Description

A kind of special type super fine shell-fabric dyeing and finishing process in island with special-effect
[technical field]
The present invention relates to textile printing and dyeing industry, specifically by a kind of special textile material super fine polyester Island fabric through fibrillation basic dyeing and after multiple weaving, process hides, the dyeing and finishing technology such as whole special soft treatment have Machine combines and is used for the special warfare of the super fine fabric of terylene.
[background technology]
For present society, clothing have been that everyone decorates oneself, protect oneself, can give oneself and family The necessary supply of people, not just for wearing, or identity, one way of life attitude, a displaying charisma Performance.
Along with improving constantly of living standard, people are more and more higher to the requirement of garment material.Those color and lusters Bright-coloured, velvet is plentiful and elastomeric weaving face fabric extremely consumers in general parent looks at.Conventionally produced is imitative Chamois leather can not meet the consumption demand of masses.
[summary of the invention]
The purpose of the present invention solves the problems of the prior art exactly, proposes a kind of island with special-effect Extraordinary super fine shell-fabric dyeing and finishing process, it is possible to such that the super fine fabric gloss of terylene is soft, quality is soft, feel is thin Greasy comfortable and great skin sense, velvet, for luxury car's ornaments, case and bag and clothing, clothing fabric, market Prospect is the most wide.
For achieving the above object, the present invention proposes a kind of special type super fine fabric dyeing in island with special-effect Whole technique, includes successively: tissue base yarn, washes, weave acupuncture sanding, join cylinder, debatching, open washing, open Fine basic dyeing, reduction cleaning, washing, squezzing open-width, open washing, sizing soft finish, sanding and rolling, The formula of described open washing operation is degreaser: 1~3g/L, detergent: 1~3g/L, and described fibrillation alkalescence contaminates The formula of color operation is liquid caustic soda: 5~7g/L, brightening agent: the 0.15 of grey cloth weight~0.25%, disperse dyes: The 0.25~0.35% of grey cloth weight, the formula of described reduction cleaning operation is liquid caustic soda: 1~3g/L, insurance Powder: 1~3g/L, detergent: 1~3g/L, the formula of described sizing soft finish is nonionic poly(silicon aether) Microemulsion: 1~3kg/100L, grease-proof and waterproof finishing agent: 0.5~1.5kg/100L.
As preferably, the formula of described fibrillation basic dyeing operation is liquid caustic soda: 6g/L, brightening agent: grey cloth weight Amount 0.2%, disperse dyes: the 0.3% of grey cloth weight, described disperse dyes be alkali resistance, high temperature resistant, The high washing dyestuff of resistance to reduction, fibrillation basic dyeing operation uses east, Taiwan J-type in heptan high temperature overflow machine, technique Parameter is that 1 DEG C/min is warming up to 130 DEG C, is incubated 25~35 minutes, and then 1.5 DEG C/min is cooled to 75 DEG C, Bath raio: 1:8, sprays: 40~50HZ, carries cloth: 650~700m/min.
As preferably, the formula of described open washing operation is degreaser: 2g/L, detergent: 2g/L.
As preferably, the formula of described reduction cleaning operation is liquid caustic soda: 2g/L, sodium hydrosulfite: 2g/L, washing Agent: 2g/L, after dispersion dyeing, not draining directly adds sodium hydrosulfite, detergent, and sodium hydrosulfite was directly taken out in 5 minutes Add, then rise to 75~85 DEG C, be incubated 15~25 minutes, bath raio: 1:8, spray: 40~50HZ, Carry cloth: 650~700m/min.
As preferably, the formula of described sizing soft finish be nonionic poly(silicon aether) microemulsion: 2kg/100L, Grease-proof and waterproof finishing agent: 1kg/100L, type: Korea S's reason standing grain forming machine, setting temperature requires 125~135 DEG C, sizing speed requirement 15~17m/min, air quantity: 1400~1600r/min, padding machine pressure: 3~5kg, Sizing scale: 145cm, fall machine fabric width standard: even limit 142cm.
As preferably, described degreaser is degreaser TC-817, and described detergent is anionic or nonionic Type surfactant.
As preferably, described brightening agent is Phthalimide type.
Beneficial effects of the present invention: the present invention by special textile material super fine polyester island fabric through fibrillation, The multiple weaving such as basic dyeing and rear whole special soft treatment, process hides, dyeing and finishing technology organically combine, Make terylene super fine fabric great skin sense, velvet.After special dyeing and finishing is processed, cloth cover velvet is fine and smooth, feel Soft and full flexible, due to special micropore organizational structure good permeability, skinfeel high-grade dress ornament strong, suitable Fabric, the most superpower antifriction performance and high intensity, high insolation performance, give fabric and be widely used in high-grade vapour Car interior trim, special military material, so that special type super fine fabric in island becomes the mannerism face of high added value Material, the super fine polyester sea-island fibre alkali bath dyeing technique of employing, can not draining directly enter after dyeing cooling Row reduction cleaning, substantially reduces the process time, reduces sewage discharge simultaneously, energy-saving and cost-reducing.
[detailed description of the invention]
Embodiment:
A kind of special type super fine shell-fabric dyeing and finishing process in island with special-effect, includes successively: tissue base yarn, Washing, weaving acupuncture sanding, join cylinder, debatching, open washing, fibrillation basic dyeing, reduction cleaning, washing, Squezzing open-width, open washing, sizing soft finish, sanding and rolling.
1, special textile material weaving acupuncture sanding technology:
1., a kind of super fine acupuncture of high tenacity polyester fiber be impregnated with PU, sea/island component ratio is 20/80.
2., with super fine polyester as raw material, it is woven into base fabric by circular knitting machine, the base fabric of gained, becoming net Processing in entrance needing machine under the conveying of machine, tangles through needling fiber and obtains compound base fabric, the speed of lapper Control 30~50m/min, punch frequency be 800~1200 thorn/minute, Needle Board density be 5000~ 7000 thorns/rice.
3., upper PU mill base, compound base fabric carries out impregnation process by PU mill base solution, controls PU mill base Solution temperature controls at 15~20 ms/min at 80 DEG C~100 DEG C of compound base fabric impregnation speeds, dries temperature and controls Within 120 DEG C~140 DEG C.
4., in the PU resin mixed liquor with DMF, compound base fabric is carried out PU impregnation process, at DMF water In solution to impregnation cloth solidified by coagulating bath, and clean, receive dry.Control compound base fabric impregnation speed It it is 10~15 ms/min.
5., base fabric sanding: first coarse sand sanding;Tension force: 20, speed: 12m/min;
First carbon granule sanding;Tension force: 15, speed: 15m/min.
2, open washing operation: the formula of open washing operation is degreaser: 2g/L, detergent: 2g/L, described oil removing Agent is degreaser TC-817, and described detergent is anionic or nonionic surfactant.
3, fibrillation basic dyeing operation: the formula of fibrillation basic dyeing operation is liquid caustic soda: 6g/L, brightening agent: The 0.2% of grey cloth weight, disperse dyes: the 0.3% of grey cloth weight, described disperse dyes are alkali resistance, resistance to High temperature, the high washing dyestuff of resistance to reduction, fibrillation basic dyeing operation uses east, Taiwan J-type in heptan high temperature overflow machine, Technological parameter is that 1 DEG C/min is warming up to 130 DEG C, is incubated 30 minutes, and then 1.5 DEG C/min is cooled to 75 DEG C, Bath raio: 1:8, sprays: 45HZ, carries cloth: 700m/min, and described brightening agent is Phthalimide type, The component of described disperse dyes is: disperse dyes H801 is red: the 0.02% of grey cloth weight, disperse dyes H806 Blue: the 0.28% of grey cloth weight.
4, reduction cleaning operation: the formula of reduction cleaning operation is liquid caustic soda: 2g/L, sodium hydrosulfite: 2g/L, clean Lotion: 2g/L, after dispersion dyeing, not draining directly adds sodium hydrosulfite, detergent, and sodium hydrosulfite is straight in 5 minutes Take out addition, then rise to 80 DEG C, be incubated 20 minutes, bath raio: 1:8, spray: 45HZ, carry cloth: 700m/min.
5, sizing soft finish: the formula of sizing soft finish is nonionic poly(silicon aether) microemulsion: 2kg/100L, grease-proof and waterproof finishing agent: 1kg/100L, type: Korea S's reason standing grain forming machine, setting temperature is wanted Asking 130 DEG C, sizing speed requires 16m/min, air quantity: 1500r/min, padding machine pressure: 4kg, sizing mark Chi: 145cm, fall machine fabric width standard: even limit 142cm.
Above-described embodiment is the description of the invention, is not limitation of the invention, any simple to the present invention Scheme after conversion belongs to protection scope of the present invention.

Claims (7)

1. a special type super fine shell-fabric dyeing and finishing process in island with special-effect, it is characterised in that: include successively: Tissue base yarn, wash, weave acupuncture sanding, join cylinder, debatching, open washing, fibrillation basic dyeing, reduction Cleaning, washing, squezzing open-width, open washing, sizing soft finish, sanding and rolling, described open washing operation Formula be degreaser: 1~3g/L, detergent: 1~3g/L, joining of described fibrillation basic dyeing operation Side is liquid caustic soda: 5~7g/L, brightening agent: the 0.15 of grey cloth weight~0.25%, disperse dyes: grey cloth The 0.25~0.35% of weight, the formula of described reduction cleaning operation is liquid caustic soda: 1~3g/L, sodium hydrosulfite: 1~3g/L, detergent: 1~3g/L, the formula of described sizing soft finish is that nonionic poly(silicon aether) is micro- Emulsion: 1~3kg/100L, grease-proof and waterproof finishing agent: 0.5~1.5kg/100L.
A kind of special type super fine shell-fabric dyeing and finishing process in island with special-effect, it is special Levy and be: the formula of described fibrillation basic dyeing operation is liquid caustic soda: 6g/L, brightening agent: grey cloth weight 0.2%, disperse dyes: the 0.3% of grey cloth weight, described disperse dyes are alkali resistance, high temperature resistant, resistance to The high washing dyestuff of reduction, fibrillation basic dyeing operation uses east, Taiwan J-type in heptan high temperature overflow machine, technique Parameter is that 1 DEG C/min is warming up to 130 DEG C, is incubated 25~35 minutes, and then 1.5 DEG C/min is cooled to 75 DEG C, bath raio: 1:8, spray: 40~50HZ, carry cloth: 650~700m/min.
A kind of special type super fine shell-fabric dyeing and finishing process in island with special-effect, it is special Levy and be: the formula of described open washing operation is degreaser: 2g/L, detergent: 2g/L.
A kind of special type super fine shell-fabric dyeing and finishing process in island with special-effect, it is special Levy and be: the formula of described reduction cleaning operation is liquid caustic soda: 2g/L, sodium hydrosulfite: 2g/L, detergent: 2g/L, after dispersion dyeing, not draining directly adds sodium hydrosulfite, detergent, and sodium hydrosulfite is directly taken out in 5 minutes and added Enter, then rise to 75~85 DEG C, be incubated 15~25 minutes, bath raio: 1:8, spray: 40~50HZ, Carry cloth: 650~700m/min.
A kind of special type super fine shell-fabric dyeing and finishing process in island with special-effect, it is special Levy and be: the formula of described sizing soft finish is nonionic poly(silicon aether) microemulsion: 2kg/100L, prevents Oil water-proof aagent: 1kg/100L, type: Korea S's reason standing grain forming machine, setting temperature requires 125~135 DEG C, sizing speed require 15~17m/min, air quantity: 1400~1600r/min, padding machine pressure: 3~ 5kg, shape scale: 145cm, and fall machine fabric width standard: even limit 142cm.
A kind of special type super fine shell-fabric dyeing and finishing process in island with special-effect, it is special Levying and be: described degreaser is degreaser TC-817, described detergent is anionic or nonionic table Face activating agent.
7. a kind of special type super fine fabric dyeing in island with special-effect as according to any one of claim 1 to 6 Whole technique, it is characterised in that: described brightening agent is Phthalimide type.
CN201610247881.6A 2016-04-19 2016-04-19 The soft fine and smooth comfortable skin velvet island special type woven fabric shell-fabric dyeing and finishing process of soft glossy Active CN105908526B (en)

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CN108547097A (en) * 2018-05-10 2018-09-18 东莞市迪尚智能生活科技有限公司 A kind of dyeing and finishing technology of storage household woven fabric chamois flannel face fabric

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107034693A (en) * 2017-05-02 2017-08-11 河北益康功能材料有限公司 A kind of sea island filament non-woven fabrics web-like colouring method
CN108547097A (en) * 2018-05-10 2018-09-18 东莞市迪尚智能生活科技有限公司 A kind of dyeing and finishing technology of storage household woven fabric chamois flannel face fabric

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Denomination of invention: Dyeing and finishing process for glossy soft, exquisite, comfortable and fluffy sea-island special micro-fiber fabric having special effects

Effective date of registration: 20190807

Granted publication date: 20190416

Pledgee: Zhuji Branch of Industrial and Commercial Bank of China Limited

Pledgor: Zhejiang Furun Dyeing & Printing Co., Ltd.

Registration number: Y2019330000005