CN105865943B - Detect the test method of stabilizer bar weld strength test-bed - Google Patents
Detect the test method of stabilizer bar weld strength test-bed Download PDFInfo
- Publication number
- CN105865943B CN105865943B CN201610352359.4A CN201610352359A CN105865943B CN 105865943 B CN105865943 B CN 105865943B CN 201610352359 A CN201610352359 A CN 201610352359A CN 105865943 B CN105865943 B CN 105865943B
- Authority
- CN
- China
- Prior art keywords
- rectangular tube
- stabilizer bar
- test
- rigid base
- pressure sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000003381 stabilizer Substances 0.000 title claims abstract description 31
- 238000010998 test method Methods 0.000 title claims description 7
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 238000005336 cracking Methods 0.000 claims description 10
- 230000001360 synchronised Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 210000001503 Joints Anatomy 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/26—Investigating twisting or coiling properties
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/006—Crack, flaws, fracture or rupture
- G01N2203/0062—Crack or flaws
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0264—Beam
Abstract
The present invention relates to a kind of detection stabilizer bar weld strength test-beds,It includes rigid base,The one side of the rigid base is provided with column assembly,One end of stabilizer bar is fixed on column assembly,The other end is fixed on rectangular tube,Intert rectangle stud in the square pipe end and be fixed on rigid base,Two oscillating bearings are symmetrically installed above square pipe end simultaneously,Pull pressure sensor is provided on described two oscillating bearings,The display being connected with pull pressure sensor is installed in the middle part of the rectangular tube,Pressing plate is provided with above the rectangle stud,The both ends of the pressing plate are interspersed with lead,The bottom of the lead is fixed on rigid base,The other end of the pull pressure sensor is threadedly coupled with the pressing plate through rectangle stud,Apply torque to stabilizer bar by tightening panel nut.The present invention is at low cost, and simple to operate, precision is higher.
Description
Technical field
The present invention relates to a kind of weld strength test-bed more particularly to a kind of detection stabilizer bar weld strength experiments
Rack and its test method are mainly used for the weld strength test of heavy-duty commercial vehicle separate type stabilizer bar.
Background technology
To prevent sideways overturning and improving ride comfort, heavy-duty commercial vehicle can generally be equipped with stabilizer bar.To manufacture and pacifying
Dress is convenient, and stabilizer bar is mostly integral type, " U "-shaped.But part heavy-duty commercial vehicle can be according to the sky of each assembly component
Between arrange, in combination with vehicle concrete structure select separate type stabiliser bar, as shown in Figure 1.Separate type stabiliser bar is real by both ends
Heart forging connector is welded with hollow steel pipe.Stabilizer bar shown in attached drawing 1 constantly bears moment of flexure and torque in vehicle operation,
And amplitude is larger, weld seam probably cracks.Thus there is an urgent need for develop stabilizer bar weld strength shown in a set of detection attached drawing 1
Test-bed.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of detection separate type lateral stability for the above-mentioned prior art
The test-bed and its test method of bar weld strength.
Technical solution is used by the present invention solves the above problems：A kind of detection stabilizer bar weld strength testing stand
Frame, it includes rigid base, the one side of the rigid base is provided with column assembly, and one end of stabilizer bar is detachable
Be fixed on column assembly, while the other end is removable lining is fixed on rectangular tube, interts rectangle in the square pipe end
Stud is simultaneously fixed on rigid base, while two oscillating bearings are symmetrically installed above square pipe end, in described two joints
Pull pressure sensor is provided on bearing, the display being connected with pull pressure sensor is installed in the middle part of the rectangular tube
Device is provided with pressing plate above the rectangle stud, and the both ends of the pressing plate are interspersed with lead, and the bottom of the lead is consolidated
Due on rigid base, the other end of the pull pressure sensor is threadedly coupled with the pressing plate through rectangle stud, by twisting
Press crab bolt and apply torque to stabilizer bar, the stabilizer bar is stable in column assembly and side by buckling preventing support bar
Between shape pipe.
A kind of test method of above-mentioned detection stabilizer bar weld strength test-bed, the described method includes following steps
Suddenly：
The first step：Suitable lateral stability pipe is selected, is installed on test-bed；Second step：Measure rectangular tube dead weight production
Raw torque；3rd step：Institute's measured data demarcates pull pressure sensor, each display is shown when making not apply external force
Numerical value for rectangular tube because dead weight generate torque value half；4th step：Make rectangular tube with dead weight FREE TORSION, and check aobvious
Show whether device show value is calibration value；5th step：Stubborn panel nut by hand makes two display numerical value synchronous；6th step：Work as display
It when device numerical value reaches specific torsion, stops operation, checks whether lateral stability pipe weld seam cracks, if cracking, returns to the first step, if
It does not crack, then carries out the 8th step；7th step：Specific torsion is maintained, stands 30min, if cracking, returns to the first step, if not cracking,
Then carry out the 9th step；8th step：Continue to increase torque, and whether Real Time Observation has crack generation, record generates torsion during crack
Square value；9th step：Panel nut is unclamped to initial position, off-test.
Compared with prior art, the advantage of the invention is that：
1st, cost is relatively low, and operates very simple.
2nd, torsion-testing scope is larger, and test section is [800,8000] Nm, fully meets testing requirement.
3rd, accuracy of detection is higher, is 1%, fully meets engineering test demand.
Description of the drawings
Fig. 1 is the structure diagram of the stabilizer bar in the present invention.
Fig. 2 is the structure diagram of present invention detection stabilizer bar weld strength test-bed.
Fig. 3 is the enlarged diagram at A in Fig. 2.
Fig. 4 is the enlarged diagram at B in Fig. 2.
Wherein：Rigid base 1, column assembly 2, stabilizer bar 3, rectangular tube 4, rectangle stud 5, oscillating bearing 6, tension and compression
Force snesor 7, display 8, pressing plate 9, lead 10, panel nut 11, buckling preventing support bar 12.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing embodiment.
As shown in Fig. 1-Fig. 4, a kind of detection stabilizer bar weld strength test-bed in the present embodiment, including firm
Property pedestal 1, column assembly 2 is provided in the one side of the rigid base 1, by specific frock, by one end of stabilizer bar 3
It is removable lining to be fixed on column assembly 2, while the other end is removable lining is fixed on the higher rectangular tube 4 of rigidity, the side
Shape pipe 4 is mutually perpendicular to stabilizer bar 3 in same level, annular groove is opened in 4 end of rectangular tube, in annular groove
Interior interspersed rectangle stud 5 is simultaneously fixed on rigid base 1, while two oscillating bearings 6 are symmetrically installed above 4 end of rectangular tube,
Pull pressure sensor 7 is provided on described two oscillating bearings 6, is installed in the middle part of the rectangular tube and pressure
The connected display 8 of sensor 7, is provided with pressing plate 9, the both ends of the pressing plate 9 are interspersed with guiding above the rectangle stud 5
Column 10, the bottom of the lead 10 are fixed on rigid base 1, and the other end of the pull pressure sensor 7 is with passing through rectangle
The pressing plate 9 of stud 5 is threadedly coupled, and applies torque to stabilizer bar 3 by tightening panel nut 11, torque can be by showing
Show that device is shown, the stabilizer bar 3 is stable in by buckling preventing support bar 12 between column assembly 2 and rectangular tube 4.
The present embodiment provides a kind of test method of above-mentioned detection stabilizer bar weld strength test-bed, the methods
Comprise the following steps：
The first step：Selection uses the lateral stability pipe of certain welding procedure, and mode is installed as shown in Figure 2.Second step：It is square
Pipe dead weight can generate the torque for making lateral stability rod twisting, thus need to measure the torque that rectangular tube dead weight generates, the operation first
It can be realized in large commercial CAD software.3rd step：Institute's measured data demarcates pull pressure sensor, makes not apply outer
The numerical value that each display is shown during power is rectangular tube because of the half of the torque value of dead weight generation.4th step：Make rectangular tube with certainly
Weight FREE TORSION, and check whether display show value is calibration value.5th step：Stubborn panel nut by hand, observes display number
Word changes.6th step：If two displays show numerical value, difference is larger, changes the mode for twisting panel nut, makes two display numerical value
It is synchronous.7th step：It when display numerical value reaches specific torsion, stops operation, checks whether lateral stability pipe weld seam cracks.If
Cracking returns to the first step.If not cracking, the 8th step is carried out.8th step：Specific torsion is maintained, stands 30min, if cracking, is returned
The first step is returned, if not cracking, carries out the 9th step.9th step：Continue to increase torque, and whether Real Time Observation has crack generation,
Record generates torque value during crack.Tenth step：Panel nut is unclamped to initial position, off-test.
In addition to the implementation, it is all to use equivalent transformation or equivalent replacement present invention additionally comprises there is an other embodiment
The technical solution that mode is formed should all be fallen within the scope of the hereto appended claims.
Claims (1)
1. a kind of test method for detecting stabilizer bar weld strength test-bed, it is characterised in that：The test-bed bag
Rigid base (1) is included, the one side of the rigid base (1) is provided with column assembly (2), by one end of stabilizer bar (3)
It is removable lining to be fixed on column assembly (2), while the other end is removable lining is fixed on rectangular tube (4), in the rectangular tube
(4) end interts rectangle stud (5) and is fixed on rigid base (1), while is symmetrically installed two above rectangular tube (4) end
Oscillating bearing (6) is provided with pull pressure sensor (7) on described two oscillating bearings (6), consolidates at the middle part of the rectangular tube
Dingan County is equipped with the display (8) being connected with pull pressure sensor (7), and pressing plate (9) is provided with above the rectangle stud (5),
The both ends of the pressing plate (9) are interspersed with lead (10), and the bottom of the lead (10) is fixed on rigid base (1), institute
The other end and the pressing plate (9) through rectangle stud (5) for stating pull pressure sensor (7) are threadedly coupled, by tightening pressing plate spiral shell
Female (11) apply torque to stabilizer bar (3), and it is total that the stabilizer bar (3) by buckling preventing support bar (12) is stable in column
Into between (2) and rectangular tube (4), the described method comprises the following steps：
The first step：Suitable lateral stability pipe is selected, is installed on test-bed；Second step：Measure what rectangular tube dead weight generated
Torque；3rd step：Institute's measured data demarcates pull pressure sensor, the number that each display is shown when making not apply external force
It is worth the half because of the torque value of dead weight generation for rectangular tube；4th step：Make rectangular tube with dead weight FREE TORSION, and check display
Whether show value is calibration value；5th step：Stubborn panel nut by hand makes two display numerical value synchronous；6th step：When display number
It when value reaches specific torsion, stops operation, checks whether lateral stability pipe weld seam cracks, if cracking, returns to the first step, if not opening
It splits, then carries out the 8th step；7th step：Specific torsion is maintained, stands 30min, if cracking, returns to the first step, if not cracking, into
The 9th step of row；8th step：Continue to increase torque, and whether Real Time Observation has crack generation, record generates torque value during crack；
9th step：Panel nut is unclamped to initial position, off-test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610352359.4A CN105865943B (en) | 2016-05-25 | 2016-05-25 | Detect the test method of stabilizer bar weld strength test-bed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610352359.4A CN105865943B (en) | 2016-05-25 | 2016-05-25 | Detect the test method of stabilizer bar weld strength test-bed |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105865943A CN105865943A (en) | 2016-08-17 |
| CN105865943B true CN105865943B (en) | 2018-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610352359.4A Active CN105865943B (en) | 2016-05-25 | 2016-05-25 | Detect the test method of stabilizer bar weld strength test-bed |
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Citations (6)
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|---|---|---|---|---|
| JP2004132738A (en) * | 2002-10-08 | 2004-04-30 | Intesuko:Kk | Constant temperature bath for automatic material test |
| CN201311359Y (en) * | 2008-12-11 | 2009-09-16 | 中国南方工业汽车股份有限公司四川建安车桥分公司 | Vehicle torsion beam tester |
| CN202420839U (en) * | 2012-01-17 | 2012-09-05 | 十堰晨鹏机电科技有限公司 | Static torsional and torsional fatigue test bed for automobile transmission shaft |
| CN204128889U (en) * | 2014-10-10 | 2015-01-28 | 中国科学院工程热物理研究所 | A kind of beam bending experiment loading unit |
| CN105352830A (en) * | 2015-12-01 | 2016-02-24 | 重庆红岩方大汽车悬架有限公司 | Automobile-stabilizer-bar fatigue resistant test bench |
| CN205719819U (en) * | 2016-05-25 | 2016-11-23 | 江阴圣世杰机械制造有限公司 | Detection QS weld strength test-bed |
-
2016
- 2016-05-25 CN CN201610352359.4A patent/CN105865943B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004132738A (en) * | 2002-10-08 | 2004-04-30 | Intesuko:Kk | Constant temperature bath for automatic material test |
| CN201311359Y (en) * | 2008-12-11 | 2009-09-16 | 中国南方工业汽车股份有限公司四川建安车桥分公司 | Vehicle torsion beam tester |
| CN202420839U (en) * | 2012-01-17 | 2012-09-05 | 十堰晨鹏机电科技有限公司 | Static torsional and torsional fatigue test bed for automobile transmission shaft |
| CN204128889U (en) * | 2014-10-10 | 2015-01-28 | 中国科学院工程热物理研究所 | A kind of beam bending experiment loading unit |
| CN105352830A (en) * | 2015-12-01 | 2016-02-24 | 重庆红岩方大汽车悬架有限公司 | Automobile-stabilizer-bar fatigue resistant test bench |
| CN205719819U (en) * | 2016-05-25 | 2016-11-23 | 江阴圣世杰机械制造有限公司 | Detection QS weld strength test-bed |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105865943A (en) | 2016-08-17 |
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