CN105856892A - Financial form punching-binding machine and using method - Google Patents
Financial form punching-binding machine and using method Download PDFInfo
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- CN105856892A CN105856892A CN201610301328.6A CN201610301328A CN105856892A CN 105856892 A CN105856892 A CN 105856892A CN 201610301328 A CN201610301328 A CN 201610301328A CN 105856892 A CN105856892 A CN 105856892A
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- 238000004080 punching Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims description 20
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000005485 electric heating Methods 0.000 claims abstract description 16
- 230000008275 binding mechanism Effects 0.000 claims abstract description 12
- 238000007906 compression Methods 0.000 claims abstract description 4
- 230000006835 compression Effects 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 42
- 230000008569 process Effects 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 235000000396 iron Nutrition 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B5/00—Permanently attaching together sheets, quires or signatures otherwise than by stitching
- B42B5/02—Permanently attaching together sheets, quires or signatures otherwise than by stitching by eyelets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B9/00—Devices common to machines for carrying out the processes according to more than one of the preceding main groups
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Package Closures (AREA)
- Basic Packing Technique (AREA)
Abstract
本发明公开了一种财务表单的打孔装订机,包括支架、打孔机构、装订机构和塑料热合装置,打孔机构,在悬臂的前端固定两个第一气缸,在第二气缸的下端安装一个打孔刀具,所述打孔刀具为圆筒状刀具;塑料热合装置包括圆锥形凸台和设置在凸台周围的环形凹槽,在凸台内镶嵌有电加热元件,装订机构包括U形轨道、顶出气缸、弹性压紧组件、填料口和出料口,其中出料口正对着上方的塑料热合装置,在出料口处设置有顶出气缸。本发明集整理、打孔、装订于一体,装订效率更高,且能够满足财务、仓管、人事等各个部门的需要。
The invention discloses a punching and binding machine for financial forms, which comprises a bracket, a punching mechanism, a binding mechanism, a plastic heat sealing device, a punching mechanism, two first cylinders fixed at the front end of a cantilever, and two cylinders fixed at the lower end of the second cylinder. A punching tool, the punching tool is a cylindrical tool; the plastic heat sealing device includes a conical boss and an annular groove arranged around the boss, an electric heating element is embedded in the boss, and the binding mechanism includes a U-shaped Rail, ejection cylinder, elastic compression assembly, filling port and discharge port, wherein the discharge port is directly facing the upper plastic heat sealing device, and a ejection cylinder is arranged at the discharge port. The invention integrates sorting, punching and binding into one body, has higher binding efficiency, and can meet the needs of various departments such as finance, warehouse management and personnel affairs.
Description
技术领域technical field
该发明涉及财务报表整理、装订设备领域,具体地说是一种财务表单的打孔装订机。The invention relates to the field of financial statement sorting and binding equipment, in particular to a punching and binding machine for financial statements.
背景技术Background technique
表单在财务工作中经常出现,例如发票报销单等,这些表单由于是原始的记录凭证,需要妥善的保管。Forms often appear in financial work, such as invoices and reimbursements, etc. These forms need to be kept properly because they are original record documents.
以发票报销单据为例,通常的表单管理方法是,首先,将粘贴有发票的表单进行人工整理,将表单整理整齐,然后使用一块平整的钢板将表单压平,然后使用电钻或者专用的钻孔工具在表单的装订部位进行打孔,并根据整体的厚度适当增加填空卡片纸,然后在钻孔处穿入一个塑料销子,使用装订机进行装订。Taking the invoice reimbursement document as an example, the usual form management method is, first, manually sort out the form with the invoice pasted on it, tidy the form, then use a flat steel plate to flatten the form, and then use an electric drill or a special drill The tool punches holes in the binding part of the form, and appropriately increases the blank cardstock according to the overall thickness, and then penetrates a plastic pin into the drilled hole, and uses a binding machine for binding.
上述的方法中,需要多个步骤,其中的压平步骤需要使用钢板进行压平,费时费力,往往需要一个昼夜才能压平,影响工作效率。In the above method, multiple steps are required, and the flattening step requires the use of steel plates for flattening, which is time-consuming and laborious, and often takes a day and night to flatten, which affects work efficiency.
现在市场上未见有整理、装订一体机。There is no sorting and binding all-in-one machine in the market now.
发明内容Contents of the invention
为了解决现有技术的不足,本发明提供一种财务表单的打孔装订机,要解决现有的表单整理、装订过程中效率低下、效果差、没有专用设备的问题。In order to solve the deficiencies of the prior art, the present invention provides a punching and binding machine for financial forms to solve the problems of low efficiency, poor effect and no special equipment in the existing form sorting and binding processes.
本发明解决其技术问题所采用的技术方案为:The technical scheme that the present invention solves its technical problem adopts is:
一种财务表单的打孔装订机,其特征在于,包括支架、打孔机构、装订机构和塑料热合装置,A punching and binding machine for financial forms is characterized in that it includes a bracket, a punching mechanism, a binding mechanism and a plastic heat sealing device,
所述支架是由底座、悬臂和立柱组成的C形框架,并在支架的外侧设置防护壳;在底座上设置有工作台,在平台上设置有一对直线导轨,在直线导轨上安装第一滑板,所述工作台和第一滑板之间的空间内安装平行四边形连杆机构,所述平行四边形连杆机构中两个相对的枢接点通过滑动连接安装在第一滑板的背面,平行四边形连杆机构的第三个枢接点通过滑动连接安装在工作台的上表面,平行四边形连杆机构的第四个枢接点安装拉杆;The support is a C-shaped frame composed of a base, a cantilever and a column, and a protective shell is provided on the outside of the support; a workbench is provided on the base, a pair of linear guide rails are provided on the platform, and the first slide plate is installed on the linear guide rails , a parallelogram linkage mechanism is installed in the space between the workbench and the first slide plate, and two opposite pivot joints in the parallelogram linkage mechanism are installed on the back side of the first slide plate through a sliding connection, and the parallelogram linkage The third pivot point of the mechanism is installed on the upper surface of the workbench through a sliding connection, and the fourth pivot point of the parallelogram linkage mechanism is installed with a pull rod;
打孔机构,在悬臂的前端固定两个第一气缸,所述第一气缸的活塞杆穿过悬臂竖直向下且活塞杆的顶部连接第一压板,在第一压板上方设置有气缸固定板,所述第二气缸固定在气缸固定板上,第二气缸竖向设置且活塞杆穿过第一压板,并在第二气缸的下端安装一个打孔刀具,所述打孔刀具为圆筒状刀具;Punching mechanism, two first cylinders are fixed at the front end of the cantilever, the piston rod of the first cylinder passes through the cantilever vertically downward and the top of the piston rod is connected to the first pressure plate, and a cylinder fixing plate is arranged above the first pressure plate , the second cylinder is fixed on the cylinder fixing plate, the second cylinder is vertically arranged and the piston rod passes through the first pressure plate, and a punching tool is installed at the lower end of the second cylinder, and the punching tool is cylindrical knives;
在第一滑板上设置有与打孔刀具竖向相对设置的圆孔,所述圆孔的直径大于打孔刀具的直径;A circular hole vertically opposite to the punching tool is arranged on the first slide plate, and the diameter of the circular hole is larger than the diameter of the punching tool;
在打孔刀具左侧或者右侧的第一压板上设置塑料热合装置,所述塑料热合装置包括圆锥形凸台和设置在凸台周围的环形凹槽,在凸台内镶嵌有电加热元件,A plastic heat-sealing device is provided on the first pressing plate on the left or right side of the punching tool, the plastic heat-sealing device includes a conical boss and an annular groove arranged around the boss, and an electric heating element is embedded in the boss,
所述工作台上设置有装订机构,所述装订机构包括U形轨道、顶出气缸、弹性压紧组件、填料口和出料口,其中出料口正对着上方的塑料热合装置,在出料口处设置有顶出气缸,所述U形轨道是由两个对称设置的L形角铁组成的,塑料销的下端面在U形轨道内被限位并具有单向运动趋势,在所述顶出气缸活塞上安装一个顶出销钉,所述顶出销钉的端面为阶梯轴状,且直径较大的台阶上设置有一个与所述U形轨道间隙配合的缺口,在所述顶出气缸的作用下,可以将一个塑料销顶出并穿入到表单圆孔中;The workbench is provided with a binding mechanism, which includes a U-shaped track, an ejection cylinder, an elastic pressing assembly, a filling port and a discharge port, wherein the discharge port is directly facing the plastic heat sealing device above, and the There is an ejection cylinder at the feed port, and the U-shaped track is composed of two symmetrically arranged L-shaped angle irons. The lower end surface of the plastic pin is limited in the U-shaped track and has a one-way movement tendency. An ejector pin is installed on the ejector cylinder piston, the end face of the ejector pin is in the shape of a stepped shaft, and a notch matching with the U-shaped track is provided on the step with a larger diameter. Under the action of the cylinder, a plastic pin can be pushed out and inserted into the round hole of the form;
在悬臂的中间位置通过直线导轨安装第二滑板,其中在第二滑板上安装竖向设置的第三气缸,第三气缸活塞杆朝下且在活塞杆的端部固定第二压板,其中第二压板上设置有四个向上延伸的导向柱,所述导向柱通过导向轴承与第二滑板进行滑动配合,在第一滑板的前端设置有前端定位突起或者刻度线,对表单的放置位置进行指示。The second slide plate is installed through the linear guide rail at the middle position of the cantilever, wherein the third cylinder installed vertically is installed on the second slide plate, the piston rod of the third cylinder faces downward and the second pressure plate is fixed at the end of the piston rod, wherein the second Four upwardly extending guide columns are arranged on the pressing plate, and the guide columns are slidably matched with the second slide plate through guide bearings, and front-end positioning protrusions or scale lines are provided on the front end of the first slide plate to indicate the placement position of the form.
最佳地,在所述第二压板和第一滑板中设置有辅助电加热元件,通过加热的方式使得第二压板和第一滑板之间形成一个高温的均温场。Optimally, an auxiliary electric heating element is arranged in the second pressing plate and the first sliding plate, and a high-temperature uniform temperature field is formed between the second pressing plate and the first sliding plate through heating.
最佳地,所述电加热元件为电热丝或着电热铝块。Optimally, the electric heating element is an electric heating wire or an electric heating aluminum block.
最佳地,所述打孔刀具为一合金刀具,其刃口为三角锯齿状的。Optimally, the perforating tool is an alloy tool with a triangular serrated cutting edge.
最佳地,所述打孔刀具的上端封堵,并在靠近封堵部分的打孔刀具上设置有一个气阀,通过气动脉冲的形式实现自动清理内部的纸屑。Optimally, the upper end of the perforating tool is blocked, and an air valve is provided on the perforating tool close to the blocked part to realize automatic cleaning of paper scraps inside by means of pneumatic pulses.
最佳地,所述弹性压紧组件包括弹簧和滑块,所述弹簧两端分别连接滑块和底座,所述滑块作用在塑料销上。Optimally, the elastic pressing assembly includes a spring and a slider, the two ends of the spring are respectively connected to the slider and the base, and the slider acts on the plastic pin.
一种财务表单的打孔装订机的使用方法,其特征在于,顺序进行以下操作:A method for using a punching and binding machine for financial forms, characterized in that the following operations are performed in sequence:
步骤一:打开电辅助加热功能,使得塑料热合装置升温,同时,第一滑板和第二压板也升温,其中,所述凸台升温控制在300度±30度,所述第一滑板和第二压板件之间的温度场控制在80度±10度;Step 1: Turn on the electric auxiliary heating function, so that the plastic heat sealing device heats up, and at the same time, the first slide plate and the second press plate also heat up, wherein, the temperature rise of the boss is controlled at 300 degrees ± 30 degrees, and the first slide plate and the second press plate are also heated up. The temperature field between the platen parts is controlled at 80 degrees ± 10 degrees;
步骤二:将成摞的的表单放置在第一滑板上的打孔工位,然后使得第一压板和第二压板同时下压,将表单压实,然后记录两个压板的高度差,松开第一压板,在表单的装订部塞入满足高度差的卡纸,再次下压第一压板,然后启动打孔机构,将表单打孔,然后松开第一压板,将第一滑板移动到装订工位;Step 2: Place the piles of forms on the punching station on the first slide plate, then press down the first press plate and the second press plate at the same time to compact the form, then record the height difference between the two press plates, and release the second press plate One pressing plate, insert the jammed paper that meets the height difference in the binding part of the form, press down the first pressing plate again, then start the punching mechanism, punch the form, then release the first pressing plate, and move the first sliding plate to the bindery bit;
步骤三:再次启动第一压板下压至为完全压实,然后启动装订机构,在装订的过程中逐渐增加第一压板和第二压板的压力,并实现塑料销的热合,同时对热合装置断电,实现冷却,保压至少10分钟后撤去第一压板和第二压板的压力,完成一次装订。Step 3: Start the first pressing plate again and press down until it is fully compacted, then start the binding mechanism, gradually increase the pressure of the first pressing plate and the second pressing plate during the binding process, and realize the heat sealing of the plastic pin, and at the same time, break the heat sealing device Electricity, to realize cooling, after holding the pressure for at least 10 minutes, remove the pressure of the first press plate and the second press plate, and complete a binding.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明集整理、打孔、装订于一体,装订效率更高,且能够满足财务、仓管、人事等各个部门的需要。The invention integrates sorting, punching and binding into one body, has higher binding efficiency, and can meet the needs of various departments such as finance, warehouse management and personnel affairs.
整理的过程中,通过电加热和气缸的压紧,实现快速的整理,通过打孔、装订两个工位的转换,实现一台设备完成多个工序,解放劳动力。During the sorting process, fast sorting is achieved through electric heating and compression of the cylinder, and through the conversion of the two stations of punching and binding, one device can complete multiple processes and liberate the labor force.
附图说明Description of drawings
图1为本发明的原理图一。Fig. 1 is schematic diagram 1 of the present invention.
图2为本发明的原理图二。Fig. 2 is schematic diagram 2 of the present invention.
图3为本发明核心结构的立体图。Fig. 3 is a perspective view of the core structure of the present invention.
图4为平行四边形机构的原理图。Figure 4 is a schematic diagram of a parallelogram mechanism.
图5为打孔工序的初始状态图。Fig. 5 is an initial state diagram of the drilling process.
图6为打孔工序的打孔状态图。Fig. 6 is a diagram of the punching state of the punching process.
图7为装订工序的初始状态图。Fig. 7 is an initial state diagram of the binding process.
图8为装订工序的热合状态图。Fig. 8 is a heat sealing state diagram of the binding process.
图9为打孔过程的横向剖视图。Fig. 9 is a transverse sectional view of the drilling process.
图10为装订过程的横向剖视图。Fig. 10 is a transverse sectional view of the binding process.
图11为本发明的整体结构图。Fig. 11 is an overall structural diagram of the present invention.
图中:1支架,11底座,111直线导轨,12悬臂,2第一滑板,21拉杆,22平行四边形连杆机构,31第一气缸,32第一压板,33气缸固定板,34第二气缸,35打孔刀具,351气阀,4塑料热合装置,41凸台,42环形凹槽,43电加热元件,51U形轨道,52顶出气缸,521顶出销钉,6塑料销,71导向柱,72第二压板,73第三气缸,8表单,9第二滑板。In the figure: 1 bracket, 11 base, 111 linear guide rail, 12 cantilever, 2 first slide plate, 21 tie rod, 22 parallelogram linkage, 31 first cylinder, 32 first pressure plate, 33 cylinder fixed plate, 34 second cylinder , 35 punching tool, 351 air valve, 4 plastic heat sealing device, 41 boss, 42 annular groove, 43 electric heating element, 51 U-shaped track, 52 ejection cylinder, 521 ejection pin, 6 plastic pin, 71 guide column , 72 second platen, 73 third cylinder, 8 forms, 9 second slide plate.
具体实施方式detailed description
如图1至图11所示,针对现有缺陷,本发明的保护主体如下:As shown in Figures 1 to 11, for the existing defects, the protection subject of the present invention is as follows:
开发的是一种财务表单的打孔装订机,其基本的原理是,通过压紧机构进行压实,在热辅助的作用下实现快速的整理,并进一步地的压实,变得规整,然后在打孔机构的作用下进行快速的打孔,在打孔之前可以根据表单的厚度适当增加纸质垫片,并在打孔机构中设置有碎纸屑清理系统,防止打孔刀具堵塞,最后移动到装订工位,通过装订机构完成穿销、装订工作,完成工作。What is developed is a punching and binding machine for financial forms. Its basic principle is to compact through the compacting mechanism, realize rapid finishing under the action of heat assistance, and further compact to become regular, and then Under the action of the punching mechanism, fast punching is performed. Before punching, paper gaskets can be appropriately added according to the thickness of the form, and a scrap paper cleaning system is installed in the punching mechanism to prevent the punching tool from being blocked. Finally, Move to the binding station, complete the threading and binding work through the binding mechanism, and complete the work.
基于上述的描述,下面对其结构进行详细的描述:Based on the above description, the following is a detailed description of its structure:
支架1,支架为整个设备提供安装基础,包括底座11和上部的悬臂12,通过一个立柱进行连接,整体构成一个C形的框架,用于其它部件的安装,并在支架的外侧设置防护壳,形成本发明的外观框架。Bracket 1, the bracket provides the installation foundation for the entire device, including the base 11 and the upper cantilever 12, which are connected by a column to form a C-shaped frame as a whole for the installation of other components, and a protective shell is set on the outside of the bracket. Form the appearance framework of the present invention.
在底座11上设置有各一工作台,工作台为一个平的、面积较大的钢板,在平台上设置有一对直线导轨111,在直线导轨上安装有一个平板,为第一滑板2,第一滑板2可在左右两个方位上移动,分别将左右极限位置的工位标记为打孔工位和装订工位。在底座的工作台和第一滑板2之间的空间内安装一组平行四边形连杆机构22,其中该平行四边形连杆机构中两个相对的枢接点A通过滑动连接的方式安装在第一滑板的背面,平行四边形连杆机构的第三个枢接点B通过滑动连接的方式安装在工作台的上表面,平行四边形连杆机构的第四个枢接点安装一个拉杆21,拉杆用于手动操作,通过拉杆21控制平行四边形连杆机构的变形,实现第一滑板在两个工位之间进行切换,完成位置切换。Each workbench is arranged on the base 11, and the workbench is a flat, larger steel plate, a pair of linear guide rails 111 are arranged on the platform, and a flat plate is installed on the linear guide rails, which is the first slide plate 2, the second A slide plate 2 can move in the left and right directions, and the stations at the left and right extreme positions are marked as the punching station and the binding station respectively. A group of parallelogram linkages 22 are installed in the space between the workbench of the base and the first slide 2, wherein two relative pivot points A in the parallelogram linkages are installed on the first slide by a sliding connection. on the back of the parallelogram linkage mechanism, the third pivot point B of the parallelogram linkage mechanism is installed on the upper surface of the workbench through a sliding connection, and a pull rod 21 is installed on the fourth pivot point of the parallelogram linkage mechanism, which is used for manual operation. The deformation of the parallelogram linkage mechanism is controlled by the pull rod 21 to realize the switching of the first slide plate between the two stations and complete the position switching.
在悬臂12的前端设置有两个第一气缸31,其中第一气缸31是竖向的安装在悬臂的上侧的,活塞杆穿过悬臂12竖直向下,且活塞杆的顶部连接一个第一压板32,第一压板32与悬臂彼此平行,且在第一压板32上方设置有气缸固定板33,第二气缸34固定在气缸固定33板上,第二气缸竖向设置,活塞杆竖直向下,且活塞杆穿过第一压板32,并在第二气缸的下端安装一个打孔刀具35,该打孔刀具35为圆筒状刀具,关于打孔刀具的具体结构下面有详细的描述。Two first air cylinders 31 are arranged at the front end of the cantilever 12, wherein the first air cylinder 31 is installed vertically on the upper side of the cantilever, the piston rod passes through the cantilever 12 vertically downward, and the top of the piston rod is connected to a first cylinder A pressing plate 32, the first pressing plate 32 and the cantilever are parallel to each other, and a cylinder fixing plate 33 is arranged above the first pressing plate 32, the second cylinder 34 is fixed on the cylinder fixing 33 plate, the second cylinder is vertically arranged, and the piston rod is vertical Downward, and the piston rod passes through the first pressing plate 32, and a punching cutter 35 is installed at the lower end of the second cylinder, and the punching cutter 35 is a cylindrical cutter, and the specific structure of the punching cutter is described in detail below .
上述的气缸固定板33是通过四个立柱固定在第一压板32的上方的,其中第一压板的作用在于对表单的端部进行局部压实,以便于打孔和穿销工艺的实施。The above-mentioned cylinder fixing plate 33 is fixed on the top of the first pressing plate 32 by four uprights, wherein the function of the first pressing plate is to partially compact the end of the form, so as to facilitate the implementation of the punching and pin-pinning process.
对应的在第一滑板2上,与打孔刀具对应的位置设置有一个圆孔23,该圆孔的直径大于打孔刀具的直径。Correspondingly, on the first slide plate 2, a circular hole 23 is arranged at a position corresponding to the punching tool, and the diameter of the circular hole is larger than that of the punching tool.
打孔刀具35为一合金刀具,其刃口为三角锯齿状的,在打孔刀具的上端封堵,并在靠近封堵部分的打孔刀具上设置有一个气阀351,通过气动脉冲的形式实现自动清理内部的纸屑。The punching tool 35 is an alloy tool with a triangular serrated cutting edge, which is blocked at the upper end of the punching tool, and an air valve 351 is arranged on the punching tool close to the blocked part, through which the pneumatic pulse Realize automatic cleaning of paper scraps inside.
在使用时,气缸等需要配备一个正压气源。When in use, cylinders etc. need to be equipped with a positive pressure air source.
在打孔刀具35一侧(左侧或者右侧)设置有一个塑料热合装置4,该塑料热合装置是一个成熟的部件,通过螺钉紧固在其上,其原理是通过电热丝或者电热块加热的原理进行熔融塑料,通电即可形成加热,并配合一定的压力完成定型,移除后,即可自行冷却成型。具体结构如下:该塑料热合装置整体为一个圆形的部件,其下表面设置有圆锥形凸台41和一个设置在凸台周围的环形凹槽42,为金属零部件。在塑料热合装置中设置有电加热元件43,通过加热使得塑料销熔融,完成热合。其中上述的凸台有利于塑料销的外翻撑开。One side (left side or right side) of the punching tool 35 is provided with a plastic heat sealing device 4, which is a mature part and is fastened on it by screws. The principle is to melt the plastic, and it can be heated by electricity, and the shape can be completed with a certain pressure. After removal, it can be cooled and formed by itself. The specific structure is as follows: the plastic heat sealing device is a circular part as a whole, and its lower surface is provided with a conical boss 41 and an annular groove 42 arranged around the boss, which are metal parts. An electric heating element 43 is arranged in the plastic heat-sealing device, and the plastic pin is melted by heating to complete the heat-sealing. Wherein the above-mentioned boss is conducive to the eversion of the plastic pin and stretching out.
对应的,在与凸台41对应的位置的下方,在底座的工作台上设置有一个装订机构5,包括U形轨道51、顶出气缸52、弹性压紧组件、填料口和出料口,其中出料口正对着上方的塑料热合装置,是一种竖向垂直的方位关系,在出料口的方设置有顶出气缸52和U形轨道,U形轨道是由两个对称设置的L形角铁组成的,上述的塑料销6的下端面在U形轨道内被限位,在上述的顶出气缸52活塞上安装一个顶出销钉521,该销钉的端面为阶梯轴状,且直径较大的台阶上设置有一个与上述的U形轨道间隙配合的缺口,在上述顶出气缸的作用下,可以将一个塑料销顶出并穿入到上述的表单圆孔中。Correspondingly, below the position corresponding to the boss 41, a binding mechanism 5 is provided on the workbench of the base, including a U-shaped track 51, an ejection cylinder 52, an elastic pressing assembly, a filling port and a discharge port, Among them, the discharge port is facing the plastic heat sealing device above, which is a kind of vertical orientation relationship. The ejection cylinder 52 and U-shaped track are arranged on the side of the discharge port. The U-shaped track is composed of two symmetrically arranged Composed of L-shaped angle iron, the lower end surface of the above-mentioned plastic pin 6 is limited in the U-shaped track, and an ejection pin 521 is installed on the piston of the above-mentioned ejection cylinder 52, the end surface of the pin is stepped shaft shape, and The step with a larger diameter is provided with a notch that fits in clearance with the above-mentioned U-shaped track, and under the action of the above-mentioned ejection cylinder, a plastic pin can be pushed out and inserted into the above-mentioned round hole of the form.
在悬臂12的中间位置设置有一个第二滑板9,第二滑板通过横向设置的直线导轨进行滑动,其中在第二滑板上安装一个第三气缸73和四个导向柱,第三气缸竖向设置,活塞杆朝下,且在活塞杆的端部固定第二压板72,其中第二压板上设置有四个向上延伸的导向柱71,导向柱通过导向轴承与上述的第二滑板进行合理的配合,在第二压板的作用下,对成摞的表单具有一个预压紧的动作,形成上述的结构,且在压紧的过程中可以随着第一滑板进行随动。A second slide plate 9 is arranged at the middle position of the cantilever 12, and the second slide plate slides through a horizontally arranged linear guide rail, wherein a third cylinder 73 and four guide columns are installed on the second slide plate, and the third cylinder is vertically arranged , the piston rod faces down, and the second pressure plate 72 is fixed at the end of the piston rod, wherein the second pressure plate is provided with four upwardly extending guide columns 71, and the guide columns are reasonably matched with the above-mentioned second slide plate through guide bearings , under the action of the second pressing plate, there is a pre-compression action on the stacked forms to form the above structure, and it can be followed by the first sliding plate during the pressing process.
在第一滑板的前端设置有前端定位突起或者刻度线,对表单8的放置位置进行指示。The front end of the first slide plate is provided with a front end positioning protrusion or a scale line to indicate the placement position of the form 8 .
进一步地,在上述的第二压板和第一滑板中设置有电加热元件,例如电热丝或着电热铝块,通过加热的方式使得第二压板和第一滑板之间形成一个高温的均温场,再配合夹紧作用,可以实现快速的整理压平,提高表单的平整度,易于保存。Further, an electric heating element, such as a heating wire or an electric heating aluminum block, is provided in the above-mentioned second pressing plate and the first sliding plate, so that a high-temperature uniform temperature field is formed between the second pressing plate and the first sliding plate by means of heating , together with the clamping function, can realize quick finishing and flattening, improve the flatness of the form, and be easy to store.
使用方法如下:The method of use is as follows:
步骤一:打开电辅助加热功能,使得塑料热合装置升温,同时,第一滑板和第二压板也升温,其中,所述凸台升温控制在300度±30度,保证塑料处于半熔融状态,所述第一滑板和第二压板件之间的温度场控制在80度±10度,温度提升,整理过程加速;Step 1: Turn on the electric auxiliary heating function to make the plastic heat-sealing device heat up. At the same time, the first slide plate and the second press plate also heat up. The temperature rise of the boss is controlled at 300 degrees ± 30 degrees to ensure that the plastic is in a semi-molten state. The temperature field between the first sliding plate and the second pressing plate is controlled at 80 degrees ± 10 degrees, and the temperature rises to accelerate the finishing process;
步骤二:将成摞的整理好的表单放置在第一滑板上的放置工位,然后使得第一压板和第二压板同时下压,将表单压实,然后记录两个压板的高度差,松开第一压板,在表单的端部塞入满足高度差的卡纸,再次下压第一压板,然后启动打孔机构,将表单打孔,然后松开第一压板,第一滑板移动到装订工位;Step 2: Place the piles of sorted forms on the placement station on the first slide plate, then press down the first press plate and the second press plate at the same time to compact the forms, then record the height difference between the two press plates, and release The first press plate, insert the jammed paper that meets the height difference at the end of the form, press down the first press plate again, and then start the punching mechanism to punch the form, then release the first press plate, and the first slide plate moves to the bindery bit;
步骤三:再次启动第一压板下压至为完全压实,然后启动装订机构,在装订的过程中逐渐增加第一压板和第二压板的压力,并实现塑料销的热合,同时对热合装置断电,实现冷却,保压10分钟后即可撤去第一压板和第二压板的压力,完成一次装订。Step 3: Start the first pressing plate again and press down until it is fully compacted, then start the binding mechanism, gradually increase the pressure of the first pressing plate and the second pressing plate during the binding process, and realize the heat sealing of the plastic pin, and at the same time, disconnect the heat sealing device After 10 minutes of holding pressure, the pressure of the first pressing plate and the second pressing plate can be removed to complete a binding.
步骤四:还可以对装订后的表单进行覆膜。Step 4: You can also laminate the bound form.
上面所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域相关技术人员对本发明的各种变形和改进,均应扩如本发明权利要求书所确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art may make various modifications and improvements to the present invention. All should expand in the scope of protection as defined in the claims of the present invention.
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