CN105858085A - Turnover discharging machine - Google Patents
Turnover discharging machine Download PDFInfo
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- CN105858085A CN105858085A CN201610328490.7A CN201610328490A CN105858085A CN 105858085 A CN105858085 A CN 105858085A CN 201610328490 A CN201610328490 A CN 201610328490A CN 105858085 A CN105858085 A CN 105858085A
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- 230000007306 turnover Effects 0.000 title description 5
- 238000007599 discharging Methods 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims abstract description 186
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 238000001125 extrusion Methods 0.000 claims description 62
- 239000003638 chemical reducing agent Substances 0.000 claims description 25
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000009833 condensation Methods 0.000 description 17
- 230000005494 condensation Effects 0.000 description 17
- 238000010586 diagram Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
- B65G13/07—Roller driving means having endless driving elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
- B65G47/252—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/14—Combination of conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
本发明揭示了一种翻转下料机,该下料机包括两个结构相同并相互对称设置的A单元和B单元;在滚轴传动机构的内部穿插有皮带传送机构,滚轴传动机构通过第一连接框架连接有缓冲皮带传送机构,第一连接框架上安装有翻转机构,在缓冲皮带传送机构的一端通过第二连接框架连接有位置调节传送机构,所述缓冲皮带传送机构的出料口与位置调节传送机构的进料口在同一条直线上并平行对接;该下料机能够代替工人完成程序繁琐的工序,节省了时间和资源的浪费,并且该下料机能够连续运转,大大的提高了工作效率。
The invention discloses a reversing blanking machine, which comprises two units A and B which are identical in structure and arranged symmetrically to each other; a belt transmission mechanism is interspersed inside the roller transmission mechanism, and the roller transmission mechanism passes through the first A connecting frame is connected with a buffer belt transmission mechanism, a turning mechanism is installed on the first connection frame, and a position adjustment transmission mechanism is connected to one end of the buffer belt transmission mechanism through the second connection frame. The discharge port of the buffer belt transmission mechanism is connected to the The feeding port of the position adjustment conveying mechanism is on the same straight line and docked in parallel; the unloading machine can replace the workers to complete the cumbersome procedures, saving time and resource waste, and the unloading machine can run continuously, greatly improving work efficiency.
Description
技术领域 technical field
本发明涉及一种机械自动化领域,特别是一种翻转下料机。The invention relates to the field of mechanical automation, in particular to a turning and unloading machine.
背景技术 Background technique
随着时代的进步,生活水平的提高,空调在生活中被广泛的应用,以改善人们的生活质量,冷凝板是空调机的主要组成部分,其生产工序也是十分繁琐,通常情况下先将冷凝板干燥烘干,再通过工人在工作台上,先将冷凝板竖起,再在冷凝板侧面焊接各种弯头、接头等,焊接完成后通过人工搬运到下一工序,这样通过人工搬运,一方面,不可避免的是会造成产品的擦伤、碰坏甚至是报废,造成了严重的浪费;另一方面,会造成劳动力的浪费、成本较高、生产效率低下。With the progress of the times and the improvement of living standards, air conditioners are widely used in daily life to improve people's quality of life. The condensing plate is the main component of the air conditioner, and its production process is also very cumbersome. The plate is dried and dried, and then the worker puts the condensing plate upright on the workbench, and then welds various elbows, joints, etc. on the side of the condensing plate. After the welding is completed, it is manually transported to the next process. On the one hand, it is inevitable that the product will be scratched, damaged or even scrapped, resulting in serious waste; on the other hand, it will cause waste of labor, high cost, and low production efficiency.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的缺陷,提供一种翻转下料机The purpose of the present invention is to overcome the defects of the prior art, and to provide a turning and unloading machine ,该,Should 下料机Blanking machine 能够代替工人完成程序繁琐的工序,节省了时间和资源的浪费,并且该下料机能够连续运转,大大的提高了工作效率。It can replace workers to complete cumbersome procedures, saving time and resource waste, and the cutting machine can run continuously, greatly improving work efficiency.
为实现上述目的,本发明提出如下技术方案:To achieve the above object, the present invention proposes the following technical solutions: 一种翻转下料机,A turning and unloading machine, 该下料机包括The feeder includes 两个结构相同并相互对称设置的A单元和B单元;A单元包括:滚轴传动机构、皮带传送机构、缓冲皮带传送机构、翻转机构和位置调节传送机构;在滚轴传动机构的内部穿插有皮带传送机构,滚轴传动机构通过第一连接框架连接有缓冲皮带传送机构,第一连接框架上安装有翻转机构,在缓冲皮带传送机构的一端通过第二连接框架连接有位置调节传送机构,所述缓冲皮带传送机构的出料口与位置调节传送机构的进料口在同一条直线上并平行对接。Two A units and B units with the same structure and arranged symmetrically to each other; A unit includes: a roller transmission mechanism, a belt transmission mechanism, a buffer belt transmission mechanism, a turning mechanism and a position adjustment transmission mechanism; The belt transmission mechanism, the roller transmission mechanism is connected with the buffer belt transmission mechanism through the first connection frame, the flipping mechanism is installed on the first connection frame, and the position adjustment transmission mechanism is connected at one end of the buffer belt transmission mechanism through the second connection frame, so The discharge port of the buffer belt transmission mechanism and the feed port of the position adjustment transmission mechanism are on the same straight line and parallel to each other.
优选的是,所述的滚轴传动机构包括:上层框架、下层机架、下固定板、上固定板、滚轴传动气缸、导向杆、承压板、滚轴、滚轴从动齿轮、齿轮调节组件、齿轮驱动组件和传动链条;下层机架的下方安装有支撑腿和支撑脚,下层机架上端面的四角位置处安装有下固定板,下固定板上端面的中间位置处均垂直固定有滚轴传动气缸,滚轴传动气缸的活塞杆顶端安装于上固定板,上固定板的下端面的四角位置处均安装有导向杆,导向杆的一端通过导向座固定在上固定板的下端面,另一端穿过固定在下固定板上的导向座伸出下固定板;上固定板的上端面固定有上层框架,上层框架上方设有五组滚轴组,滚轴组包括有固定在上层框架上端面的承压板,承压板上端面的两端安装有轴承座,轴承座内安装有滚轴,滚轴的一端穿过轴承座且套装有滚轴从动齿轮,上层框架与滚轴从动齿轮同侧的侧壁上且对应承压板之间的间隙处固定设有齿轮调节组件;装有滚轴从动齿轮一侧的上层框架和下层机架之间设有齿轮驱动组件;所述齿轮调节组件包括:固定调节齿轮、移动调节齿轮、调节齿轮固定板、齿轮调节通孔、齿轮调节轴和齿轮调节螺杆;该齿轮调节组件设有一个调节齿轮固定板,调节齿轮固定板后侧面的上方固定在上层框架的侧壁上;调节齿轮固定板上设有矩形的齿轮调节通孔;在齿轮调节通孔内插装有齿轮调节螺杆,位于齿轮调节通孔内的那段齿轮调节螺杆上螺纹配合有齿轮调节轴;齿轮调节轴上安装有移动调节齿轮;调节齿轮固定板上还安装有固定调节齿轮;所述固定调节齿轮和移动调节齿轮呈上下位置关系设定;固定调节齿轮和移动调节齿轮之间设有间隙;所述齿轮驱动组件包括:减速机、驱动电机、减速机固定架、减速机输出轴和滚轴驱动齿轮;该组件有一个驱动电机,所述驱动电机垂直固定在下层机架的上端面;所述减速机固定架包括:通过固定连接板固定的固定横板和固定竖板,所述固定横板的上端面固定在上层框架的下端面,固定竖板的内侧面固定有减速机,所述减速机输出轴垂直穿过固定竖板,减速机输出轴的端部套装有滚轴驱动齿轮,驱动电机的输出轴插装在减速机的蜗杆内;所述滚轴从动齿轮、齿轮调节组件、滚轴驱动齿轮在同一工作平面上且缠绕有传动链条。Preferably, the roller transmission mechanism includes: an upper frame, a lower frame, a lower fixed plate, an upper fixed plate, a roller transmission cylinder, a guide rod, a pressure bearing plate, a roller, a roller driven gear, a gear Adjustment components, gear drive components and transmission chains; support legs and support feet are installed under the lower frame, lower fixing plates are installed at the four corners of the upper end surface of the lower frame, and the middle position of the upper end surface of the lower fixing plate is vertically fixed There is a roller drive cylinder, the top of the piston rod of the roller drive cylinder is installed on the upper fixed plate, and guide rods are installed at the four corners of the lower end surface of the upper fixed plate, and one end of the guide rod is fixed on the bottom of the upper fixed plate through the guide seat. The other end extends out of the lower fixed plate through the guide seat fixed on the lower fixed plate; the upper end surface of the upper fixed plate is fixed with an upper frame, and five sets of roller groups are arranged above the upper frame, and the roller groups include The pressure plate on the upper end of the frame, the two ends of the end surface of the pressure plate are installed with a bearing seat, and a roller is installed in the bearing seat, one end of the roller passes through the bearing seat and is equipped with a roller driven gear, the upper frame and the roller A gear adjustment assembly is fixed on the side wall on the same side as the shaft driven gear and at the gap between the corresponding pressure bearing plates; a gear drive assembly is installed between the upper frame and the lower frame on the side where the roller driven gear is installed The gear adjustment assembly includes: a fixed adjustment gear, a mobile adjustment gear, an adjustment gear fixing plate, a gear adjustment through hole, a gear adjustment shaft and a gear adjustment screw; the gear adjustment assembly is provided with an adjustment gear fixing plate, and the adjustment gear fixing plate The upper part of the rear side is fixed on the side wall of the upper frame; the adjustment gear fixing plate is provided with a rectangular gear adjustment through hole; a gear adjustment screw is inserted in the gear adjustment through hole, and the section of gear located in the gear adjustment through hole The screw thread on the adjustment screw is matched with a gear adjustment shaft; the gear adjustment shaft is equipped with a mobile adjustment gear; the adjustment gear fixed plate is also installed with a fixed adjustment gear; the fixed adjustment gear and the mobile adjustment gear are set in an up-down position relationship; the fixed adjustment A gap is provided between the gear and the mobile adjustment gear; the gear drive assembly includes: a speed reducer, a drive motor, a speed reducer fixed mount, a speed reducer output shaft and a roller drive gear; the assembly has a drive motor, and the drive motor Vertically fixed on the upper end face of the lower frame; the reducer fixing frame includes: a fixed horizontal plate and a fixed vertical plate fixed by a fixed connecting plate, the upper end face of the fixed horizontal plate is fixed on the lower end face of the upper frame, and the fixed vertical plate A reducer is fixed on the inner surface of the plate, the output shaft of the reducer passes through the fixed vertical plate vertically, the end of the output shaft of the reducer is fitted with a roller drive gear, and the output shaft of the drive motor is inserted into the worm of the reducer; The roller driven gear, the gear adjustment assembly, and the roller driving gear are on the same working plane and are wound with a transmission chain.
优选的是,所述的皮带传送机构包括两个结构相同且平行设置的第一皮带传送单元和第二皮带传送单元;第一皮带传送单元包括:皮带传送框架、皮带传送横向支架、皮带电动机固定板、皮带从动滚筒、皮带驱动电机、挤压滚筒固定板、挤压滚筒、挤压滚筒调节组件、挤压滚筒滚轴、皮带驱动滚筒、螺钉固定通孔和传送皮带;皮带传送框架的下端设有支撑脚,皮带传送框架上端设有两个平行的皮带传送横向支架,其中一个皮带传送横向支架的侧壁上固定有皮带驱动电机固定板,皮带驱动电机的内侧面与之垂直固定有皮带驱动电机,在两皮带传送横向支架的两端部均设有皮带从动滚筒,在两皮带传送横向支架的两侧外壁上与之垂直固定有挤压滚筒固定板,在两挤压滚筒固定板之间安装有皮带驱动滚筒滚轴和一对挤压滚筒滚轴,挤压滚筒滚轴上套装有挤压滚筒,皮带驱动滚筒滚轴上套装有皮带驱动滚筒;两挤压滚筒固定板上相对应设有螺钉固定通孔,螺钉固定通孔内设有挤压滚筒调节组件;在挤压滚筒和皮带驱动滚筒的外围包裹有与两挤压滚筒固定板固定的滚筒壳;皮带电动机驱动皮带驱动滚筒转动,皮带驱动滚筒上缠绕有传送皮带的一端,传送皮带的另一端穿过两挤压滚筒的间隙后,贴合着皮带传送横向支架和皮带从动滚筒的外表面顺序缠绕一周后,再穿过挤压滚筒的间隙至皮带驱动滚筒处传送皮带的一端,传送皮带的两端固定连接在一起;所述挤压滚筒调节组件包括:挤压滚筒调节螺钉、挤压滚筒调节螺栓和挤压滚筒调节螺杆,挤压滚筒调节螺钉穿过螺钉固定通孔插装在其中一个挤压滚筒滚轴的两端,挤压滚筒调节螺杆旋进挤压滚筒调节螺栓穿过挤压滚筒固定板外壁垂直顶压在挤压滚筒滚轴上。 Preferably, the belt transmission mechanism includes two first belt transmission units and a second belt transmission unit with the same structure and arranged in parallel; the first belt transmission unit includes: a belt transmission frame, a belt transmission transverse support, a belt motor fixed Plate, belt driven roller, belt drive motor, squeeze roller fixing plate, squeeze roller, squeeze roller adjustment assembly, squeeze roller shaft, belt drive roller, screw fixing through holes and conveyor belt; lower end of belt conveyor frame There are supporting feet , two parallel belt transmission horizontal supports are arranged on the upper end of the belt transmission frame, a belt drive motor fixing plate is fixed on the side wall of one of the belt transmission horizontal support, and a belt is fixed vertically on the inner surface of the belt drive motor. The driving motor is equipped with belt driven rollers at both ends of the two belt conveying transverse supports, and the extrusion roller fixing plates are fixed vertically on the outer walls of both sides of the two belt conveying transverse supports. A belt-driven roller shaft and a pair of extrusion roller shafts are installed between them. The extrusion roller is fitted with an extrusion roller, and the belt-driven roller shaft is fitted with a belt-driven roller; the two extrusion rollers are fixed on the same plate. Correspondingly, there is a screw fixing through hole, and an extrusion roller adjustment assembly is arranged in the screw fixing through hole; a roller shell fixed to the two extrusion roller fixing plates is wrapped around the periphery of the extrusion roller and the belt drive roller; the belt motor drives the belt drive The drum rotates, and one end of the conveyor belt is wound on the belt drive drum, and the other end of the conveyor belt passes through the gap between the two extrusion drums, and then wraps around the outer surface of the belt conveyor horizontal bracket and the belt driven drum sequentially, and then Pass through the gap of the extrusion roller to one end of the conveyor belt at the belt drive roller, and the two ends of the conveyor belt are fixedly connected together; the extrusion roller adjustment assembly includes: extrusion roller adjustment screw, extrusion roller adjustment bolt and extrusion The roller adjustment screw, the extrusion roller adjustment screw passes through the screw fixing through hole and is inserted at both ends of one of the extrusion roller shafts, the extrusion roller adjustment screw is screwed into the extrusion roller adjustment bolt and passes through the outer wall of the extrusion roller fixing plate vertically The top is pressed against the squeeze roller roller.
优选的是,所述缓冲皮带传送机构包括:缓冲皮带框架、传送组件、立式框架、缓冲传送护栏和缓冲保护装置;缓冲皮带框架的内侧壁上平行安装有传送组件,缓冲皮带框架的外侧通过缓冲皮带连接框架连接有立式框架,立式框架的上部安装有缓冲保护装置,在立式框架的内侧水平方向固定有缓冲传送护栏;所述的传送组件包括:缓冲传送皮带、第一皮带滚筒层、第二皮带滚筒层;第一皮带滚筒层平行安装在缓冲皮带框架顶端的内侧壁,第二皮带滚筒层平行安装在缓冲皮带框架上部的内侧壁上,第二皮带滚筒层位于第一皮带从动滚筒层的下方;所述第一皮带滚筒层包括:缓冲皮带架、滚筒装置、缓冲皮带驱动电机、从动滚筒调节孔、从动滚筒调节组件;缓冲皮带架水平安装于缓冲皮带框架顶端的内侧壁上,缓冲皮带架间隔固定安装有多个滚筒装置,所述滚筒装置包括两个从动滚筒和一个皮带板,两个从动滚筒分别位于皮带板的两侧,从动滚筒和皮带板均安装于缓冲皮带架的内壁上;所述皮带板的上平面低于从动滚筒的顶轴线;缓冲皮带架一端侧壁上安装有缓冲皮带驱动电机,缓冲皮带驱动电机的输出轴上套装有驱动带轮;与缓冲皮带驱动电机同侧的从动滚筒上套装有从动带轮;所述的驱动带轮和从动带轮上套装有带轮皮带;缓冲皮带架另一端两侧壁上对应从动滚筒设有从动滚筒调节孔,从动滚筒调节孔内设有从动滚筒调节组件;所述从动滚筒调节组件包括从动滚筒调节轴和从动滚筒调节螺杆;从动滚筒调节螺杆穿插在从动滚筒调节孔内;位于从动滚筒调节孔内的那段从动滚筒调节螺杆的外围螺纹配合有从动滚筒调节轴;从动滚筒调节轴上固定有从动滚筒;所述第二皮带滚筒层包括多个从动滚筒装置,各从动滚筒装置对应滚筒装置的间隔固定安装在缓冲皮带框架内侧壁上;从动滚筒装置包括:四个呈上下平行设置的从动滚筒,有两个同一水平线上的从动滚筒组成上层从动滚筒层,另两个同一水平线上的从动滚筒组成下层从动滚筒层;上层从动滚筒层与下层从动滚筒层之间设有间隙;从动滚筒装置的从动滚筒两端安装于缓冲皮带框架内侧壁上;位于缓冲皮带架一端的滚筒装置上缠绕有缓冲传送皮带的一端,缓冲传送皮带的另一端依次贴合着从动滚筒装置的上层从动滚筒层下端面、滚筒装置的上端面、从动滚筒装置的下层从动滚筒层下端面、从动滚筒装置的下层从动滚筒层上端面后与缠绕在位于缓冲皮带架一端的滚筒装置上的缓冲传送皮带一端固定连接在一起;所述缓冲保护装置包括:缓冲气缸、连接角板、缓冲固定板、缓冲螺杆、缓冲弹簧、缓冲承压板、缓冲滚轴和调节螺帽;该缓冲保护装置有一个连接角板,所述连接角板垂直固定在立式框架的外侧,在连接角板的上端面水平方向固定有缓冲气缸;缓冲气缸活塞杆的前端固定连接于缓冲固定板的内侧面,缓冲固定板的外侧面上固定有一组油套,缓冲螺杆的一端通过油套插装在缓冲固定板上,另一端通过导向座固定在缓冲承压板的内侧面,位于缓冲固定板内侧面的那段缓冲螺杆外表面设有螺纹且螺纹配合有调节螺帽;位于缓冲固定板和缓冲承压板之间的那段缓冲螺杆上套装有缓冲弹簧;所述缓冲弹簧的一端顶压在缓冲固定板上,另一端顶压在缓冲承压板上;所述缓冲承压板与缓冲固定板大小相同且相互平行;缓冲承压板外侧面的两端与之垂直安装有一组轴承座,轴承座内安装有缓冲滚轴;所述的缓冲滚轴与缓冲传送护栏在同一侧;所述缓冲传送护栏为圆管状,其两端向一侧折弯45°角。Preferably, the buffer belt transmission mechanism includes: a buffer belt frame, a transmission assembly, a vertical frame, a buffer transmission guardrail and a buffer protection device; the transmission assembly is installed in parallel on the inner wall of the buffer belt frame, and the outer side of the buffer belt frame passes through The buffer belt connection frame is connected with a vertical frame, a buffer protection device is installed on the upper part of the vertical frame, and a buffer transmission guardrail is fixed horizontally on the inner side of the vertical frame; the transmission assembly includes: a buffer transmission belt, a first belt pulley layer, the second belt pulley layer; the first belt pulley layer is installed in parallel on the inner wall of the top of the buffer belt frame, the second belt pulley layer is installed in parallel on the inner wall of the upper part of the buffer belt frame, and the second belt pulley layer is located on the first belt pulley Below the driven roller layer; the first belt roller layer includes: a buffer belt frame, a roller device, a buffer belt drive motor, a driven roller adjustment hole, and a driven roller adjustment assembly; the buffer belt frame is installed horizontally on the top of the buffer belt frame On the inner side wall of the buffer belt frame, a plurality of roller devices are fixedly installed at intervals. The roller device includes two driven rollers and a belt plate. The two driven rollers are respectively located on both sides of the belt plate. The driven roller and the belt The plates are installed on the inner wall of the buffer belt frame; the upper plane of the belt plate is lower than the top axis of the driven roller; the buffer belt drive motor is installed on the side wall of one end of the buffer belt frame, and the output shaft of the buffer belt drive motor is set There is a driving pulley; a driven pulley is set on the driven roller on the same side as the buffer belt driving motor; a pulley belt is set on the driving pulley and the driven pulley; The upper corresponding driven roller is provided with a driven roller adjustment hole, and a driven roller adjustment assembly is arranged in the driven roller adjustment hole; the driven roller adjustment assembly includes a driven roller adjustment shaft and a driven roller adjustment screw; the driven roller The adjusting screw is inserted into the adjusting hole of the driven roller; the peripheral thread of the adjusting screw of the driven roller in the adjusting hole of the driven roller is matched with the adjusting shaft of the driven roller; the driven roller is fixed on the adjusting shaft of the driven roller; The second belt roller layer includes a plurality of driven roller devices, each driven roller device is fixedly installed on the inner wall of the buffer belt frame at the interval corresponding to the roller devices; the driven roller device includes: four driven rollers arranged in parallel up and down , two driven rollers on the same horizontal line form the upper driven roller layer, and the other two driven rollers on the same horizontal line form the lower driven roller layer; between the upper driven roller layer and the lower driven roller layer Gap; both ends of the driven roller of the driven roller device are installed on the inner wall of the buffer belt frame; one end of the buffer conveyor belt is wound on the roller device at one end of the buffer belt frame, and the other end of the buffer conveyor belt is sequentially attached to the driven roller. The lower end surface of the upper driven roller layer of the roller device, the upper end surface of the roller device, the lower end surface of the lower driven roller layer of the driven roller device, and the upper end surface of the lower driven roller layer of the driven roller device are wound on the buffer belt rack One end of the buffer transmission belt on the roller device at one end is fixedly connected together; the buffer protection device includes: buffer cylinder, connecting angle plate, buffer fixing plate, buffer screw, buffer Impact spring, buffer pressure bearing plate, buffer roller and adjusting nut; the buffer protection device has a connecting angle plate, and the connecting angle plate is vertically fixed on the outside of the vertical frame, and fixed horizontally on the upper end surface of the connecting angle plate There is a buffer cylinder; the front end of the piston rod of the buffer cylinder is fixedly connected to the inner surface of the buffer fixed plate, and a set of oil sleeves are fixed on the outer surface of the buffer fixed plate. One end of the buffer screw is inserted on the buffer fixed plate through the oil sleeve, and the other end It is fixed on the inner side of the buffer pressure bearing plate through the guide seat, and the outer surface of the buffer screw located on the inner side of the buffer fixing plate is threaded and fitted with an adjusting nut; the section located between the buffer fixing plate and the buffer pressure bearing plate A buffer spring is set on the section buffer screw; one end of the buffer spring is pressed against the buffer fixed plate, and the other end is pressed against the buffer pressure plate; the buffer pressure plate and the buffer fixed plate have the same size and are parallel to each other; The two ends of the outer surface of the buffer pressure bearing plate are vertically installed with a set of bearing housings, and buffer rollers are installed in the bearing housings; the buffer rollers are on the same side as the buffer transmission guardrails; the buffer transmission guardrails are circular tubes, Its two ends are bent to one side at an angle of 45°.
优选的是,所述的翻转机构包括两个结构相同且平行设置的第一翻转单元和第二发翻转单元;第一翻转单元包括:翻转气缸、翻转气缸固定架、翻杆连接轴、翻转气缸固定板、翻杆;翻转气缸固定板下端面固定在第一连接框架上,翻转气缸固定板上端面的两端与之垂直安装有翻转气缸固定架,翻转气缸固定板的上端面中间位置通过厚壁铰链座固定安装有翻转气缸,翻转气缸的活塞杆顶端固定在鱼眼轴承的下端,鱼眼轴承的上部连接在翻杆连接轴的中部,鱼眼轴承的两侧设有轴承固定环;在翻杆连接轴的两端固定有翻杆,翻杆的一端通过厚壁铰链座固定在翻转气缸固定架的上平面上。Preferably, the overturning mechanism includes two first overturning units and a second overturning unit with the same structure and arranged in parallel; the first overturning unit includes: overturning cylinder, overturning cylinder fixing frame, overturning rod connecting shaft, overturning cylinder Fixed plate, turning bar; the lower end surface of the fixed plate of the overturned cylinder is fixed on the first connecting frame, the two ends of the end surface of the fixed plate of the overturned cylinder are vertically installed with the fixed frame of the overturned cylinder, and the middle position of the upper end surface of the fixed plate of the overturned cylinder passes through the thick The wall hinge seat is fixedly installed with an overturning cylinder, the top of the piston rod of the overturning cylinder is fixed on the lower end of the fisheye bearing, the upper part of the fisheye bearing is connected to the middle part of the connecting shaft of the overturning rod, and the two sides of the fisheye bearing are provided with bearing fixing rings; The two ends of turning over bar connecting shaft are fixed with turning over bar, and one end of turning over bar is fixed on the upper plane of turning over cylinder fixed frame by thick-walled hinge seat.
优选的是,所述的位置调节传送机构包括:运动平板、滑动齿条、滑动轨道、滑动块、下升降板、滑动驱动电机、滑动齿轮、升降支架、上升降板、滑槽、升降气缸、护栏架、皮带传送护栏和皮带传送装置;该位置调节传送机构有一个运动平板;在运动平板的上端面纵向设有滑动齿条和两根滑动轨道,在两根滑动轨道匹配安装有两组滑动块,滑动块均固定于下升降板的下平面;下升降板上设有滑动驱动电机,滑动驱动电机的输出轴垂直贯穿下升降板,滑动驱动电机输出轴的端部安装有滑动齿轮,所述滑动齿轮与滑动齿条啮合;在下升降板的上方安装有升降支架,升降支架的上方安装有上升降板;所述上升降板和下升降板为两个矩形的平板,其大小相同;所述升降支架一侧的上下两端均通过支架固定轴和厚壁铰链座分别固定在上升降板的下端面与下升降板的上端面,升降支架另一侧的上下两端插装有滑动轮轴,滑动轮轴的两端套装有滑动轮,在下升降板上端面的两侧与上升降板下端面的两侧均设有与滑动轮相匹配的滑槽;可滑动的滑动轮位于滑槽内;在下升降板设有升降气缸,所述升降气缸的底部通过厚壁铰链座固定在下升降板上,升降气缸活塞杆的顶端通过连接套套装在位于下方的滑动轮轴中部;在上升降板上端面的前后两侧与之垂直固定有护栏架,在护栏架的上部相对设有皮带传送护栏;所述皮带传送护栏通过安装法兰固定在护栏架上;在两护栏架之间的中间位置设有水平方向的皮带传送装置;皮带传送装置通过皮带传送支撑座固定在上升降板上端面;所述皮带传送装置包括:皮带传送支撑座、位置调节皮带架、驱动转辊、从动转辊、转辊驱动电机、从动转辊调节孔和从动转辊调节组件;所述皮带传送支撑座设有两个,分别固定在上升降板上端面的左右两侧;在皮带传送支撑座上水平方向固定有位置调节皮带架,在位置调节皮带架的两端分别设有驱动转辊和从动转辊,所述驱动转辊和从动转辊套装有位置调节传送皮带,驱动转辊由安装在位置调节皮带架一端侧面的转辊驱动电机驱动;在安装有从动转辊一端的位置调节皮带架两侧壁上设有从动转辊调节孔,从动转辊调节孔内匹配设有从动转辊调节组件,所述从动转辊调节组件包括转辊调节轴和转辊调节螺杆;所述转辊调节螺杆插装在从动转辊调节孔内,位于从动转辊调节孔内的那段转辊调节螺杆上螺纹配合有转辊调节轴,在转辊调节轴上固定有从动转辊;所述皮带传送装置与传送组件在同一水平线上。Preferably, the position adjustment transmission mechanism includes: a moving plate, a sliding rack, a sliding track, a sliding block, a lower lifting plate, a sliding drive motor, a sliding gear, a lifting bracket, an upper lifting plate, a chute, a lifting cylinder, and a guardrail frame, belt transmission guardrail and belt transmission device; the position adjustment transmission mechanism has a moving plate; a sliding rack and two sliding tracks are arranged longitudinally on the upper end of the moving plate, and two sets of sliding blocks are installed on the two sliding tracks. , the sliding blocks are all fixed on the lower plane of the lower lifting plate; the lower lifting plate is provided with a sliding drive motor, the output shaft of the sliding driving motor runs through the lower lifting plate vertically, and a sliding gear is installed at the end of the output shaft of the sliding driving motor. The sliding gear is engaged with the sliding rack; a lifting bracket is installed above the lower lifting plate, and an upper lifting plate is installed above the lifting bracket; the upper lifting plate and the lower lifting plate are two rectangular flat plates with the same size; the lifting bracket The upper and lower ends of one side are respectively fixed on the lower end surface of the upper lifting plate and the upper end surface of the lower lifting plate through the bracket fixing shaft and the thick-walled hinge seat. The upper and lower ends of the other side of the lifting bracket are inserted with a sliding wheel shaft. Sliding wheels are set at both ends, and the two sides of the end surface of the lower lifting plate and the two sides of the lower end surface of the upper lifting plate are provided with chutes matching the sliding wheels; the slidable sliding wheels are located in the chute; Lifting cylinder, the bottom of the lifting cylinder is fixed on the lower lifting plate through a thick-walled hinge seat, and the top of the piston rod of the lifting cylinder is set in the middle of the sliding wheel shaft located below through a connecting sleeve; the front and rear sides of the upper surface of the upper lifting plate are perpendicular to it A guardrail frame is fixed, and a belt transmission guardrail is oppositely provided on the upper part of the guardrail frame; the belt transmission guardrail is fixed on the guardrail frame through a mounting flange; a horizontal belt transmission device is provided at the middle position between the two guardrail frames; The belt transmission device is fixed on the end surface of the upper lifting plate through the belt transmission support seat; the belt transmission device includes: a belt transmission support seat, a position adjustment belt rack, a driving roller, a driven roller, a roller driving motor, a driven roller Adjustment hole and driven roller adjustment assembly; the belt transmission support seat is provided with two, respectively fixed on the left and right sides of the upper lifting plate end surface; a position adjustment belt frame is fixed horizontally on the belt transmission support seat, in the position The two ends of the adjustable belt frame are respectively provided with a driving roller and a driven roller, and the driving roller and the driven roller are set with a position adjustment transmission belt, and the driving roller is installed on the side of one end of the position adjusting belt frame Driven by a drive motor; there are driven roller adjustment holes on both side walls of the belt frame where one end of the driven roller is installed, and a driven roller adjustment assembly is matched in the driven roller adjustment hole. The driving roller adjustment assembly includes a roller adjustment shaft and a roller adjustment screw; the roller adjustment screw is inserted into the driven roller adjustment hole, and the section of the roller adjustment screw located in the driven roller adjustment hole is threaded It is equipped with a roller adjustment shaft, on which a driven roller is fixed; the belt transmission device and the transmission assembly are on the same horizontal line.
优选的是,所述第一连接框架的一端固定在设有齿轮驱动组件一侧的下层机架下端面,另一端固定在缓冲皮带框架内侧下方;所述皮带传送横向支架对应穿插在承压板的间隙内;所述翻转机构的翻杆对应穿插在承压板的间隙内Preferably, one end of the first connecting frame is fixed on the lower end surface of the lower frame on the side where the gear drive assembly is provided, and the other end is fixed on the inner side of the buffer belt frame; In the gap; the turning lever of the turning mechanism is correspondingly inserted in the gap of the pressure bearing plate 。.
本发明的有益效果是:The beneficial effects of the present invention are: 该Should 下料机Blanking machine 能够代替工人完成程序繁琐的工序,节省了时间和资源的浪费,并且该下料机能够连续运转,大大的提高了工作效率。It can replace workers to complete cumbersome procedures, saving time and resource waste, and the cutting machine can run continuously, greatly improving work efficiency.
附图说明 Description of drawings
图1是本发明的一种翻转下料机的结构示意图Fig. 1 is the structural representation of a kind of overturning blanking machine of the present invention 。.
图2是本发明的一种翻转下料机的俯视图。Fig. 2 is a top view of a turning blanking machine of the present invention.
图3是本发明的一种翻转下料机的滚轴传动机构的结构示意图。Fig. 3 is a structural schematic diagram of a roller transmission mechanism of a turning blanking machine according to the present invention.
图4是本发明的一种翻转下料机的滚轴传动机构的主视图。Fig. 4 is a front view of a roller transmission mechanism of a turning blanking machine according to the present invention.
图5是本发明的一种翻转下料机的滚轴传动机构的齿轮调节组件的结构示意图。Fig. 5 is a structural schematic diagram of a gear adjustment assembly of a roller transmission mechanism of a reversing blanking machine according to the present invention.
图6是本发明的一种翻转下料机的滚轴传动机构的齿轮驱动组件的结构示意图。Fig. 6 is a structural schematic diagram of a gear drive assembly of a roller transmission mechanism of an inverted blanking machine according to the present invention.
图7是本发明的一种翻转下料机的滚轴传动机构的齿轮驱动组件的主视图。Fig. 7 is a front view of a gear drive assembly of a roller transmission mechanism of an inverted blanking machine according to the present invention.
图8是本发明的一种翻转下料机的皮带传送机构的结构示意图。Fig. 8 is a structural schematic diagram of a belt conveying mechanism of an inverted blanking machine according to the present invention.
图9是本发明的一种翻转下料机的皮带传送机构的左视图。Fig. 9 is a left view of the belt conveying mechanism of a reversing blanking machine of the present invention.
图10是本发明的一种翻转下料机的皮带传送机构左视图的剖示图。Fig. 10 is a cross-sectional view of the left side view of the belt conveying mechanism of a reversing blanking machine according to the present invention.
图11是本发明的一种翻转下料机的皮带传送机构的挤压滚筒调节组件放大结构示意图。Fig. 11 is a schematic diagram showing the enlarged structure of the extrusion roller adjustment assembly of the belt transmission mechanism of a reversing blanking machine according to the present invention.
图12是本发明的一种翻转下料机的缓冲皮带传送机构的结构示意图。Fig. 12 is a structural schematic diagram of a buffer belt transmission mechanism of a reversing blanking machine according to the present invention.
图13是本发明的一种翻转下料机的缓冲皮带传送机构的俯视图。Fig. 13 is a top view of a buffer belt conveying mechanism of a reversing blanking machine according to the present invention.
图14是本发明的一种翻转下料机的缓冲皮带传送机构俯视图的剖示图。Fig. 14 is a cross-sectional view of the top view of the buffer belt transmission mechanism of a reversing blanking machine according to the present invention.
图15是本发明的一种翻转下料机的缓冲皮带传送机构的从动滚筒调节组件放大结构示意图。Fig. 15 is an enlarged structural schematic diagram of the driven roller adjustment assembly of the buffer belt transmission mechanism of a reversing blanking machine according to the present invention.
图16是本发明的一种翻转下料机的缓冲皮带传送机构的缓冲保护装置结构示意图。Fig. 16 is a structural schematic diagram of the buffer protection device of the buffer belt transmission mechanism of a reversing blanking machine according to the present invention.
图17是本发明的一种翻转下料机的缓冲皮带传送机构的缓冲保护装置的俯视图。Fig. 17 is a top view of the buffer protection device of the buffer belt transmission mechanism of a reversing blanking machine according to the present invention.
图18是本发明的一种翻转下料机的翻转机构的结构示意图。Fig. 18 is a structural schematic diagram of an inversion mechanism of an inversion blanking machine according to the present invention.
图19是本发明的一种翻转下料机的位置调节传送机构的结构示意图。Fig. 19 is a structural schematic diagram of a position adjustment transmission mechanism of an inverted blanking machine according to the present invention.
图20是本发明的一种翻转下料机的位置调节传送机构的俯视图。Fig. 20 is a top view of a position adjustment transmission mechanism of an inverted blanking machine according to the present invention.
图21是本发明的一种翻转下料机的位置调节传送机构的俯视图的剖视图。Fig. 21 is a cross-sectional view of a top view of a position adjustment transmission mechanism of an inverted blanking machine according to the present invention.
图22是本发明的一种翻转下料机的位置调节传送机构的从动转辊调节组件放大结构示意图。Fig. 22 is an enlarged structural schematic diagram of the driven roller adjustment assembly of the position adjustment transmission mechanism of an inversion blanking machine according to the present invention.
具体实施方式 detailed description
下面将结合本发明的附图,对本发明实施例的技术方案进行清楚、完整的描述。The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention.
如图1-2所示,本发明所揭示的As shown in Figure 1-2, the present invention discloses 一种翻转下料机A turning and unloading machine ,该下料机包括, the cutting machine includes 两个结构相同并相互对称设置的A单元和B单元;A单元包括:滚轴传动机构1、皮带传送机构2、缓冲皮带传送机构3、翻转机构4和位置调节传送机构5;在滚轴传动机构1的内部穿插有皮带传送机构2,滚轴传动机构1通过第一连接框架连接有缓冲皮带传送机构3,第一连接框架上安装有翻转机构4,在缓冲皮带传送机构3的一端通过第二连接框架连接有位置调节传送机构5,所述缓冲皮带传送机构3的出料口与位置调节传送机构5的进料口在同一条直线上并平行对接;Two A units and B units with the same structure and arranged symmetrically to each other; A unit includes: a roller transmission mechanism 1, a belt transmission mechanism 2, a buffer belt transmission mechanism 3, an overturning mechanism 4 and a position adjustment transmission mechanism 5; The inside of the mechanism 1 is interspersed with a belt transmission mechanism 2, and the roller transmission mechanism 1 is connected with a buffer belt transmission mechanism 3 through the first connection frame, and a turning mechanism 4 is installed on the first connection frame. The two connecting frames are connected with a position adjustment transmission mechanism 5, and the discharge port of the buffer belt transmission mechanism 3 and the feed inlet of the position adjustment transmission mechanism 5 are on the same straight line and parallel to each other;
如图3-7Figure 3-7 所示shown ,所述的滚轴传动机构1包括:上层框架11、下层机架12、下固定板13、上固定板14、滚轴传动气缸15、导向杆16、承压板17、滚轴18、滚轴从动齿轮19、齿轮调节组件110、齿轮驱动组件111和传动链条112;下层机架12的下方安装有支撑腿和支撑脚,下层机架12上端面的四角位置处安装有下固定板13,下固定板13上端面的中间位置处均垂直固定有滚轴传动气缸15,滚轴传动气缸15的活塞杆顶端安装于上固定板14,上固定板14的下端面的四角位置处均安装有导向杆16,导向杆16的一端通过导向座固定在上固定板14的下端面,另一端穿过固定在下固定板13上的导向座伸出下固定板13;上固定板14的上端面固定有上层框架11,上层框架11上方设有五组滚轴组,滚轴组包括有固定在上层框架11上端面的承压板17,承压板17上端面的两端安装有轴承座,轴承座内安装有滚轴18,滚轴18的一端穿过轴承座且套装有滚轴从动齿轮19,上层框架11与滚轴从动齿轮19同侧的侧壁上且对应承压板17之间的间隙处固定设有4个齿轮调节组件110;装有滚轴从动齿轮19一侧的上层框架11和下层机架12之间设有齿轮驱动组件111;所述齿轮调节组件110包括:固定调节齿轮1101、移动调节齿轮1102、调节齿轮固定板1103、齿轮调节通孔1104、齿轮调节轴1105和齿轮调节螺杆1106;该齿轮调节组件110设有一个调节齿轮固定板1103,调节齿轮固定板1103后侧面的上方固定在上层框架11的侧壁上;调节齿轮固定板1103上设有矩形的齿轮调节通孔1104;在齿轮调节通孔1104内插装有齿轮调节螺杆1106,位于齿轮调节通孔1104内的那段齿轮调节螺杆1106上螺纹配合有齿轮调节轴1105;齿轮调节轴1105上安装有移动调节齿轮1102;调节齿轮固定板1103上还安装有固定调节齿轮1101;所述固定调节齿轮1101和移动调节齿轮1102呈上下位置关系设定;固定调节齿轮1101和移动调节齿轮1102之间设有间隙;所述齿轮驱动组件111包括:减速机1110、驱动电机1111、减速机固定架1112、减速机输出轴1113和滚轴驱动齿轮1114;该组件有一个驱动电机1111,所述驱动电机1111垂直固定在下层机架12的上端面;所述减速机固定架1112包括:通过固定连接板固定的固定横板和固定竖板,所述固定横板的上端面固定在上层框架11的下端面,固定竖板的内侧面固定有减速机1110,所述减速机输出轴1113垂直穿过固定竖板,减速机输出轴1113的端部套装有滚轴驱动齿轮1114,驱动电机1111的输出轴插装在减速机1110的蜗杆内;所述滚轴从动齿轮19、齿轮调节组件110、滚轴驱动齿轮1114在同一工作平面上且缠绕有传动链条112。, the roller transmission mechanism 1 includes: an upper frame 11, a lower frame 12, a lower fixed plate 13, an upper fixed plate 14, a roller transmission cylinder 15, a guide rod 16, a pressure plate 17, a roller 18, a roller Shaft driven gear 19, gear adjustment assembly 110, gear drive assembly 111 and transmission chain 112; support legs and support feet are installed below the lower frame 12, and lower fixing plates 13 are installed at the four corners of the upper end surface of the lower frame 12 , the middle position of the upper end surface of the lower fixed plate 13 is vertically fixed with a roller drive cylinder 15, the top end of the piston rod of the roller drive cylinder 15 is installed on the upper fixed plate 14, and the four corners of the lower end surface of the upper fixed plate 14 are installed Guide rod 16 is arranged, and one end of guide rod 16 is fixed on the lower end surface of upper fixed plate 14 by guide seat, and the other end passes through the guide seat fixed on lower fixed plate 13 and stretches out lower fixed plate 13; The upper frame 11 is fixed, and five sets of roller groups are arranged above the upper frame 11. The roller groups include a pressure bearing plate 17 fixed on the upper end surface of the upper layer frame 11. Bearing seats are installed at both ends of the upper end surface of the pressure bearing plate 17. A roller 18 is installed in the bearing seat, and one end of the roller 18 passes through the bearing seat and is fitted with a roller driven gear 19. Four gear adjustment assemblies 110 are fixedly arranged in the gap between them; a gear drive assembly 111 is arranged between the upper frame 11 and the lower frame 12 on one side of the roller driven gear 19; the gear adjustment assembly 110 includes : fixed adjustment gear 1101, mobile adjustment gear 1102, adjustment gear fixed plate 1103, gear adjustment through hole 1104, gear adjustment shaft 1105 and gear adjustment screw rod 1106; this gear adjustment assembly 110 is provided with an adjustment gear fixed plate 1103, and the adjustment gear is fixed The top of the rear side of the plate 1103 is fixed on the side wall of the upper frame 11; the adjustment gear fixing plate 1103 is provided with a rectangular gear adjustment through hole 1104; a gear adjustment screw 1106 is inserted in the gear adjustment through hole 1104, which is located at the gear adjustment. The gear adjustment screw 1106 in the through hole 1104 is threaded with a gear adjustment shaft 1105; the gear adjustment shaft 1105 is equipped with a mobile adjustment gear 1102; the adjustment gear fixed plate 1103 is also equipped with a fixed adjustment gear 1101; The gear 1101 and the mobile adjustment gear 1102 are set in the upper and lower positional relationship; a gap is provided between the fixed adjustment gear 1101 and the mobile adjustment gear 1102; the gear drive assembly 111 includes: a speed reducer 1110, a drive motor 1111, a speed reducer fixed frame 1112 , reducer output shaft 1113 and roller drive gear 1114; this assembly has a drive motor 1111, and described drive motor 1111 is vertically fixed on the upper end surface of lower frame 12; Described reducer fixing frame 1112 comprises: Fixed fixed horizontal plate and fixed vertical plate, the upper end surface of the fixed horizontal plate is fixed on the lower end surface of the upper frame 11 , the inner surface of the fixed vertical plate is fixed with a reducer 1110, the output shaft 1113 of the reducer passes through the fixed vertical plate vertically, the end of the output shaft 1113 of the reducer is fitted with a roller drive gear 1114, and the output shaft of the drive motor 1111 is inserted into the Installed in the worm of the reducer 1110; the roller driven gear 19, the gear adjustment assembly 110, and the roller driving gear 1114 are on the same working plane and are wound with a transmission chain 112.
如图8-11 所示 ,所述的皮带传送机构2包括两个结构相同且平行设置的第一皮带传送单元和第二皮带传送单元;第一皮带传送单元包括:皮带传送框架20、皮带传送横向支架21、皮带驱动电机固定板22、皮带从动滚筒23、皮带驱动电机24、挤压滚筒固定板25、挤压滚筒26、挤压滚筒调节组件27、挤压滚筒滚轴28、皮带驱动滚筒29、螺钉固定通孔210和传送皮带211;皮带传送框架20的下端设有支撑脚,皮带传送框架20上端设有两个平行的皮带传送横向支架21,其中一个皮带传送横向支架21的侧壁上固定有皮带驱动电机固定板22,皮带驱动电机固定板22的内侧面与之垂直固定有皮带驱动电机24,在两皮带传送横向支架21的两端部均设有皮带从动滚筒23,在两皮带传送横向支架21的两侧外壁上与之垂直固定有挤压滚筒固定板25,在两挤压滚筒固定板25之间安装有皮带驱动滚筒滚轴和一对挤压滚筒滚轴28,挤压滚筒滚轴28上套装有挤压滚筒26,皮带驱动滚筒滚轴上套装有皮带驱动滚筒29;两挤压滚筒固定板25上相对应设有螺钉固定通孔210,螺钉固定通孔210内设有挤压滚筒调节组件27;在挤压滚筒26和皮带驱动滚筒29的外围包裹有与两挤压滚筒固定板25固定的滚筒壳;皮带驱动电机24驱动皮带驱动滚筒29转动,皮带驱动滚筒29上缠绕有传送皮带211的一端,传送皮带211的另一端穿过两挤压滚筒26的间隙后,贴合着皮带传送横向支架21和皮带从动滚筒23的外表面顺序缠绕一周后,再穿过挤压滚筒26的间隙至皮带驱动滚筒29处传送皮带211的一端,传送皮带211的两端固定连接在一起;所述挤压滚筒调节组件27包括:挤压滚筒调节螺钉270、挤压滚筒调节螺栓271和挤压滚筒调节螺杆272,挤压滚筒调节螺钉270穿过螺钉固定通孔210插装在其中一个挤压滚筒滚轴28的两端,将其中一个挤压滚筒滚轴28的两端固定在两挤压滚筒固定板25上,挤压滚筒调节螺杆272旋进挤压滚筒调节螺栓271穿过挤压滚筒固定板25外壁垂直顶压在挤压滚筒滚轴28上; As shown in Figures 8-11 , the belt transmission mechanism 2 includes two first belt transmission units and a second belt transmission unit that are identical in structure and arranged in parallel; the first belt transmission unit includes: a belt transmission frame 20, a belt transmission Horizontal support 21, belt drive motor fixing plate 22, belt driven roller 23, belt driving motor 24, squeeze roller fixing plate 25, squeeze roller 26, squeeze roller adjustment assembly 27, squeeze roller roller shaft 28, belt drive Cylinder 29, screw fixing through hole 210 and transmission belt 211; Belt drive motor fixed plate 22 is fixed on the wall, and the inner surface of belt drive motor fixed plate 22 is vertically fixed with belt drive motor 24 with it, and belt driven roller 23 is all provided with at the two ends of two belt transmission transverse supports 21, Extrusion roller fixed plates 25 are vertically fixed on the both sides outer walls of the two belt conveying transverse supports 21, and a belt drive roller and a pair of extrusion roller rollers 28 are installed between the two extrusion roller fixed plates 25. , Squeeze roller 26 is set on the extrusion roller roller shaft 28, and belt drive roller 29 is set on the belt drive roller roller shaft; Two extrusion roller fixing plates 25 are correspondingly provided with screw fixing through holes 210, screw fixing through holes 210 is provided with an extrusion roller adjustment assembly 27; the outer periphery of the extrusion roller 26 and the belt drive roller 29 is wrapped with a roller shell fixed with the two extrusion roller fixing plates 25; the belt drive motor 24 drives the belt drive roller 29 to rotate, and the belt One end of the conveyor belt 211 is wound on the drive roller 29, and the other end of the conveyor belt 211 passes through the gap between the two squeeze rollers 26, and then is attached to the outer surface of the belt conveyor transverse bracket 21 and the belt driven roller 23 and then wound for one week in sequence. , and then pass through the gap of the squeeze roller 26 to one end of the belt drive roller 29 place conveyor belt 211, and the two ends of the conveyor belt 211 are fixedly connected together; the squeeze roller adjustment assembly 27 includes: squeeze roller adjustment screw 270, Extrusion roller adjustment bolt 271 and extrusion roller adjustment screw rod 272, extrusion roller adjustment screw 270 passes through screw fixing through hole 210 and is inserted in the two ends of one of them extrusion roller roller shaft 28, one of them extrusion roller roller shaft The two ends of 28 are fixed on the two extrusion roller fixing plates 25, and the extrusion roller adjusting screw rod 272 is screwed into the extrusion roller adjusting bolt 271 to pass through the extrusion roller fixing plate 25 outer wall and press vertically on the extrusion roller roller shaft 28;
如图12-17Figure 12-17 所示shown ,所述缓冲皮带传送机构3包括:缓冲皮带框架30、传送组件31、立式框架32、缓冲传送护栏33和缓冲保护装置34;缓冲皮带框架30的内侧壁上平行安装有传送组件31,缓冲皮带框架30的外侧通过缓冲皮带连接框架连接有立式框架32,立式框架32的上部安装有缓冲保护装置34,在立式框架32的内侧水平方向固定有缓冲传送护栏33;所述的传送组件31包括:缓冲传送皮带310、第一皮带滚筒层、第二皮带滚筒层;第一皮带滚筒层平行安装在缓冲皮带框架30顶端的内侧壁,第二皮带滚筒层平行安装在缓冲皮带框架30上部的内侧壁上,第二皮带滚筒层位于第一皮带从动滚筒层的下方;所述第一皮带滚筒层包括:缓冲皮带架311、滚筒装置312、缓冲皮带驱动电机313、从动滚筒调节孔314、从动滚筒调节组件315;缓冲皮带架311水平安装于缓冲皮带框架30顶端的内侧壁上,缓冲皮带架311间隔固定安装有多个滚筒装置312,所述滚筒装置312包括两个从动滚筒3120和一个皮带板3121,两个从动滚筒3120分别位于皮带板3121的两侧,从动滚筒3120和皮带板3121均安装于缓冲皮带架311的内壁上;所述皮带板3121的上平面低于从动滚筒3120的顶轴线;缓冲皮带架311一端侧壁上安装有缓冲皮带驱动电机313,缓冲皮带驱动电机313的输出轴上套装有驱动带轮;与缓冲皮带驱动电机313同侧的从动滚筒3120上套装有从动带轮;所述的驱动带轮和从动带轮上套装有带轮皮带;缓冲皮带架311另一端两侧壁上对应从动滚筒3120设有从动滚筒调节孔314,从动滚筒调节孔314内设有从动滚筒调节组件315;所述从动滚筒调节组件315包括从动滚筒调节轴3150和从动滚筒调节螺杆3151;从动滚筒调节螺杆3151穿插在从动滚筒调节孔314内;位于从动滚筒调节孔314内的那段从动滚筒调节螺杆3151的外围螺纹配合有从动滚筒调节轴3150;从动滚筒调节轴3150上固定有从动滚筒3120;所述第二皮带滚筒层包括多个从动滚筒装置316,各从动滚筒装置316对应滚筒装置312的间隔固定安装在缓冲皮带框架30内侧壁上;从动滚筒装置316包括:四个呈上下平行设置的从动滚筒3120,有两个同一水平线上的从动滚筒3120组成上层从动滚筒层,另两个同一水平线上的从动滚筒3120组成下层从动滚筒层;上层从动滚筒层与下层从动滚筒层之间设有间隙;从动滚筒装置316的从动滚筒3120两端安装于缓冲皮带框架30内侧壁上;位于缓冲皮带架311一端的滚筒装置312上缠绕有缓冲传送皮带310的一端,缓冲传送皮带310的另一端依次贴合着从动滚筒装置316的上层从动滚筒层下端面、滚筒装置312的上端面、从动滚筒装置316的下层从动滚筒层下端面、从动滚筒装置316的下层从动滚筒层上端面后与缠绕在位于缓冲皮带架311一端的滚筒装置312上的缓冲传送皮带310一端固定连接在一起;所述缓冲保护装置34包括:缓冲气缸340、连接角板341、缓冲固定板342、缓冲螺杆343、缓冲弹簧344、缓冲承压板345、缓冲滚轴346和调节螺帽347;该缓冲保护装置34有一个连接角板341,所述连接角板341垂直固定在立式框架32的外侧,在连接角板341的上端面水平方向固定有缓冲气缸340;缓冲气缸340活塞杆的前端固定连接于缓冲固定板342的内侧面,缓冲固定板342的外侧面上固定有一组油套,缓冲螺杆343的一端通过油套插装在缓冲固定板342上,另一端通过导向座固定在缓冲承压板345的内侧面,位于缓冲固定板342内侧面的那段缓冲螺杆343外表面设有螺纹且螺纹配合有调节螺帽347;位于缓冲固定板342和缓冲承压板345之间的那段缓冲螺杆343上套装有缓冲弹簧344;所述缓冲弹簧344的一端顶压在缓冲固定板342上,另一端顶压在缓冲承压板345上;所述缓冲承压板345与缓冲固定板342大小相同且相互平行;缓冲承压板345外侧面的两端与之垂直安装有一组轴承座,轴承座内安装有缓冲滚轴346;所述的缓冲滚轴346与缓冲传送护栏33在同一侧;所述缓冲传送护栏33为圆管状,其两端向一侧折弯45°角;, the buffer belt transmission mechanism 3 comprises: a buffer belt frame 30, a transmission assembly 31, a vertical frame 32, a buffer transmission guardrail 33 and a buffer protection device 34; The outside of belt frame 30 is connected with vertical frame 32 by buffer belt connection frame, and the top of vertical frame 32 is equipped with buffer protection device 34, is fixed with buffer transmission guardrail 33 in the inboard horizontal direction of vertical frame 32; Assembly 31 comprises: buffer conveyor belt 310, first belt pulley layer, second belt pulley layer; the first belt pulley layer is installed in parallel on the inner sidewall of the buffer belt frame 30 top, and the second belt pulley layer is installed in parallel on the buffer belt frame 30 On the inner side wall of the upper part, the second belt pulley layer is located below the first belt driven pulley layer; the first belt pulley layer includes: buffer belt rack 311, roller device 312, buffer belt drive motor 313, driven pulley adjustment Hole 314, driven roller adjustment assembly 315; buffer belt frame 311 is horizontally installed on the inner side wall of buffer belt frame 30 top, buffer belt frame 311 is fixedly installed with a plurality of roller devices 312 at intervals, and described roller device 312 comprises two from Driven roller 3120 and a belt plate 3121, two driven rollers 3120 are positioned at the both sides of belt plate 3121 respectively, driven roller 3120 and belt plate 3121 are all installed on the inner wall of buffer belt frame 311; The plane is lower than the top axis of the driven drum 3120; a buffer belt drive motor 313 is installed on the side wall of one end of the buffer belt rack 311, and a drive pulley is set on the output shaft of the buffer belt drive motor 313; the same side as the buffer belt drive motor 313 The driven pulley 3120 is set with a driven pulley; the driving pulley and the driven pulley are set with a pulley belt; The roller adjustment hole 314, the driven roller adjustment assembly 315 is arranged in the driven roller adjustment hole 314; the driven roller adjustment assembly 315 includes the driven roller adjustment shaft 3150 and the driven roller adjustment screw 3151; the driven roller adjustment screw 3151 Interspersed in the driven roller adjustment hole 314; the outer thread of the driven roller adjustment screw 3151 located in the driven roller adjustment hole 314 is matched with the driven roller adjustment shaft 3150; the driven roller adjustment shaft 3150 is fixed with a driven roller The roller 3120; the second belt roller layer includes a plurality of driven roller devices 316, and each driven roller device 316 is fixedly installed on the inner wall of the buffer belt frame 30 at the interval corresponding to the roller device 312; the driven roller device 316 includes: four There are two driven rollers 3120 arranged in parallel up and down. Two driven rollers 3120 on the same horizontal line form the upper driven roller layer, and the other two driven rollers 3120 on the same horizontal line form the lower driven roller layer; There is a gap between the roller layer and the lower driven roller layer; the driven roller device 316 The two ends of the moving roller 3120 are installed on the inner wall of the buffer belt frame 30; the roller device 312 at one end of the buffer belt frame 311 is wound with one end of the buffer conveyor belt 310, and the other end of the buffer conveyor belt 310 is attached to the driven roller device in turn. 316, the upper end surface of the upper driven roller layer of 316, the upper end surface of the roller device 312, the lower end surface of the lower driven roller layer of the driven roller device 316, and the upper end surface of the lower driven roller layer of the driven roller device 316 and is wound on the buffer One end of the buffer transmission belt 310 on the roller device 312 at one end of the belt frame 311 is fixedly connected together; the buffer protection device 34 includes: a buffer cylinder 340, a connecting angle plate 341, a buffer fixing plate 342, a buffer screw rod 343, a buffer spring 344, Buffer bearing plate 345, buffer roller 346 and adjusting nut 347; A buffer cylinder 340 is fixed horizontally on the upper end surface; the front end of the piston rod of the buffer cylinder 340 is fixedly connected to the inner surface of the buffer fixed plate 342, and a set of oil sleeves are fixed on the outer surface of the buffer fixed plate 342, and one end of the buffer screw rod 343 passes through the oil sleeve Inserted on the buffer fixing plate 342, the other end is fixed on the inner surface of the buffer pressure bearing plate 345 through the guide seat, the outer surface of the section of the buffer screw 343 located on the inner side of the buffer fixing plate 342 is threaded and fitted with an adjusting nut 347; a buffer spring 344 is set on the buffer screw 343 between the buffer fixing plate 342 and the buffer pressure bearing plate 345; one end of the buffer spring 344 presses on the buffer fixing plate 342, and the other end presses on the buffer On the pressure bearing plate 345; the buffer pressure bearing plate 345 and the buffer fixing plate 342 have the same size and are parallel to each other; a group of bearing seats are installed perpendicular to the two ends of the outer surface of the buffer pressure bearing plate 345, and a buffer roller is installed in the bearing housing Shaft 346; the buffer roller 346 is on the same side as the buffer transmission guardrail 33; the buffer transmission guardrail 33 is in the shape of a tube, and its two ends are bent to one side at an angle of 45°;
如图18Figure 18 所示shown ,所述的翻转机构4包括两个结构相同且平行设置的第一翻转单元和第二发翻转单元;第一翻转单元包括:翻转气缸40、翻转气缸固定架41、翻杆连接轴42、翻转气缸固定板43、翻杆44;翻转气缸固定板43下端面固定在第一连接框架上,翻转气缸固定板43上端面的两端与之垂直安装有翻转气缸固定架41,翻转气缸固定板43的上端面中间位置通过厚壁铰链座固定安装有翻转气缸40,翻转气缸40的活塞杆顶端固定在鱼眼轴承的下端,鱼眼轴承的上部连接在翻杆连接轴42的中部,鱼眼轴承的两侧设有轴承固定环;在翻杆连接轴42的两端固定有翻杆44,翻杆44的一端通过厚壁铰链座固定在翻转气缸固定架41的上平面上;, the turning mechanism 4 includes two first turning units and second turning units with the same structure and arranged in parallel; the first turning unit includes: turning cylinder 40, turning cylinder fixing frame 41, turning bar connecting shaft 42, turning over Cylinder fixed plate 43, turn over bar 44; Turn over cylinder fixed plate 43 lower end faces and be fixed on the first connection frame, the two ends of the upper end face of overturned cylinder fixed plate 43 are vertically installed with inverted cylinder fixed frame 41, overturned cylinder fixed plate 43 The middle position of the upper end surface of the upper end face is fixedly installed with a turning cylinder 40 through a thick-walled hinge seat. The two sides of both sides are provided with bearing fixed ring; Turn over bar 44 and be fixed on the upper plane of overturning cylinder fixed mount 41 by thick-walled hinge seat at the two ends that turn over bar connecting shaft 42 and be fixed with turning over bar 44;
如图19-22Figure 19-22 所示shown ,所述的位置调节传送机构5包括:运动平板50、滑动齿条51、滑动轨道52、滑动块53、下升降板54、滑动驱动电机55、滑动齿轮56、升降支架57、上升降板58、滑槽59、升降气缸510、护栏架511、皮带传送护栏512和皮带传送装置513;该位置调节传送机构5有一个运动平板50;在运动平板50的上端面纵向设有滑动齿条51和两根滑动轨道52,在两根滑动轨道52匹配安装有两组滑动块53,滑动块53均固定于下升降板54的下平面;下升降板54上设有滑动驱动电机55,滑动驱动电机55的输出轴垂直贯穿下升降板54,滑动驱动电机55输出轴的端部安装有滑动齿轮56,所述滑动齿轮56与滑动齿条51啮合;在下升降板54的上方安装有升降支架57,升降支架57的上方安装有上升降板58;所述上升降板58和下升降板54为两个矩形的平板,其大小相同;所述升降支架57一侧的上下两端均通过支架固定轴和厚壁铰链座分别固定在上升降板58的下端面与下升降板54的上端面,升降支架57另一侧的上下两端插装有滑动轮轴,滑动轮轴的两端套装有滑动轮,在下升降板54上端面的两侧与上升降板58下端面的两侧均设有与滑动轮相匹配的滑槽59;可滑动的滑动轮位于滑槽59内;在下升降板54上设有升降气缸510,所述升降气缸510的底部通过厚壁铰链座固定在下升降板54上,升降气缸510活塞杆的顶端通过连接套套装在位于下方的滑动轮轴中部;在上升降板58上端面的前后两侧与之垂直固定有护栏架511,在护栏架511的上部各相对设有两皮带传送护栏512;所述皮带传送护栏512通过安装法兰固定在护栏架511上;在两护栏架511之间的中间位置设有水平方向的皮带传送装置513;皮带传送装置513通过皮带传送支撑座5130固定在上升降板58上端面;所述皮带传送装置513包括:皮带传送支撑座5130、位置调节皮带架5131、驱动转辊5132、从动转辊5133、转辊驱动电机5134、从动转辊调节孔5135和从动转辊调节组件5136;所述皮带传送支撑座5130设有两个,分别固定在上升降板58上端面的左右两侧;在皮带传送支撑座5130上水平方向固定有位置调节皮带架5131,在位置调节皮带架5131的两端分别设有驱动转辊5132和从动转辊5133,所述驱动转辊5132和从动转辊5133套装有位置调节传送皮带,驱动转辊5132由安装在位置调节皮带架5131一端侧面的转辊驱动电机5134驱动;在安装有从动转辊5133一端的位置调节皮带架5131两侧壁上设有从动转辊调节孔5135,从动转辊调节孔5135内匹配设有从动转辊调节组件5136,所述从动转辊调节组件5136包括转辊调节轴51360和转辊调节螺杆51361;所述转辊调节螺杆51361插装在从动转辊调节孔5135内,位于从动转辊调节孔5135内的那段转辊调节螺杆51361上螺纹配合有转辊调节轴51360,在转辊调节轴51360上固定有从动转辊5133;所述皮带传送装置513与传送组件31在同一水平线上。, the position adjustment transmission mechanism 5 includes: a moving plate 50, a sliding rack 51, a sliding track 52, a sliding block 53, a lower lifting plate 54, a sliding drive motor 55, a sliding gear 56, a lifting bracket 57, an upper lifting plate 58, Chute 59, lifting cylinder 510, guardrail frame 511, belt transmission guardrail 512 and belt transmission device 513; This position adjustment transmission mechanism 5 has a motion plate 50; Two sets of sliding blocks 53 are installed on the two sliding rails 52, and the sliding blocks 53 are all fixed on the lower plane of the lower lifting plate 54; the lower lifting plate 54 is provided with a sliding drive motor 55, and the sliding drive motor 55 The output shaft vertically runs through the lower lifting plate 54, and the end of the output shaft of the sliding drive motor 55 is equipped with a sliding gear 56, and the sliding gear 56 is engaged with the sliding rack 51; The top of the support 57 is equipped with an upper lifting plate 58; the upper lifting plate 58 and the lower lifting plate 54 are two rectangular flat plates with the same size; The hinge seat is respectively fixed on the lower end surface of the upper lifting plate 58 and the upper end surface of the lower lifting plate 54. The upper and lower ends of the other side of the lifting bracket 57 are inserted with a sliding wheel shaft, and the two ends of the sliding wheel shaft are sleeved with sliding wheels. Both sides of the upper end surface and both sides of the lower end surface of the upper lifting plate 58 are provided with chute 59 matched with the sliding wheel; the slidable sliding wheel is located in the chute 59; The bottom of the lifting cylinder 510 is fixed on the lower lifting plate 54 through a thick-walled hinge seat, and the top of the piston rod of the lifting cylinder 510 is set in the middle of the sliding wheel shaft below through a connecting sleeve; the front and rear sides of the upper end surface of the upper lifting plate 58 are perpendicular to it Guardrail frame 511 is fixed, respectively is provided with two belt transmission guardrails 512 oppositely at the top of guardrail frame 511; Described belt transmission guardrail 512 is fixed on the guardrail frame 511 by mounting flange; There is a belt transmission device 513 in the horizontal direction; the belt transmission device 513 is fixed on the upper end surface of the upper lifting plate 58 through the belt transmission support seat 5130; 5132, driven roller 5133, roller drive motor 5134, driven roller adjustment hole 5135 and driven roller adjustment assembly 5136; the belt transmission support seat 5130 is provided with two, respectively fixed on the upper end surface of the upper lifting plate 58 The left and right sides of the belt transmission support seat 5130 are fixed with a position adjustment belt frame 5131 in the horizontal direction, and the two ends of the position adjustment belt frame 5131 are respectively provided with a driving roller 5132 and a driven roller 5133, and the driving roller 5132 and the driven roller 5133 are set with a position adjustment transmission belt, and the driving roller 5132 is installed on one end of the position adjustment belt holder 5131 The side roller drive motor 5134 is driven; the position adjustment belt frame 5131 side walls at one end of the driven roller 5133 are installed with a driven roller adjustment hole 5135, and the driven roller adjustment hole 5135 is matched with a slave roller. The driven roller adjustment assembly 5136, the driven roller adjustment assembly 5136 includes a roller adjustment shaft 51360 and a roller adjustment screw 51361; the roller adjustment screw 51361 is inserted into the driven roller adjustment hole 5135, located The roller adjustment screw 51361 in the moving roller adjustment hole 5135 is screwed with a roller adjustment shaft 51360, and a driven roller 5133 is fixed on the roller adjustment shaft 51360; the belt transmission device 513 and the transmission assembly 31 on the same level.
所述第一连接框架的一端固定在设有齿轮驱动组件111一侧的下层机架12下端面,另一端固定在缓冲皮带框架30内侧下方;所述皮带传送横向支架21对应穿插在承压板17的间隙内。One end of the first connection frame is fixed on the lower end surface of the lower frame 12 on the side where the gear drive assembly 111 is provided, and the other end is fixed on the inner side of the buffer belt frame 30; 17 gaps.
所述一种翻转下料机的两个相同并相互对称设置的A单元和B单元可设有多组,从而满足需求较大时的生产量,提高生产效率。The two identical and mutually symmetrical units A and B can be provided in multiple groups, so as to meet the production capacity when the demand is large and improve production efficiency.
在使用时,当冷凝板从第一工序出来时将会被传送到翻转下料机的When in use, when the condensing plate comes out of the first process, it will be transferred to the turning and unloading machine. 滚轴传动机构1Roller drive mechanism 1 上,冷凝板平铺在滚轴18上,, the condensing plate is laid flat on the roller 18, 驱动电机1111驱动减速机1110转动,从而带动减速机输出轴1113端部的滚轴驱动齿轮1114转动,由于传动链条112的作用,带动滚轴从动齿轮19、滚轴18和齿轮调节组件110同步转动,齿轮调节组件110能够根据齿轮传动的运动状态自行调节传动链条112的张紧度,使齿轮传动呈现出紧凑有序的转动状态,当冷凝板The driving motor 1111 drives the reducer 1110 to rotate, thereby driving the roller drive gear 1114 at the end of the output shaft 1113 of the reducer to rotate. Due to the effect of the transmission chain 112, the driven roller gear 19, the roller 18 and the gear adjustment assembly 110 are driven to be synchronized. Rotate, the gear adjustment assembly 110 can automatically adjust the tension of the transmission chain 112 according to the motion state of the gear transmission, so that the gear transmission presents a compact and orderly rotation state, when the condensation plate 被运送到与was shipped to the 缓冲保护装置34相对应的Buffer protection device 34 corresponds to 位置时,position, 滚轴传动气缸15Roller Drive Cylinder 15 向下调节,带动整个上层框架11向下平移,此时冷凝板会平稳的落到穿插在滚轴传动机构1内的Adjust downwards to drive the entire upper frame 11 to translate downwards. At this time, the condensing plate will smoothly fall to the roller shaft interspersed in the transmission mechanism 1. 皮带传送机构2的皮带传送横向支架21Belt transmission transverse support 21 of belt transmission mechanism 2 上,superior, 皮带驱动电机24驱动皮带驱动滚筒29转动,由于传送皮带211的作用带动挤压滚筒26、皮带从动滚筒23同步转动,当传送皮带211出现松弛或张紧状态时,挤压滚筒调节组件27能够调节传送皮带211的张紧度;The belt drive motor 24 drives the belt drive drum 29 to rotate, and the extrusion drum 26 and the belt driven drum 23 rotate synchronously due to the action of the transmission belt 211. Adjust the tension of the conveyor belt 211; 当冷凝板传送到翻转机构4的翻杆44上方时,When the condensing plate was delivered above the turning bar 44 of the turning mechanism 4, 翻转气缸40活塞杆带动Flip cylinder 40 piston rod drive 翻杆44flip bar 44 向上推起,push up, 冷凝板会被翻送到The condenser plate will be flipped to 缓冲皮带传送机构3的第一皮带滚筒层上,On the first belt drum layer of buffer belt transmission mechanism 3, 此时冷凝板由原先的平铺状态转换成了竖向运动状态,由于翻转传送时产生的瞬间冲力,冷凝板会快速向外倾斜,此时At this time, the condensation plate changes from the original flat state to the vertical movement state. Due to the instantaneous momentum generated when the flip is transferred, the condensation plate will quickly tilt outward. At this time 缓冲气缸340打开,缓冲气缸340的推杆推动缓冲滚轴346向前伸出,此时缓冲滚轴346伸出缓冲传送护栏33外侧,当冷凝板猛烈的撞击到缓冲滚轴346上时,缓冲弹簧344立即向后压紧带动缓冲螺杆343向后滑动,尔后缓冲弹簧344恢复弹性带动缓冲螺杆343向前滑动,起到了一个横向缓冲的作用,如果冷凝板上下滑动,缓冲滚轴346会随着冷凝板的滑动幅度进行调节;当冷凝板稳定时,关闭缓冲气缸340,缓冲气缸340的推杆带动缓冲滚轴346向后缩进,此时缓冲滚轴346位于缓冲传送护栏33的内侧,冷凝板会平稳的滑落到缓冲传送护栏33上;表面的光滑的缓冲传送护栏33能够保护冷凝板的外表面不被划伤和擦伤;由于缓冲保护装置34的缓冲保护作用,避免了冷凝板反弹回去,保护了冷凝板表面不受损坏;位于缓冲皮带架311一端侧壁上的缓冲皮带驱动电机313驱动从动滚筒3120转动并带动缓冲传送皮带310传动,由于缓冲传送皮带310的作用带动整个第一皮带滚筒层、第二皮带滚筒层同步转动,位于缓冲皮带架311另一端的从动滚筒调节组件315能够调节缓冲传送皮带310的张紧度;缓冲皮带传送机构3的传送组件31将冷凝板传送到位置调节传送机构5的皮带传送装置513上,竖向的冷凝板倚靠在皮带传送护栏512上,防止冷凝板滑落和划伤,升降气缸510带动通过滑动轮在滑槽59内运动能够调节升降支架57的高度,从而能够根据需要来调节皮带传送装置513的高度,降低了工人因自身的身高问题而带来的不必要的麻烦和艰辛,方便工人在冷凝板的侧面进行在加工,加工后由滑动驱动电机55驱动滑动齿轮56滑动齿条51啮合运动来调节皮带传送装置513上的冷凝板的左右位置,以便冷凝板更快速的对准下一道工序的流水线入口,更迅速快捷的进入下一道工序。The buffer cylinder 340 is opened, and the push rod of the buffer cylinder 340 pushes the buffer roller 346 to extend forward. At this time, the buffer roller 346 stretches out of the buffer transmission guardrail 33 outside. When the condensation plate hits the buffer roller 346 violently, the buffer The spring 344 immediately presses back and drives the buffer screw 343 to slide backward, and then the buffer spring 344 restores elasticity to drive the buffer screw 343 to slide forward, which plays a role of horizontal buffer. If the condensation plate slides up and down, the buffer roller 346 will follow The sliding range of the condensation plate is adjusted; when the condensation plate is stable, the buffer cylinder 340 is closed, and the push rod of the buffer cylinder 340 drives the buffer roller 346 to retract backwards. The plate will slide down smoothly onto the buffer transfer guardrail 33; the smooth buffer transfer guardrail 33 on the surface can protect the outer surface of the condensation plate from being scratched and scratched; due to the buffer protection function of the buffer protection device 34, the rebound of the condensation plate is avoided Going back, the surface of the condensation plate is protected from damage; the buffer belt drive motor 313 on the side wall at one end of the buffer belt rack 311 drives the driven drum 3120 to rotate and drives the buffer transmission belt 310 to drive, and the buffer transmission belt 310 drives the entire first The first belt drum layer and the second belt drum layer rotate synchronously, and the driven drum adjustment assembly 315 located at the other end of the buffer belt rack 311 can adjust the tension of the buffer conveyor belt 310; Transfer to the belt conveyor 513 of the position adjustment transmission mechanism 5. The vertical condensation plate leans against the belt transmission guardrail 512 to prevent the condensation plate from slipping and scratching. The height of the lifting bracket 57 can be adjusted according to the needs of the height of the belt conveyor 513, which reduces the unnecessary trouble and hardship caused by the height of the workers, and facilitates the workers to process on the side of the condensation plate. Finally, the sliding gear 56 is driven by the sliding drive motor 55 and the sliding rack 51 engages to adjust the left and right positions of the condensing plate on the belt conveyor 513, so that the condensing plate can be aligned with the entrance of the next process line more quickly and quickly enter next process.
本发明的一种翻转下料机有以下优点:A kind of overturning blanking machine of the present invention has the following advantages:
11 、, 一种翻转下料机,该下料机设有滚轴传动机构和皮带传送机构能够根据需要调节冷凝板的前后左右位置。The utility model relates to an overturning unloading machine, which is provided with a roller transmission mechanism and a belt transmission mechanism, and can adjust the front, rear, left, and right positions of the condensing plate as required.
22 、该下料机的翻转机构能够改善冷凝板的运动状态,由原先平铺状态转换为竖向状态。, The turning mechanism of the blanking machine can improve the movement state of the condensation plate, and convert the original flat state into a vertical state.
33 、该下料机的缓冲皮带传送机构安装有缓冲保护装置和缓冲传送护栏能够缓冲冷凝板翻转到缓冲皮带传送机构上时产生的瞬间冲力,避免冷凝板反弹回去,并且能够保护冷凝板在传送皮带上安全的传送,避免了冷凝板的滑落、损坏甚至报废。The buffer belt transmission mechanism of the blanking machine is equipped with a buffer protection device and a buffer transmission guardrail, which can buffer the instantaneous momentum generated when the condensation plate is turned over to the buffer belt transmission mechanism, to avoid the condensation plate from rebounding, and to protect the condensation plate on the conveyor belt. The safe transmission on the top avoids the slipping, damage or even scrapping of the condensing plate.
44 、该下料机设有位置调节传送机构,该机构能够根据工人的身高调节工作平台的高度,降低了工人因自身的身高问题而带来的不必要的麻烦和艰辛,冷凝板加工完成后由滑动齿轮滑动齿条啮合运动来调节冷凝板的左右位置,以便冷凝板更快速的对准下一道工序的流水线入口,更迅速快捷的进入下一道工序节省了时间提高了工作效率, The cutting machine is equipped with a position adjustment transmission mechanism, which can adjust the height of the working platform according to the height of the workers, reducing unnecessary troubles and hardships caused by the workers' own height problems. Sliding gear and sliding rack meshing movement to adjust the left and right positions of the condensing plate, so that the condensing plate can be more quickly aligned with the pipeline entrance of the next process, and enter the next process more quickly and quickly, saving time and improving work efficiency 。.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, are all included in the scope of patent protection of the present invention in the same way.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697541A (en) * | 2017-09-26 | 2018-02-16 | 天奇自动化工程股份有限公司 | Spray room roller bed |
| CN108037126A (en) * | 2018-01-19 | 2018-05-15 | 苏州杰锐思自动化设备有限公司 | Circumference appearance detects module |
| CN108190440A (en) * | 2017-12-19 | 2018-06-22 | 昆山东方同创自动化设备有限公司 | A kind of chain-plate type transport device in length and breadth |
| CN109279305A (en) * | 2018-08-27 | 2019-01-29 | 河北卓达建材研究院有限公司 | A kind of turning machine for the conveying of wallboard production line mold |
| CN109850536A (en) * | 2018-12-30 | 2019-06-07 | 江苏马可笔业有限公司 | An automatic plate flip device |
| CN110104415A (en) * | 2019-05-09 | 2019-08-09 | 深圳仕上电子科技有限公司 | Overturn trolley |
| CN110182587A (en) * | 2019-06-25 | 2019-08-30 | 江苏麦格森特新材料技术有限公司 | Integrative device is carried to anti-oxidant material of low temperature |
| CN110250658A (en) * | 2019-07-05 | 2019-09-20 | 天津腾达集团有限公司 | An automatic transmission device for automatic point ironing production of shoe uppers |
| CN110394562A (en) * | 2019-07-09 | 2019-11-01 | 福莱特玻璃集团股份有限公司 | A glass drilling device with three laser heads |
| CN110562722A (en) * | 2019-09-23 | 2019-12-13 | 北京兆维科技开发有限公司 | Transfer mechanism |
| CN111702487A (en) * | 2020-06-23 | 2020-09-25 | 湖南翰坤实业有限公司 | Automatic upright column framework production equipment |
| CN111716154A (en) * | 2020-06-23 | 2020-09-29 | 湖南翰坤实业有限公司 | Automatic processing device for floating conveying mechanism and upright post framework |
| CN112959918A (en) * | 2021-04-15 | 2021-06-15 | 宁波江宸智能装备股份有限公司 | Power drum type battery transferring and storing system |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697541A (en) * | 2017-09-26 | 2018-02-16 | 天奇自动化工程股份有限公司 | Spray room roller bed |
| CN107697541B (en) * | 2017-09-26 | 2024-03-29 | 天奇自动化工程股份有限公司 | Spray room roller bed |
| CN108190440A (en) * | 2017-12-19 | 2018-06-22 | 昆山东方同创自动化设备有限公司 | A kind of chain-plate type transport device in length and breadth |
| CN108037126A (en) * | 2018-01-19 | 2018-05-15 | 苏州杰锐思自动化设备有限公司 | Circumference appearance detects module |
| CN109279305A (en) * | 2018-08-27 | 2019-01-29 | 河北卓达建材研究院有限公司 | A kind of turning machine for the conveying of wallboard production line mold |
| CN109850536A (en) * | 2018-12-30 | 2019-06-07 | 江苏马可笔业有限公司 | An automatic plate flip device |
| CN109850536B (en) * | 2018-12-30 | 2024-02-02 | 江苏马可笔业有限公司 | An automatic plate turning device |
| CN110104415B (en) * | 2019-05-09 | 2024-01-30 | 深圳仕上电子科技股份有限公司 | Turnover trolley |
| CN110104415A (en) * | 2019-05-09 | 2019-08-09 | 深圳仕上电子科技有限公司 | Overturn trolley |
| CN110182587A (en) * | 2019-06-25 | 2019-08-30 | 江苏麦格森特新材料技术有限公司 | Integrative device is carried to anti-oxidant material of low temperature |
| CN110182587B (en) * | 2019-06-25 | 2024-02-13 | 江苏麦格森特新材料技术有限公司 | Low temperature oxidation resistant material carries integrative device |
| CN110250658A (en) * | 2019-07-05 | 2019-09-20 | 天津腾达集团有限公司 | An automatic transmission device for automatic point ironing production of shoe uppers |
| CN110394562A (en) * | 2019-07-09 | 2019-11-01 | 福莱特玻璃集团股份有限公司 | A glass drilling device with three laser heads |
| CN110562722A (en) * | 2019-09-23 | 2019-12-13 | 北京兆维科技开发有限公司 | Transfer mechanism |
| CN111716154A (en) * | 2020-06-23 | 2020-09-29 | 湖南翰坤实业有限公司 | Automatic processing device for floating conveying mechanism and upright post framework |
| CN111702487A (en) * | 2020-06-23 | 2020-09-25 | 湖南翰坤实业有限公司 | Automatic upright column framework production equipment |
| CN112959918A (en) * | 2021-04-15 | 2021-06-15 | 宁波江宸智能装备股份有限公司 | Power drum type battery transferring and storing system |
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