CN105888127A - Prefabricated assembly type self-insulation wallboard component - Google Patents

Prefabricated assembly type self-insulation wallboard component Download PDF

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Publication number
CN105888127A
CN105888127A CN201610298967.1A CN201610298967A CN105888127A CN 105888127 A CN105888127 A CN 105888127A CN 201610298967 A CN201610298967 A CN 201610298967A CN 105888127 A CN105888127 A CN 105888127A
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CN
China
Prior art keywords
plate
insulation
insulating
self
prefabricated
Prior art date
Application number
CN201610298967.1A
Other languages
Chinese (zh)
Inventor
王本淼
王海崴
贾英杰
韩爱兴
李国强
Original Assignee
湖南标迪夫节能科技有限公司
王本淼
王海崴
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 湖南标迪夫节能科技有限公司, 王本淼, 王海崴 filed Critical 湖南标迪夫节能科技有限公司
Priority to CN201610298967.1A priority Critical patent/CN105888127A/en
Publication of CN105888127A publication Critical patent/CN105888127A/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • E04C2/2885Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/382Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of concrete or other stone-like substance

Abstract

The invention provides a prefabricated assembly type self-insulation wallboard component. The prefabricated assembly type self-insulation wallboard component comprises ribs, a structure layer board, an insulation layer board, an insulation filler and a bottom die system with a ring-shaped track, wherein the ribs comprise assembly type self-insulation wallboard side ribs and assembly type self-insulation wallboard middle ribs; the structure layer board is built by reinforced concrete; the insulation layer board is compounded by steel mesh sheets; the insulation filler is built by polyphenyl blocks; the prefabricated assembly type self-insulation wallboard component adopts the bottom die system with the ring-shaped track; the ring-shaped track maintains a balanced fall head. The assembly type wallboard component produced by the process is high in integrality, reasonable in structure, high in quality standard, controllable in process and high in self-insulation performance.

Description

A kind of prefabricated Assembled self-insulating wall plate member
Technical field
The present invention relates to a kind of housing industrialization systems technology, be specifically related to a kind of prefabricated Assembled self-insulating wall plate member skill Art.
Background technology
The eighties in 20th century, China's concrete prefabricated element produced the great development stage that is in, national during dwelling construction, Have employed block structure, assembled wallboard structure, large panel structure, cast-in-place concrete structure, cast-in-place concrete hollow floor slab structure, Cast-in-place shear wall structure etc., along with Process of Housing Industrialization, a few days ago, steel-concrete combined structure and prefabricated concrete structural system Get back and develop rapidly;Design Inst. of Architecture, Qinghua Univ. marquis builds the precast concrete hollow mold shear wall structure that group heads the list of signers to research and develop, Traditional construction material prefabricated components are combined with cast-in-situ steel reinforced concrete technology, and delivered entitled " precast concrete hollow mold with live Residence industrialization " paper, advance China Process of Housing Industrialization.
The ZL98231113.3 structural member for concrete thin-wall cylinder declared such as applicant, is fabricated to the tubular obturator sealed, for Realize cast-in-situ hollow building roof and provide tubular, hollow obturator, solve the non-process difficulties taking out heart pore-forming of cast-in-place cavity building roof;But deposit In the problem that single load bearing and evacuation rate are low;In order to solve this defect, the ZL200410082381.9 declared such as applicant is " a kind of empty Abdomen floor slab with small dense ribs ", hollow filling body is embedded in floor slab with small dense ribs formation " T font " stress cross-section hollow layer, solves " T Font " problem that stress cross section little ribbed cavity superstructure top board is smooth.But it is long to produce the hollow filling body setting and hardening time, mould Tool utilization rate is low, hollow filling body density big matter weight, production and transport inconvenience and the defect such as obturator globality difference cracky.
In order to advance China's housing industrialization development, ZL200820126232.1 " a kind of cast-in-place shaped steel coagulation of applicant's application Soil cavity building roof " and ZL200910143977.8 " a kind of cast-in-place open web superstructure building heating utilizing solar energy " and ZL201110332999.6 " a kind of hollow floor system using foam composition obturator to make " is assembled formed steel construction and cast-in-place steel Reinforced concrete cavity building roof organically combines, solve assembled formed steel construction fire prevention, get rusty, quality, shearing resistance, safeguard throughout the year, The problem of the aspects such as cost and inexhaustible solar energy is converted into hot blast can warm oneself and utilize foam plastics, both solved The technical barrier of core-drawing pore-creating by no means, plays again the effect of sound-insulating and heat-insulating insulation;Applicant also applies for ZL200810192973.4 " Plant the expanding material for cast-in-place cavity building roof component " foam cement;These patent applications, although being China's Process of Housing Industrialization Tamped basis, but entirely cast-in-site, poor controllability, implement technical by force, be not easily formed industrialized production.
For realizing industrialized production, applicant applies for ZL201320467350.X " a kind of cast-in-situ hollow building roof pore-forming combination again The netted box component of formula " and ZL201420814197.8 " Self-insulation wall plate that a kind of mechanism steel mesh is compound with light-weight inorganic thing ", Existing hollow building cover technology of watering is carried out General Promotion, it is achieved that transition and upgrade, updates and significantly reduce the deadweight of wallboard, Adding self-heat preservation heat insulation performance, exempt the worry doing wall thermal insulating again, though solving the problem of industrialized production, or existing existing The defect of field construction poor controllability.
At present country carries out steel construction strategy and assembled architecture, lays foundation for housing industrialization, no matter from the intension of building and How extension extends and updates, all relevant with architectural structure system;Use multi-functional, good economy performance, high in technological content, energy-saving ring Protect and the market demand is big, safety coefficient is high, meet again the architectural structure system of national industrial policies and industrial development direction.Therefore, On the basis of existing background technology, prior art is carried out perfect, in integrated application to housing industrialization, formed novel prefabricated Fabricated shear wall structural system;Technology Difficulties problem is processed in factory industryization, shapes, lattice of establishing rules, surely assemble position, quantitatively Producing prefabricated member, structure entirety is forced through the mode of cast-in-place concrete and solves, prefabricated assembled for industrialized production structure Part combines with cast-in-site armored concrete, solves existing system and there is overall cast-in-site, poor controllability, enforcement skill Art is strong, site operation causes environmental pollution, matter weight, energy-saving heat preserving afunction, is not easily formed the problems such as industrialized production; Research and develop a kind of prefabricated Assembled self-insulating wall plate member, be to realize the brand-new of prefabricated assembled shear wall structure system new technique to dash forward Broken, have become as the urgent need of housing industrialization technical field innovation.
Summary of the invention
It is an object of the invention to advance Process of Housing Industrialization, utilize a kind of prefabricated Assembled self-insulating wall plate member, complete Kind existing shear wall structure system;Make full use of the advantage of factory industry, Prefabrication assembled wallboard component, solve existing knot There is overall cast-in-site poor controllability, implement technical strong, site operation and cause environmental pollution, matter weight, energy-conservation guarantor in structure system Temperature function is lost, need to be added the problems such as heat-insulation layer again;Structure entirety is forced through the mode of cast-in-place concrete and solves, industry Metaplasia product prefabricated wall Component Embedding, in post cast-in-site reinforced column, is combined, and reaches to optimize now There is shear wall structure system technology, existing fabricated shear wall structural system is carried out transition and upgrade, update.
Technical scheme is as follows, a kind of prefabricated Assembled self-insulating wall plate member, comprises rib, structural laminate plate, guarantor Temperature laminate, insulation obturator, band are around the bed die system composition of track;Described rib include Assembled self-insulating wall plate member limit rib and Assembled self-insulating wall plate member intermediate rib;Described structural laminate plate is built up by armored concrete;Described insulation laminate is by steel mesh sheet coagulation Soil is compound;Described insulation obturator is polyphenyl block;Described prefabricated assembled wall plate member takes band around the bed die system of track, institute State and keep in balance drop around track.
It is more highly preferred to, the limit rib of described Assembled self-insulating wall plate member at least has reinforcing steel bars exposed.
Being more highly preferred to, in described Assembled self-insulating wall plate member horizontal sides, at least a limit is Liu Kou.
It is more highly preferred to, the insulation laminate of described Assembled self-insulating wall plate member or structure sheaf are provided with solar energy equipment.
A kind of prefabricated Assembled self-insulating wall plate member of the present invention, is carried out on the basis of by architectural design drawing, First decomposing architectural design drawing, for function and the physical dimension of wallboard, assembling form quantifies, before meeting principal mode specification Putting, resolve into the drawing of the specifications and models of N number of assembled wallboard component, factory is produced by the paper organization being decomposed;Produce dress Join formula wall plate member process as follows: one. preparation, get the raw materials ready, mainly include reinforcing bar, cement, sandstone, mould, polyphenyl block, machine Tool equipment etc.;Two. make auxiliary, 1. by the drawing making colligation rib reinforcement being decomposed;2. exposed steel bar outlet mold is set;3. side Hanging ring mould;4. in the drawing decomposed, determine the connecting portion that assembled wallboard component is adjacent, the pre-buried little polyphenyl of limit rib connecting portion Block, takes down pre-buried little polyphenyl block and is easy to reinforcing bar and exposes during installation, weld adjacent reinforcing bar, keeps flatness and solidness that wallboard connects; Assembled wallboard member openings basis mould;Assembled wallboard component Liu Kou or inclined-plane add module in vertical formwork and are formed;Three. dress Join the making of formula wall plate member, forward assembled wallboard component band to die-filling workshop around the bed die system of track, equipped perpendicular on bed die To template, the opening basis forming required specifications and models is framed, lay in opening basis is framed rib reinforcement, polyphenyl block or cold bridge every From mould;Band is forwarded to pouring hall again around the bed die system of track. computer delivers to stirring after automatically joining in cement, sand, stone ratio Station adds water and stirs into concrete, and its slump controls within 200mm;Vibration on Start-up platform, after cast concrete, to assembled wallboard Component surface is shaken and flat is rested after touching optical processing;Band is forwarded to steam curing system again around the bed die system of track;Again by band around rail The bed die system in road forwards finished product station, the assembled wallboard component needed for form removal acquisition to;It is formulated to warehouse for finished product respectively support eventually or stock; Band forwards initial position to around the bed die system of track, enters next flow state;The assembled wallboard component that above-mentioned flow process produces, Globality is strong, rational in infrastructure, and quality standard is high, and operation is controlled, and self-heat conserving is good, and reinforced concrete wall panel becomes steel mesh concrete belt After Self-insulation wall plate, weight falls sharply.The installation of assembled wallboard component, is to carry out on building wall board framework horizontal plane or Vierendeel girder, It is divided into two states, one, building frame post and beam own through building up, assembled wallboard component is directly hung, by hanging ring, the spelling that puts in place Dress, connects with different connectors, seldom illustrates;Its two, cast-in-site connect install its assembled wallboard component, field fabrication Prick post reinforcing bar, the post steel bar vertical parcel will pricked with engineering mould, set reserved opening in the post engineering mould both sides installing wallboard face, The thickness of reserved opening width >=assembled wallboard component;Assembled wallboard component side is placed in the surface with post binding site or Person by assembled wallboard lifting component in the reserved opening that the engineering mould both sides pricking post reinforcing bar set, then by another for post engineering mould Both sides are fixed, and the girt strip reinforcing bar that assembled wallboard component two ends are exposed extend in post reinforcing bar, adjust adjacent members interface flatness, Take down pre-buried little polyphenyl block, girt strip reinforcing bar that welding is exposed, post reinforcing bar partial assembled wallboard component will be extend into and expose Girt strip steel is now cast in cast-in-situ reinforced concrete column;Again assembled wallboard component side is placed in and the table of beam binding site Repeat the above steps behind face or cast in situ reinforced concrete beam and floor, carries out maintenance, form removal to cast concrete, forms a kind of prefabricated dress Join formula Self-insulation wall plate component;Body of wall exempts isothermal holding again;As long as after exterior wall is to process of simply plastering at component interface The facial ornament materials such as the most sprayable imitative stone coating;The band bed die system around track is set, allows for intersection dislocation operation, improve effect Rate, connects each workshop annular, and band speeds, around track one week, an assembled wallboard to be described around the bed die system of track Component has produced;Keeping in balance drop around track, be to reduce the resistance that track runs, slope, assembled wallboard are climbed up in zero load Component is poured into load row descending from concrete;In order to become active house and comprehensive utilization, at exterior surface of wall, solar energy is installed Device, but to carry out by solar energy equipment erection code, avoid solar energy equipment mutually block or cause light pollution.
Accompanying drawing explanation
Fig. 1 is a kind of prefabricated Assembled self-insulating wall plate member plane graph of the present invention.
Fig. 2 is that the prefabricated assembled wall plate member of the present invention has reinforcing steel bars exposed embodiment.
Fig. 3 is that the present invention prefabricated assembled wall plate member horizontal sides has willow mouth embodiment.
Detailed description of the invention
The present invention is further described below in conjunction with the accompanying drawings.
Fig. 1 is a kind of prefabricated Assembled self-insulating wall plate member elevation of the present invention, when the present invention implements, is will to flow in factory Prefabricated assembled wall plate member 2 handling that waterline produces pours into a mould scene to frame column 3, by the part of prefabricated assembled wall plate member 2 Component 2 and the rib reinforcement 58 exposed are embedded in post mold, carry out cast-in-site.When post and beam are formed steel construction, rib will be exposed Reinforcing bar is directly welded on steel column and section steel beam;Prefabricated assembled wall plate member 2 both may be designed to optimum state transverse plate, also sets Count into vertical plate;The joint portion that two module components 2 are adjacent is arranged to willow mouth 592 or inclined-plane 591, prevents exterior wall rainwater from being fallen by interface Penetrate into indoor;The pre-buried little polyphenyl block 7 allowing rib reinforcement easily expose in joint portion that two module components 2 are adjacent, when two module components 2 connect, Little polyphenyl block 7 is broken up, is easy to expose rib reinforcement 52 and welds, for the ease of hanging, be provided with in the rib of limit and limit rib phase The hanging ring 521 connected, hanging ring 521 is also covered with little polyphenyl block 7 when making cast, is taken out little polyphenyl block 7 and cover during hanging Body, i.e. shows hanging ring 521.
Fig. 2 is that the present invention prefabricated assembled wall plate member rib reinforcement exposes embodiment, as rib reinforcement 51 is pricked in figure field fabrication, under During material, the long 50mm of rib reinforcement 51 is allowed to expose;During engineering site cast, the post steel bar vertical parcel will pricked with aluminium alloy fixed shape mould, Aluminium alloy fixed shape mould does not first close, after formula wall plate member port to be assembled is embedded into and pricks post reinforcing bar 3, then by aluminium alloy fixed shape Assembled wallboard component that die clamp also locks, and will extend into post reinforcing bar partial assembled wallboard component and the girt strip steel exposed is existing It is cast in cast-in-situ reinforced concrete column.
Fig. 3 is the ribbed belt willow mouth embodiment of the prefabricated assembled wall plate member of the present invention, and the present embodiment is that two module components 2 are adjacent Joint portion is arranged to willow mouth 592 or inclined-plane 591, prevents exterior wall rainwater from penetrating into indoor by interface;Its face, outer of willow mouth 592 Should lid curved surface, the broadside on inclined-plane 591 is in the outside of exterior wall.
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit, although ginseng According to above-described embodiment, the present invention is described in detail, it should be understood by a person of ordinary skill in the art that still can be right The detailed description of the invention of the present invention is modified or equivalent, and without departing from spirit and scope of the invention any amendment or Equivalent, it all should be contained in the middle of scope of the presently claimed invention.

Claims (4)

1. a prefabricated Assembled self-insulating wall plate member, comprises rib, structural laminate plate, insulation laminate, insulation obturator, band cincture The bed die system composition of track;Described rib includes in the middle of Assembled self-insulating wall plate member limit rib and Assembled self-insulating wall plate member Rib;Described structural laminate plate is built up by armored concrete;Described insulation laminate is combined by steel mesh sheet concrete;Described insulation obturator is Polyphenyl block;Described prefabricated assembled wall plate member takes band around the bed die system of track, described keeps in balance drop around track.
A kind of prefabricated Assembled self-insulating wall plate member the most as claimed in claim 1, it is characterised in that described Assembled self-insulating wall At least while there being reinforcing steel bars exposed in the limit rib of board member.
A kind of prefabricated Assembled self-insulating wall plate member the most as claimed in claim 1, it is characterised in that described Assembled self-insulating wall In board member horizontal sides, at least a limit is Liu Kou.
A kind of prefabricated Assembled self-insulating wall plate member the most as claimed in claim 1, it is characterised in that described Assembled self-insulating wall On the insulation laminate of board member or structure sheaf, solar energy equipment is installed.
CN201610298967.1A 2016-05-06 2016-05-06 Prefabricated assembly type self-insulation wallboard component CN105888127A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106381953A (en) * 2016-10-21 2017-02-08 王本淼 Assembled type bidirectional loaded floor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2307854Y (en) * 1997-03-06 1999-02-17 北京市建筑工程研究院 Energy-saving side fascia with thermal insulating layer
WO2003093599A1 (en) * 2002-05-03 2003-11-13 Fernando Lopez Ochoa Modified structural thermal panel wall and modified structural thermal panel slab
CN201488094U (en) * 2009-06-04 2010-05-26 王本淼 Cast-in-place open web superstructure building heating system utilizing solar energy
CN104563528A (en) * 2014-12-22 2015-04-29 上海建工集团股份有限公司 Rapid in-place device and rapid in-place method for prefabricated wallboard of prefabricated building
CN104975677A (en) * 2015-07-09 2015-10-14 新疆农业大学 Assembled sandwich thermal-insulation ribbed composite external wall plate and production method thereof
US20160010332A1 (en) * 2013-10-31 2016-01-14 Thomas A. Gentry High performance architectural precast concrete wall system
CN105421663A (en) * 2015-12-23 2016-03-23 王本淼 Ribbed steel engraved mesh for cast-in-place cavity floor
CN105421637A (en) * 2015-12-23 2016-03-23 王海崴 Cavity floor with hollow ribbed steel mesh
CN105544849A (en) * 2015-12-09 2016-05-04 西安建筑科技大学 Assembly type composite wallboard based on XPS sandwich insulation treatment and preparation method thereof
CN205822566U (en) * 2016-05-06 2016-12-21 湖南标迪夫节能科技有限公司 A kind of prefabricated Assembled self-insulating wall plate member

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2307854Y (en) * 1997-03-06 1999-02-17 北京市建筑工程研究院 Energy-saving side fascia with thermal insulating layer
WO2003093599A1 (en) * 2002-05-03 2003-11-13 Fernando Lopez Ochoa Modified structural thermal panel wall and modified structural thermal panel slab
CN201488094U (en) * 2009-06-04 2010-05-26 王本淼 Cast-in-place open web superstructure building heating system utilizing solar energy
US20160010332A1 (en) * 2013-10-31 2016-01-14 Thomas A. Gentry High performance architectural precast concrete wall system
CN104563528A (en) * 2014-12-22 2015-04-29 上海建工集团股份有限公司 Rapid in-place device and rapid in-place method for prefabricated wallboard of prefabricated building
CN104975677A (en) * 2015-07-09 2015-10-14 新疆农业大学 Assembled sandwich thermal-insulation ribbed composite external wall plate and production method thereof
CN105544849A (en) * 2015-12-09 2016-05-04 西安建筑科技大学 Assembly type composite wallboard based on XPS sandwich insulation treatment and preparation method thereof
CN105421663A (en) * 2015-12-23 2016-03-23 王本淼 Ribbed steel engraved mesh for cast-in-place cavity floor
CN105421637A (en) * 2015-12-23 2016-03-23 王海崴 Cavity floor with hollow ribbed steel mesh
CN205822566U (en) * 2016-05-06 2016-12-21 湖南标迪夫节能科技有限公司 A kind of prefabricated Assembled self-insulating wall plate member

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106381953A (en) * 2016-10-21 2017-02-08 王本淼 Assembled type bidirectional loaded floor

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Application publication date: 20160824