CN105886573A - Method for preparing trehalose by continuous exoenzyme biological process - Google Patents

Method for preparing trehalose by continuous exoenzyme biological process Download PDF

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CN105886573A
CN105886573A CN201610323539.XA CN201610323539A CN105886573A CN 105886573 A CN105886573 A CN 105886573A CN 201610323539 A CN201610323539 A CN 201610323539A CN 105886573 A CN105886573 A CN 105886573A
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enzyme
trehalose
concentration
surface display
liquid
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CN105886573B (en
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王腾飞
王瑞明
汪俊卿
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Dongxiao Biotechnology Co.,Ltd.
Qilu University of Technology
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Abstract

The invention relates to a method for preparing trehalose by a continuous exoenzyme biological process. The complete cell immobilized or secretive trehalose synthase gene engineering bacterium is utilized to continuously and efficiently produce trehalose and perform continuous chromatographic separation, purification and crystallization so as to prepare the trehalose. By establishing the high-continuity enzyme production-trehalose preparation production technique, the technique implements transformation by using the complete cell surface display or exocytosis trehalose synthase, or malt-oligosaccharide-base trehalose synthetase-malt-oligosaccharide-base trehalose hydrolase fused enzyme, thereby avoiding the cost on cell crushing and separation purification. The enzyme solution or immobilized enzyme is convenient to acquire and simple to operate.

Description

A kind of method that continuous exoenzyme bioanalysis prepares trehalose
Technical field
The present invention relates to a kind of method that continuous exoenzyme bioanalysis prepares trehalose, utilize full cell fixation particularly to one Or secretion trehalose synthase gene engineering bacteria continuous high-efficient produces trehalose continuous chromatography separation, trehalose is prepared in purification, crystallization Method, belong to fermentation engineering field.
Background technology
Trehalose is with α by two glucose molecules, α-1, the irreducibility disaccharidase that 1 glycosidic bond is constituted, be widely present in microorganism, In the organisms such as seaweeds, mushroom class, beans, shrimps.Owing to there is non-reducing end in trehalose, extreme environment good stability, Being widely used in the industries such as food, medicine, cosmetics, agricultural, ectogenic trehalose is big to organism and biology equally Molecule has nonspecific protective effect.Trehalose has the biological characteristics being different from other carbohydrate of uniqueness, as protected The components such as probationer nurse object cell protein, fat, saccharide, nucleic acid are without prejudice, improve the arid of species, high temperature, dehydration, Freezing, hyperosmosis and toxicant tolerance etc..In food service industry, can be used as food additive and sweeting agent, keep food Product shelf-life;The plasma protein stabilizer as the bioactive substance such as blood products, vaccine is substituted in pharmaceuticals industry;? As super sun-proof Moisture factor in cosmetics, for skin protection at product and lip pomade etc.;For Seed storage in crop breeding. 2000, FAO (Food and Agriculture Organization of the United Nation) and food additive joint committee of World Health Organization (WHO) (JECFA) confirmed the every of trehalose Intake is allowed to be not required to limit day.In the same year, food and drug administration (FDA) authorizes trehalose GRAS and (generally acknowledges peace Status entirely), and ratify to enter U.S. food field.In March, 2005, ministry of Health of China approval trehalose is new resource food.
Traditional trehalose production method is to extract in yeast body, and yeast grows in the presence of a harsh environment, internal can accumulate a large amount of Trehalose, but this production method, separation and Extraction process is complicated, yields poorly, and cost is high.Woods primaryization institute in 1994 It is found that malt oligosaccharide based mycose synthetase (MTSase) and malto-oligosaccharides base hydrolysis of trehalose enzyme (MTHase), double Enzyme cooperates with glucidtemns and produces trehalose.Nineteen ninety-five, Japan woods primaryization institute from Pimelobacter, Isolated and purified trehalose synthase in tri-kinds of microorganism belonging to genus of Psceuclomonus and Thermus, it can convert maltose and is Trehalose.Both the above enzyme process is prepared the method for trehalose and is constantly studied and improve, and has become trehalose industry metaplasia The main method produced.In order to accelerate the industrialization process of trehalose, improve the production efficiency of trehalose, reduce production cost, real The domestic extensive industrialization process of existing trehalose.China the most in succession screens and obtains product malt oligosaccharide based mycose synthetase (MTSase) and malto-oligosaccharides base hydrolysis of trehalose enzyme (MTHase) and produce the microbial strains of trehalose synthase, and right Part enzyme achieves heterogenous expression, establishes and is prepared trehalose by Permeabilized cells, product enzyme recombinant bacterium and utilized chromatographic isolation pure Change Technology and the method for trehalose.
Chinese patent literature CN103205475A (application number 201310128939.1) discloses a kind of novel Fructus Hordei Germinatus oligose Ji Hai Algae sugar synzyme and the application in trehalose produces of the malt oligosaccharide based mycose hydrolytic enzyme.Used by this patent, double enzymes are respectively at large intestine Obtaining heterogenous expression in bacillus, after IPTG or lactose-induced, smudge cells, centrifugal supernatant of collecting obtains crude enzyme liquid.Will Double enzymes are respectively according to adding 100-300U malt oligosaccharide based mycose synthetase, 300-900U Fructus Hordei Germinatus widow in every liter of glucidtemns Glycosyl hydrolysis of trehalose enzyme carries out conversion reaction, reacts 25-35h, prepare sea under conditions of temperature 50-65 DEG C, pH5.3-5.5 Algae sugar, the conversion ratio of trehalose is 76.5-85.4%.
Chinese patent literature CN103468624A (application number 201310296116.X) discloses a kind of malt oligosaccharide based mycose Synzyme and malt oligosaccharide based mycose hydrolytic enzyme combine the method preparing trehalose.Used by the method, double enzymes are simultaneously escherichia coli Carrying out heterogenous expression, after collecting thalline, pair enzyme enzyme liquid that simultaneously obtains broken, centrifugal is for converted starch hydrolyzed solution, and conversion ratio reaches 85%.
Trehalose synthase disclosed in Chinese patent literature CN1563372 (application number 200410013007.3) likes hot tearing selected from brown Spore bacterium (Thermobifida fusca DSM 43792), the optimum temperature of this trehalose synthase is 20-30 DEG C, and optimum pH is 6.5-7.0.This trehalose synthase gene obtains heterogenous expression in escherichia coli, after IPTG induction 17h, and centrifuge washing, With broken liquid smudge cells, centrifugal supernatant of collecting obtains trehalose synthase, 25 DEG C of substrate maltose slurries converting 30%, converts Rate reaches 60%.
Chinese patent literature CN1648242 (application number 200410093874.2) disclose a kind of toluene using 1%-5% or The method that the microbial cell that meiothermus rosaceus is belonged to by chloroform carries out permeabilized treatment.This patented method avoid the broken of cell and by Level purification procedures.Cell is after permeabilized treatment, and overall structure is complete, and cell wall and cell membrane penetration sexually revise, the end Thing can enter cell.Permeabilized cells makes the pH value toleration of trehalose synthase and heat stability be improved.Chinese patent Document CN101831474A (application number 201010137964.2) discloses a kind of pseudomonasputida Permeabilized cells and converts wheat The method of trehalose prepared by bud sugar.The method carries out Cell Permeabilization process with the beta-mercaptoethanol of final concentration 0.1%-1%.China Patent documentation CN103146779A (application number 201310112536.8) discloses a kind of process through surfactant and produces trehalose Synthase recombination bacillus coli prepares Permeabilized cells and converts the method that trehalose prepared by maltose, and trehalose production rate reaches 55%-60%.
Chinese patent literature CN103266152A (application number 201310182033.8) discloses a kind of immobilization trehalose synthesis Enzyme produces the method for trehalose.The method is the strain culturing producing trehalose synthase to be obtained after thalline, through centrifugation, The broken crude enzyme liquid that obtains, after addition ammonium sulfate precipitation remove impurity, it is thus achieved that trehalose synthetase enzyme liquid, then utilizes glutaraldehyde and shell to gather Sugar carries out cross-linking embedding and prepares immobilized enzyme, uses immobilized enzyme conversion to prepare trehalose.
Chinese patent literature CN105039455A (application number 201510036540.X) discloses a kind of scale and produces sea continuously The method of algae sugar.PCS cell substrates is utilized to be fixed on force ventilation shaft, the recombination bacillus coli that inoculation to construct is good, After cultivation, cell is fixed on PCS cell substrates, then adds 1.0g/L-1.5g/L colistine sulfate and changes fixation cell Born of the same parents' permeability, and the maltose nutritional solution of 25%, produce trehalose through Cell of Anmrobe preparation.
Chinese patent literature CN104418919A (application number 201310378497.6) discloses the production method of a kind of trehalose, The method utilizes chromatographic separation technology, and the mixed sugar liquid after prepared by conversion maltose or starch trehalose carries out isolated and purified.Will Mixed liquor hydrogenates at high temperature under high pressure, and maltose is hydrogenated and is reduced to maltose alcohol, is separated with trehalose by maltose alcohol.This point From technology by two set chromatographic separation devices, finally realize the separation of polysaccharide, glucose, maltose and trehalose.Chinese patent Document CN104017027A (application number 201410259263.4) discloses one and utilizes sequential simulated mobile chromatographic isolation sea Algae sugar and the method for glucose.
Up to the present, two enzymes method route has been realized in trehalose industrialized production, and single enzyme process is because of its conversion ratio relatively two enzymes method It is lower slightly, so its industrialization produces still is continuing exploration.As it has been described above, the enzyme work produced by fermentation for original zymogenic bacteria kind Power is relatively low, and fermentation period is the longest, and energy consumption is big so that fermentation costs is the highest, the limiting factor that production efficiency is low, by building Recombination bacillus coli can strengthen double enzyme and the expression of single enzyme, but it is intracellular expression that escherichia coli produce enzyme, needs after broken Obtaining, and resolvase has shortcomings such as can not reclaiming, utilization rate is low, it is isolated and purified to be difficult to, use cost is high, this not only increases Add broken cost, and there is food safety limiting factor.Enzyme Permeabilized cells is produced in immobilization can reduce a large amount of broken of cell Broken, improve the stability of enzyme, eliminate and extract and the process of purifying enzyme, but, the interpolation of chemical reagent adds preparation cost, In industrialization produces continuously, utilization rate of equipment and installations is low, and the production cycle is long.
For production and the separation problem of current trehalose, inventing a kind of safe and efficient trehalose production process route is very There is practical significance.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, it is provided that a kind of method that continuous exoenzyme bioanalysis prepares trehalose.The method is Industrial can large-scale popularization application scale, continuous prodution trehalose lay a good foundation, it is simple that the method has technique, efficiency Height, the feature that the suitability is strong.
Technical scheme is as follows:
A kind of method that continuous exoenzyme bioanalysis prepares trehalose, comprises the steps:
(1) by few to the product trehalose synthase with maltose or soluble starch as substrate or the Fructus Hordei Germinatus of exocytosis or surface display Glycosyl trehalose synthase-malt oligosaccharide based mycose hydrolytic enzyme merges the bacterial strain of enzyme and carries out activation culture, then through amplification culture, Prepared cell concentration is the bacterium solution of 50~80g/L;
(2) bacterium solution that step (1) prepares is inoculated in fermentation medium and carries out fermentation culture, the exocytosis table of inducible enzyme Reach or spore surface is shown or full cell surface display, then filter, prepare full cell surface display thalline, surface display spore Or crude enzyme liquid, by crude enzyme liquid after membrance concentration, prepare and concentrate enzyme liquid;
(3) by concentration enzyme liquid, full cell surface display thalline or surface display spore and concentration that step (2) prepares be 250~ The maltose solution of 350g/L reacts, and is 15~55 DEG C in temperature, under conditions of pH7.5~8.5, reacts 24h~36h, Reactant liquor, through filtering, prepares sugar liquid;
Or, by concentration enzyme liquid, full cell surface display thalline or surface display spore and concentration that step (2) prepares be 150~ The soluble starch of 250g/L reacts, and is 15~55 DEG C in temperature, under conditions of pH5.0~6.0, reacts 24h~36h, Reactant liquor, through filtering, prepares sugar liquid;
(4) sugar liquid that step (3) prepares is warming up to 75~80 DEG C, enzyme denaturing alive 0.4~0.6h, filters through kieselguhr, dimension Hold temperature 70~75 DEG C carry out activated carbon decolorizing, be then cooled to 40~50 DEG C, again filter after, carry out ion exchange, system Obtain desalination sugar liquid;
(5) the desalination sugar liquid that step (4) prepares being concentrated into sugar concentration is 50%~55% (mass percent), carries out one Secondary chromatographic isolation, Polysaccharide removing and glucose, being then concentrated into sugar concentration is 50%~55% (mass percent), through secondary Chromatographic isolation, prepares Sargassum sugar liquid and Fructus Hordei Germinatus sugar liquid, Fructus Hordei Germinatus sugar liquid recycling, the concentrated crystallization of Sargassum sugar liquid, prepares sea Algae sugar.
According to currently preferred, in described step (1) with soluble Amylose be substrate trehalose synthesis enzyme as Fructus Hordei Germinatus Oligosaccharide based mycose synthetase merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme, and its expression strain is surface display Fructus Hordei Germinatus oligose base The Pichi strain that trehalose synthetase merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme (sees Chinese patent literature Construction method disclosed in CN105039191A (application number 201510571619.2) is prepared) or secreting, expressing Fructus Hordei Germinatus widow The bacillus subtilis that glycosyl trehalose synthetase merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme (sees Chinese patent literature Construction method disclosed in CN105039374A (application number 201510486544.8) is prepared);With maltose as substrate The enzyme of trehalose synthesis is trehalose synthase, and its expression strain is the bacillus subtilis (ginseng that spore surface shows trehalose synthase See that the construction method disclosed in Chinese patent literature CN105132450A (application number 201510571328.3) is prepared) or The bacillus subtilis of secreting, expressing trehalose synthase (sees Chinese patent literature CN105039381A (application number 201510431599.9 the construction method disclosed in) is prepared);
According to currently preferred, in described step (2), when the Fructus Hordei Germinatus being substrate trehalose synthesis with soluble Amylose Oligosaccharide based mycose synthetase and malt oligosaccharide based mycose hydrolytic enzyme fusion enzyme are when Pichi strain surface display, and step is such as Under:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 28~32 DEG C After ferment cultivates 20~28h, use methanol induction 80~120h, make Pichia sp. start surface display malt oligosaccharide based mycose Synzyme merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme, and described methanol concentration in fermentation liquid controls 0.3~0.7g/L;
Described fermentation medium (RSM) every liter of component is as follows:
KH2PO442.9g, (NH4)2SO45g, CaSO40.6g, K2SO414.3g, anhydrous citric acid 1.92g, MgSO4·7H2O 11.7g, glycerol 40mL, PTM4 trace element solution 2.0mL;
Above-mentioned every liter of component of PMT4 trace element solution is as follows:
CuSO4·5H2O 2.0g, NaI 0.08g, MnSO4·H2O 3.0g, Na2MoO4·2H2O 0.2g, H3BO30.02g, CaSO4·2H2O 0.5g, CoCl20.5g, ZnCl27g, FeSO4·7H2O 22g, biotin 0.2g, mass concentration is 98% H2SO41mL, pH are 6.0~6.5.
In above-mentioned fermentation medium, glycerol and MgSO4·7H2O is needed to be sterilized separately by this area conventional formulation method.
According to currently preferred, in described step (2), when the Fructus Hordei Germinatus being substrate trehalose synthesis with soluble Amylose Oligosaccharide based mycose synthetase and malt oligosaccharide based mycose hydrolytic enzyme merge enzyme in bacillus subtilis during secreting, expressing, step As follows:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 35~38 DEG C After ferment cultivates 18~24h, add starch induction 32~40h, make bacillus subtilis start secreting, expressing Fructus Hordei Germinatus oligose base Sargassum Sugar synzyme merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme, and described starch concentration in fermentation liquid is 15~25g/L;
Described fermentation medium every liter component is as follows:
Sucrose 20g, peptone 7.5g, yeast leaching powder 5g, ammonium sulfate 5g, dipotassium hydrogen phosphate 3g, potassium dihydrogen phosphate 4g, Magnesium sulfate 0.8g, pH7.0~7.5.
It is further preferred that described starch is soluble starch.
According to currently preferred, in described step (2), when existing with maltose for the trehalose synthase of substrate trehalose synthesis During bacillus subtilis spore surface display, step is as follows:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 35~38 DEG C After ferment cultivates 48h, control nutritional labeling, make bacillus subtilis start to sprout formation spore, make spore surface show trehalose Synthase;
Described fermentation medium every liter component is as follows:
Sucrose 20g, peptone 7.5g, yeast leaching powder 5g, ammonium sulfate 5g, dipotassium hydrogen phosphate 3g, potassium dihydrogen phosphate 4g, Magnesium sulfate 0.8g, pH7.0~7.5.
According to currently preferred, in described step (2), when existing with maltose for the trehalose synthase of substrate trehalose synthesis In bacillus subtilis during secreting, expressing, step is as follows:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 35~38 DEG C After ferment cultivates 18~24h, add maltose induction 24~36h, make bacillus subtilis start secreting, expressing trehalose synthase, Described maltose concentration of substrate in fermentation liquid is 25~30g/L;
According to currently preferred, in described step (2), membrance concentration filters for employing ceramic membrane filter system, filter membrane Aperture is 0.22 μm, collects and concentrates enzyme liquid;
According to currently preferred, in described step (3), enzyme is 150~200U/g with the reaction ratio of maltose;Complete thin Cellular surface shows that enzyme and the reaction ratio of maltose, in terms of the enzyme unit alive of surface display enzyme, are 150~200U/g;Described enzyme with The reaction ratio of soluble starch is 150~200U/g;The reaction ratio of full cell surface display enzyme and soluble starch is with surface Show the enzyme unit meter alive of enzyme, be 150~200U/g.
According to currently preferred, in described step (4), heat up and use spiral-plate heat exchanger to heat up;Activated carbon decolorizing Activated carbon decolorizing post is used to decolour;Filter and use piping filter to filter.
At 75~80 DEG C, enzyme denaturing alive 0.4~0.6h, it is possible not only to inactivate residual enzyme or albumen, accelerates albumen flocculation, and Sugar liquid mobility can be strengthened, shorten the operating time of subsequent step.
According to currently preferred, in described step (5), concentrate as using triple effect Vacuum plate type evaporation concentrator to concentrate, Vacuum is-0.09pa;One time chromatographic isolation uses drift Lay spy Ca2+Type resin carries out chromatographic isolation;Two dimensional chromatography separates and uses The Ca of Finix2+Type resin carries out chromatographic isolation;Described chromatographic isolation temperature is 60 DEG C, and flowing is deionized water mutually.
According to currently preferred, in described step (5), Fructus Hordei Germinatus sugar liquid recycling is dense through the evaporation of triple effect Vacuum plate type It is 60wt% that contracting device is concentrated into sugar concentration, carries out reuse in step (2) or step (3).
Above-mentioned chromatographic fractionation system can use this area conventional chromatogram piece-rate system, preferably Chinese patent literature CN203483914U Simulation moving bed described in (application number: CN201320504144.1).
Beneficial effect
1, the present invention establishes the strong product enzyme of a set of seriality first and prepares trehalose production technology, and this technique is with full cell table Face displaying or the trehalose synthase of exocytosis or malt oligosaccharide based mycose synthetase-malt oligosaccharide based mycose hydrolytic enzyme are merged Enzyme converts, it is to avoid broken and isolated and purified cost, enzyme liquid or the immobilized enzyme of cell are convenient to be obtained, easy and simple to handle;
2, the present invention produces strain secretes trehalose synthase, the Fructus Hordei Germinatus oligose of Pichia sp. surface display by bacillus subtilis Base trehalose synthetase, malt oligosaccharide based mycose hydrolytic enzyme merge enzyme, and the Sargassum of bacillus subtilis spore surface display Sugar synthase, conversion is prepared trehalose, is not only solved the cell breakage because the intracellular expression of enzyme brings, enzyme purification cost difficulty Topic;Also solve the recycling difficulty of chemical reagent cost and enzyme used in Permeabilized cells preparation process and stablizing of enzyme Property difference etc. problem;
3, the present invention uses exocytosis and full cell fixation enzyme to produce trehalose, can reduce microbiological contamination probability and by-product is raw Become, improve utilization rate of equipment and installations, reduce the production cost of trehalose further.
4, the present invention is by double set the most isolated and purified trehaloses of isolated and purified system and maltose, and maltose can obtain very well Recovery convert again, enhance overall maltose or soluble dextrins prepare the conversion ratio of trehalose;
5, the present invention uses bacillus subtilis, Pichia sp. are as food safety bacterial strain, can be used for preparing food stage sea Algae sugar, surface display enzyme used, with yeast cells or spore as fixation support, can repeatedly recycle.
Detailed description of the invention
The present invention is explained further below in conjunction with example, but the present invention is not limited in any form by case study on implementation.
Ion exchange system described in embodiment is that the film purchased from Xiamen Shi Da company is continuously from friendship system;
Embodiment 1
A kind of method that continuous exoenzyme bioanalysis prepares trehalose, comprises the steps:
(1) by exocytosis with soluble dextrins be substrate trehalose synthesis bacterium producing multi enzyme preparation 37 DEG C, in LB culture medium Activation 10h, is then seeded to LB culture medium with the ratio of percent by volume 10%, and 37 DEG C are enlarged cultivating 20h, prepare Cell concentration is the bacterium solution of 50~80g/L;
With soluble dextrins for substrate trehalose synthesis enzyme as malt oligosaccharide based mycose synthetase and Fructus Hordei Germinatus in described step (1) Oligosaccharide based mycose hydrolytic enzyme merges enzyme, and its expression strain is that the bacillus subtilis of secreting, expressing fusion enzyme (sees Chinese patent Construction method disclosed in document CN105039374A (application number 201510486544.8) is prepared);
(2) bacterium solution that step (1) prepares is inoculated in fermentation medium, 37 DEG C of fermentation culture 24h, starch abduction delivering Exocytosis, then membrane filtration separating thallus, filter filtrate through ceramic membrane filter system, and filter sizes is 0.22 μm, Prepare and concentrate enzyme liquid;
In described step (2), fermentation medium every liter component is as follows:
Sucrose 20g, peptone 7.5g, yeast leaching powder 5g, ammonium sulfate 5g, dipotassium hydrogen phosphate 3g, potassium dihydrogen phosphate 4g, Magnesium sulfate 0.8g, pH7.0.
Described induction starch is soluble starch, and its concentration in fermentation liquid is 15~25g/L;
(3) by step (2) prepare concentrate enzyme liquid react with the soluble starch solution that concentration is 200g/L, enzyme and The reaction ratio of soluble starch is 200U/g, is 25 DEG C in temperature, under conditions of pH8.0, reacts 24h, and reactant liquor passes through Elimination is dezymotized, and prepares sugar liquid;
After testing, sugar liquid is mainly composed of trehalose, a small amount of glucose, maltose and maltose polysaccharide, soluble starch Conversion ratio is more than 84%;
(4) sugar liquid that step (3) prepares is warming up to 75~80 DEG C, enzyme denaturing 0.5h alive, accelerates its flocculation, strengthens sugar liquid Mobility, filters through kieselguhr, maintains temperature 70~75 DEG C to carry out activated carbon decolorizing, is then cooled to 40~50 DEG C, again After piping filter filters, carry out ion exchange, prepare electrical conductivity less than 30 μ s/cm desalination sugar liquid;
(5) the desalination sugar liquid that step (4) prepares being concentrated into sugar concentration is 55% (mass percent), carries out a chromatograph Separating, Polysaccharide removing and glucose, separation temperature 60 DEG C, after separation, mixed sugar (maltose+trehalose) purity reaches 90% Above;Then being concentrated into sugar concentration is 55% (mass percent), separates through two dimensional chromatography, prepares Sargassum sugar liquid and maltose Liquid, aqueous trehalose purity reaches 87%, and Fructus Hordei Germinatus sugar liquid recycling, it is 80% that Sargassum sugar liquid is concentrated into sugar content, cooling knot Brilliant 24h, after centrifugation, 60 DEG C obtain trehalose crystallization through vibrations fluid bed drying, and trehalose purity reaches 99%.
In described step (5), concentrating as using triple effect Vacuum plate type evaporation concentrator to concentrate, vacuum is-0.09pa; One time chromatographic isolation uses drift Lay spy Ca2+Type resin carries out chromatographic isolation;Two dimensional chromatography separates the Ca using Finix2+Type resin Carry out chromatographic isolation;Described chromatographic isolation temperature is 60 DEG C, and flowing is deionized water mutually.
In described step (5), Fructus Hordei Germinatus sugar liquid recycling for being concentrated into sugar concentration through triple effect Vacuum plate type evaporation concentrator is 60wt%, carries out reuse in step (2) or step (3).
Above-mentioned chromatographic fractionation system uses Chinese patent literature CN203483914U (application number: CN201320504144.1) institute The simulation moving bed stated.
Embodiment 2
A kind of method that continuous exoenzyme bioanalysis prepares trehalose, comprises the steps:
(1) by exocytosis with maltose for substrate prepare the bacterium producing multi enzyme preparation of trehalose 37 DEG C, LB culture medium activates 10h, is then seeded to LB culture medium with the ratio of percent by volume 10%, and 37 DEG C are enlarged cultivating 20h, prepare thalline Concentration is the bacterium solution of 50~80g/L;
In described step (1) with maltose be substrate trehalose synthesis enzyme as trehalose synthase, its expression strain for secretion table The bacillus subtilis reaching trehalose synthase (sees Chinese patent literature CN105039381A (application number 201510431599.9) Disclosed in construction method be prepared);
(2) bacterium solution that step (1) prepares is inoculated in fermentation medium, 37 DEG C of fermentation culture 24h, maltose induction table Reaching exocytosis, then membrane filtration separating thallus, filtrate filtered through ceramic membrane filter system, filter sizes is 0.22 μm, Prepare and concentrate enzyme liquid;
In described step (2), fermentation medium every liter component is as follows:
Sucrose 20g, peptone 7.5g, yeast leaching powder 5g, ammonium sulfate 5g, dipotassium hydrogen phosphate 3g, potassium dihydrogen phosphate 4g, Magnesium sulfate 0.8g, pH7.0.
The described induction maltose final concentration of 25g/L-30g/L in fermentation liquid;
(3) the enzyme liquid that concentrates step (2) prepared reacts with the maltose that concentration is 300g/L, and enzyme is anti-with maltose Answering ratio is 150U/g, is 25 DEG C in temperature, under conditions of pH8.0, reacts 24h, and reactant liquor is dezymotized through elimination, prepares Sugar liquid;
After testing, sugar liquid is mainly composed of trehalose, maltose, a small amount of glucose and maltose polysaccharide, the conversion of maltose Rate is more than 65%;
(4) sugar liquid that step (3) prepares is warming up to 75~80 DEG C, enzyme denaturing 0.4h alive, accelerates its flocculation, strengthens sugar liquid Mobility, filters through kieselguhr, maintains temperature 70~75 DEG C to carry out activated carbon decolorizing, is then cooled to 40~50 DEG C, again After piping filter filters, carry out ion exchange, prepare electrical conductivity less than 30 μ s/cm desalination sugar liquid;
(5) the desalination sugar liquid that step (4) prepares being concentrated into sugar concentration is 50% (mass percent), carries out a chromatograph Separating, Polysaccharide removing and glucose, separation temperature 60 DEG C, after separation, mixed sugar (maltose+trehalose) purity reaches 90% Above;Then being concentrated into sugar concentration is 50% (mass percent), separates through two dimensional chromatography, prepares Sargassum sugar liquid and maltose Liquid, aqueous trehalose purity reaches 87%, and Fructus Hordei Germinatus sugar liquid recycling, it is 80% that Sargassum sugar liquid is concentrated into sugar content, cooling knot Brilliant 24h, after centrifugation, 60 DEG C obtain trehalose crystallization through vibrations fluid bed drying, and trehalose purity reaches 99%.
In described step (5), concentrating as using triple effect Vacuum plate type evaporation concentrator to concentrate, vacuum is-0.09pa; One time chromatographic isolation uses drift Lay spy Ca2+Type resin carries out chromatographic isolation;Two dimensional chromatography separates the Ca using Finix2+Type resin Carry out chromatographic isolation;Described chromatographic isolation temperature is 60 DEG C, and flowing is deionized water mutually.
In described step (5), Fructus Hordei Germinatus sugar liquid recycling for being concentrated into sugar concentration through triple effect Vacuum plate type evaporation concentrator is 60wt%, carries out reuse in step (2) or step (3).
Above-mentioned chromatographic fractionation system uses Chinese patent literature CN203483914U (application number: CN201320504144.1) institute The simulation moving bed stated.
Embodiment 3
A kind of method that continuous exoenzyme bioanalysis prepares trehalose, comprises the steps:
(1) by be substrate trehalose synthesis with maltose spore surface show enzyme bacterial strain, at 37 DEG C, in LB culture medium Middle activation 8h, is then seeded in fermentation medium with the ratio of 10%, 37 DEG C, after high density fermentation cultivates 48h, enters In the poor nutritional stage, bacillus subtilis starts to produce spore, after continuing fermentation 8h, and micro-filtrate membrane filtration separation spore, it is thus achieved that The spore of surface display trehalose synthase;
In described step (1) with maltose be substrate trehalose synthesis enzyme as trehalose synthase, its expression strain is surface exhibition Show that the bacillus subtilis of trehalose synthase (sees Chinese patent literature CN105132450A (application number 201510571328.3) Disclosed in construction method be prepared);
(2) bacterium solution that step (1) prepares is inoculated in fermentation medium, 37 DEG C of fermentation culture 48h, enters spore and generate Stage, after continuing fermentation 10h, membrane filtration separation spore, prepare the bacillus subtilis spore of surface display trehalose synthase;
In described step (2), fermentation medium every liter component is as follows:
Sucrose 20g, peptone 7.5g, yeast leaching powder 5g, ammonium sulfate 5g, dipotassium hydrogen phosphate 3g, potassium dihydrogen phosphate 4g, Magnesium sulfate 0.8g, pH7.0.
(3) spore and the maltose that concentration is 300g/L of surface display trehalose synthase step (2) prepared is carried out instead Should, enzyme and maltose ratio are 180U/g, are 25 DEG C in temperature, under conditions of pH8.0, react 26h, and reactant liquor is through filtering Remove spore, prepare sugar liquid;
After testing, sugar liquid is mainly composed of trehalose, maltose, a small amount of glucose and maltose polysaccharide, the conversion of maltose Rate is more than 64%;
(4) sugar liquid that step (3) prepares is warming up to 75~80 DEG C, enzyme denaturing 0.6h alive, accelerates its flocculation, strengthens sugar liquid Mobility, filters through kieselguhr, maintains temperature 70~75 DEG C to carry out activated carbon decolorizing, is then cooled to 40~50 DEG C, again After piping filter filters, carry out ion exchange, prepare electrical conductivity less than 30 μ s/cm desalination sugar liquid;
(5) the desalination sugar liquid that step (4) prepares being concentrated into sugar concentration is 53% (mass percent), carries out a chromatograph Separating, Polysaccharide removing and glucose, separation temperature 60 DEG C, after separation, mixed sugar (maltose+trehalose) purity reaches 90% Above;Then being concentrated into sugar concentration is 53% (mass percent), separates through two dimensional chromatography, prepares Sargassum sugar liquid and maltose Liquid, aqueous trehalose purity reaches 87%, and Fructus Hordei Germinatus sugar liquid recycling, it is 80% that Sargassum sugar liquid is concentrated into sugar content, cooling knot Brilliant 24h, after centrifugation, 60 DEG C obtain trehalose crystallization through vibrations fluid bed drying, and trehalose purity reaches 99%.
In described step (5), concentrating as using triple effect Vacuum plate type evaporation concentrator to concentrate, vacuum is-0.09pa; One time chromatographic isolation uses drift Lay spy Ca2+Type resin carries out chromatographic isolation;Two dimensional chromatography separates the Ca using Finix2+Type resin Carry out chromatographic isolation;Described chromatographic isolation temperature is 60 DEG C, and flowing is deionized water mutually.
In described step (5), Fructus Hordei Germinatus sugar liquid recycling for being concentrated into sugar concentration through triple effect Vacuum plate type evaporation concentrator is 60wt%, carries out reuse in step (2) or step (3).
Above-mentioned chromatographic fractionation system uses Chinese patent literature CN203483914U (application number: CN201320504144.1) institute The simulation moving bed stated.
Embodiment 4
A kind of method that continuous exoenzyme bioanalysis prepares trehalose, comprises the steps:
(1) by be substrate trehalose synthesis with soluble starch the bacterial strain of full cell surface display enzyme, at 30 DEG C, at RSM Activating 12h in culture medium, be then seeded in RSM fermentation medium with the ratio of 10%, 30 DEG C, high density fermentation is cultivated After 24h, add the methanol making concentration of substrate be 0.5% and induce, induce 120h, micro-filtrate membrane filtration separating thallus, it is thus achieved that Surface display malt oligosaccharide based mycose synthetase-malt oligosaccharide based mycose hydrolytic enzyme merges the full cell of enzyme;
In described step (1) with soluble starch be substrate trehalose synthesis enzyme as malt oligosaccharide based mycose synthetase-Fructus Hordei Germinatus Oligosaccharide based mycose hydrolytic enzyme merges enzyme, and its expression strain is surface display malt oligosaccharide based mycose synthetase-Fructus Hordei Germinatus oligose base Hydrolysis of trehalose enzyme merges the Pichia yeast of enzyme and (sees Chinese patent literature CN105039191A (application number 201510571619.2 the construction method disclosed in) is prepared);
(2) bacterium solution that step (1) prepares is inoculated in fermentation medium, 30 DEG C of fermentation culture 24h, adds concentration of substrate It is the methanol of 0.5%, maintains concentration to enter induction period, after continuing fermentation 120h, membrane filtration separating thallus, prepare surface exhibition Show that malt oligosaccharide based mycose synthetase-malt oligosaccharide based mycose hydrolytic enzyme merges the full cell of Pichia sp. of enzyme;
In described step (2), fermentation medium (RSM) every liter of component is as follows:
KH2PO442.9g, (NH4)2SO45g, CaSO40.6g, K2SO414.3g, anhydrous citric acid 1.92g, MgSO4·7H2O 11.7g, glycerol 40mL, PTM4 trace element solution 2.0mL;
Above-mentioned every liter of component of PMT4 trace element solution is as follows:
CuSO4·5H2O 2.0g, NaI 0.08g, MnSO4·H2O 3.0g, Na2MoO4·2H2O 0.2g, H3BO30.02g, CaSO4·2H2O 0.5g, CoCl20.5g, ZnCl27g, FeSO4·7H2O 22g, biotin 0.2g, mass concentration is 98% H2SO41mL, pH are 6.0~6.5.
In above-mentioned fermentation medium, glycerol and MgSO4·7H2O is needed to be sterilized separately by this area conventional formulation method.
(3) surface display malt oligosaccharide based mycose synthetase-malt oligosaccharide based mycose hydrolytic enzyme that step (2) is prepared The full cell of Pichia sp. merging enzyme reacts with the soluble starch that concentration is 200g/L, and enzyme with soluble starch ratio is 175U/g, is 55 DEG C in temperature, under conditions of pH5.0, reacts 22h, and reactant liquor, through filtering off degerming body, prepares sugar liquid;
After testing, sugar liquid is mainly composed of trehalose, glucose, a small amount of maltose and maltose polysaccharide, the conversion of maltose Rate is more than 84%;
(4) sugar liquid that step (3) prepares is warming up to 75~80 DEG C, enzyme denaturing 0.5h alive, accelerates its flocculation, strengthens sugar liquid Mobility, filters through kieselguhr, maintains temperature 70~75 DEG C to carry out activated carbon decolorizing, is then cooled to 40~50 DEG C, again After piping filter filters, carry out ion exchange, prepare electrical conductivity less than 30 μ s/cm desalination sugar liquid;
(5) the desalination sugar liquid that step (4) prepares being concentrated into sugar concentration is 50%~55% (mass percent), carries out one Secondary chromatographic isolation, Polysaccharide removing and glucose, separation temperature 60 DEG C, after separation, mixed sugar (maltose+trehalose) purity reaches To more than 90%;Then being concentrated into sugar concentration is 50%~55% (mass percent), separates through two dimensional chromatography, prepares Sargassum Sugar liquid and Fructus Hordei Germinatus sugar liquid, aqueous trehalose purity reaches 87%, and Fructus Hordei Germinatus sugar liquid recycling, Sargassum sugar liquid is concentrated into sugar content and is 80%, decrease temperature crystalline 24h, after centrifugation, 60 DEG C obtain trehalose crystallization through vibrations fluid bed drying, and trehalose purity reaches To 99%.
In described step (5), concentrating as using triple effect Vacuum plate type evaporation concentrator to concentrate, vacuum is-0.09pa; One time chromatographic isolation uses drift Lay spy Ca2+Type resin carries out chromatographic isolation;Two dimensional chromatography separates the Ca using Finix2+Type resin Carry out chromatographic isolation;Described chromatographic isolation temperature is 60 DEG C, and flowing is deionized water mutually.
In described step (5), Fructus Hordei Germinatus sugar liquid recycling for being concentrated into sugar concentration through triple effect Vacuum plate type evaporation concentrator is 60wt%, carries out reuse in step (2) or step (3).
Above-mentioned chromatographic fractionation system uses Chinese patent literature CN203483914U (application number: CN201320504144.1) institute The simulation moving bed stated.

Claims (10)

1. the method that continuous exoenzyme bioanalysis prepares trehalose, comprises the steps:
(1) by few to the product trehalose synthase with maltose or soluble starch as substrate or the Fructus Hordei Germinatus of exocytosis or surface display Glycosyl trehalose synthase-malt oligosaccharide based mycose hydrolytic enzyme merges the bacterial strain of enzyme and carries out activation culture, then through amplification culture, Prepared cell concentration is the bacterium solution of 50~80g/L;
(2) bacterium solution that step (1) prepares is inoculated in fermentation medium and carries out fermentation culture, the exocytosis table of inducible enzyme Reach or spore surface is shown or full cell surface display, then filter, prepare full cell surface display thalline, surface display spore Or crude enzyme liquid, by crude enzyme liquid after membrance concentration, prepare and concentrate enzyme liquid;
(3) by concentration enzyme liquid, full cell surface display thalline or surface display spore and concentration that step (2) prepares be 250~ The maltose solution of 350g/L reacts, and is 15~55 DEG C in temperature, under conditions of pH7.5~8.5, reacts 24h~36h, Reactant liquor, through filtering, prepares sugar liquid;
Or, by concentration enzyme liquid, full cell surface display thalline or surface display spore and concentration that step (2) prepares be 150~ The soluble starch of 250g/L reacts, and is 15~55 DEG C in temperature, under conditions of pH5.0~6.0, reacts 24h~36h, Reactant liquor, through filtering, prepares sugar liquid;
(4) sugar liquid that step (3) prepares is warming up to 75~80 DEG C, enzyme denaturing alive 0.4~0.6h, filters through kieselguhr, dimension Hold temperature 70~75 DEG C carry out activated carbon decolorizing, be then cooled to 40~50 DEG C, again filter after, carry out ion exchange, system Obtain desalination sugar liquid;
(5) the desalination sugar liquid that step (4) prepares being concentrated into sugar concentration is 50%~55% (mass percent), carries out one Secondary chromatographic isolation, Polysaccharide removing and glucose, being then concentrated into sugar concentration is 50%~55% (mass percent), through secondary Chromatographic isolation, prepares Sargassum sugar liquid and Fructus Hordei Germinatus sugar liquid, Fructus Hordei Germinatus sugar liquid recycling, the concentrated crystallization of Sargassum sugar liquid, prepares sea Algae sugar.
2. preparation method as claimed in claim 1, it is characterised in that described step in (1) with soluble Amylose is The enzyme of substrate trehalose synthesis is that malt oligosaccharide based mycose synthetase merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme, and it is expressed Bacterial strain is the Pichia yeast that surface display malt oligosaccharide based mycose synthetase and malt oligosaccharide based mycose hydrolytic enzyme merge enzyme Strain, or secreting, expressing malt oligosaccharide based mycose synthetase and malt oligosaccharide based mycose hydrolytic enzyme merge the bacillus subtilis of enzyme Bacterium;
With maltose be substrate trehalose synthesis enzyme as trehalose synthase, its expression strain be spore surface show trehalose synthase Bacillus subtilis, or the bacillus subtilis of secreting, expressing trehalose synthase.
3. preparation method as claimed in claim 1, it is characterised in that in described step (2), when forming sediment with soluble linear Powder is that the malt oligosaccharide based mycose synthetase of substrate trehalose synthesis merges enzyme complete red with malt oligosaccharide based mycose hydrolytic enzyme During yeast strain surface display, step is as follows:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 28~32 DEG C After ferment cultivates 20~28h, use methanol induction 80~120h, make Pichia sp. start surface display malt oligosaccharide based mycose Synzyme merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme, and described methanol concentration in fermentation liquid controls 0.3~0.7g/L;
Described fermentation medium every liter component is as follows:
KH2PO442.9g, (NH4)2SO45g, CaSO40.6g, K2SO414.3g, anhydrous citric acid 1.92g, MgSO4·7H2O 11.7g, glycerol 40mL, PTM4 trace element solution 2.0mL;
Above-mentioned every liter of component of PMT4 trace element solution is as follows:
CuSO4·5H2O 2.0g, NaI 0.08g, MnSO4·H2O 3.0g, Na2MoO4·2H2O 0.2g, H3BO30.02g, CaSO4·2H2O 0.5g, CoCl20.5g, ZnCl27g, FeSO4·7H2O 22g, biotin 0.2g, mass concentration is 98% H2SO41mL, pH are 6.0~6.5.
4. preparation method as claimed in claim 1, it is characterised in that in described step (2), when forming sediment with soluble linear Powder is that the malt oligosaccharide based mycose synthetase of substrate trehalose synthesis merges enzyme hay with malt oligosaccharide based mycose hydrolytic enzyme In bacillus cereus during secreting, expressing, step is as follows:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 35~38 DEG C After ferment cultivates 18~24h, add starch induction 32~40h, make bacillus subtilis start secreting, expressing Fructus Hordei Germinatus oligose base Sargassum Sugar synzyme merges enzyme with malt oligosaccharide based mycose hydrolytic enzyme, and described starch concentration in fermentation liquid is 15~25g/L;
Described fermentation medium every liter component is as follows:
Sucrose 20g, peptone 7.5g, yeast leaching powder 5g, ammonium sulfate 5g, dipotassium hydrogen phosphate 3g, potassium dihydrogen phosphate 4g, Magnesium sulfate 0.8g, pH7.0~7.5;
It is further preferred that described starch is soluble starch.
5. preparation method as claimed in claim 1, it is characterised in that in described step (2), when with maltose as substrate The trehalose synthase of trehalose synthesis is when bacillus subtilis spore surface display, and step is as follows:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 35~38 DEG C After ferment cultivates 48h, control nutritional labeling, make bacillus subtilis start to sprout formation spore, make spore surface show trehalose Synthase;
Described fermentation medium every liter component is as follows:
Sucrose 20g, peptone 7.5g, yeast leaching powder 5g, ammonium sulfate 5g, dipotassium hydrogen phosphate 3g, potassium dihydrogen phosphate 4g, Magnesium sulfate 0.8g, pH7.0~7.5.
6. preparation method as claimed in claim 1, it is characterised in that in described step (2), when with maltose as substrate The trehalose synthase of trehalose synthesis is in bacillus subtilis during secreting, expressing, and step is as follows:
The bacterium solution by volume percentage ratio 8 step (1) prepared~the ratio of 12% are inoculated in fermentation medium, send out for 35~38 DEG C After ferment cultivates 18~24h, add maltose induction 24~36h, make bacillus subtilis start secreting, expressing trehalose synthase, Described maltose concentration of substrate in fermentation liquid is 25~30g/L;
Preferably, in described step (2), membrance concentration is for using ceramic membrane filter system to filter, and filter sizes is 0.22 μm, Collect and concentrate enzyme liquid.
7. preparation method as claimed in claim 1, it is characterised in that in described step (3), enzyme and the reaction of maltose Ratio is 150~200U/g;The reaction ratio of cell surface display enzyme and maltose is in terms of the enzyme unit alive of surface display enzyme entirely, It is 150~200U/g;Described enzyme is 150~200U/g with the reaction ratio of soluble starch;Full cell surface display enzyme with can The reaction ratio of soluble starch, in terms of the enzyme unit alive of surface display enzyme, is 150~200U/g.
8. preparation method as claimed in claim 1, it is characterised in that in described step (4), heats up and uses spiral lamina to change Hot device heats up;Activated carbon decolorizing uses activated carbon decolorizing post to decolour;Filter and use piping filter to filter.
9. preparation method as claimed in claim 1, it is characterised in that in described step (5), concentrates as using triple effect true Hollow plate formula evaporation concentrator concentrates, and vacuum is-0.09pa;One time chromatographic isolation uses drift Lay spy Ca2+Type resin carries out color Spectrum separates;Two dimensional chromatography separates the Ca using Finix2+Type resin carries out chromatographic isolation;Described chromatographic isolation temperature is 60 DEG C, Flowing is deionized water mutually.
10. preparation method as claimed in claim 1, it is characterised in that in described step (5), Fructus Hordei Germinatus sugar liquid reclaims again Being utilized as being concentrated into sugar concentration through triple effect Vacuum plate type evaporation concentrator is 60wt%, carries out back in step (2) or step (3) With.
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CN108841897A (en) * 2018-07-16 2018-11-20 安徽民祯生物工程有限公司 It is a kind of for producing the rhodozyma culture method of trehalose
CN110643552A (en) * 2019-11-22 2020-01-03 河南省科学院生物研究所有限责任公司 Bacterial strain for preparing seaweed syrup by using soluble starch and application thereof

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