CN105883646B - Tower crane and derrick crane used by same - Google Patents

Tower crane and derrick crane used by same Download PDF

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Publication number
CN105883646B
CN105883646B CN201610508574.9A CN201610508574A CN105883646B CN 105883646 B CN105883646 B CN 105883646B CN 201610508574 A CN201610508574 A CN 201610508574A CN 105883646 B CN105883646 B CN 105883646B
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Prior art keywords
pole
main
tower crane
lifting
crane
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CN105883646A (en
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刘朝霞
刘怀刚
肖向荣
高世强
欧阳瑰琳
檀兴华
张铮
葛纪平
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Road and Bridge International Co Ltd
Road and Bridge South China Engineering Co Ltd
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Road and Bridge International Co Ltd
Road and Bridge South China Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/82Luffing gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jib Cranes (AREA)

Abstract

本发明提供一种扒杆吊,其包括与固定面连接的扒杆基础、设于所述扒杆基础上的回转底座和与所述回转底座铰接的主扒杆,以及控制所述主扒杆实现位置切换的控制系统;所述控制系统包括控制所述主扒杆的倾斜幅度的变幅系统和控制所述主扒杆水平偏转方向的回转牵引系统。本发明的扒杆吊可安装于塔机套架上,在需要进行高空拆除附着装置作业时能安全高效且便捷的方法完成附着装置的拆除。

The present invention provides a lifting rod crane, which includes a lifting rod foundation connected to a fixed surface, a slewing base arranged on the lifting rod foundation and a main lifting rod hinged to the slewing base, and a control system for controlling the main lifting rod to achieve position switching; the control system includes a variable amplitude system for controlling the inclination amplitude of the main lifting rod and a slewing traction system for controlling the horizontal deflection direction of the main lifting rod. The lifting rod crane of the present invention can be installed on a tower crane frame, and can complete the removal of the attachment device in a safe, efficient and convenient way when it is necessary to remove the attachment device at high altitude.

Description

塔机及其所使用的扒杆吊Tower crane and the pole crane used therein

技术领域technical field

本发明涉及建筑施工领域,具体而言,本发明涉及一种塔机及其所使用的扒杆吊。The invention relates to the field of building construction, in particular, the invention relates to a tower crane and a pole crane used therein.

背景技术Background technique

在公路施工和桥梁建设施工中,尤其是斜拉桥、悬索桥以及高墩身施工时,常利用塔式起重机进行吊装施工。施工结束后,往往由于后期无可利用起重设备帮助拆除塔机附着装置而存在塔机拆除附着难题。In road construction and bridge construction, especially in the construction of cable-stayed bridges, suspension bridges and high piers, tower cranes are often used for hoisting construction. After the construction is completed, there are often difficulties in removing the attachment of the tower crane due to the lack of lifting equipment to help remove the attachment device of the tower crane in the later stage.

特别是斜拉桥索塔施工时,起重臂受斜拉索的影响无法回转较大角度,难以完成附着装置的自行拆除工作,因此通常需要借助外部起重设备(如卷扬机等)进行拆除。而卷扬机则需要固定在索塔顶部、桥面,锚固点多,功效低,安全性差,且后期卷扬机拆解困难。且在借助外部起重设备拆除附着的过程中,需要封路以避免事故,影响车辆通行。Especially during the construction of the cable towers of cable-stayed bridges, the boom cannot be rotated at a large angle due to the influence of the cables, and it is difficult to complete the self-removal of the attachment device. Therefore, external lifting equipment (such as a hoist, etc.) is usually required for removal. The hoist needs to be fixed on the top of the cable tower and the bridge deck, with many anchor points, low efficacy, poor safety, and it is difficult to disassemble the hoist later. And in the process of removing the attachment with the help of external lifting equipment, the road needs to be closed to avoid accidents and affect the traffic of vehicles.

因此,目前的塔机附着装置的拆除工作困难,成本高,功效低,操作繁琐且安全性差。Therefore, the removal work of the current tower crane attachment device is difficult, the cost is high, the efficacy is low, the operation is cumbersome and the safety is poor.

发明内容Contents of the invention

本发明的主要目的旨在克服现有技术的不足,提供一种能便捷、安全、高效地完成附着装置的拆除工作的扒杆吊,以及采用这种扒杆吊的塔机。The main purpose of the present invention is to overcome the deficiencies of the prior art, to provide a pole crane that can conveniently, safely and efficiently complete the removal of attachment devices, and a tower crane using the pole crane.

为了实现上述目的,本发明提供了一种扒杆吊:In order to achieve the above object, the present invention provides a pole crane:

其包括与固定面连接的扒杆基础、设于所述扒杆基础上的回转底座和与所述回转底座铰接的主扒杆,以及控制所述主扒杆实现位置切换的控制系统;所述控制系统包括控制所述主扒杆的倾斜幅度的变幅系统和控制所述主扒杆水平偏转方向的回转牵引系统。It includes a grill base connected to a fixed surface, a rotary base set on the grill base, a main grill hinged to the rotary base, and a control system for controlling the main grill to switch positions; the The control system includes a luffing system for controlling the inclination range of the main pole and a rotary traction system for controlling the horizontal deflection direction of the main pole.

进一步地,所述扒杆基础包括基础梁和加固所述基础梁的撑杆组。Further, the pole foundation includes a foundation beam and a strut set for reinforcing the foundation beam.

进一步地,所述撑杆组包括水平斜撑杆和竖向斜撑杆。Further, the brace group includes horizontal diagonal braces and vertical diagonal braces.

进一步地,所述回转底座包括回转支承和设于所述回转支承上端的连接座;所述连接座的上端设有与所述主扒杆连接的枢接孔。Further, the slewing base includes a slewing support and a connection seat provided at the upper end of the slewing support; the upper end of the connection seat is provided with a pivot hole connected with the main grill bar.

进一步地,所述主扒杆一端与所述连接座的上端通过铰链连接,另一端作为自由端以用于起吊。Further, one end of the main pole is hinged to the upper end of the connecting seat, and the other end is used as a free end for lifting.

进一步地,所述控制系统还包括用于利用所述主扒杆实现起重提升的起升系统。Further, the control system also includes a hoisting system for lifting by using the main pole.

进一步地,所述起升系统包括设于所述扒杆基础上的起重卷扬机、设置在所述扒杆基础所在轴线上的定滑车、设于主扒杆自由端的起重滑轮、挂设在所述起重滑轮下方的动滑车以及自所述起重卷扬机延伸出的并且依次穿过所述定滑车、起重滑轮和动滑车并最终固定于所述主扒杆自由端的起重钢绳。Further, the lifting system includes a hoisting hoist arranged on the foundation of the pole, a fixed block set on the axis of the foundation of the pole, a lifting pulley set on the free end of the main pole, and a The moving block below the lifting pulley and the hoisting steel rope extending from the lifting hoist and passing through the fixed block, the lifting pulley and the moving block in sequence and finally fixed to the free end of the main pick-up bar.

进一步地,所述起重卷扬机和回转底座分别设置在所述扒杆基础的两端。Further, the hoisting hoist and the slewing base are respectively arranged at both ends of the pole foundation.

进一步地,所述起升系统还包括通过钢绳与所述回转底座相连接的导向轮,所述起重钢绳自所述起重卷扬机延伸出的并且依次穿过所述定滑车、导向轮、起重滑轮和动滑车并最终固定于所述主扒杆自由端。Further, the hoisting system also includes guide wheels connected to the slewing base through steel ropes, and the hoisting steel ropes extend from the hoisting hoist and pass through the fixed block, the guide wheels and , hoisting pulley and moving block and finally fixed on the free end of the main pickling bar.

进一步地,所述变幅系统包括设置在所述扒杆基础所在的轴线上的变幅驱动机构和定滑车,以及一端固定连接于所述变幅驱动机构并且另一端穿过所述定滑车后锚固于所述主扒杆自由端的变幅钢绳。Further, the luffing system includes an luffing drive mechanism and a fixed tackle arranged on the axis where the grill base is located, and one end is fixedly connected to the luffing drive mechanism and the other end passes through the fixed tackle. A luffing steel rope anchored to the free end of the main pick-up pole.

进一步地,所述回转牵引系统包括设置在与所述扒杆基础平行的回转控制平面上的左回转驱动机构和右回转驱动机构,以及连接所述左回转驱动机构与所述主扒杆自由端的左牵引钢绳,连接所述右回转驱动机构与所述主扒杆自由端的右牵引钢绳。Further, the slewing traction system includes a left slewing drive mechanism and a right slewing drive mechanism arranged on a slewing control plane parallel to the base of the pick-up bar, and a drive mechanism connecting the left turn drive mechanism with the free end of the main pick-up bar. The left traction steel rope is connected to the right traction steel rope of the right rotary drive mechanism and the free end of the main pickling rod.

进一步地,所述回转控制平面平齐或者高于所述主扒杆的自由端。Further, the rotation control plane is equal to or higher than the free end of the main grill bar.

本发明还提供一种塔机,其至少包括塔身、套设在所述塔身上的塔机套架、在所述塔机套架上方垂直于所述塔身延伸出的起重臂和相对于所述起重臂反向延伸的平衡臂,所述塔机套机上设有如上所述的扒杆吊。The present invention also provides a tower crane, which at least includes a tower body, a tower crane sleeve frame sleeved on the tower body, a lifting arm extending perpendicular to the tower body above the tower crane sleeve frame, and an opposite On the balance arm extended in the opposite direction of the boom, the tower crane set is provided with the above-mentioned pick-up crane.

进一步地,所述扒杆吊的扒杆基础与所述塔机套架的表面固定。Further, the pole foundation of the pole crane is fixed to the surface of the tower crane casing.

进一步地,所述扒杆基础与塔机套架之间采用栓接形式进行临时固定。Further, the pole foundation and the tower crane frame are temporarily fixed in the form of bolting.

进一步地,所述塔身和/或塔机套架上设置所述变幅系统的驱动机构和定滑车。Further, the driving mechanism and fixed block of the luffing system are arranged on the tower body and/or the tower crane frame.

进一步地,所述起重臂和平衡臂所在平面作为所述回转牵引系统的回转控制平面。Further, the plane where the boom and the balance arm are located serves as the slewing control plane of the slewing traction system.

相比现有技术,本发明的方案具有以下优点:Compared with the prior art, the solution of the present invention has the following advantages:

本发明的扒杆吊可安装于塔机套架上,在需要进行高空拆除附着装置作业时能安全高效且便捷的方法完成附着装置的拆除:The pole crane of the present invention can be installed on the tower crane frame, and can complete the removal of the attachment device in a safe, efficient and convenient way when it is necessary to remove the attachment device at high altitude:

(1)本发明的扒杆吊与塔机套架栓接,不需要破坏或影响塔机本身的钢结构即可随塔机套架升降。(1) The pole crane of the present invention is bolted to the tower crane casing, and can be lifted and lowered with the tower crane casing without destroying or affecting the steel structure of the tower crane itself.

(2)本发明的扒杆吊可随塔机套架升降,其安装和后期拆除工作可在地面采用汽车吊等设备进行,安装和拆除方法简捷便利。(2) The pole crane of the present invention can be lifted and lowered with the tower crane frame, and its installation and later dismantling work can be carried out on the ground using equipment such as truck cranes, and the installation and dismantling methods are simple and convenient.

(3)本发明的扒杆吊可随意变幅、回转,在高空进行附着装置的拆除作业,无需其他起重设备,操作简便且安全高效。(3) The pole crane of the present invention can be arbitrarily luffed and rotated, and the attachment device can be removed at high altitude without other lifting equipment, and the operation is simple, safe and efficient.

(4)使用本发明的扒杆吊,在施工桥梁通车后,无需封路即可自行拆除附着,不影响安全通行。(4) Using the pole crane of the present invention, after the construction bridge is opened to traffic, the attachment can be removed without road closure, without affecting safe passage.

本发明的塔机上设有扒杆吊,可安全高效且便捷地完成高空附着装置的拆除作业。The tower crane of the present invention is provided with a pick-up crane, which can safely, efficiently and conveniently complete the removal operation of the high-altitude attachment device.

本发明附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and will become apparent from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easy to understand from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

图1为本发明的塔机的局部示意图;Fig. 1 is the local schematic diagram of tower crane of the present invention;

图2为本发明的扒杆吊的主视图;Fig. 2 is the front view of the pole crane of the present invention;

图3为本发明的扒杆吊安装于塔机套架上的俯视图;Fig. 3 is the top view of the pole crane of the present invention installed on the tower crane frame;

图4为本发明的扒杆吊的第二实施例的主视图。Fig. 4 is a front view of the second embodiment of the pole crane of the present invention.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.

如图1所示,本发明的塔机10包括塔身101、套设在所述塔身101上的塔机套架102、在所述塔机套架上方垂直于所述塔身101延伸出的起重臂103和相对于所述起重臂103反向延伸的平衡臂104。As shown in FIG. 1 , the tower crane 10 of the present invention includes a tower body 101, a tower crane casing 102 sleeved on the tower body 101, and extends perpendicular to the tower body 101 above the tower crane casing. The jib 103 and the counter jib 104 extending opposite to the jib 103 .

塔机10的升高通过与塔机套架102连接的液压装置,运用液压原理使塔机套架102完成爬升动作,进而在塔身101上增加标准节来实现。The raising of the tower crane 10 is realized through the hydraulic device connected with the tower crane frame 102 , using the hydraulic principle to make the tower crane frame 102 complete the climbing action, and then adding standard joints to the tower body 101 .

本发明的扒杆吊100设于所述塔机10上,具体而言,所述扒杆吊100固定于塔机套架102表面,因此可以随着塔机套架102而上升或下降。在公路施工和桥梁建设施工等建筑工程施工过程中,尤其是斜拉桥、悬索桥以及高墩身施工时,所述扒杆吊100可安装在塔机套架上用于在该塔机完成起吊工序后对塔机的附着装置进行拆除。The pole crane 100 of the present invention is arranged on the tower crane 10 , specifically, the pole crane 100 is fixed on the surface of the tower crane frame 102 , so it can rise or fall along with the tower crane frame 102 . In the construction process of construction projects such as road construction and bridge construction, especially during the construction of cable-stayed bridges, suspension bridges and high piers, the pole crane 100 can be installed on the tower crane frame to complete the lifting on the tower crane. After the process, the attachment device of the tower crane is removed.

进一步地,所述扒杆吊100与所述塔机套架102之间采用栓接的方式进行临时固定。在其他实施方式中,所述扒杆吊100和所述塔机套架102也可通过其他常用的不破坏塔机10自身结构的钢结构机械连接方式进行临时固定。所述扒杆吊100可随塔机套架102上升或下降,工程结束后可随塔机套架下降至地面,采用汽车吊拆除,拆解操作简便。Further, the pole crane 100 and the tower crane frame 102 are temporarily fixed by bolting. In other embodiments, the pole crane 100 and the tower crane frame 102 can also be temporarily fixed by other commonly used steel structure mechanical connection methods that do not damage the structure of the tower crane 10 itself. The pole crane 100 can be raised or lowered with the tower crane frame 102, and can be lowered to the ground with the tower crane frame after the project is completed, and can be dismantled by a truck crane, which is easy to disassemble.

如图2所示,本发明的扒杆吊100包括扒杆基础1、设于所述扒杆基础1上的回转底座2、与所述回转底座2铰接的主扒杆3以及控制所述主扒杆3实现位置切换的控制系统4。所述控制系统4包括控制所述主扒杆3的倾斜幅度的变幅系统41和控制所述主扒杆水平偏转方向的回转牵引系统42。为方便描述,定义所述扒杆基础1设有回转底座2的一端为前端,另一端为末端。As shown in FIG. 2 , the pole crane 100 of the present invention includes a pole base 1 , a revolving base 2 arranged on the base 1 , a main pole 3 hinged to the base 2 , and a control system for controlling the main pole. Gripping bar 3 realizes the control system 4 of position switching. The control system 4 includes a luffing system 41 for controlling the inclination of the main grill bar 3 and a rotary traction system 42 for controlling the horizontal deflection direction of the main grill bar. For the convenience of description, it is defined that one end of the grill base 1 provided with the revolving base 2 is the front end, and the other end is the end.

结合图1与图2,所述扒杆基础1与固定面连接。具体而言,所述固定面指塔机套架102的表面。在本实施例中,所述扒杆基础1固定于塔机套架102底部的表面。在其他实施方式中,可适当调整所述扒杆基础1在塔机套架102上的固定位置。Referring to Fig. 1 and Fig. 2, the grill base 1 is connected to a fixed surface. Specifically, the fixed surface refers to the surface of the tower crane frame 102 . In this embodiment, the pole foundation 1 is fixed on the bottom surface of the tower crane frame 102 . In other embodiments, the fixed position of the picket foundation 1 on the tower crane frame 102 can be adjusted appropriately.

结合图1-图3,所述扒杆基础1包括基础梁11和加固所述基础梁11的撑杆组12。Referring to FIGS. 1-3 , the pole foundation 1 includes a foundation beam 11 and a brace group 12 for reinforcing the foundation beam 11 .

所述基础梁11为一根采用型钢H250加工制作而成的承重梁,通过螺杆13和/或卡板14临时锚固于塔机套架102表面。在本实施例中,所述螺杆13选用M20螺杆。螺杆13和卡板14的安装与拆除的操作均十分简便,且这种临时锚固的方式无需破坏塔机10本身的钢结构。在其他实施方式中,所述螺杆13和/或卡板14的型号与尺寸可适应性地调整;也可采用其他常用的不破坏塔机10自身结构的钢结构机械连接方式进行临时固定。在其他实施方式中,所述基础梁11可依据不同的工程需要采用其他种类或型号的钢材制成。结合图2和图3,所述撑杆组12一端与所述基础梁11焊接、另一端用于连接塔机套架102。在本实施例中,所述撑杆组12包括一对水平撑杆121和一对竖向斜撑杆122,具体的,所述水平撑杆121用于与塔机套架102的横梁杆固定(见图3),所述竖向斜撑杆122用于与塔机套架102的竖向弦杆固定(见图2)。该撑杆组12增加了扒杆吊100在所述塔机套架上的整体稳定性。在其他实施方式中,所述撑杆组可增加或减少水平撑杆和竖向撑杆的数量以及调整其固定位置以适应不同的工程需要。The foundation beam 11 is a load-bearing beam made of steel H250, which is temporarily anchored to the surface of the tower crane casing 102 through a screw 13 and/or clamping plate 14 . In this embodiment, the screw 13 is an M20 screw. The installation and removal operations of the screw rod 13 and the clamping plate 14 are very simple, and this temporary anchoring method does not need to destroy the steel structure of the tower crane 10 itself. In other embodiments, the type and size of the screw 13 and/or clamping plate 14 can be adjusted adaptively; other commonly used steel structure mechanical connection methods that do not destroy the structure of the tower crane 10 can also be used for temporary fixation. In other embodiments, the foundation beam 11 can be made of other types or types of steel according to different engineering requirements. Referring to FIG. 2 and FIG. 3 , one end of the strut group 12 is welded to the foundation beam 11 , and the other end is used to connect the tower crane frame 102 . In this embodiment, the strut group 12 includes a pair of horizontal struts 121 and a pair of vertical diagonal struts 122, specifically, the horizontal struts 121 are used to fix the crossbeam rods of the tower crane frame 102 (see FIG. 3 ), the vertical diagonal brace 122 is used to fix the vertical chord of the tower crane frame 102 (see FIG. 2 ). The brace group 12 increases the overall stability of the pole crane 100 on the tower crane frame. In other embodiments, the brace group can increase or decrease the number of horizontal braces and vertical braces and adjust their fixed positions to meet different engineering needs.

进一步地,所述撑杆组12也可通过螺杆13和/或卡板14临时锚固于塔机套架102上。在其他实施方式中,所述基础梁11与塔机套架102可采用其他常用的不破坏塔机10自身结构的钢结构机械连接方式实现锚固固定。Further, the strut set 12 may also be temporarily anchored to the tower crane casing 102 through the screw rod 13 and/or the clamping plate 14 . In other embodiments, the foundation beam 11 and the tower crane frame 102 can be anchored and fixed by other commonly used steel structure mechanical connection methods that do not damage the structure of the tower crane 10 itself.

继续参考图2,所述回转底座2设置在所述扒杆基础1的前端,所述回转底座2的上端设有主扒杆3。具体的,所述回转底座2包括回转支承21、设于所述回转支承21上端的连接座22。所述连接座22的上端设有与所述主扒杆3连接的枢接孔。所述回转支承21下端通过法兰盘与扒杆基础1栓接,上端通过另一法兰盘与所述连接座22栓接,所述连接座与所述主扒杆3的下端铰接。一方面,所述回转支承21的设置可实现主扒杆3水平方向上的左右转动;另一方面,所述主扒杆3与连接座22以铰接的方式连接,可实现主扒杆3竖向的上下变幅转动。所述主扒杆3采用型钢H250加工制作而成,在本实施例中,所述主扒杆3长8m。在其他实施方式中,所述主扒杆3可依据不同的工程需要采用其他种类或型号的钢材制成,所述主扒杆3的尺寸也适应性调整以满足不同的工程需要。进一步地,所述主扒杆3一端与所述连接座22的上端通过铰链连接,另一端作为自由端以用于起吊。Continuing to refer to FIG. 2 , the rotary base 2 is arranged at the front end of the grill foundation 1 , and the main grill bar 3 is arranged on the upper end of the rotary base 2 . Specifically, the slewing base 2 includes a slewing support 21 and a connecting seat 22 provided at the upper end of the slewing support 21 . The upper end of the connecting seat 22 is provided with a pivot hole connected with the main grill bar 3 . The lower end of the slewing support 21 is bolted to the grill base 1 through a flange, and the upper end is bolted to the connecting seat 22 through another flange, and the connecting seat is hinged to the lower end of the main grilling rod 3 . On the one hand, the setting of the slewing support 21 can realize the left and right rotation of the main grill bar 3 in the horizontal direction; Rotate up and down. The main grill bar 3 is made of H250 steel, and in this embodiment, the main grill bar 3 is 8m long. In other embodiments, the main grill bar 3 can be made of other types or types of steel according to different engineering needs, and the size of the main grill bar 3 can also be adaptively adjusted to meet different engineering needs. Further, one end of the main grill bar 3 is connected to the upper end of the connecting seat 22 through a hinge, and the other end is used as a free end for lifting.

继续参考图2和图3,所述变幅系统41包括设置在所述扒杆基础1所在的轴线上的用于驱动主扒杆变幅的变幅驱动机构411和用于实现导向牵引的定滑车412,以及一端固定连接于所述变幅驱动机构411并且另一端穿过所述定滑车412后锚固于主扒杆3自由端的变幅钢绳413。Continuing to refer to FIG. 2 and FIG. 3 , the luffing system 41 includes a luffing drive mechanism 411 for driving the luffing of the main pickle bar and a fixed drive mechanism 411 for realizing guiding and traction, which are arranged on the axis where the picket base 1 is located. A pulley 412, and one end is fixedly connected to the luffing drive mechanism 411 and the other end passes through the fixed pulley 412 and anchored to the free end of the main grill bar 3. The luffing steel rope 413.

具体而言,所述变幅驱动机构411为5t手拉葫芦,安装于所述扒杆基础1所在的轴线上,更具体地为塔机10的标准节横杆上。在其他实施方式中,所述变幅驱动机构411可为卷扬机等其他机构,并可以适当调整其安装位置。Specifically, the luffing drive mechanism 411 is a 5t chain block, which is installed on the axis where the pole foundation 1 is located, more specifically, on the standard section crossbar of the tower crane 10 . In other implementation manners, the variable-amplitude driving mechanism 411 can be other mechanisms such as a winch, and its installation position can be adjusted appropriately.

所述定滑车412为安装在塔机10标准节上的单轮定滑车。在其他实施方式中,也可根据载荷大小灵活调整所述定滑车412的位置,如挂在塔帽上等。所述单轮定滑车可改变变幅钢绳413的拉力的施加方向,对拉力起到导向作用。The fixed block 412 is a single-wheel fixed block installed on the standard section of the tower crane 10 . In other embodiments, the position of the fixed tackle 412 can also be flexibly adjusted according to the load, such as being hung on a tower cap. The single-wheel fixed block can change the direction in which the tension of the luffing steel rope 413 is applied, and guide the tension.

所述变幅钢绳413的一端连接于所述变幅驱动机构411,另一端与主扒杆3连接。当变幅驱动机构411收紧或释放所述变幅钢绳413时,所述主扒杆3随之进行竖向上下摆动,该主扒杆3的倾斜幅度随之变化;该主扒杆3正下方的投影范围的半径随着该主扒杆3的下放而增大,反之,所述投影范围的半径随着该主扒杆3的上提而减小,所述投影范围即为该主扒杆3当前的径向作业范围;以上即通过控制所述主扒杆3的倾斜幅度实现该主扒杆3的变幅动作。One end of the luffing steel rope 413 is connected to the luffing driving mechanism 411 , and the other end is connected to the main pole 3 . When the luffing drive mechanism 411 tightens or releases the luffing steel rope 413, the main pickling bar 3 swings vertically up and down, and the inclination of the main pickling bar 3 changes accordingly; the main pickling bar 3 The radius of the projection range directly below increases with the lowering of the main grill bar 3; on the contrary, the radius of the projection range decreases with the lifting of the main grill bar 3, and the projection range is the main grill bar 3. The current radial working range of the grill bar 3; the above is to realize the amplitude-changing action of the main grill bar 3 by controlling the inclination range of the main grill bar 3.

所述回转牵引系统42包括设置在与所述扒杆基础平行的回转控制平面上的回转驱动机构421。具体而言,所述回转驱动机构421包括左回转驱动机构4211和右回转驱动机构4212,所述左回转驱动机构4211设于塔机10的起重臂103根部,所述右回转驱动机构4212设于塔机10的平衡臂104平台上。所述与扒杆基础平行的回转控制平面即指塔机10的起重臂103和平衡臂104所在的平面。在进行施工操作时,塔机10的起重臂103和平衡臂104保持基本水平状态,故所述起重臂103和平衡臂104所在的平面属于本发明所述的与所述扒杆基础平行的回转控制平面。优选的,所述回转控制平面平齐或者高于所述主扒杆3的自由端。The slewing traction system 42 includes a slewing drive mechanism 421 arranged on a slewing control plane parallel to the grill base. Specifically, the slewing drive mechanism 421 includes a left slewing drive mechanism 4211 and a right slewing drive mechanism 4212, the left slewing drive mechanism 4211 is set at the root of the boom 103 of the tower crane 10, and the right slewing drive mechanism 4212 is set On the balance arm 104 platform of the tower crane 10. The slewing control plane parallel to the pole foundation refers to the plane where the boom 103 and the balance arm 104 of the tower crane 10 are located. During the construction operation, the boom 103 and the balance arm 104 of the tower crane 10 are maintained in a substantially horizontal state, so the plane where the boom 103 and the balance arm 104 are located belongs to the plane parallel to the pole foundation described in the present invention. of the rotary control plane. Preferably, the rotation control plane is flush with or higher than the free end of the main grill bar 3 .

此外,所述回转牵引系统42还包括连接所述左回转驱动机构4211与所述主扒杆3自由端的左牵引钢绳4221,连接所述右回转驱动机构4212与所述主扒杆3自由端的右牵引钢绳4222。In addition, the rotary traction system 42 also includes a left traction steel rope 4221 connecting the left rotary driving mechanism 4211 with the free end of the main grill bar 3, and connecting the right rotary drive mechanism 4212 with the free end of the main grill bar 3. Right traction steel rope 4222.

具体而言,所述回转驱动机构421包括两个3t手拉葫芦,分别安装于塔机10起重臂103根部和平衡臂104平台固定部位。在其他实施方式中,所述回转驱动机构421可为卷扬机等其他机构,并且在所述左回转驱动机构4211和右回转驱动机构4212保持在同一水平面的前提下可以适当调整其安装位置。Specifically, the slewing drive mechanism 421 includes two 3t chain hoists, which are respectively installed at the root of the boom 103 of the tower crane 10 and the fixed part of the platform of the balance arm 104 . In other embodiments, the slewing drive mechanism 421 can be other mechanisms such as a winch, and its installation position can be adjusted appropriately on the premise that the left slewing drive mechanism 4211 and the right slewing drive mechanism 4212 are kept at the same level.

所述左牵引钢绳4221和右牵引钢绳4222分别从所述两个3t手拉葫芦的吊钩上引出,并且连接至主扒杆3的自由端。所述两个3t手拉葫芦与两根牵引绳协调作业,实现主扒杆3的左右回转动作。具体的,进行回转作业时,一根牵引绳收绳,另一根牵引绳则同步放绳。The left traction steel rope 4221 and the right traction steel rope 4222 are drawn from the hooks of the two 3t chain hoists respectively, and are connected to the free end of the main pole 3 . The two 3t chain hoists work in coordination with the two traction ropes to realize the left and right rotation of the main pick lever 3 . Specifically, when performing slewing operations, one traction rope takes in the rope, and the other traction rope releases the rope synchronously.

进一步地,所述控制系统4还包括用于利用所述主扒杆3实现起重提升的起升系统43。所述起升系统43包括设于扒杆基础1末端的起重卷扬机431、设置在所述扒杆基础1所在轴线上的用于实现导向作用的定滑车432、设于主扒杆3自由端的起重滑轮433、挂设在所述起重滑轮433下方的动滑车434以及自所述起重卷扬机431延伸出的并且依次穿过所述定滑车432、起重滑轮433和动滑车434并最终固定于主扒杆3自由端的起重钢绳435。Further, the control system 4 also includes a lifting system 43 for using the main pick bar 3 to achieve lifting. The lifting system 43 includes a lifting winch 431 arranged at the end of the pole foundation 1, a fixed tackle 432 arranged on the axis of the pole foundation 1 for realizing the guiding function, and a fixed pulley 432 arranged at the free end of the main pole 3. Lifting pulley 433, the moving block 434 that hangs below described lifting pulley 433 and extend from described lifting hoist 431 and pass through described fixed block 432, lifting pulley 433 and moving block 434 successively and finally Be fixed on the hoisting steel rope 435 of main pickling bar 3 free ends.

具体而言,所述起重卷扬机431作为起升系统43的驱动机构,在本实施例中采用吊重能力为10KN,扭矩8000N·m的电控卷扬滚筒,滚筒直径为90cm。Specifically, the lifting hoist 431 is used as the driving mechanism of the hoisting system 43. In this embodiment, an electronically controlled hoisting drum with a lifting capacity of 10KN and a torque of 8000N·m is used, and the diameter of the drum is 90cm.

所述定滑车432为安装在塔机标准节上的单轮定滑车。在其他实施方式中,也可根据载荷大小灵活调整所述定滑车432的位置,如挂在塔帽上等。所述单轮定滑车可改变起重钢绳435的拉力方向,起到导向作用。The fixed block 432 is a single-wheel fixed block installed on the standard section of the tower crane. In other embodiments, the position of the fixed tackle 432 can also be flexibly adjusted according to the load, such as being hung on a tower cap. The single-wheel fixed block can change the pulling force direction of the lifting steel rope 435 and play a guiding role.

所述起重滑轮433设置于所述主扒杆3的自由端,为定滑轮,起到导向作用。The lifting pulley 433 is arranged on the free end of the main grill bar 3, and is a fixed pulley, which plays a guiding role.

所述动滑车434与所述位于所述起重滑轮433的正下方,通过起重钢绳435与所述起重滑轮433连接。所述动滑车434作为起重钩,当起重卷扬机431收紧或释放所述起重钢绳435时,其将随之上升或下降,从而实现物体的起重提升动作。The moving block 434 is directly below the lifting pulley 433 and is connected with the lifting pulley 433 through a lifting steel rope 435 . The moving block 434 is used as a lifting hook, and when the lifting hoist 431 tightens or releases the lifting steel rope 435, it will rise or fall accordingly, thereby realizing the lifting action of the object.

进一步地,所述起升系统43还包括吊绳和卸扣(未图示)。起吊时,采用该吊绳与卸扣绑定被起重物,使被起重物能够平稳起升或下放,进一步地,所述吊绳与起重钢绳435采用所述卸扣连接。应用在拆除附着撑杆时,需要利用所述吊绳与卸扣绑定撑杆两端部。Further, the lifting system 43 also includes a sling and a shackle (not shown). When hoisting, use the sling and the shackle to bind the object to be lifted, so that the object can be lifted or lowered smoothly. Further, the sling and the lifting steel rope 435 are connected by the shackle. Application When removing the attached strut, it is necessary to use the sling and the shackle to bind the two ends of the strut.

在本实施例中,为避免塔机套架102四角平衡滚轮受到的挤压力过大,在套架主弦和标准节主弦杆之间设置钢楔,以减小四角平衡滚轮受力,改善受力,稳定塔机套架。所述钢楔为插入式钢楔,在其他实施方式中,也可采用木楔等。In this embodiment, in order to avoid excessive extrusion force on the four-corner balance rollers of the tower crane frame 102, a steel wedge is provided between the main chord of the frame and the main chord of the standard section to reduce the stress on the four-corner balance rollers. Improve the force and stabilize the tower crane frame. The steel wedge is a plug-in steel wedge, and in other embodiments, a wooden wedge can also be used.

请参见图4,在另一个实施例中,所述起升系统43还包括通过钢绳连接于所述回转底座2的导向轮436,所述起重钢绳435自所述起重卷扬机431延伸出的并且依次穿过所述定滑车432、导向轮436、起重滑轮433和动滑车434并最终固定于所述主扒杆3自由端。所述导向轮436通过钢绳连接于所述回转底座2,可随所述回转底座2的转动而灵活运动。所述导向轮436的设置可防止所述起重钢绳435从所述主扒杆3自由端的起重滑轮433脱出,增强了所述起升系统43的稳固性。Please refer to FIG. 4 , in another embodiment, the hoisting system 43 further includes a guide wheel 436 connected to the slewing base 2 through a steel rope, and the hoisting steel rope 435 extends from the hoisting hoist 431 out and pass through the fixed block 432, the guide wheel 436, the lifting pulley 433 and the moving block 434 in sequence and are finally fixed on the free end of the main grill bar 3. The guide wheel 436 is connected to the revolving base 2 through a steel cable, and can move flexibly with the rotation of the revolving base 2 . The setting of the guide wheel 436 can prevent the hoisting steel rope 435 from detaching from the hoisting pulley 433 at the free end of the main pick bar 3 , which enhances the stability of the hoisting system 43 .

当所述扒杆吊100工作时,其控制方法主要包括控制所述主扒杆3的倾斜幅度的变幅控制工序、控制所述主扒杆3水平偏转方向的左右回转控制工序和利用所述主扒杆3实现起重提升的起升控制工序。When the pole crane 100 is working, its control method mainly includes the amplitude control process of controlling the inclination range of the main pole 3, the left and right rotation control process of controlling the horizontal deflection direction of the main pole 3, and using the Main pole 3 realizes the hoisting control procedure of hoisting hoisting.

所述扒杆吊100的吊装作业属于高处危险作业,作业条件多变,需在进行正式作业之前,对所述扒杆吊100进行调试和实验,在本实施例中,试吊载荷为20KN,试吊合格后才能正式投入使用。在其他实施方式中,所述试吊载荷根据工程概况和实际起吊重量以及扒杆吊主扒杆材料的选用等的不同作适应性调整。The hoisting operation of the pole crane 100 is a dangerous operation at a high place, and the operating conditions are changeable. It is necessary to debug and experiment the pole crane 100 before the formal operation. In this embodiment, the test lifting load is 20KN , it can be formally put into use only after passing the trial lifting. In other embodiments, the test load is adaptively adjusted according to the engineering profile, the actual lifting weight, and the selection of the main pick-up bar material of the pick-up bar crane.

所述控制主扒杆3的倾斜幅度的变幅控制工序具体包括如下内容:The variable-amplitude control procedure of the inclination range of the control main grill bar 3 specifically includes the following contents:

(1)在所述扒杆基础1所在的轴线上设置作为第一牵引组件的所述变幅系统41以控制所述主扒杆3的倾仰幅度:(1) The luffing system 41 as the first traction assembly is set on the axis where the grill base 1 is located to control the tilting range of the main grill 3:

如上所述,所述变幅系统41包括变幅驱动机构411和定滑车412,所述变幅驱动机构411、定滑车412和主扒杆3的连接通过自所述变幅驱动机构411延伸出的穿过所述定滑车412后锚固于所述主扒杆3自由端的变幅钢绳413实现。As mentioned above, the luffing system 41 includes the luffing drive mechanism 411 and the fixed pulley 412, the connection of the luffing drive mechanism 411, the fixed pulley 412 and the main pole 3 is through The luffing steel rope 413 anchored to the free end of the main pick bar 3 after passing through the fixed tackle 412 is realized.

具体而言,所述变幅机构411为卷扬机或手拉葫芦。Specifically, the luffing mechanism 411 is a winch or a chain block.

在本实施例中,所述第一牵引组件(即所述变幅系统41)设置于塔机10的标准节横杆上。在其他实施方式中,所述变幅机构411可根据工程需要适当调整安装位置。In this embodiment, the first traction assembly (that is, the luffing system 41 ) is arranged on the standard section beam of the tower crane 10 . In other implementation manners, the installation position of the luffing mechanism 411 can be properly adjusted according to engineering requirements.

(2)进行变幅作业:(2) Carry out luffing operation:

启动所述变幅驱动机构以收紧或释放所述变幅钢绳;activating the luffing drive mechanism to tighten or release the luffing steel rope;

所述主扒杆跟随所述变幅钢绳的收放情况进行竖向摆动;The main pick bar swings vertically following the retraction and release of the luffing steel rope;

待所述主扒杆摆至适宜位置时,停止运行所述变幅驱动机构。When the main grill lever swings to a suitable position, stop the operation of the luffing drive mechanism.

进一步地,所述变幅作业可分为向上变幅和向下变幅。Further, the luffing operation can be divided into upward luffing and downward luffing.

具体而言,所述向上变幅的控制工序为:Specifically, the control procedure of the upward amplitude change is:

启动变幅驱动机构411,变幅驱动机构411驱动所述变幅钢绳413收紧,由于所述主扒杆3一端与所述回转底座2的连接方式为铰接,可实现主扒杆3以所述铰接处为中心进行竖向上下摆动,从而改变主扒杆3的倾斜幅度。Start the luffing drive mechanism 411, and the luffing drive mechanism 411 drives the luffing steel rope 413 to tighten. Since the connection mode between one end of the main pick-up lever 3 and the rotary base 2 is hinged, the main pick-up lever 3 can be realized as follows: The hinge is the center to swing vertically up and down, thereby changing the inclination range of the main grill bar 3 .

因此,当连接于所述主扒杆3自由端的变幅钢绳412收紧时,所述主扒杆3自由端受到一向上的拉力,从而使主扒杆3向上摆动,所述主扒杆3正下方的投影范围的半径随之减小,即该主扒杆3的径向作业范围缩小。Therefore, when the luffing steel rope 412 connected to the free end of the main grill bar 3 is tightened, the free end of the main grill bar 3 is subjected to an upward pulling force, so that the main grill bar 3 swings upwards, and the main grill bar 3 swings upwards. The radius of the projected range directly below the 3 decreases thereupon, that is, the radial working range of the main grill bar 3 dwindles.

当主扒杆3摆至适宜位置时,即所述主扒杆3的径向作业范围缩小至适宜范围时,停止运行变幅驱动机构411。When the main grill bar 3 swings to a suitable position, that is, when the radial working range of the main grill bar 3 is reduced to a suitable range, the luffing drive mechanism 411 stops running.

具体而言,所述向下变幅的控制工序为:Specifically, the control procedure of the downward amplitude change is:

启动变幅驱动机构411,变幅驱动机构411驱动所述变幅钢绳413释放,由于所述主扒杆3一端与所述回转底座2的连接方式为铰接,可实现主扒杆3进行竖向上下摆动,从而改变主扒杆3的倾斜幅度。Start the luffing drive mechanism 411, and the luffing drive mechanism 411 drives the luffing steel rope 413 to release. Since one end of the main pickling bar 3 is connected to the rotary base 2 in a hinged manner, the main pickling bar 3 can be vertically Swing up and down, thereby changing the inclination range of the main grill bar 3.

因此,当连接于所述主扒杆3自由端的变幅钢绳412释放时,所述主扒杆3自由端受到的拉力减小,从而使主扒杆3因自身重力而向下摆动,所述主扒杆3正下方的投影范围的半径随之增大,即该主扒杆3的径向作业范围增大。Therefore, when the luffing steel rope 412 connected to the free end of the main grill bar 3 is released, the pulling force received by the free end of the main grill bar 3 decreases, so that the main grill bar 3 swings downward due to its own gravity, so The radius of the projection range directly below the main grill bar 3 increases accordingly, that is, the radial working range of the main grill bar 3 increases.

当主扒杆3摆至适宜位置时,即所述主扒杆3的径向作业范围增大至适宜范围时,停止运行变幅驱动机构411。When the main grill bar 3 swings to an appropriate position, that is, when the radial working range of the main grill bar 3 increases to an appropriate range, the luffing drive mechanism 411 stops running.

所述控制主扒杆3水平偏转方向的左右回转控制方法依靠所述回转牵引系统42进行,具体包括如下内容:The left and right rotation control method for controlling the horizontal deflection direction of the main grill bar 3 relies on the rotation traction system 42, and specifically includes the following contents:

(1)在与所述扒杆基础1平行的回转控制平面上设置作为第二牵引组件的回转牵引系统42以控制所述主扒杆3的水平偏转方向:(1) A rotary traction system 42 as a second traction assembly is set on the rotary control plane parallel to the grill base 1 to control the horizontal deflection direction of the main grill bar 3:

所述回转控制平面垂直于所述扒杆基础1所在的轴线,并且高于所述主扒杆3。The rotation control plane is perpendicular to the axis of the grill base 1 and is higher than the main grill 3 .

如上所述,所述回转牵引系统42包括左回转驱动机构4211和右回转驱动机构4212,以及连接所述左回转驱动机构4211与所述主扒杆3自由端的左牵引钢绳4221,连接所述右回转驱动机构4212与所述主扒杆3自由端的右牵引钢绳4222。As mentioned above, the slewing traction system 42 includes a left slewing drive mechanism 4211 and a right slewing drive mechanism 4212, and a left traction steel rope 4221 connecting the left slewing drive mechanism 4211 with the free end of the main pick bar 3, connecting the The right slewing drive mechanism 4212 and the right traction steel rope 4222 at the free end of the main grill bar 3 .

具体而言,所述左回转驱动机构4211和右回转驱动机构4212为卷扬机或手拉葫芦。Specifically, the left rotary drive mechanism 4211 and the right rotary drive mechanism 4212 are winches or chain blocks.

在本实施例中,所述所述左回转驱动机构4211设于塔机10的平衡臂104平台上,所述右回转驱动机构4212设于塔机10的起重臂103根部。所述与扒杆基础1平行的回转控制平面即指塔机10的起重臂103和平衡臂104所在的平面。在其他实施方式中,所述左回转驱动机构4211和右回转驱动机构4212保持在同一水平面的前提下可以适当调整其安装位置。In this embodiment, the left slewing drive mechanism 4211 is set on the balance arm 104 platform of the tower crane 10 , and the right slewing drive mechanism 4212 is set at the root of the boom 103 of the tower crane 10 . The slewing control plane parallel to the pole foundation 1 refers to the plane where the boom 103 and the balance arm 104 of the tower crane 10 are located. In other implementations, the installation positions of the left rotary drive mechanism 4211 and the right rotary drive mechanism 4212 can be adjusted appropriately on the premise that they are kept at the same level.

(2)进行左右回转作业:(2) Perform left and right rotation operations:

所述左右回转作业可分为向左回转(在本实施例中,定义向起重臂103一端靠近的回转方向为左)和向右回转(在本实施例中,定义向平衡臂104一端靠近的回转方向为右)。The left and right turning operations can be divided into left turning (in this embodiment, the definition of turning towards the end of the boom 103 is left) and right turning (in this embodiment, defining the direction of turning closer to the balance arm 104). direction of rotation is right).

具体而言,所述向左回转的控制工序具体如下:Specifically, the control procedure for turning to the left is as follows:

同时启动左回转驱动机构4211和右回转驱动机构4212,位于塔机10的起重臂103根部的左回转驱动机构4211收紧与其相连的左牵引钢绳4221,位于塔机10的平衡臂104平台上的右回转驱动机构4212同步释放与其相连的右牵引钢绳4222。Simultaneously activate the left slewing drive mechanism 4211 and the right slewing drive mechanism 4212, the left slewing drive mechanism 4211 located at the root of the boom 103 of the tower crane 10 tightens the left traction rope 4221 connected to it, and is located at the balance arm 104 platform of the tower crane 10 The upper right rotary drive mechanism 4212 releases the right traction steel rope 4222 connected with it synchronously.

两条牵引绳共同作用,使主扒杆3进行水平方向上的向左转动。Two traction ropes work together to make the main pickling bar 3 rotate leftwards in the horizontal direction.

待主扒杆3转动至适宜位置时,停止运行所述左回转驱动机构4211和右回转驱动机构4212。When the main grill bar 3 is rotated to a suitable position, the left rotary drive mechanism 4211 and the right rotary drive mechanism 4212 are stopped.

进一步地,所述向右回转的控制工序具体如下:Further, the control process of turning right is as follows:

同时启动左回转驱动机构4211和右回转驱动机构4212,位于塔机10的平衡臂104平台上的左回转驱动机4212构释放与其相连的左牵引钢绳4222,位于塔机10的起重臂103根部的右回转驱动机构4211同步收紧与其相连的右牵引钢绳4221。Simultaneously start the left slewing drive mechanism 4211 and the right slewing drive mechanism 4212, the left slewing drive mechanism 4212 on the balance arm 104 platform of the tower crane 10 releases the left traction steel rope 4222 connected to it, and the lifting arm 103 on the tower crane 10 The right turning drive mechanism 4211 at the root synchronously tightens the right traction steel rope 4221 connected thereto.

两条牵引绳共同作用,使主扒杆3进行水平方向上的向右转动。The two traction ropes work together to make the main pickling bar 3 rotate to the right in the horizontal direction.

待主扒杆3转动至适宜位置时,停止运行所述左回转驱动机构4211和右回转驱动机构4212。When the main grill bar 3 is rotated to a suitable position, the left rotary drive mechanism 4211 and the right rotary drive mechanism 4212 are stopped.

所述起升控制工序依靠所述起升系统43进行,具体包括如下步骤:The lifting control procedure is carried out by means of the lifting system 43, which specifically includes the following steps:

(1)在所述扒杆基础1和/或在该扒杆基础1所在的轴线上设置作为第三牵引组件的起升系统以控制与所述主扒杆3自由端连接的起重钩(即动滑车434)的位置;(1) the hoisting system as the third traction assembly is set on the axis of the pole foundation 1 and/or on the pole foundation 1 to control the lifting hook connected with the free end of the main pole 3 ( That is, the position of the moving tackle 434);

(2)下放起重钩(动滑车434)待起重物处:(2) Lower the hoisting hook (moving block 434) to the place where the heavy object is to be lifted:

启动起重卷扬机431释放起重钢绳435,所述起重钢绳435通过定滑车432和设置于主扒杆3自由端的起重滑轮433以及起重滑轮433下方的动滑车434,进而控制所述动滑车434下降至待起重物件所在位置。Start the hoist hoist 431 to release the hoisting steel rope 435, and the hoisting steel rope 435 passes through the fixed block 432 and the hoisting pulley 433 arranged at the free end of the main pole 3 and the moving block 434 below the hoisting pulley 433, thereby controlling all Describe moving tackle 434 and descend to the position of the object to be lifted.

(3)将所述起重钩与待起重物件进行连接:(3) Connect the lifting hook with the object to be lifted:

由其他起重设备吊装吊笼,工作人员站于吊笼中,完成待起重物件与起重钩(动滑车434)的连接捆绑工作。The hoisting cage is hoisted by other hoisting equipment, and the staff stands in the hoisting cage to complete the connection and binding work of the object to be lifted and the lifting hook (moving block 434).

(4)起升所述起重钩以吊起所述待起重物:(4) lifting the lifting hook to lift the heavy object to be lifted:

启动起重卷扬机431收紧起重钢绳435,所述起重钢绳435通过定滑车432和设置于主扒杆3自由端的起重滑轮433以及起重滑轮433下方的动滑车434,进而控制所述动滑车434上升,从而实现待起重物件的起吊。Start the lifting hoist 431 to tighten the lifting steel rope 435, and the lifting steel rope 435 passes through the fixed tackle 432 and the lifting pulley 433 that is arranged on the free end of the main pole 3 and the moving tackle 434 below the lifting pulley 433, and then controls The moving block 434 rises, thereby realizing the hoisting of the object to be lifted.

在对所述扒杆吊100的各个位置移动进行控制时,需要注意的是,为确保扒杆使用安全,每个动作都应分别单独完成,如左右回转时不应进行起升和变幅作业;变幅时不应进行回转和起升作业。When controlling the movement of each position of the pole crane 100, it should be noted that in order to ensure the safety of the pole, each action should be completed separately, such as lifting and luffing operations should not be performed when turning left and right ; Rotation and lifting operations should not be carried out during luffing.

本发明的扒杆吊100主要用于拆除塔机10的附着装置,即用于吊装塔机10的附着装置,严禁使用本发明的扒杆吊吊笼载人。The pole crane 100 of the present invention is mainly used to remove the attachment device of the tower crane 10, that is, the attachment device used for hoisting the tower crane 10, and the use of the pole crane cage of the present invention to carry people is strictly prohibited.

塔机10的附着装置通常包括三根(或四根)水平布置的撑杆和一组套在标准节主弦杆上的附着架。所述附着装置的套数由起升高度加以确定。The attachment device of the tower crane 10 generally includes three (or four) horizontally arranged struts and a set of attachment frames sleeved on the main chord of the standard section. The number of sets of the attachment device is determined by the lifting height.

利用本发明的扒杆吊拆除附着撑杆的方法如下:Utilize the method for removing the attached strut by the pole crane of the present invention as follows:

(1)在塔机10上预先安装扒杆吊100或者采用设置有扒杆吊100的塔机10:(1) Pre-install the pole crane 100 on the tower crane 10 or adopt the tower crane 10 provided with the pole crane 100:

所述扒杆吊100安装于塔机套架102上,可随塔机套架102上升或下降。在塔机10升高的过程中,为保持塔机10的稳定性,通常会在一定高度增加附着装置。附着装置安装完毕后,塔机套架102由于附着装置的阻挡无法下降,因此,所述扒杆吊100应在安装附着装置前安装于塔机套架102上。优选地,在为所述塔机10顶升加节前,应当先将所述扒杆吊100安装于塔机套架102上,再通过塔机套架102顶升加加节。The pole crane 100 is installed on the tower crane cover frame 102 and can be raised or lowered with the tower crane cover frame 102 . In the process of raising the tower crane 10, in order to maintain the stability of the tower crane 10, an attachment device is usually added at a certain height. After the attachment device is installed, the tower crane cover frame 102 cannot be lowered due to the obstruction of the attachment device. Therefore, the pole crane 100 should be installed on the tower crane cover frame 102 before the attachment device is installed. Preferably, before jacking up and adding joints to the tower crane 10 , the boom crane 100 should be installed on the tower crane frame 102 first, and then the tower crane frame 102 is used to jack up and add joints.

(2)控制主扒杆3移动至待拆构件的正上方:(2) Control the main grill bar 3 to move directly above the component to be removed:

当要拆除附着装置时,需要先控制主扒杆3移动至待拆除附着装置的正上方。具体而言,包括:When the attachment device is to be removed, it is necessary to first control the main grill bar 3 to move directly above the attachment device to be removed. Specifically, including:

控制所述主扒杆3回转至待拆构件的上方;Control the main grill bar 3 to rotate to the top of the component to be removed;

控制所述主扒杆3进行变幅作业,调整吊装幅度半径。Control the main pole 3 to carry out luffing operation, and adjust the hoisting amplitude radius.

其中,通过前述的扒杆吊左右回转控制工序,将主扒杆3缓慢地回转到待拆构件的上方;Wherein, through the aforesaid left and right rotation control process of the pole crane, the main pole 3 is slowly rotated to the top of the component to be disassembled;

通过前述的扒杆吊变幅控制工序,对主扒杆3进行变幅控制,适当增加或缩小主扒杆的吊装幅度半径至合适范围。Through the aforesaid amplitude control process of the pole crane, the amplitude control of the main pole 3 is carried out, and the hoisting amplitude radius of the main pole is appropriately increased or reduced to a suitable range.

(3)将所述待拆构件与起重钩(悬挂在所述动滑车434上)临时固定后进行拆解:(3) disassemble after temporarily fixing the member to be dismantled and the lifting hook (hanging on the moving tackle 434):

具体包括如下步骤:Specifically include the following steps:

①下放起重钩(动滑车434)至待拆构件处:① Lower the lifting hook (moving block 434) to the component to be removed:

起重卷扬机431释放起重钢绳435,所述起重钢绳435通过定滑车432和设置于主扒杆3自由端的起重滑轮433以及起重滑轮433下方的动滑车434,进而控制所述动滑车434下降至待拆构件所在位置。挂上两根等长的吊绳,使其分别牢牢系于待拆构件的两端。两根吊绳的作用在于稳定附着装置,防止其被拆除后自由晃动或碰撞。The lifting hoist 431 releases the lifting steel rope 435, and the lifting steel rope 435 passes through the fixed block 432, the lifting pulley 433 arranged at the free end of the main pole 3 and the moving block 434 below the lifting pulley 433, and then controls the lifting pulley 434. Moving tackle 434 descends to the position of the component to be removed. Hang two slings of equal length so that they are firmly tied to the two ends of the component to be removed. The function of the two slings is to stabilize the attachment device and prevent it from freely shaking or colliding after it is removed.

②将所述待拆构件与起重钩(动滑车434)临时固定:2. Temporarily fix the member to be removed with the lifting hook (moving tackle 434):

由其他起重设备吊装吊笼,工作人员站于吊笼中,完成待拆构件与起重钩的连接捆绑工作。The cage is hoisted by other lifting equipment, and the staff stand in the cage to complete the connection and binding of the components to be dismantled and the lifting hook.

③拆解所述附着装置:③ Disassemble the attachment device:

由其他起重设备吊装吊笼,工作人员站于吊笼中,拆除附着装置。The cage is hoisted by other lifting equipment, and the staff stands in the cage to remove the attachment device.

④起升所述起重钩(动滑车434)以吊起待拆构件:④ lifting the lifting hook (moving block 434) to lift the components to be removed:

起重卷扬机431收紧起重钢绳435,所述起重钢绳435通过定滑车432和设置于主扒杆3自由端的起重滑轮433以及起重滑轮433下方的动滑车434,进而控制所述动滑车434上升,从而实现待拆构件的起吊。The lifting hoist 431 tightens the lifting steel rope 435, and the lifting steel rope 435 passes through the fixed block 432, the lifting pulley 433 arranged at the free end of the main pole 3 and the moving block 434 below the lifting pulley 433, and then controls the lifting pulley 434. The moving tackle 434 rises, thereby realizing the lifting of the component to be disassembled.

(4)控制起吊着已拆构件的所述主扒杆3移动至下放区上方:(4) Control the lifting of the main pick-up bar 3 that has been dismantled and move to the top of the lowering area:

所述下放区位于所述塔机的起重臂103的下方。The lowering area is located below the boom 103 of the tower crane.

通过前述的扒杆吊左右回转控制工序,将主扒杆3左右回转至所述下放区的上方。Through the aforesaid left and right rotation control process of the picker hanger, the main picker bar 3 is turned left and right to the top of the lowering area.

(5)下放所述已拆除构件后,重复上述(2)~(4)继续拆除其他待拆构件:(5) After lowering the removed components, repeat the above (2)-(4) and continue to remove other components to be removed:

再次启动起重卷扬机431释放起重钢绳435,控制起重钩(动滑车434)下降,从而将捆绑于起重钩(动滑车434)的待拆构件落至地面。Start the lifting hoist 431 again to release the lifting steel rope 435, and control the lifting hook (moving block 434) to descend, so that the components to be removed that are bound to the lifting hook (moving block 434) will fall to the ground.

由于待拆除附着装置往往有许多个,故在拆除完第一个附着装置后,需要循环上述动作,直至每一个附着装置均拆除完毕。Since there are often many attachment devices to be removed, after the first attachment device is removed, the above actions need to be repeated until each attachment device is removed.

所述附着装置的拆除工作自上而下进行。拆除附着装置时必须严格遵守先降后拆的原则,即当塔机套架降到附墙不能再拆塔时,才能拆除附墙严禁先拆附墙后降塔。The removal of the attachment means is carried out from top to bottom. When removing the attached device, the principle of lowering first and then removing must be strictly followed, that is, when the tower crane frame is lowered to the point where the attached wall can no longer be removed, the attached wall can only be removed. It is strictly forbidden to remove the attached wall first and then lower the tower.

以上所述仅是本发明的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only some of the embodiments of the present invention. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principles of the present invention. It should be regarded as the protection scope of the present invention.

Claims (15)

1.一种扒杆吊,其特征在于,其包括与固定面连接的扒杆基础、设于所述扒杆基础上的回转底座和与所述回转底座铰接的主扒杆,以及控制所述主扒杆实现位置切换的控制系统;所述控制系统包括控制所述主扒杆的倾斜幅度的变幅系统和控制所述主扒杆水平偏转方向的回转牵引系统;所述回转牵引系统包括设置在与所述扒杆基础平行且平齐或者高于所述主扒杆的自由端的回转控制平面上的左回转驱动机构和右回转驱动机构,以及连接所述左回转驱动机构与所述主扒杆自由端的左牵引钢绳,连接所述右回转驱动机构与所述主扒杆自由端的右牵引钢绳。1. A pole crane, characterized in that it comprises a pole base connected to a fixed surface, a revolving base arranged on the base of the pole and a main pole hinged with the base of the revolution, and controls the A control system for position switching of the main pick bar; the control system includes a luffing system for controlling the inclination of the main pick bar and a rotary traction system for controlling the horizontal deflection direction of the main pick bar; the rotary traction system includes setting A left rotary drive mechanism and a right rotary drive mechanism on a rotary control plane parallel to and flush with the base of the grill bar or higher than the free end of the main grill bar, and connecting the left rotary drive mechanism with the main grill The left traction steel rope at the free end of the bar is connected with the right traction steel rope at the free end of the said right rotary drive mechanism and the main pickling rod. 2.根据权利要求1所述的扒杆吊,其特征在于,所述扒杆基础包括基础梁和加固所述基础梁的撑杆组。2 . The pole crane according to claim 1 , wherein the pole foundation comprises a foundation beam and a strut set for reinforcing the foundation beam. 3 . 3.根据权利要求2所述的扒杆吊,其特征在于,所述撑杆组包括水平斜撑杆和竖向斜撑杆。3. The pole picker crane according to claim 2, characterized in that, the set of braces comprises horizontal diagonal braces and vertical diagonal braces. 4.根据权利要求1所述的扒杆吊,其特征在于,所述回转底座包括回转支承和设于所述回转支承上端的连接座;所述连接座的上端设有与所述主扒杆连接的枢接孔。4. The pole crane according to claim 1, characterized in that, the slewing base includes a slewing support and a connection seat arranged at the upper end of the slewing support; the upper end of the connection seat is provided with a Pivot holes for connections. 5.根据权利要求4所述的扒杆吊,其特征在于,所述主扒杆一端与所述连接座的上端通过铰链连接,另一端作为自由端以用于起吊。5. The pole crane according to claim 4, wherein one end of the main pole is hinged to the upper end of the connecting seat, and the other end is used as a free end for lifting. 6.根据权利要求1所述的扒杆吊,其特征在于,所述控制系统还包括用于利用所述主扒杆实现起重提升的起升系统。6 . The pole crane according to claim 1 , wherein the control system further comprises a hoisting system for lifting by using the main pole. 7 . 7.根据权利要求6所述的扒杆吊,其特征在于,所述起升系统包括设于所述扒杆基础上的起重卷扬机、设置在所述扒杆基础所在轴线上的定滑车、设于主扒杆自由端的起重滑轮、挂设在所述起重滑轮下方的动滑车以及自所述起重卷扬机延伸出的并且依次穿过所述定滑车、起重滑轮和动滑车并最终固定于所述主扒杆自由端的起重钢绳。7. The pole crane according to claim 6, characterized in that, the hoisting system comprises a hoisting winch arranged on the foundation of the pole, a fixed tackle arranged on the axis of the foundation of the pole, The hoisting pulley located at the free end of the main pick-up bar, the moving block hanging below the lifting block, and the lifting block extending from the lifting hoist and passing through the fixed block, the lifting pulley and the moving block in sequence, and finally A hoisting steel rope fixed to the free end of the main pick-up rod. 8.根据权利要求7所述的扒杆吊,其特征在于,所述起重卷扬机和回转底座分别设置在所述扒杆基础的两端。8. The pole crane according to claim 7, characterized in that, the hoisting hoist and the slewing base are respectively arranged at two ends of the pole foundation. 9.根据权利要求7所述的扒杆吊,其特征在于,所述起升系统还包括通过钢绳与所述回转底座相连接的导向轮,所述起重钢绳自所述起重卷扬机延伸出的并且依次穿过所述定滑车、导向轮、起重滑轮和动滑车并最终固定于所述主扒杆自由端。9. The pole crane according to claim 7, characterized in that, the hoisting system further comprises a guide wheel connected to the slewing base through a steel rope, and the hoisting steel rope comes from the lifting hoist Extended and passed through the fixed block, guide wheel, lifting pulley and moving block in turn and finally fixed on the free end of the main pick bar. 10.根据权利要求1所述的扒杆吊,其特征在于,所述变幅系统包括设置在所述扒杆基础所在的轴线上的变幅驱动机构和定滑车,以及一端固定连接于所述变幅驱动机构并且另一端穿过所述定滑车后锚固于所述主扒杆自由端的变幅钢绳。10. The pole crane according to claim 1, characterized in that, the luffing system includes a luffing drive mechanism and a fixed tackle arranged on the axis where the pole foundation is located, and one end is fixedly connected to the luffing driving mechanism and the other end is anchored to the luffing steel rope at the free end of the main pole after passing through the fixed pulley. 11.一种塔机,其至少包括塔身、套设在所述塔身上的塔机套架、在所述塔机套架上方垂直于所述塔身延伸出的起重臂和相对于所述起重臂反向延伸的平衡臂,其特征在于,所述塔机套机上设有如权利要求1-10任意一项所述的扒杆吊。11. A tower crane, which at least includes a tower body, a tower crane sleeve frame sleeved on the tower body, a lifting arm extending perpendicular to the tower body above the tower crane sleeve frame, and relative to the tower crane The balance arm with the boom extending in the opposite direction is characterized in that the tower crane set is provided with the pole crane according to any one of claims 1-10. 12.根据权利要求11所述的塔机,其特征在于,所述扒杆吊的扒杆基础与所述塔机套架的表面固定。12. The tower crane according to claim 11, characterized in that, the pick-up base of the pick-up crane is fixed to the surface of the tower crane casing. 13.根据权利要求12所述的塔机,其特征在于,所述扒杆基础与塔机套架之间采用栓接形式进行临时固定。13. The tower crane according to claim 12, characterized in that, the temporary fixation between the pole foundation and the tower crane frame is temporarily fixed by means of bolt connection. 14.根据权利要求12所述的塔机,其特征在于,所述塔身和/或塔机套架上设置所述变幅系统的驱动机构和定滑车。14. The tower crane according to claim 12, characterized in that, the driving mechanism and fixed block of the luffing system are arranged on the tower body and/or the tower crane frame. 15.根据权利要求12所述的塔机,其特征在于,所述起重臂和平衡臂所在平面作为所述回转牵引系统的回转控制平面。15. The tower crane according to claim 12, characterized in that, the plane where the boom and the balance arm are located serves as the slewing control plane of the slewing traction system.
CN201610508574.9A 2016-06-29 2016-06-29 Tower crane and derrick crane used by same Active CN105883646B (en)

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