CN105862796A - V-shaped insertion combination pile manufacturing facility - Google Patents
V-shaped insertion combination pile manufacturing facility Download PDFInfo
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- CN105862796A CN105862796A CN201610253989.6A CN201610253989A CN105862796A CN 105862796 A CN105862796 A CN 105862796A CN 201610253989 A CN201610253989 A CN 201610253989A CN 105862796 A CN105862796 A CN 105862796A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 230000037431 insertion Effects 0.000 title 1
- 238000003780 insertion Methods 0.000 title 1
- 239000002689 soil Substances 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 31
- 239000010959 steel Substances 0.000 claims description 31
- 239000004568 cement Substances 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 2
- 238000005553 drilling Methods 0.000 claims 4
- 239000011083 cement mortar Substances 0.000 claims 2
- 239000011440 grout Substances 0.000 claims 2
- 238000002347 injection Methods 0.000 claims 2
- 239000007924 injection Substances 0.000 claims 2
- 238000007596 consolidation process Methods 0.000 claims 1
- 239000002002 slurry Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/46—Concrete or concrete-like piles cast in position ; Apparatus for making same making in situ by forcing bonding agents into gravel fillings or the soil
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/16—Plural down-hole drives, e.g. for combined percussion and rotary drilling; Drives for multi-bit drilling units
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/001—Drilling a non circular hole
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2200/00—Geometrical or physical properties
- E02D2200/16—Shapes
- E02D2200/165—Shapes polygonal
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- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- Geochemistry & Mineralogy (AREA)
- Structural Engineering (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
一种插合V形桩制造设备,包括凹V形头桩制造设备和正方形桩制造设备,制造多个水泥土正方形桩,当正方形桩的水泥土强度达到一定时,再在每个正方形桩的左后部、右后部用凹V形头桩制造设备按照上述凹V形头桩制造设备的工作方式分别制造一个水泥土凹V形头桩,使每个水泥土正方形桩左后部、右后部的水泥土凹V形头桩的凹V形分别吻合于此水泥土正方形桩的左后部、右后部的凸V形,如此形成多个水泥土凹V形头桩与水泥土正方形桩相互组合而成的V形桩,用于软弱基础的加固处理。
A kind of interlocking V-shaped pile manufacturing equipment, including concave V-shaped head pile manufacturing equipment and square pile manufacturing equipment, to manufacture a plurality of cement-soil square piles, when the cement-soil strength of the square piles reaches a certain level, then each square pile Use concave V-shaped head pile manufacturing equipment for the left rear and right rear parts to manufacture a cement-soil concave V-shaped head pile according to the working method of the above-mentioned concave V-shaped head pile manufacturing equipment, so that each cement-soil square pile left rear, right The concave V-shape of the cement-soil concave V-shaped head pile at the rear coincides with the convex V-shape of the left and right rear parts of the cement-soil square pile respectively, thus forming a plurality of cement-soil concave V-shaped head piles and cement-soil square piles. V-shaped piles formed by combining piles are used to strengthen weak foundations.
Description
技术领域 technical field
本发明涉及一种桩体制作设备,特别是一种基础工程中使用的一种插合V形桩制造设备。 The invention relates to a pile body manufacturing equipment, in particular to a kind of inserting V-shaped pile manufacturing equipment used in foundation engineering.
背景技术 Background technique
水泥土制造设备是通过动力驱动多个钻头转动,多个钻头在转动过程中将钻头下部的泥土切削与水泥浆搅拌成水泥土桩,目前,用于软弱地基基础的加固处理的水泥土桩墙都是通过多个水泥土圆柱搭接而成。 Cement and soil manufacturing equipment drives multiple drill bits to rotate through power. During the rotation process, multiple drill bits cut the soil at the lower part of the drill bit and mix it with cement slurry to form a cement-soil pile. At present, the cement-soil pile wall used for strengthening the weak foundation They are all formed by lapping multiple cement-soil columns.
发明内容 Contents of the invention
本发明提供了一种能制造凹V形头桩与正方形桩相互插合形成V形桩的插合V形桩制造设备。 The invention provides a V-shaped pile manufacturing equipment capable of manufacturing concave V-shaped head piles and square piles which are inserted into each other to form a V-shaped pile.
本发明是通过如下技术方案实现的: The present invention is achieved through the following technical solutions:
一种插合V形桩制造设备,包括凹V形头桩制造设备和正方形桩制造设备。 The invention relates to a manufacturing equipment of inserted V-shaped piles, which includes the manufacturing equipment of concave V-shaped head piles and the manufacturing equipment of square piles.
凹V形头桩制造设备的结构包括:钻杆一的下端固定于钢管撑一的中间上部,钢管撑一的中间下部固定于钢板撑二的上端,钢板撑二的下端固定于电动机二的外壳中间上部,电动机二的前端输出轴固定有前半凸V形刀柱,电动机二的后端输出轴固定有后半凸V形刀柱;钢管撑一的左端下部固定于钢板撑一的上端,钢板撑一的下端固定于电动机一的外壳中间上部,电动机一的前端输出轴固定有前半凹V形刀柱一,电动机一的后端输出轴固定有后半凹V形刀柱一;钢管撑一的右端下部固定于钢板撑三的上端,钢板撑三的下端固定于电动机三的外壳中间上部,电动机三的前端输出轴固定有前半凹V形刀柱二,电动机三的后端输出轴固定有后半凹V形刀柱二;前半凹V形刀柱一和后半凹V形刀柱一组成一个中间凹的凹V形刀柱,前半凹V形刀柱二和后半凹V形刀柱二组成另一个中间凹的凹V形刀柱,每个凹V形刀柱的侧表面分别安装有多个刀头;前半凸V形刀柱和后半凸V形刀柱组成一个中间凸的凸V形刀柱,凸V形刀柱的侧表面安装有多个刀头;凹V形刀柱横截面的凹V形与凸V形刀柱横截面的凸V形吻合。 The structure of the concave V-shaped head pile manufacturing equipment includes: the lower end of the drill pipe 1 is fixed on the middle upper part of the steel pipe support 1, the middle lower part of the steel pipe support 1 is fixed on the upper end of the steel plate support 2, and the lower end of the steel plate support 2 is fixed on the shell of the motor 2 In the upper part of the middle, the front output shaft of motor two is fixed with a front semi-convex V-shaped knife column, and the rear output shaft of motor two is fixed with a rear semi-convex V-shaped knife column; The lower end of the support 1 is fixed on the middle upper part of the shell of the motor 1, the front output shaft of the motor 1 is fixed with the front semi-concave V-shaped knife column 1, and the rear end output shaft of the motor 1 is fixed with the rear semi-concave V-shaped knife column 1; the steel pipe support 1 The lower right end of the motor is fixed on the upper end of the steel plate support three, the lower end of the steel plate three is fixed on the middle upper part of the shell of the motor three, the front output shaft of the motor three is fixed with the front semi-concave V-shaped knife post two, and the rear output shaft of the motor three is fixed with Rear semi-concave V-shaped knife column 2; front semi-concave V-shaped knife column 1 and rear semi-concave V-shaped knife column 1 form a concave V-shaped knife column with a middle concave, front semi-concave V-shaped knife column 2 and rear semi-concave V-shaped knife The second column forms another concave V-shaped knife column with a concave middle, and multiple cutter heads are respectively installed on the side surface of each concave V-shaped knife column; the front semi-convex V-shaped knife column and the rear semi-convex V-shaped knife column form a middle convex The convex V-shaped knife column, the side surface of the convex V-shaped knife column is equipped with a plurality of cutter heads; the concave V shape of the cross-section of the concave V-shaped knife column coincides with the convex V shape of the cross-section of the convex V-shaped knife column.
正方形桩制造设备的结构包括:钻杆二的下端固定电动机四的上端,电动机四下端设有变速箱,变速箱下端的输出轴固定有钻头二;变速箱向左后方、左前方、右后方、右前方分别输出一个传动轴,每个传动轴的外端分别固定一个三角刀二。 The structure of the square pile manufacturing equipment includes: the lower end of the drill pipe 2 fixes the upper end of the motor 4, the lower end of the motor 4 is provided with a gearbox, and the output shaft at the lower end of the gearbox is fixed with the drill bit 2; The right front outputs a transmission shaft respectively, and the outer end of each transmission shaft fixes a triangular cutter two respectively.
本发明具有以下的特点: The present invention has following characteristics:
本发明可制造水泥土凹V形头桩与水泥土正方形桩相互插合形成的V形桩,用于软弱地基基础的加固处理。 The invention can manufacture the V-shaped piles formed by inserting cement-soil concave V-shaped head piles and cement-soil square piles, which are used for strengthening treatment of weak ground foundations.
附图说明 Description of drawings
下面结合附图对本发明作进一步的说明: Below in conjunction with accompanying drawing, the present invention will be further described:
图1为凹V形头桩制造设备的前视图; Fig. 1 is the front view of concave V-shaped head pile manufacturing equipment;
图2为凹V形头桩制造设备的后视图 Figure 2 is the rear view of the concave V-shaped head pile manufacturing equipment
图3为图1的A—A视图; Fig. 3 is the A-A view of Fig. 1;
图4为正方形桩制造设备的结构示意图; Fig. 4 is the structural representation of square pile manufacturing equipment;
图5为图3的B—B视图; Fig. 5 is the BB view of Fig. 3;
图6为凹V形头桩与正方形桩相互插合形成的V形桩的横截面图。 Fig. 6 is a cross-sectional view of a V-shaped pile formed by inserting a concave V-shaped head pile and a square pile.
图中:1、钻杆一,2、钢管撑一,3、钢板撑一,4、钢板撑二,5、钢板撑三,6、电动机一,7、电动机二,8、电动机三,9、前半凹V形刀柱一,10、前半凸V形刀柱,11、前半凹V形刀柱二,12、刀头,13、后半凹V形刀柱一,14、后半凸V形刀柱,15、后半凹V形刀柱二,16、输出轴;21、钻杆二,22、电动机四,23、变速箱,24、钻头二,25、传动轴,26、三角刀二。 In the figure: 1, drill pipe 1, 2, steel pipe support 1, 3, steel plate support 1, 4, steel plate support 2, 5, steel plate support 3, 6, motor 1, 7, motor 2, 8, motor 3, 9, Front semi-concave V-shaped knife column 1, 10. Front semi-convex V-shaped knife column, 11. Front semi-concave V-shaped knife column 2, 12. Cutter head, 13. Rear semi-concave V-shaped knife column 1, 14. Rear semi-convex V-shaped Knife column, 15, rear semi-concave V-shaped knife column 2, 16, output shaft; 21, drill rod 2, 22, motor 4, 23, gearbox, 24, drill bit 2, 25, drive shaft, 26, triangular cutter 2 .
具体实施方式 detailed description
一种插合V形桩制造设备,包括凹V形头桩制造设备和正方形桩制造设备。 The invention relates to a manufacturing equipment of inserted V-shaped piles, which includes the manufacturing equipment of concave V-shaped head piles and the manufacturing equipment of square piles.
凹V形头桩制造设备包括图1、图2、图3中的结构,具体结构包括:钻杆一1的下端固定于钢管撑一2的中间上部,钢管撑一的中间下部固定于钢板撑二4的上端,钢板撑二的下端固定于电动机二7的外壳中间上部,电动机二的前端输出轴16固定有前半凸V形刀柱10,电动机二的后端输出轴固定有后半凸V形刀柱14;钢管撑一的左端下部固定于钢板撑一3的上端,钢板撑一的下端固定于电动机一6的外壳中间上部,电动机一的前端输出轴16固定有前半凹V形刀柱一9,电动机一的后端输出轴固定有后半凹V形刀柱一13;钢管撑一的右端下部固定于钢板撑三5的上端,钢板撑三的下端固定于电动机三8的外壳中间上部,电动机三的前端输出轴固定有前半凹V形刀柱二11,电动机三的后端输出轴固定有后半凹V形刀柱二15;前半凹V形刀柱一和后半凹V形刀柱一组成一个中间凹的凹V形刀柱,前半凹V形刀柱二和后半凹V形刀柱二组成另一个中间凹的凹V形刀柱,每个凹V形刀柱的侧表面分别安装有多个刀头12;前半凸V形刀柱和后半凸V形刀柱组成一个中间凸的凸V形刀柱,凸V形刀柱的侧表面安装有多个刀头12;凹V形刀柱横截面的凹V形与凸V形刀柱横截面的凸V形吻合。 The concave V-shaped head pile manufacturing equipment includes the structures in Fig. 1, Fig. 2 and Fig. 3. The specific structure includes: the lower end of the drill pipe 1 is fixed on the upper middle part of the steel pipe brace 2, and the middle lower part of the steel pipe brace 1 is fixed on the steel plate brace The upper end of the second 4, the lower end of the steel plate brace two are fixed on the middle upper part of the shell of the motor two 7, the front output shaft 16 of the motor two is fixed with a front semi-convex V-shaped knife post 10, and the rear output shaft of the motor two is fixed with a rear semi-convex V Shaped knife column 14; the lower left end of the steel pipe support one is fixed on the upper end of the steel plate support one 3, the lower end of the steel plate support one is fixed on the middle upper part of the shell of the motor one 6, and the front end output shaft 16 of the motor one is fixed with a front semi-concave V-shaped knife column 19. The rear output shaft of motor 1 is fixed with rear semi-concave V-shaped knife column 13; the lower right end of steel pipe support 1 is fixed on the upper end of steel plate support 3 5, and the lower end of steel plate support 3 is fixed in the middle of the shell of motor 3 8 In the upper part, the front-end output shaft of the motor three is fixed with the front semi-concave V-shaped knife column 2 11, and the rear-end output shaft of the motor three is fixed with the rear semi-concave V-shaped knife column 2 15; the front semi-concave V-shaped knife column 1 and the rear semi-concave V Shaped knife column 1 forms a concave V-shaped knife column with a concave middle, the front semi-concave V-shaped knife column 2 and the rear semi-concave V-shaped knife column 2 form another concave V-shaped knife column with a concave middle, and each concave V-shaped knife column A plurality of cutter heads 12 are respectively installed on the side surfaces of the blades; the front semi-convex V-shaped cutter post and the rear semi-convex V-shaped cutter post form a convex V-shaped cutter post with a middle convex, and a plurality of cutter heads are installed on the side surface of the convex V-shaped cutter post. Head 12; the concave V shape of the concave V-shaped knife post cross-section coincides with the convex V-shaped cross-section of the convex V-shaped knife post.
凹V形头桩制造设备的工作方式为:工作时灌浆泵对左边凹V形刀柱和中间凸V形刀柱之间以及右边凹V形刀柱和中间凸V形刀柱之间的部位分别灌注水泥浆,电动机一驱动前半凹V形刀柱一和后半凹V形刀柱一正转,电动机三驱动前半凹V形刀柱二和后半凹V形刀柱二反转,电动机二驱动前半凸V形刀柱正转,电动机二驱动后半凸V形刀柱反转,前半凹V形刀柱一、后半凹V形刀柱一、前半凹V形刀柱二、后半凹V形刀柱二以及前半凸V形刀柱、后半凸V形刀柱在转动中将其下端的土体切削与水泥浆搅拌;前半凹V形刀柱一、后半凹V形刀柱一在转动中将左端切削搅拌成凹V形头,前半凹V形刀柱二、后半凹V形刀柱二在转动中将右端切削搅拌成凹V形头;钻杆一在向下压进过程中形成一个左右两端分别带有凹V形头的水泥土凹V形头桩。 The working method of the concave V-shaped head pile manufacturing equipment is: when working, the grouting pump is on the part between the left concave V-shaped knife column and the middle convex V-shaped knife column, and the part between the right concave V-shaped knife column and the middle convex V-shaped knife column. The cement slurry is poured separately, the motor one drives the front semi-concave V-shaped knife column one and the rear semi-concave V-shaped knife column one to rotate forward, the motor three drives the front semi-concave V-shaped knife column two and the rear semi-concave V-shaped knife column two to reverse, the motor The second drives the front semi-convex V-shaped knife column to rotate forward, and the second motor drives the rear semi-convex V-shaped knife column to reverse. The front semi-concave V-shaped knife column 1, the rear semi-concave V-shaped knife column The second semi-concave V-shaped knife column, the front semi-convex V-shaped knife column, and the rear semi-convex V-shaped knife column cut the soil at the lower end and mix the cement slurry during rotation; the first semi-concave V-shaped knife column and the rear semi-concave V-shaped knife column Knife column 1 cuts and stirs the left end into a concave V-shaped head during rotation, the first half concave V-shaped knife column 2, and the rear semi-concave V-shaped knife column 2 cuts and stirs the right end into a concave V-shaped head during rotation; In the process of pressing down, a cement-soil concave V-shaped head pile with concave V-shaped heads at the left and right ends is formed.
正方形桩制造设备包括图4、图5中的结构;具体结构如下:钻杆二21的下端固定电动机四22的上端,电动机四下端设有变速箱23,变速箱下端的输出轴固定有钻头二24;变速箱向左后方、左前方、右后方、右前方分别输出一个传动轴25,每个传动轴的外端分别固定一个三角刀二26。 The square pile manufacturing equipment includes the structures in Fig. 4 and Fig. 5; the specific structure is as follows: the lower end of the drill pipe 21 is fixed to the upper end of the motor 4 22, the lower end of the motor 4 is provided with a gearbox 23, and the output shaft at the lower end of the gearbox is fixed with the drill bit 2 24; the gearbox outputs a power transmission shaft 25 to the left rear, left front, right rear and right front respectively, and a triangular knife 2 26 is respectively fixed at the outer end of each transmission shaft.
正方形桩制造设备的具体工作方式如下:工作时灌浆泵对钻头二灌注水泥浆,电动机四驱动变速箱运转,变速箱在运转过程中驱动钻头二旋转,钻头二在旋转过程中将钻头下端的土体切削与水泥浆搅拌;变速箱在运转过程中分别驱动左后方、左前方、右后方、右前方的传动轴分别带动一个三角刀二旋转,四个三角刀二在旋转过程中将四个角的土体切削与水泥土搅拌;钻杆二在压进过程中形成水泥土正方形桩。 The specific working method of the square pile manufacturing equipment is as follows: the grouting pump pours cement slurry into the drill bit 2 during work, and the motor 4 drives the gearbox to run. Body cutting and cement slurry mixing; the gearbox drives the left rear, left front, right rear, and right front transmission shafts respectively to drive a triangular cutter two to rotate during operation, and the four triangular cutters rotate the four corners during the rotation process. The soil mass is cut and mixed with cement and soil; the drill pipe 2 forms a cement and soil square pile during the pressing process.
正方形桩的凸V形与凹V形头桩左右两端的凹V形吻合。 The convex V-shape of the square pile coincides with the concave V-shape at the left and right ends of the concave V-shaped head pile.
凹V形头桩制造设备与正方形桩制造设备联合工作制造V形桩的工作方式如下:在需要加固处理的位置,用正方形桩制造设备按照上述正方形桩制造设备的工作方式制造一个水泥土正方形桩,在此个水泥土正方形桩的周围、按设计排列制造多个水泥土正方形桩,当正方形桩的水泥土强度达到一定时,再在每个正方形桩的左后部、右后部用凹V形头桩制造设备按照上述凹V形头桩制造设备的工作方式分别制造一个水泥土凹V形头桩,使每个水泥土正方形桩左后部、右后部的水泥土凹V形头桩的凹V形分别吻合于此水泥土正方形桩的左后部、右后部的凸V形,如此形成多个水泥土凹V形头桩与水泥土正方形桩相互组合而成的V形桩,用于软弱基础的加固处理。 Concave V-shaped head pile manufacturing equipment and square pile manufacturing equipment work together to manufacture V-shaped piles. The working method of manufacturing V-shaped piles is as follows: at the position that needs to be reinforced, use square pile manufacturing equipment to manufacture a cement-soil square pile according to the working method of the above-mentioned square pile manufacturing equipment. , around this cement-soil square pile, arrange and manufacture multiple cement-soil square piles according to the design, when the cement-soil strength of the square pile reaches a certain level, use a concave V on the left rear and right rear of each square pile The shaped head pile manufacturing equipment manufactures a cement-soil concave V-shaped head pile according to the working method of the above-mentioned concave V-shaped head pile manufacturing equipment, so that the cement-soil concave V-shaped head pile at the left rear and right rear of each cement-soil square pile The concave V-shape of the cement-soil square pile matches the convex V-shape of the left rear part and the right rear part of the cement-soil square pile respectively, thus forming a V-shaped pile composed of a plurality of cement-soil concave V-shaped head piles and cement-soil square piles. For reinforcement of weak foundations.
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Application publication date: 20160817 |