CN105856388B - Material sealed type synthetic stone forming machine - Google Patents
Material sealed type synthetic stone forming machine Download PDFInfo
- Publication number
- CN105856388B CN105856388B CN201510026677.7A CN201510026677A CN105856388B CN 105856388 B CN105856388 B CN 105856388B CN 201510026677 A CN201510026677 A CN 201510026677A CN 105856388 B CN105856388 B CN 105856388B
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- hammer
- weight
- sealing layer
- forming machine
- synthetic stone
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- 239000000463 material Substances 0.000 title claims abstract description 77
- 239000002969 artificial stone Substances 0.000 title claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 64
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 239000007779 soft material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 29
- 238000005065 mining Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004575 stone Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Conveying And Assembling Of Building Elements In Situ (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A material sealing type synthetic stone forming machine is characterized in that: the mould comprises a base, a heavy hammer and a driver, wherein the heavy hammer is installed on the base, the driver drives the heavy hammer, a material carrying area is arranged on the base, the heavy hammer can flap the material carrying area, the mould further comprises a mould frame buckled on the material carrying area, a sealing layer is arranged on the mould frame, the heavy hammer can flap the sealing layer, the bottom surface of the mould frame is pressed on a material carrying belt of a material, the mould frame, the sealing layer and the material carrying belt form a vacuum cavity body wrapped with the material, and a vacuum suction channel is arranged on the mould frame. According to the invention, the vacuum cavity only wrapping the material is formed by adopting the die frame, the sealing layer, the sealing strip and the material carrying belt, the impact of the heavy hammer can not affect the vacuum cavity, the vacuum effect is better, and the material can not be affected. In addition, the slapping force of the weight is not weakened by the vacuum.
Description
Technical Field
The invention relates to a synthetic stone forming device, in particular to a synthetic stone forming device which only seals and vacuums materials.
Background
Natural stone is an important part of building materials, and has been widely used since ancient times because of its diversified colors and easy development. However, the mining of natural stones is gradually restricted due to the excessive increase of the mining amount, the low mining utilization rate, and the like, and particularly, the mining of natural stones is prohibited in european countries. Moreover, the products in each mining area have unique colors and varieties, thereby increasing the difficulty in use. People are always looking for alternatives. With the development of economy, building decorative materials are changing day by day, and synthetic stones are greatly developed as a novel decorative material. However, the matching use of the pressurized production system and the vibration system of the production equipment is a technical problem, so that the equipment is complex to manufacture, unstable in production and operation, high in maintenance and repair rate, and incapable of achieving large-scale production efficiency. For example, the invention patent with the Chinese patent number of CN200820122791.5 discloses a synthetic stone pressing plate device, which comprises a machine base, a machine body and a pressing head, and is characterized in that an upper sealing device and a lower sealing device which can effectively form a vacuum sealed cavity between the machine base, the machine body and the pressing head are respectively arranged between the machine body and the machine base and between the machine body and the pressing head. In the technical scheme, the vacuum sealed cavity is composed of the base, the machine body, the pressure head and the sealing device, the pressure head continuously vibrates during working, so that the whole vacuum sealed cavity is in an unstable state, and materials can be continuously influenced by bottom air pressure in the vacuum sealed cavity, so that the deformation of the materials is caused, and the yield is influenced. Meanwhile, the machine head continuously moves, so that the whole sealing structure is easy to damage, and the service life is shortened.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a material sealing type synthetic stone forming machine which only seals materials and has simple structure and long service life.
The invention provides a material sealing type synthetic stone forming machine which comprises a base, a heavy hammer and a driver, wherein the heavy hammer is installed on the base, the driver drives the heavy hammer, a material loading area is arranged on the base, the heavy hammer butts against the material loading area, the machine further comprises a mold frame buckled on the material loading area, a sealing layer is arranged on the mold frame, the heavy hammer butts against the sealing layer, the bottom surface of the mold frame is pressed against a material loading belt of a material, the mold frame, the sealing layer and the material loading belt form a vacuum cavity body wrapping the material, and a vacuum suction channel is arranged on the mold frame.
The material sealing type synthetic stone forming machine provided by the invention also has the following accessory technical characteristics:
the sealing layer is mounted on a supporting frame body, and the supporting frame body is mounted on the mold frame.
The periphery of the sealing layer is fixed on the outer side face of the supporting frame body.
The bottom of the die frame is provided with at least one circle of sealing strip, and the sealing strip presses on the material carrying belt of the material.
At least one mounting groove is formed at the bottom of the mold frame, and the sealing strip is mounted in the mounting groove.
The sealing layer is made of soft materials or hard materials, the hardness of the middle part of the material covered by the sealing layer is greater than that of the periphery of the material covered by the sealing layer, and deformation allowance is arranged at the periphery of the sealing layer.
The heavy hammer comprises a hammer plate which is contacted with the materials in the material loading area and a weight plate which is positioned on the hammer plate and increases the weight, and the weight plate is connected with the hammer plate.
The load board is formed by overlapping a plurality of layers of load boards.
The base is provided with a lifting device, and the lifting device is connected with the heavy hammer.
The hammer plate is provided with a plurality of supports, and the hammer plate is connected with the load plate through the supports.
Compared with the prior art, the material sealing type synthetic stone forming machine provided by the invention has the following advantages: according to the invention, the vacuum cavity only wrapping the material is formed by adopting the die frame, the sealing layer, the sealing strip and the material carrying belt, the vibration of the hammer plate can not influence the vacuum cavity, the vacuum effect is better, and the material can not be influenced. In addition, the slapping force of the weight is not weakened by the vacuum.
Drawings
Fig. 1 is a front view of the present invention.
FIG. 2 is a top view of the present invention with the load plate removed.
Fig. 3 is a perspective view of the present invention.
Fig. 4 is a cross-sectional view of the present invention.
Fig. 5 is a front view of the vacuum structure of the present invention.
Fig. 6 is a cross-sectional view of a vacuum structure of the present invention.
Fig. 7 is an enlarged view at a in fig. 6.
Fig. 8 is an enlarged view at B in fig. 6.
Detailed Description
Referring to fig. 1 to 8, an embodiment of a sealed synthetic stone forming machine according to the present invention includes a base 1, a weight 10 mounted on the base 1, and a driver 4 for driving the weight, wherein the base 1 has a material loading region, the weight 10 slaps the material loading region, and further includes a mold frame 5 fastened on the material loading region, a sealing layer 6 is disposed on the mold frame 5, the weight 10 slaps the sealing layer 6, the bottom of the mold frame 5 is pressed against a material loading belt 20, the mold frame 5, the sealing layer 6 and the material loading belt 20 form a vacuum cavity for enclosing the material, and a vacuum suction channel 52 is disposed on the mold frame 5. According to the invention, only the vacuum cavity for wrapping the material is arranged, the movement of the heavy hammer 10 does not influence the vacuum cavity, the vacuum cavity is more stable, the material is not influenced, and the yield is improved. In addition, in the traditional sealing structure with the pressure head, the pressure head is positioned in the vacuum cavity, so that the vacuum can weaken the excitation force of the pressure head, and the heavy hammer is positioned outside the vacuum cavity, so that the flapping force of the heavy hammer cannot be weakened by the vacuum.
Referring to fig. 5 to 8, in the above-described embodiment of the present invention, the bottom of the mold frame 5 is provided with at least one ring of sealing strips 51, and the sealing strips 51 are pressed against the material carrying belt 20. The sealing strip 51 in this embodiment is two loops. The sealing strip 51 improves the sealing performance of the die frame 5 and the material carrying belt 20.
Referring to fig. 5 to 8, in the above embodiment of the present invention, the sealing layer 6 is mounted on a supporting frame 61, and the supporting frame 61 is mounted on the mold frame 5. The sealing layer 6 is supported by the supporting frame body 61 and then is mounted on the mold frame 5, so that the replacement and maintenance are convenient.
Referring to fig. 5 to 8, in the above embodiment of the present invention, the periphery of the sealing layer 6 is fixed to the outer side surface of the supporting frame 61. The periphery of the sealing layer 6 is bent from the top surface of the supporting frame body 61 and extends to the outer side surface, and then is sealed and fixed through the fixing piece, so that the connecting strength is improved, and the sealing performance is also improved. A suspension platform 53 extends from the inner side of the mold frame 5, and the support frame body 61 is fixed on the suspension platform 53 through a fastener, so that the sealing layer 6 is clamped between the suspension platform 53 and the top surface of the support frame body 61, and sealing is facilitated.
Referring to fig. 7, in the above embodiment of the present invention, at least one mounting groove 54 is formed at the bottom of the mold frame 5, and the sealing tape 51 is mounted in the mounting groove 54. The mounting groove 54 is a necking structure with a large inner opening and a small outer opening, so that the mounting of the sealing strip is convenient.
Referring to fig. 5 to 8, in the above embodiment of the present invention, the sealing layer 6 is made of a soft material or a hard material, the hardness of the middle portion of the material covered by the sealing layer 6 is greater than that of the periphery of the material, and the periphery of the sealing layer 6 has a deformation allowance. The middle part of the sealing layer 6 has high hardness to meet the slapping requirement of the heavy hammer 10, so that the surface of the synthetic stone is flat. The low hardness of the periphery allows the sealing layer 6 to have a certain shrinkage property, thereby facilitating the vacuum extraction and material compression.
Referring to fig. 1 to 4, in the above embodiment of the present invention, the weight 10 includes a weight plate 2 contacting with the material in the loading area and a weight plate 3 located on the weight plate 2 and increasing the weight, and the weight plate 3 is connected to the weight plate 2. The invention is provided with the composite counterweight structure of the hammer plate 2 and the weight plate 3, thereby forming an independent weight slapping unit of a pressureless system, and meeting the slapping force required by the forming of the synthetic stone through the structure. The invention not only saves a pressure system and solves the problem of virtual pressure, but also can shorten the forming time of the synthetic stone. The invention relates to a heavy hammer slapping unit of a non-pressure system, which consists of a hammer plate 2 and a heavy plate 3, and is different from a synthetic stone forming machine with a pressure system, which is commonly adopted in the prior art.
The hammer plate 2 and the weight plate 3 in the invention can be of a split structure or an integrated structure, wherein the hammer plate 2 is mainly used for pressing materials, and the weight plate 3 provides load to increase beating force. The structure of this portion is much larger than that of the hammer plate 2, so that the required slapping force for pressing is satisfied.
Referring to fig. 1 to 4, in the above-described embodiment of the present invention, a plurality of seats 21 are provided on the weight plate 2, and the weight plate 2 is connected to the bogie plate 3 through the seats 21. The support 21 comprises upper and lower diaphragm and a plurality of risers of connecting upper and lower diaphragm, and this embodiment the support 21 is four, is located respectively four angles departments of hammer leaf 2 to support bogie plate 3 forms the cavity structure. The support 21 of the present invention has a high supporting force, so that the supporting requirement can be satisfied.
Referring to fig. 1 to 4, in the above embodiment of the present invention, the load board 3 is formed by laminating a plurality of layers of load-bearing plates 31. The multiple layers of load-bearing plates 31 are bolted together. The load bearing sheet material of the present invention may be a solid steel sheet or other heavy material. The pressure in the present invention is provided by the weight plate 3, and thus has a large weight, and the above materials and structures can provide a sufficient beating force. The weight of the heavy hammer can be adjusted by adjusting the number of the load plates 31. Of course, the load-bearing plate 31 of the present invention may be a single-layer structure.
Referring to fig. 1 to 4, in the above embodiment of the present invention, a mold frame 22 is further disposed on the hammer plate 2, a hanging member 23 is mounted on a periphery of the mold frame 22, and the hanging member 23 is hooked on the hammer plate 2. The mould frame 22 is used for limiting peripheral materials, the hammer plate 2 is pressed down along the mould frame 22, the hanging piece 23 is used for connecting the mould frame 22 and the hammer plate 2, and when the hammer plate 2 is lifted, the mould frame 22 is driven to be lifted together.
Referring to fig. 1 to 4, in the above embodiment of the present invention, the base 1 is provided with a lifting device 11, and the lifting device 11 is connected to the weight 10. This embodiment with the bogie plate 3 is connected, lifting device 11 is the pneumatic cylinder, the partial structure of bogie plate 3 outwards extends and forms and supports the ear, lifting device 11 is connected with supporting the ear. Thereby facilitating the lifting device 11 to lift the weight plate 3 and the hammer plate 2.
Referring to fig. 1 to 4, in the above embodiment of the present invention, the driver 4 is disposed on the weight 10, and the driver 4 is formed by connecting a plurality of drivers together. The drivers are synchronously connected together to form a group of synchronous driving groups, and at least one group of synchronous driving groups is arranged on the heavy hammer 10. The driver 4 can generate a force larger than the dead weight of the weight, so as to lift and slap the weight, and drive the weight 10 to slap the material at a certain speed. The driver 4 of the present invention can also be in other forms, such as a driving device disposed outside the weight to reciprocate the weight up and down to realize slapping. The invention synchronizes the drivers into a plurality of groups, and can provide enough lifting force so as to drive the heavy hammer.
Referring to fig. 1 to 4, in the above embodiment of the present invention, a cavity is formed between the weight plate 2 and the weight plate 3, and the driver 4 is installed in the cavity. The cavity provides a mounting space for the driver 4, but it may be formed by multiple layers of the bogie plate 3.
Referring to fig. 1 to 4, in the above-described embodiment of the present invention, the synchronous driving groups are arranged in layers or layers. The synchronous driving set is arranged on the hammer plate and/or the weight plate. The implementation is distributed in the same layer and has four groups, wherein each group in the middle is formed by connecting four drivers in series, and two groups on two sides are formed by connecting two drivers in series. Of course, the drivers in the present invention may be arranged in layers, for example, two sets are disposed in the cavity and two sets are disposed on the top of the weight plate 3, and each set has four drivers connected in series. The driver in the invention is one or more of a vibration motor, a hydraulic driver, an air driver or an electromagnetic driver.
Claims (9)
1. A material sealing type synthetic stone forming machine is characterized in that: the weight hammer comprises a base, a weight arranged on the base and a driver for driving the weight hammer, wherein the base is provided with a material carrying area, the weight hammer strikes the material carrying area, the weight hammer has larger weight and provides enough striking force, the weight hammer comprises a hammer plate contacted with materials in the material carrying area and a load plate positioned on the hammer plate and used for increasing the weight, the load plate is connected with the hammer plate to form a weight hammer striking unit without a pressure system, the weight hammer further comprises a mold frame buckled on the material carrying area, a sealing layer is arranged on the mold frame, the weight hammer strikes the sealing layer, the bottom surface of the mold frame is pressed on a material carrying belt of the materials, the mold frame, the sealing layer and the material carrying belt form a vacuum cavity body wrapped with the materials, a vacuum suction channel is arranged on the mold frame, and the driver is arranged on the weight hammer, the driver is formed by synchronously connecting a plurality of drivers together, the drivers are synchronously connected together to form a group of synchronous driving groups, at least one group of synchronous driving groups is arranged on the heavy hammer, the driver generates a force greater than the self weight of the heavy hammer to lift and beat the heavy hammer, and the heavy hammer is driven to beat materials at a certain speed.
2. A sealed synthetic stone forming machine as claimed in claim 1, wherein: the sealing layer is mounted on a supporting frame body, and the supporting frame body is mounted on the mold frame.
3. A sealed synthetic stone forming machine as claimed in claim 2, wherein: the periphery of the sealing layer is fixed on the outer side face of the supporting frame body.
4. A sealed synthetic stone forming machine as claimed in claim 1, wherein: the bottom of the die frame is provided with at least one circle of sealing strip, and the sealing strip presses on the material carrying belt of the material.
5. The machine according to claim 4, characterized in that: at least one mounting groove is formed at the bottom of the mold frame, and the sealing strip is mounted in the mounting groove.
6. A sealed synthetic stone forming machine as claimed in claim 1, wherein: the sealing layer is made of soft materials or hard materials, the hardness of the middle part of the material covered by the sealing layer is greater than that of the periphery of the material covered by the sealing layer, and deformation allowance is arranged at the periphery of the sealing layer.
7. A sealed synthetic stone forming machine as claimed in claim 1, wherein: the load board is formed by overlapping a plurality of layers of load boards.
8. A sealed synthetic stone forming machine as claimed in claim 1, wherein: the base is provided with a lifting device, and the lifting device is connected with the heavy hammer.
9. A sealed synthetic stone forming machine as claimed in claim 1, wherein: the hammer plate is provided with a plurality of supports, and the hammer plate is connected with the load plate through the supports.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510026677.7A CN105856388B (en) | 2015-01-20 | 2015-01-20 | Material sealed type synthetic stone forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510026677.7A CN105856388B (en) | 2015-01-20 | 2015-01-20 | Material sealed type synthetic stone forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105856388A CN105856388A (en) | 2016-08-17 |
| CN105856388B true CN105856388B (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510026677.7A Active CN105856388B (en) | 2015-01-20 | 2015-01-20 | Material sealed type synthetic stone forming machine |
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| CN (1) | CN105856388B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106671257B (en) * | 2017-03-03 | 2023-03-07 | 佛山慧谷科技股份有限公司 | Pressing system using press mold frame assembly |
| CN106671256A (en) * | 2017-03-03 | 2017-05-17 | 佛山慧谷科技股份有限公司 | Press mold frame module |
| CN111037984A (en) * | 2019-12-31 | 2020-04-21 | 杨绍良 | Preparation process and forming equipment for pressing granular aggregate into plate |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3121403B2 (en) * | 1991-09-18 | 2000-12-25 | 淑男 新岡 | Waste treatment concrete block manufacturing equipment |
| CN101293374A (en) * | 2008-06-27 | 2008-10-29 | 杨绍良 | Jarring machine for industrially synthesizing stone thin plate |
| CN201271934Y (en) * | 2008-10-09 | 2009-07-15 | 佛山市科达石材机械有限公司 | Artificial stone pressure plate apparatus |
| US7815834B2 (en) * | 2003-11-13 | 2010-10-19 | The Boeing Company | Molding apparatus and method |
| CN204604520U (en) * | 2015-01-20 | 2015-09-02 | 上海安美利特环保材料科技有限公司 | The sealed synthesis stone forming machine of a kind of material |
-
2015
- 2015-01-20 CN CN201510026677.7A patent/CN105856388B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3121403B2 (en) * | 1991-09-18 | 2000-12-25 | 淑男 新岡 | Waste treatment concrete block manufacturing equipment |
| US7815834B2 (en) * | 2003-11-13 | 2010-10-19 | The Boeing Company | Molding apparatus and method |
| CN101293374A (en) * | 2008-06-27 | 2008-10-29 | 杨绍良 | Jarring machine for industrially synthesizing stone thin plate |
| CN201271934Y (en) * | 2008-10-09 | 2009-07-15 | 佛山市科达石材机械有限公司 | Artificial stone pressure plate apparatus |
| CN204604520U (en) * | 2015-01-20 | 2015-09-02 | 上海安美利特环保材料科技有限公司 | The sealed synthesis stone forming machine of a kind of material |
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| Publication number | Publication date |
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| CN105856388A (en) | 2016-08-17 |
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Effective date of registration: 20161219 Address after: 241080 Anhui Province, east of Wuhu City mountain Economic Development Zone E Xi Lu Sun Tan Road North Applicant after: Anhui province environmental protection Mstar Technology Ltd Lee Teuk AMTT Address before: 201508 Shanghai, Jinshan District Wei Qing Road, No. 2229 Applicant before: Town in Shanghai Mei Lite environment-friendly materials Science and Technology Ltd. |
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Effective date of registration: 20201019 Address after: Room 302, gate 1, building 21, No.23 shaxiaoxiang, Yuhua District, Changsha City, Hunan Province Applicant after: Yang Shaoliang Address before: 241080 Anhui Province, east of Wuhu City mountain Economic Development Zone E Xi Lu Sun Tan Road North Applicant before: UI-STONE ENVIRONMENTAL MATERIAL TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20210621 Address after: 410000 steel structure plant of Hunan Denong environmental protection machinery Co., Ltd., Langli Street Industrial Park (No. 52 Jincheng Road), Changsha County, Changsha City, Hunan Province Patentee after: Hunan sailitong Technology Co.,Ltd. Address before: 410000 Room 302, door 1, building 21, No.23 shaxiaoxiang, Yuhua District, Changsha City, Hunan Province Patentee before: Yang Shaoliang |