CN105889951A - Segment change type submerged scraper conveyor - Google Patents
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Abstract
一种段变式刮板捞渣机，用于火电厂60万千瓦以上锅炉机组除灰渣使用，段变式主机机体由机体出渣段、机体蓄渣段和机体进链段等构成，传动装置安装在机体出渣段，张紧装置装在机体进链段，导轮装置装在机体蓄渣段，铸石耐磨系统铺在机体上下U型槽底部，刮板链条装置的链条装在传动装置的链轮上，传动装置的链轮带动刮板链条装置并在导轮装置的导向定位下运动。段变式刮板捞渣机在一定范围内各大部件可以通用和标准化，缩短了刮板捞渣机的研发、设计和制造的生产周期，简化了制造工艺，降低了产品制造成本。
A segment-variable scraper slag removal machine, which is used to remove ash and slag from boiler units above 600,000 kilowatts in a thermal power plant. The device is installed in the slag discharge section of the body, the tension device is installed in the chain entry section of the body, the guide wheel device is installed in the slag storage section of the body, the cast stone wear-resistant system is laid on the bottom of the upper and lower U-shaped grooves of the body, and the chain of the scraper chain device is installed in the On the sprocket of the transmission device, the sprocket of the transmission device drives the scraper chain device and moves under the guidance and positioning of the guide wheel device. Within a certain range, the various parts of the segment-variable scraper scraper can be used universally and standardized, which shortens the production cycle of the research, development, design and manufacture of the scraper scraper, simplifies the manufacturing process, and reduces the manufacturing cost of the product.
Description
所属技术领域Technical field
本发明涉及一种输送火电厂锅炉灰渣物料的刮板捞渣装置，尤其是各部件在一定范围内能通用和标准化的段变式刮板捞渣机。The invention relates to a scraper slag removal device for conveying boiler ash and slag materials in a thermal power plant, in particular to a segment-variable scraper slag removal device whose components can be used universally and standardized within a certain range.
背景技术Background technique
目前，公知的刮板捞渣机构造是由主机机体、传动装置、张紧装置、刮板链条装置、导轮装置、和铸石耐磨系统组成，主机机体由主机出渣段、主机蓄渣段和主机进链段等三段构成，三段截面结构都是上下U型结构，U型结构宽度尺寸参数都相同，上U型结构形成上U型槽是捞渣机的捞渣工作槽，下U型结构形成下U型槽是捞渣机的回链槽。传动装置安装在主机出渣段，张紧装置装在主机进链段，导轮装置装在主机蓄渣段，铸石耐磨系统铺在主机上下U型槽底部，刮板链条装置的链条装在传动装置的链轮上，传动装置的链轮带动刮板链条装置并在导轮装置的导向定位下运动，主机蓄渣段的上U型槽与锅炉渣斗配合，锅炉的灰渣从渣斗落入捞渣机蓄渣段的上U型槽内，传动装置带动刮板链条装置运动将灰渣从捞渣机蓄渣段的上U型槽内捞出，经过主机出渣段，再从捞渣机的回链槽返回。但是，由于公知刮板捞渣机技术主机蓄渣段的上U型槽与锅炉渣斗配合，当锅炉渣斗的宽度尺寸参数改变时，捞渣机主机蓄渣段的U型槽的宽度尺寸参数也必须随之配合改变，那么主机出渣段和进链段的U型槽的宽度尺寸参数与其相同而也随之改变，这就导致安装在主机机体上的传动装置、张紧装置、刮板链条装置、和铸石耐磨系统等都必须改变，必须重新设计和制造，刮板捞渣机的部件在一定范围内不能通用和标准化，也使得刮板捞渣机的研发、设计和制造必须针对某一型号的锅炉定制，研发、设计和制造的生产周期长，难度大，成本高。At present, the structure of the known scraper slag removal machine is composed of a main engine body, a transmission device, a tensioning device, a scraper chain device, a guide wheel device, and a cast stone wear-resistant system. The upper and lower U-shaped structures have the same width and size parameters, and the upper U-shaped groove formed by the upper U-shaped structure is the slag removal work groove of the slag removal machine. The lower U-shaped groove formed by the lower U-shaped structure is the return chain groove of the slag scraper. The transmission device is installed in the slag discharge section of the main engine, the tensioning device is installed in the chain entry section of the main engine, the guide wheel device is installed in the slag storage section of the main engine, the cast stone wear-resistant system is laid on the bottom of the upper and lower U-shaped grooves of the main engine, and the chain of the scraper chain device is installed On the sprocket of the transmission device, the sprocket of the transmission device drives the scraper chain device and moves under the guidance and positioning of the guide wheel device. The upper U-shaped groove of the slag storage section of the main engine cooperates with the boiler slag hopper, and the ash and slag of the boiler are discharged from the slag. The bucket falls into the upper U-shaped groove of the slag storage section of the slag scraper, and the transmission device drives the scraper chain device to move to remove the ash from the upper U-shaped groove of the slag storage section of the slag scraper, passes through the slag discharge section of the main machine, and then Return from the return chain slot of the slag extractor. However, since the upper U-shaped groove of the slag storage section of the main engine of the known scraper slag removal machine technology cooperates with the boiler slag hopper, when the width dimension parameter of the boiler slag hopper changes, the width dimension of the U-shaped groove of the slag storage section of the slag removal machine main engine The parameters must also be changed accordingly, so the width dimension parameters of the U-shaped grooves of the slag discharge section and the chain entry section of the main engine are the same as it and also change accordingly, which leads to the transmission device, tensioning device, and scraper installed on the main engine body. The plate chain device and the cast stone wear-resistant system must be changed, and must be redesigned and manufactured. The components of the scraper slag machine cannot be used universally and standardized within a certain range, which also makes the development, design and manufacture of the scraper slag machine difficult. It must be customized for a certain type of boiler, and the production cycle of R&D, design and manufacture is long, difficult and costly.
发明内容Contents of the invention
为了克服现有刮板捞渣机在一定范围内部件不能通用和标准化的不足，本发明提供一种段变式刮板捞渣机，该段变式刮板捞渣机在一定范围内所用的部件不仅能通用，而且能标准化设计和制造。In order to overcome the deficiency that the components of the existing scraper slag removal machine cannot be used universally and standardized within a certain range, the present invention provides a segment-variable scraper slag removal machine, which uses Components can not only be used universally, but also can be designed and manufactured in a standardized manner.
本发明解决其技术问题所采用的技术方案是：段变式刮板捞渣机构造是由段变式主机机体、传动装置、张紧装置、刮板链条装置、导轮装置、和铸石耐磨系统组成。段变式主机机体由机体出渣段、机体蓄渣段和机体进链段等三段构成，机体出渣段和机体进链段的截面结构都是上下U型结构，所有U型结构宽度尺寸参数都相同，上U型结构形成上U型槽是捞渣机的捞渣工作槽，下U型结构形成下U型槽是捞渣机的回链槽；而机体蓄渣段的截面结构也是上下槽体结构，它的下槽体呈U型结构，其宽度尺寸参数和主机出渣段及主机进链段的U型结构相同，上槽体截面结构呈倒梯型结构，梯型结构的下底边的边长参数和下槽体U型结构宽度尺寸参数都相同，U型结构宽度尺寸参数做为标准值恒定不变，梯型结构的上底边的边长参数做为一个可调整变化的变量参数，它的值是：大于或等于下底边长同时小于或等于下底边的边长加上1000毫米，同样，上楷体是捞渣机的捞渣工作槽，下槽体是捞渣机的回链槽；传动装置安装在机体出渣段，张紧装置装在机体进链段，导轮装置装在机体蓄渣段，铸石耐磨系统铺在机体上下U型槽底部，刮板链条装置的链条装在传动装置的链轮上，传动装置的链轮带动刮板链条装置并在导轮装置的导向定位下运动，机体蓄渣段的上槽体与锅炉渣斗配合，当锅炉渣斗的宽度尺寸参数改变时，捞渣机机体蓄渣段上槽体倒型槽的上底边宽度尺寸参数随之配合改变，而下底边的宽度尺寸参数和机体出渣段和进链段的U型槽的宽度尺寸参数都保持恒定不变，这就使得安装在机体上的传动装置、张紧装置、刮板链条装置、和铸石耐磨系统等都可以保持不变，这样，段变式刮板捞渣机的部件在一定范围内就可以保持通用和标准化，缩短了刮板捞渣机的研发、设计和制造的生产周期，简化了制造工艺，降低了产品成本。The technical solution adopted by the present invention to solve the technical problem is: the structure of the section-variable scraper slag removal machine is composed of a section-variable main engine body, a transmission device, a tensioning device, a scraper chain device, a guide wheel device, and a cast stone resistant Grinding system composition. The body of the segment-variable main engine is composed of three sections: the body slag discharge section, the body slag storage section and the machine body chain entry section. The cross-sectional structures of the body slag discharge section and the body chain entry section are both upper and lower U-shaped structures. The parameters are all the same, the upper U-shaped groove formed by the upper U-shaped structure is the slag removal work groove of the slag removal machine, the lower U-shaped groove formed by the lower U-shaped structure is the return chain groove of the slag removal machine; and the cross-sectional structure of the slag storage section of the body is also The upper and lower tank structure, its lower tank body is U-shaped structure, its width and dimension parameters are the same as the U-shaped structure of the slag discharge section of the main engine and the U-shaped structure of the main engine inlet section, the cross-sectional structure of the upper tank body is an inverted ladder structure, and the ladder structure The side length parameter of the lower bottom edge is the same as the U-shaped structure width dimension parameter of the lower tank body, the U-shaped structure width dimension parameter is constant as a standard value, and the side length parameter of the upper bottom edge of the trapezoidal structure is used as an adjustable Variable parameters that change, its value is: greater than or equal to the length of the lower bottom side and less than or equal to the side length of the lower bottom side plus 1000 mm, similarly, the upper script is the slag removal work tank of the slag removal machine, and the lower tank body is The return chain groove of the slag extractor; the transmission device is installed in the slag discharge section of the body, the tension device is installed in the chain entry section of the body, the guide wheel device is installed in the slag storage section of the body, and the cast stone wear-resistant system is laid on the bottom of the upper and lower U-shaped grooves of the body , the chain of the scraper chain device is installed on the sprocket of the transmission device, the sprocket of the transmission device drives the scraper chain device and moves under the guidance and positioning of the guide wheel device, the upper tank of the slag storage section of the machine body cooperates with the boiler slag hopper , when the width dimension parameter of the boiler slag hopper changes, the width dimension parameter of the upper bottom edge of the inverted trough on the slag storage section of the upper tank body of the slag extractor changes accordingly, while the width dimension parameter of the lower bottom edge and the slag discharge section of the body The width and dimension parameters of the U-shaped groove of the chain and the chain entry section remain constant, which makes the transmission device, tensioning device, scraper chain device, and cast stone wear-resistant system installed on the body remain unchanged. In this way, the components of the segment-change scraper slag extractor can be kept common and standardized within a certain range, which shortens the production cycle of the research and development, design and manufacture of the scraper slag extractor, simplifies the manufacturing process, and reduces the product cost .
本发明的有益效果是，段变式刮板捞渣机在一定范围内部件可以保持通用和标准化，缩短了刮板捞渣机的研发、设计和制造的生产周期，简化了制造工艺，降低了产品成本。The beneficial effect of the present invention is that the components of the section-variable scraper scraper can be kept common and standardized within a certain range, which shortens the production cycle of the research and development, design and manufacture of the scraper scraper, simplifies the manufacturing process, and reduces the Product Cost.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的一个实施例的主视图。Fig. 1 is a front view of an embodiment of the present invention.
图2是图1的I-I剖面图。Fig. 2 is an I-I sectional view of Fig. 1 .
图3是图1的II-II剖视图。Fig. 3 is a sectional view taken along line II-II of Fig. 1 .
图4是图1的III-III剖视图。Fig. 4 is a III-III sectional view of Fig. 1 .
图中1.机体蓄渣段，2.机体出渣段，3.机体进链段，4.传动装置，5.张紧装置，6.刮板链条装置，7.导轮装置，8.铸石耐磨系统。In the figure 1. Body slag storage section, 2. Body slag discharge section, 3. Body chain entry section, 4. Transmission device, 5. Tension device, 6. Scraper chain device, 7. Guide wheel device, 8. Casting Stone wear system.
具体实施方式detailed description
在图1所示的实施例中，段变式刮板捞渣机构造是由机体蓄渣段(1)、机体出渣段(2)、机体进链段(3)、传动装置(4)、张紧装置(5)、刮板链条装置(6)、导轮装置(7)、和铸石耐磨系统(8)组成。机体出渣段(2)和机体进链段(3)的截面结构都是上下U型结构，所有U型结构宽度尺寸参数都相同，U型结构宽度尺寸参数表示为a，上U型结构形成上U型槽是捞渣机的捞渣工作槽，下U型结构形成下U型槽是捞渣机的回链槽；而机体蓄渣段(1)的截面结构也是上下槽体结构，它的下槽体呈U型结构，其宽度尺寸参数和机体出渣段及机体进链段的U型结构相同，也表示为a，上槽体截面结构呈倒梯型结构，梯型结构的下底边的边长参数和下槽体U型结构宽度尺寸参数都相同，表示为a，在一定范围内参数a做为标准设计参数恒定不变，梯型结构的上底边的边长参数做为一个可调整变化的变量参数，梯型结构上底边的边长表示为b，它的参数值是大于或等于下底边长同时小于或等于下底边的边长加上1000毫米，即a≤b≤a+1000mm，同样，上槽体是捞渣机的捞渣工作槽，下槽体是捞渣机的回链槽；传动装置(4)安装在机体出渣段(2)上，张紧装置(5)装在机体进链段(3)上，导轮装置(7)装在机体蓄渣段(1)上，铸石耐磨系统(8)铺在主机上下U型槽底部，刮板链条装置(6)的链条装在传动装置(4)的链轮上，传动装置(4)的链轮带动刮板链条装置(6)并在导轮装置(7)的导向定位下运动，机体蓄渣段(1)的上槽体与锅炉渣斗配合，当锅炉渣斗的宽度尺寸参数改变时，捞渣机机体蓄渣段(1)上槽体倒梯型槽的上底边边长b的宽度尺寸参数随之配合改变，而下底边的宽度尺寸参数a和机体出渣段(2)及机体进链段(3)的U型槽的宽度尺寸参数a都保持恒定不变，做为标准参数和标准结构，这就使得安装在主机机体出渣段(2)上的传动装置(4)、安装在主机机体进链段(3)上的张紧装置(5)、刮板链条装置(6)、和铸石耐磨系统(8)等都可以保持不变，做为标准化设计，这样，段变式刮板捞渣机的部件在a≤b≤a+1000mm范围内都可以保持通用和标准化，缩短了刮板捞渣机的研发、设计和制造的生产周期，简化了制造工艺，降低了产品成本。In the embodiment shown in Figure 1, the structure of the segment-variable scraper scraper is composed of a slag storage section (1), a slag discharge section (2), a chain entry section (3), and a transmission device (4). , tensioning device (5), scraper chain device (6), guide wheel device (7), and cast stone wear-resistant system (8). The cross-sectional structures of the slag discharge section (2) and the chain entry section (3) of the machine body are both upper and lower U-shaped structures, and the width and dimension parameters of all U-shaped structures are the same. The U-shaped structure width dimension parameter is expressed as a, and the upper U-shaped structure forms The upper U-shaped groove is the slag removal work groove of the slag removal machine, and the lower U-shaped groove formed by the lower U-shaped structure is the return chain groove of the slag removal machine; The lower trough is in a U-shaped structure, and its width dimension parameter is the same as the U-shaped structure of the slag discharge section and the chain entry section of the machine body, which is also expressed as a. The cross-sectional structure of the upper trough is an inverted ladder structure, and the lower The side length parameter of the bottom side is the same as the width dimension parameter of the U-shaped structure of the lower tank body, which is expressed as a, and the parameter a is used as a standard design parameter within a certain range. The side length parameter of the upper bottom side of the ladder structure is made As an adjustable variable parameter, the length of the upper base of the ladder structure is expressed as b, and its parameter value is greater than or equal to the length of the lower base and less than or equal to the length of the lower base plus 1000 millimeters, that is a≤b≤a+1000mm, similarly, the upper tank body is the slag removal working tank of the slag removal machine, and the lower tank body is the return chain groove of the slag removal machine; the transmission device (4) is installed on the slag discharge section (2) of the machine body , the tensioning device (5) is installed on the chain entry section (3) of the machine body, the guide wheel device (7) is installed on the slag storage section (1) of the machine body, and the cast stone wear-resistant system (8) is laid on the upper and lower U-shaped grooves of the main machine At the bottom, the chain of the scraper chain device (6) is installed on the sprocket of the transmission device (4), and the sprocket wheel of the transmission device (4) drives the scraper chain device (6) and is positioned on the guide wheel device (7). When moving downward, the upper tank body of the slag storage section (1) of the machine body cooperates with the boiler slag hopper. The width dimension parameter of the length b of the bottom side changes accordingly, while the width dimension parameter a of the lower bottom side and the width dimension parameter a of the U-shaped groove of the slag discharge section (2) of the body and the chain entry section (3) of the body all remain Constant, as a standard parameter and standard structure, this just makes the transmission device (4) installed on the slag discharge section (2) of the main engine body, the tension device (5) installed on the chain entry section (3) of the main engine body ), the scraper chain device (6), and the cast stone wear-resistant system (8) can all remain unchanged, as a standardized design, so that the parts of the segment-variable scraper slag removal machine are in a≤b≤a+ It can maintain commonality and standardization within the range of 1000mm, which shortens the production cycle of the research and development, design and manufacture of the scraper slag extractor, simplifies the manufacturing process, and reduces the product cost.
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| CN201069168Y (en) * | 2007-11-26 | 2008-06-04 | 青岛四宇电力设备有限公司 | Residue remover for dirty prevention shaving plate |
| CN201218510Y (en) * | 2008-05-07 | 2009-04-08 | 聂树广 | Novel rolling type scraping plate slag picking apparatus |
| CN201865137U (en) * | 2010-11-05 | 2011-06-15 | 秦皇岛天业通联重工股份有限公司 | Digging and loading machine conveyer |
| CN204240369U (en) * | 2014-10-30 | 2015-04-01 | 宁夏水利机械修造厂有限公司 | Section variant submerged slag conveyor |
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| CN105889951B (en) | 2018-08-21 |
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