CN105880856B - A kind of electric vehicle hub automatic soldering device - Google Patents

A kind of electric vehicle hub automatic soldering device Download PDF

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Publication number
CN105880856B
CN105880856B CN201610409192.0A CN201610409192A CN105880856B CN 105880856 B CN105880856 B CN 105880856B CN 201610409192 A CN201610409192 A CN 201610409192A CN 105880856 B CN105880856 B CN 105880856B
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China
Prior art keywords
arm
fixed
slide
clamping jaw
welding
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CN201610409192.0A
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Chinese (zh)
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CN105880856A (en
Inventor
戴斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zichang County Ruifeng New Energy Co.,Ltd.
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Taizhou Huangyan Yutong Plastic Industry Co Ltd
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Application filed by Taizhou Huangyan Yutong Plastic Industry Co Ltd filed Critical Taizhou Huangyan Yutong Plastic Industry Co Ltd
Priority to CN201610409192.0A priority Critical patent/CN105880856B/en
Publication of CN105880856A publication Critical patent/CN105880856A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles

Abstract

The invention discloses a kind of electric vehicle hub automatic soldering devices, including slide trolley, welding fixture, regulating member, bonding machine and control unit, welding fixture is located at the underface of slide trolley, regulating member is hinged on the side of welding fixture, and slide trolley, welding fixture, regulating member, bonding machine are electrically connected with control unit.The present invention has reached design parameter and performance requirement in terms of speed of welding control and torch swinging, and welding quality disclosure satisfy that the requirement of vehicle cruising characteristic, security, operability to wheel hub weld seam.And the wheel hub of different radii can be welded, accomplish a tractor serves several purposes, performance and price is higher, is the ideal mechanism for substituting similar inlet device.It not only increases speed of welding, reduce the labor intensity of worker, and product quality and production efficiency are obtained for larger promotion, and the manufacture for motorcycle, electric car manufacturing enterprise or accessories manufacturing enterprise high efficiency, high quality, low cost provides effective support.

Description

A kind of electric vehicle hub automatic soldering device
Technical field:
The present invention relates to technical field of welding equipment, and in particular to a kind of electric vehicle hub automatic soldering device.
Background technology:
An important component of the wheel hub as vehicle has important shadow to vehicle cruising characteristic, security, operability It rings.And the steel wheel hub of numerous domestic small business especially motorcycle and electric car much also carries over the production of manual welding Mode.In the presence of the problems such as such as labor strength is big, operating condition is poor, low production efficiency, and product quality is difficult to control, restrict The development of enterprise, while leaves very big security risk.And import automatic welding equipment bulky complex, it is at high price, and Operation difficulty is high, and maintenance cost is expensive, it is impossible to meet the cost requirement of medium-sized and small enterprises.Therefore, development one kind is at low cost, function is strong Wheel hub series Full-automatic welding machine be very necessary.
The content of the invention:
The purpose of the present invention provides a kind of electric vehicle hub automatic soldering device, is somebody's turn to do aiming at the deficiencies in the prior art Welder has reached design parameter and performance requirement, welding quality can in terms of speed of welding control and torch swinging Meet the requirement of vehicle cruising characteristic, security, operability to wheel hub weld seam.And the wheel hub of different radii can be welded, it does To a tractor serves several purposes, performance and price is higher.
The technology solution of the present invention is as follows:
A kind of electric vehicle hub automatic soldering device, including slide trolley, welding fixture, regulating member, bonding machine and Control unit, welding fixture are located at the underface of slide trolley, and regulating member is hinged on the side of welding fixture, slide trolley, Welding fixture, regulating member, bonding machine are electrically connected with control unit, and control unit includes PLC microprocessors and control system System software section, Control System Software part include the exploitation of I/O human-computer interaction programs and welding primary control program establishment, can pass through Manual/auto button conversion operation pattern, welding fixture include fixed plate, and fixed plate is fixed on by the first fixing bolt and slided Frame downward, the second fixing bolt are hex bolts, and fixed plate lower part is fixed with fixed arm, and fixed arm is hollow-core construction, fixed The inside of arm is socketed with the first travelling arm, and the first travelling arm is rotatablely hinged with swing component, and sliding sleeve is connected to the second cunning on swing component Swing arm, the second travelling arm end are welded with guide plate, and guide plate offers clamping sliding slot, clamp sliding slot internal symmetry and are provided with the One clamping jaw and the second clamping jaw, the first clamping jaw and the second clamping jaw are under the drive of clamping jaw driving mechanism along clamping sliding slot opening and closing.
As the preferred of above-mentioned technical proposal, slide trolley includes two one slide rails being oppositely arranged, and is slided on two one slide rails It is provided with and slides vehicle frame, slide frame downward and sliding wheel group is equipped with by stent, slide is inverted T shaped slide, has level Portion and the vertical portion in the middle part of horizontal part, sliding wheel group include two sliding wheels, and two sliding wheels, which are ridden, to be located at vertically In portion.
As the preferred of above-mentioned technical proposal, bonding machine includes support base, and the upper weld fixation of support base is organic Case is rotatably connected to mechanical arm on cabinet, and one end of mechanical arm is connected by rotation axis with cabinet, the driving mechanism position of mechanical arm In cabinet opposite side and be fixedly connected with rotation axis, offer lifting sliding slot on mechanical arm, slide and be provided in lifting sliding slot Lifting arm, the lifting carriage of lifting arm are completed by lifting tooth rack-and-pinion, and the end telescopic of lifting arm has flexible Arm is fixed with CCD camera on telescopic arm, and the end universal hinging of telescopic arm has plumb joint.
As the preferred of above-mentioned technical proposal, regulating member includes the first regulating arm, first regulating arm one end and fixed arm On hinged otic placode be hinged, the other end is rotatably connected to the second regulating arm, and the second regulating arm, which stretches, is socketed with the 3rd regulating arm, The end of three regulating arms is rotatablely hinged with absorption gripping head by connector, and support base is made of rectangle steel plate, supports bottom The corner of seat is fixed on the ground by the second fixing bolt, and the second fixing bolt is hex bolts.
As the preferred of above-mentioned technical proposal, absorption gripping head includes clamping jaw portion and vacuum cup portion, vacuum cup portion bag Vacuum pump and hollow installing plate are included, hollow installing plate is connected by circular connector with hollow rotary shaft, under hollow rotary shaft Portion is fixed with evacuated panel, and evacuated panel lower seal is connected with multiple sucker structures, and hollow rotary shaft is internally provided with interior driving Motor, interior driving motor driving hollow rotary shaft are rotated around hollow installing plate.
As the preferred of above-mentioned technical proposal, penetrating groove body is offered inside hollow installing plate, vacuum pump passes through vacuum Pipeline is connected to evacuated panel, and vacuum line sequentially passes through hollow installing plate, circular connector and hollow rotary shaft, sucker structure Including sucking disk part and branch, sucking disk part is fixedly connected by branch with evacuated panel.
As the preferred of above-mentioned technical proposal, clamping jaw portion includes clamping jaw and opening and closing driving cylinder, and clamping jaw is metal inverted F portion Part, the wherein upper arm of metal inverted F component are hingedly fixed by the mounting blocks being fixed on evacuated panel, metal inverted F component Vertical arm is connected with opening and closing driving cylinder, and opening and closing driving cylinder is fixed on the top of evacuated panel, metal inverted F component by upright bar Underarm be with wedge angle, in order to firmly grasp wheel hub.
The beneficial effects of the present invention are:The present invention has reached design in terms of speed of welding control and torch swinging Parameter and performance requirement, welding quality disclosure satisfy that the requirement of vehicle cruising characteristic, security, operability to wheel hub weld seam. And the wheel hub of different radii can be welded, accomplish a tractor serves several purposes, performance and price is higher, is the ideal for substituting similar inlet device Mechanism.It not only increases speed of welding, reduces the labor intensity of worker, and product quality and production efficiency are obtained for Larger promotion carries for the manufacture of motorcycle, electric car manufacturing enterprise or accessories manufacturing enterprise high efficiency, high quality, low cost Effective support is supplied.
Description of the drawings:
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structure diagram of slide trolley;
Fig. 3 is the structure diagram of welding fixture;
Fig. 4 is the structure diagram of regulating member;
Fig. 5 is the structure diagram of bonding machine;
Fig. 6 is the structure diagram of absorption gripping head.
Specific embodiment:
In order to enable the above objects, features and advantages of the present invention more obvious understandable, below in conjunction with the accompanying drawings to this hair Bright specific embodiment is described in detail.
As shown in Figure 1,3, electric vehicle hub automatic soldering device include slide trolley 1, welding fixture 2, regulating member 3, Bonding machine 4 and control unit, welding fixture 2 are located at the underface of slide trolley 1, and regulating member 3 is hinged on welding fixture 2 Side, slide trolley 1, welding fixture 2, regulating member 3, bonding machine 4 are electrically connected with control unit, and control unit includes PLC Microprocessor and Control System Software part, Control System Software part include the exploitation and welding of I/O human-computer interaction programs Primary control program is worked out, can manually/automatic button conversion operation pattern, welding fixture 2 includes fixed plate 21, and fixed plate 21 is logical It crosses the first fixing bolt and is fixed on and slide 12 lower part of vehicle frame, the second fixing bolt is hex bolts, and 21 lower part of fixed plate is fixed with Fixed arm 22, fixed arm 22 are hollow-core construction, and the inside of fixed arm 22 is socketed with the first travelling arm 23, and the first travelling arm 23 rotates Swing component 24 is hinged with, sliding sleeve is connected to the second travelling arm 25 on swing component 24, and the second travelling arm end is welded with guide plate 26, Guide plate 26 offers clamping sliding slot, clamps sliding slot internal symmetry and is provided with the first clamping jaw 271 and the second clamping jaw 272, the first folder 271 and second clamping jaw 272 of pawl is under the drive of clamping jaw driving mechanism along clamping sliding slot opening and closing.
As shown in Fig. 2, slide trolley 1 includes two one slide rails 11 being oppositely arranged, slided on two one slide rails 11 and be provided with cunning Driving frame 12 slides 12 lower part of vehicle frame and is equipped with sliding wheel group 14 by stent 13, and slide 11 is inverted T shaped slide, has water Flat portion and the vertical portion in the middle part of horizontal part, sliding wheel group 14 include two sliding wheels, and two sliding wheels are ridden and are located at On vertical portion.
As shown in figure 4, regulating member 3 includes the first regulating arm 31,31 one end of the first regulating arm and the hinge on fixed arm 22 Ear connecting plate 221 is hinged, and the other end is rotatably connected to the second regulating arm 32, and the second regulating arm 32 is flexible to be socketed with the 3rd regulating arm 33, the end of the 3rd regulating arm 33 is rotatablely hinged with absorption gripping head 6 by connector 34.
As shown in figure 5, bonding machine 4 includes support base 41, the upper weld of support base 41 is fixed with cabinet 42, cabinet Mechanical arm 44 is rotatably connected on 42, one end of mechanical arm 44 is connected by rotation axis 43 with cabinet 42, the driving of mechanical arm 44 Mechanism is located at the opposite side of cabinet 42 and is fixedly connected with rotation axis 43, and lifting sliding slot is offered on mechanical arm 44, lifts sliding slot Interior slip is provided with lifting arm 45, and the lifting carriage of lifting arm 45 is completed by lifting tooth rack-and-pinion, lifting arm 45 End telescopic has telescopic arm 46, and CCD camera 5 is fixed on telescopic arm 46, and the end universal hinging of telescopic arm 46 has welding First 47.
Support base 41 is made of rectangle steel plate, and the corner of support base 41 is fixed on ground by the second fixing bolt On, the second fixing bolt is hex bolts.
As shown in fig. 6, absorption gripping head 6 includes clamping jaw portion and vacuum cup portion, vacuum cup portion includes 610 He of vacuum pump Hollow installing plate 61, hollow installing plate 61 is connected by circular connector 62 with hollow rotary shaft 63, under hollow rotary shaft 63 Portion is fixed with evacuated panel 69, and 69 lower seal of evacuated panel is connected with multiple sucker structures, and hollow rotary shaft 63 is internally provided with Interior driving motor, interior driving motor driving hollow rotary shaft 63 are rotated around hollow installing plate 41.
Penetrating groove body (not shown) is offered inside hollow installing plate 61, vacuum pump 610 is connected by vacuum line Evacuated panel 69 is connected to, vacuum line sequentially passes through hollow installing plate 61, circular connector 62 and hollow rotary shaft 63, sucker knot Structure includes sucking disk part 60 and branch, and sucking disk part 60 is fixedly connected by branch with evacuated panel 69.
By being arranged to vacuum line to sequentially pass through hollow installing plate, circular connector and hollow rotary shaft, avoid Vacuum line in the handling process impaired;Driving motor in the inside setting of rotation axis, simplifies device, reduces motor and occupies Space.
Clamping jaw portion includes clamping jaw 67 and opening and closing driving cylinder 65, and clamping jaw 67 is metal inverted F component, wherein metal inverted F The upper arm 68 of component is hingedly fixed by the mounting blocks 66 being fixed on evacuated panel 69, and the vertical arm of metal inverted F component is with opening It closes driving cylinder 65 to connect, opening and closing driving cylinder 65 is fixed on the top of evacuated panel 69 by upright bar 64, metal inverted F component Underarm 671 is with wedge angle, in order to firmly grasp wheel hub.
During welding, the distance between the first clamping jaw 271 and the second clamping jaw 272 are adjusted according to the radius size of wheel hub, to wheel Hub is clamped, and the absorption gripping head 6 of adjusting part is adsorbable and promptly wheel hub clamps wheel hub jointly with welding fixture, and adjusts The welding position of wheel hub and angle suitable for the welding of the wheel hub of different radii, enhance the degree of automation of welding, improve The welding quality of wheel hub, improves work efficiency.
The embodiment is to be illustrated the present invention, and is not intended to limit the present invention.Any those skilled in the art It can modify under the spirit and scope without prejudice to the present invention to the embodiment, therefore the rights protection model of the present invention It encloses, it should be as listed by the claim of the present invention.

Claims (1)

1. a kind of electric vehicle hub automatic soldering device, it is characterised in that:Including slide trolley (1), welding fixture (2), adjust Component (3), bonding machine (4) and control unit, welding fixture (2) are located at the underface of slide trolley (1), regulating member (3) Be hinged on the side of welding fixture (2), slide trolley (1), welding fixture (2), regulating member (3), bonding machine (4) with control Unit is electrically connected, and control unit includes PLC microprocessors and Control System Software part, and Control System Software part includes I/ The exploitations of O human-computer interaction programs and welding primary control program establishment, can manually/automatic button conversion operation pattern, weld clip Having (2) includes fixed plate (21), and fixed plate (21) is fixed on by the first fixing bolt slides vehicle frame (12) lower part, and second fixes Bolt is hex bolts, and fixed plate (21) lower part is fixed with fixed arm (22), and fixed arm (22) is hollow-core construction, fixed arm (22) Inside be socketed with the first travelling arm (23), the first travelling arm (23) is rotatablely hinged with swing component (24), sliding on swing component (24) Dynamic to be socketed with the second travelling arm (25), the second travelling arm end is welded with guide plate (26), and guide plate (26) offers clamping and slides Slot clamps sliding slot internal symmetry and is provided with the first clamping jaw (271) and the second clamping jaw (272), the first clamping jaw (271) and the second clamping jaw (272) along clamping sliding slot opening and closing under the drive of clamping jaw driving mechanism;
Slide trolley (1) includes two one slide rails (11) being oppositely arranged, and slides to be provided on two one slide rails (11) and slides vehicle frame (12), slide vehicle frame (12) lower part and sliding wheel group (14) is equipped with by stent (13), slide (11) is inverted T shaped slide, is had There are horizontal part and the vertical portion in the middle part of horizontal part, sliding wheel group (14) includes two sliding wheels, two sliding wheels It rides and is located on vertical portion;
Bonding machine (4) includes support base (41), and the upper weld of support base (41) is fixed with cabinet (42), on cabinet (42) Mechanical arm (44) is rotatably connected to, one end of mechanical arm (44) is connected by rotation axis (43) with cabinet (42), mechanical arm (44) Driving mechanism be located at the opposite side of cabinet (42) and be fixedly connected with rotation axis (43), offered on mechanical arm (44) lifting slide Slot, interior slide of lifting sliding slot are provided with lifting arm (45), and the lifting carriage of lifting arm (45) is complete by lifting tooth rack-and-pinion Into, the end telescopic of lifting arm (45) has telescopic arm (46), and CCD camera (5), telescopic arm are fixed on telescopic arm (46) (46) end universal hinging has plumb joint (47);
Regulating member (3) includes the first regulating arm (31), the first regulating arm (31) one end and the hinged otic placode on fixed arm (22) (221) hinged, the other end is rotatably connected to the second regulating arm (32), and the second regulating arm (32) is flexible to be socketed with the 3rd regulating arm (33), the end of the 3rd regulating arm (33) is rotatablely hinged with absorption gripping head (6) by connector (34), and support base (41) is Rectangle steel plate is made, and the corner of support base (41) is fixed on the ground by the second fixing bolt, and the second fixing bolt is Hex bolts;
Adsorbing gripping head (6) includes clamping jaw portion and vacuum cup portion, and vacuum cup portion includes vacuum pump (610) and hollow installing plate (61), hollow installing plate (61) is connected by circular connector (62) with hollow rotary shaft (63), under hollow rotary shaft (63) Portion is fixed with evacuated panel (69), and evacuated panel (69) lower seal is connected with multiple sucker structures, the inside of hollow rotary shaft (63) Interior driving motor is provided with, interior driving motor driving hollow rotary shaft (63) rotates around hollow installing plate;
Penetrating groove body is offered inside hollow installing plate (61), vacuum pump (610) is connected to evacuated panel by vacuum line (69), vacuum line sequentially passes through hollow installing plate (61), circular connector (62) and hollow rotary shaft (63), sucker structure Including sucking disk part (60) and branch, sucking disk part (60) is fixedly connected by branch with evacuated panel (69);
Clamping jaw portion includes clamping jaw (67) and opening and closing driving cylinder (65), and clamping jaw (67) is metal inverted F component, wherein reversed F-typed gold The upper arm (68) for belonging to component is hingedly fixed by the mounting blocks (66) being fixed on evacuated panel (69), and metal inverted F component erects Straight-arm is connected with opening and closing driving cylinder (65), and opening and closing driving cylinder (65) is fixed on the upper of evacuated panel (69) by upright bar (64) Portion, the underarm (671) of metal inverted F component is with wedge angle, in order to firmly grasp wheel hub.
CN201610409192.0A 2016-06-08 2016-06-08 A kind of electric vehicle hub automatic soldering device Active CN105880856B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610409192.0A CN105880856B (en) 2016-06-08 2016-06-08 A kind of electric vehicle hub automatic soldering device

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Application Number Priority Date Filing Date Title
CN201610409192.0A CN105880856B (en) 2016-06-08 2016-06-08 A kind of electric vehicle hub automatic soldering device

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CN105880856B true CN105880856B (en) 2018-06-05

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CN108262707A (en) * 2016-12-30 2018-07-10 天津市春夏科技有限公司 A kind of actuator installation auxiliary device
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CN107009137A (en) * 2017-06-12 2017-08-04 河南师范大学 A kind of workbench assembled for ball valve
CN107100562A (en) * 2017-06-13 2017-08-29 天津职业技术师范大学 Rig automatic tube-arranging mechanism
CN107214429B (en) * 2017-08-01 2019-04-26 苏州市艾西依钣金制造有限公司 A kind of welding method
CN107470955B (en) * 2017-09-29 2020-04-17 利辛县雨若信息科技有限公司 Special hydraulic fixture for automobile wheel support
CN107856042A (en) * 2017-11-06 2018-03-30 石家庄铁道大学 Picking manipulator and the detection device installation system containing the manipulator
CN108406370A (en) * 2018-05-29 2018-08-17 安徽大明汽车零部件有限公司 A kind of clamp system of wheel hub drill jig
CN108942060A (en) * 2018-10-12 2018-12-07 合肥锦利丰机械有限公司 A kind of disengaging liquid pipe is quickly fixedly welded bracket
CN109176094B (en) * 2018-11-14 2020-10-02 郑微丹 Clamping and positioning structure for workpiece
CN109676395A (en) * 2019-02-13 2019-04-26 蚌埠市鑫泰工程塑料制品有限公司 A kind of storage battery cabinet automatic soldering device and its assembly, welding, polishing production line
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