CN105845292B - Top board, disc insulator solidifying and setting device and disc insulator installation method - Google Patents
Top board, disc insulator solidifying and setting device and disc insulator installation method Download PDFInfo
- Publication number
- CN105845292B CN105845292B CN201610172938.0A CN201610172938A CN105845292B CN 105845292 B CN105845292 B CN 105845292B CN 201610172938 A CN201610172938 A CN 201610172938A CN 105845292 B CN105845292 B CN 105845292B
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- China
- Prior art keywords
- disc insulator
- top board
- base
- solidifying
- compression face
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- 239000012212 insulator Substances 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000009434 installation Methods 0.000 title claims abstract description 14
- 230000006835 compression Effects 0.000 claims abstract description 45
- 238000007906 compression Methods 0.000 claims abstract description 45
- VMQPMGHYRISRHO-UHFFFAOYSA-N benzvalene Chemical group C1=CC2C3C1C32 VMQPMGHYRISRHO-UHFFFAOYSA-N 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 241000276425 Xiphophorus maculatus Species 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
Abstract
The present invention relates to top board, disc insulator solidifying and setting device and disc insulator installation method.The disc insulator solidifying and setting device includes support base and top board.When in use, first by top board be positioned over disc insulator it is outer turn edge on, in the presence of location structure, ring compression face is coaxially disposed with outer turn edge；Then top board is lifted together with disc insulator and be put in support base, top board and disc insulator dropping process, pressing plate guide frame coordinates with base guide structure directing, ring compression face and annular support surface are coaxial, therefore ring compression face, turn edge outside between annular support surface it is coaxial, the pressure being subject to that can so ensure to turn edge outside is uniform, avoid that moderate finite deformation occurs, simultaneously because top board and disc insulator are once to lift just to be installed in support base, therefore installation effectiveness is high.
Description
Technical field
The present invention relates to top board, disc insulator solidifying and setting device and disc insulator installation method.
Background technology
Extra-high voltage fully closed combined electric unit（GIS）It is extra-high voltage switch equipment crucial in extra-high voltage project, benzvalene form insulate
Son is the insulation parts of core in GIS switchgears.Disc insulator generally use epoxy resin cure is molded, benzvalene form insulation
, it is necessary to carry out secondary solidification process after son is stripped from mould, to ensure turning up for disc insulator in secondary solidification process
The size and the accuracy of form and position on edge etc..
Application publication number is the A of CN 104347200, and the Chinese patent of entitled disc insulator cast shaping device is public
A kind of shaping device is opened.The shaping device includes the support base for supporting disc insulator and insulated for compressing benzvalene form
The outer annular pressing plate to turn edge of son（Equivalent to top board）, support base, which has, to be used to support the outer of disc insulator to turn edge down
The annular support surface on surface, annular pressing plate have the ring compression face for the outer upper surface to turn edge for being used to compress disc insulator,
Apply pressure to annular pressing plate by quick-speed jigs so that outer turn edge is pressed between annular support surface and ring compression face, support
Base, which is provided with, to be used to ensure annular support surface and the coaxial location structure that turns edge outside, and axis is installed with support base vertically
The lead of direction extension（Equivalent to base guide structure）, annular pressing plate is provided with pilot hole（It is oriented to and ties equivalent to pressing plate
Structure）, lead and pilot hole are oriented to and coordinated so that ring compression face and annular support surface are coaxial.When in use, benzvalene form is first lifted
Insulator is allowed to be placed in support base, and in the presence of location structure, annular support surface and the outer guarantee that turns edge are coaxial；Then,
Annular pressing plate is lifted, annular pressing plate is put under the guide effect of lead and pilot hole to turn up along upper, lead and pilot hole
Guide effect make it that ring compression face and annular support surface ensure coaxial, therefore ring compression face, annular support surface and turn up
It is coaxial between, can so ensure ring compression face to turn edge outside application pressure it is uniform, and then avoid it is outer turn edge appearance compared with
Large deformation and influence the size and the accuracy of form and position to turn edge outside.But shaping device is in use, disc insulator and annular
Pressing plate must only lift at twice, and because the weight of disc insulator and annular pressing plate is big, installation process is relatively difficult, twice
Lifting can have a strong impact on efficiency.If first top board is turned edge located at the outer of disc insulator, by once lifting top board
When being installed on support base with disc insulator, in order to which ensure top board and disc insulator outer turns edge in hoisting process
Axiality needs to be adjusted the diametrically opposite position of top board and disc insulator, and adjustment process can not only influence lifting effect
Rate also can cause to wear to outer turn edge of disc insulator, therefore above-mentioned shaping device is not suitable for once lifting with regard to pressing on completing
This method installed with disc insulator.
The content of the invention
It is an object of the invention to provide a kind of disc insulator solidifying and setting device to be installed on solving disc insulator
Need to lift twice during shaping equipment and caused by the low technical problem of efficiency.The present invention also aims to provide one
Kind top board and a kind of disc insulator installation method.
The technical scheme of the disc insulator solidifying and setting device of the present invention：Disc insulator solidifying and setting device, including
Support base and top board, support base are provided with the annular support surface for the outer lower surface to turn edge for being used to support disc insulator,
Top board is provided with the ring compression face for the outer upper surface to turn edge for being used to compress disc insulator, and base is set in support base
Guide frame, it is provided with top board when being moved for top board from top to bottom and coordinates with base guide structure directing so that ring
The shape seal face pressing plate guide frame coaxial with annular support surface, it is characterised in that：It is additionally provided with and is used for and benzvalene form on top board
Insulator location fit is so that the outer location structure being coaxially disposed that turns edge of ring compression face and disc insulator.
Described location structure is that outer turn edge of the peripheral and disc insulator in ring compression face on top board is determined
The pressing plate annular vertical plane that position set is matched somebody with somebody.
Ring compression face is connected the outer upper side seal to turn edge to be formed for disc insulator with pressing plate annular vertical plane
The corner structure that the outside spacing preiection of sealing ring in groove is adapted.
Described base guide structure is the vertically extending pilot hole of the axis in support base, described
Pressing plate guide frame is the lead that the axis being fixedly arranged on top board is vertically extending and coordinates with pilot hole guiding.
The outer positioning sleeve that turns edge being used for disc insulator is provided with described support base in the periphery of annular support surface
The base annular vertical plane matched somebody with somebody.
Disc insulator solidifying and setting device includes being fixedly arranged in support base and centered on the axis of annular support surface
Uniform multiple rapid fixtures, rapid fixture include compressing cantilever and located at the elastic hold-down mechanism compressed on cantilever, elasticity pressure
Tight mechanism includes being installed in the spring guide compressed on cantilever, the holddown spring being set on spring guide and is arranged on compression bullet
Spring end be used for stressed hold-down head is applied to top board.
The technical scheme of the top board of the present invention：Top board, provided with the outer upper table to turn edge for compressing disc insulator
The ring compression face in face, top board be provided with when being moved for top board from top to bottom with the cooperation of base guide structure directing with
Make the ring compression face pressing plate guide frame coaxial with annular support surface, it is characterised in that：Be additionally provided with top board for
Disc insulator location fit is so that the outer location structure being coaxially disposed that turns edge of ring compression face and disc insulator.
Described location structure is that outer turn edge of the peripheral and disc insulator in ring compression face on top board is determined
The pressing plate annular vertical plane that position set is matched somebody with somebody.
Described pressing plate guide frame is the vertically extending lead of the axis being fixedly arranged on top board.
The technical scheme of the disc insulator installation method of the present invention：Disc insulator installation method, it is characterised in that should
Installation method comprises the following steps：First, top board be put in disc insulator it is outer turn edge on, utilize the positioning on top board
Structure makes top board and disc insulator location fit to realize turning up for ring compression face on top board and disc insulator
Edge is coaxially disposed；Second, disc insulator is lifted, disc insulator passes through with top board from top to bottom moving process
Pressing plate guide frame on top board is mutually oriented to cooperation with the base guide structure on base and realized in support base
Annular support surface and top board on ring compression face be coaxially disposed.
Usefulness of the present invention：Top board when in use, is first positioned over benzvalene form by disc insulator solidifying and setting device
Insulator it is outer turn edge on, in the presence of location structure, ring compression face is coaxially disposed with outer turn edge；Then by top board with
Disc insulator lifts together to be put in support base, top board and disc insulator dropping process, pressing plate guide frame
Coordinate with base guide structure directing, ring compression face and annular support surface are coaxial, therefore ring compression face, turn edge outside and annular
Coaxial between supporting surface, the pressure being subject to that can so ensure to turn edge outside is uniform, avoids that moderate finite deformation occurs, simultaneously because top board
It is once to lift just to be installed in support base with disc insulator, therefore installation effectiveness is high.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of disc insulator solidifying and setting device in the present invention.
In figure：1st, disc insulator；2nd, turn edge outside；3rd, support base；4th, top board；5th, rapid fixture；6th, rapid fixture
Support；7th, spring guide；8th, holddown spring；9th, hold-down head；10th, cantilever is compressed；11st, lead；12nd, pilot hole；13rd, base ring
Shape vertical plane；14th, pressing plate annular vertical plane；15th, annular support surface；16th, ring compression face；17th, outside spacing preiection.
Embodiment
The embodiment of disc insulator solidifying and setting device is as shown in Figure 1 in the present invention.Disc insulator 1 includes turning edge outside
2.The disc insulator, which fixes shaping equipment, includes support base 3 and top board 4, and support base 3 includes being used to support benzvalene form exhausted
Edge 1 it is outer turn edge 2 lower surface annular support surface 15, top board 4, which is provided with, to be used to compress the outer of disc insulator 1 and turns edge
The ring compression face 16 of 2 upper surface and for disc insulator 1 it is outer turn edge 2 location fits so that ring compression face 16 with
Outer 2 location structures being coaxially disposed that turn edge of disc insulator 1, described location structure are the ring compression on top board 4
The pressing plate annular vertical plane 14 that outer 2 positioning sleeves that turn edge of the peripheral and disc insulator 1 in face 16 are matched somebody with somebody.Ring compression face 16 and pressing plate
Ring vertical plane 14 be connected to be formed for disc insulator 1 it is outer turn edge 2 upside seal groove in sealing ring outside it is spacing
The corner structure that projection 17 is adapted.It is provided with and is used for and disc insulator 1 in the periphery of annular support surface 15 in support base 3
The outer base annular vertical plane 13 that 2 positioning sleeves are matched somebody with somebody that turns edge.Base guide structure is set in support base 3, use is provided with top board 4
Coordinate when top board 4 moves from top to bottom with base guide structure directing so that ring compression face 16 and annular support surface 15
Coaxial pressing plate guide frame, base guide structure are the vertically extending pilot hole of the axis in support base 3
12, pressing plate guide frame is the vertically extending lead 11 of the axis being fixedly arranged on top board 4.
Disc insulator solidifying and setting device includes being fixedly arranged in support base 3 and using the axis of annular support surface 15 in
The uniform multiple rapid fixtures 6 of the heart, rapid fixture 6 include rapid fixture support 5, and rapid fixture support 5 is fixed on by screw
On the outer peripheral face of support base 3, rapid fixture 6 also includes the compression cantilever 10 being located on rapid fixture support 5 and located at compression
Elastic hold-down mechanism on cantilever 10, elastic hold-down mechanism include being fixed on the spring guide 7 compressed on cantilever, are set in spring
Holddown spring 8 and the hold-down head 9 for being arranged on the end of holddown spring 8 on guide rod 7, are pressed top board 4 by elastic hold-down mechanism
Be tightened to it is outer turn edge on 2, the locking mode of rapid fixture is simple, can improve operating efficiency, reduce labor intensity.Top board 4 uses
Thickness is more than 20 millimeters of platy structure, and top board 4 is larger to the pressure of disc insulator, it is ensured that disc insulator
The accuracy of form and position.
When in use, disc insulator is as follows in the assembling process that disc insulator is fixed on shaping equipment：First, will be upper
Pressing plate 4 is placed in the outer of disc insulator 1 and turned edge on 2, in the presence of location structure, the ring compression face 16 of top board 4 with it is outer
Turn edge and 1 be coaxially disposed；Then, disc insulator 1 and top board 4 lift together, and in dropping process, lead 11 is with leading
It is oriented to and coordinates to hole 12, disc insulator 1 drops in support base 3 vertically, makees in the guiding of lead 11 and pilot hole 12
It is coaxial with causing ring compression face 16 to ensure with annular support surface 16；Finally, rapid fixture is pressed on top board 4, due to
Ring compression face 16, turn edge outside between 1 and annular support surface 16 coaxially, therefore outer 1 thrust being subject to that turns edge is uniform.Using this
After disc insulator fixes shaping equipment, the first-time qualification rate of disc insulator is improved, avoids and does over again to disc insulator
Influence, eliminate existing hidden danger of quality of doing over again, the size qualification rate of disc insulator improves 4.3%.
In the present invention in the other embodiment of disc insulator solidifying and setting device, guide frame, which is alternatively, is fixedly arranged on support
The vertically extending lead of axis on base and the pilot hole on top board.
In the present invention in the other embodiment of disc insulator solidifying and setting device, location structure also can be by located at top board
On the taper surface that is engaged with the outer peripheral face of disc insulator 1 replace.
In the present invention in the embodiment of top board, the structure of top board and the embodiment of disc insulator solidifying and setting device
The structure of middle top board is identical, no longer repeats herein.
In the present invention in the embodiment of the installation method of disc insulator, disc insulator installation method includes following step
Suddenly：First, top board be put in disc insulator it is outer turn edge on, make top board and benzvalene form using the location structure on top board
Insulator location fit is to realize that outer turn edge in ring compression face on top board and disc insulator is coaxially disposed；Second, it is right
Disc insulator lifts, and benzvalene form insulate in top board from top to bottom moving process, passes through the pressing plate on top board
Guide frame and the base guide structure on base are mutually oriented to annular support surface and the upper pressure for coordinating and realizing in support base
Ring compression face on plate is coaxially disposed.
Claims (8)
1. disc insulator solidifying and setting device, including support base and top board, support base, which is provided with, to be used to support benzvalene form exhausted
The annular support surface of the outer lower surface to turn edge of edge, top board are provided with the outer upper table to turn edge for being used for compressing disc insulator
The ring compression face in face, base guide structure is set in support base, is provided with top board for top board from top to bottom
Coordinate when mobile with base guide structure directing so that the ring compression face pressing plate guide frame coaxial with annular support surface, its spy
Sign is：Be additionally provided with top board for disc insulator location fit so that ring compression face and disc insulator it is outer
Turn edge the location structure being coaxially disposed, and described location structure is that the peripheral and benzvalene form in ring compression face is exhausted on top board
The pressing plate annular vertical plane that the outer positioning sleeve that turns edge of edge is matched somebody with somebody, in use, being lifted to disc insulator, disc insulator is with upper pressure
Plate from top to bottom moves.
2. disc insulator solidifying and setting device according to claim 1, it is characterised in that：Ring compression face and pressing plate ring
Shape vertical plane is connected the outside spacing preiection to be formed for the sealing ring in the outer upside seal groove to turn edge with disc insulator
The corner structure being adapted.
3. disc insulator solidifying and setting device according to claim 1, it is characterised in that：Described base guide structure
For the vertically extending pilot hole of the axis in support base, described pressing plate guide frame is to be fixedly arranged on top board
On axis it is vertically extending and with pilot hole be oriented to coordinate lead.
4. disc insulator solidifying and setting device according to claim 1, it is characterised in that：In described support base in
The periphery of annular support surface is provided with the base annular vertical plane for being used for matching somebody with somebody with the outer positioning sleeve that turns edge of disc insulator.
5. disc insulator solidifying and setting device according to claim 1, it is characterised in that：Disc insulator solidifying and setting
Device includes being fixedly arranged on uniform multiple rapid fixtures in support base and centered on the axis of annular support surface, rapid fixture
Including compressing cantilever and located at the elastic hold-down mechanism compressed on cantilever, elastic hold-down mechanism, which includes being installed in, to be compressed on cantilever
Spring guide, the holddown spring being set on spring guide and be arranged on holddown spring end be used for top board apply pressure
Hold-down head.
6. top board, the ring compression face provided with the outer upper surface to turn edge for compressing disc insulator, top board are provided with
Coordinate when being moved for top board from top to bottom with base guide structure directing so that ring compression face and annular support surface are same
The pressing plate guide frame of axle, it is characterised in that：It is additionally provided with and is used for disc insulator location fit so that annular on top board
The outer location structure being coaxially disposed that turns edge of seal face and disc insulator, described location structure are annular on top board
The pressing plate annular vertical plane that the outer positioning sleeve that turns edge of the peripheral and disc insulator of seal face is matched somebody with somebody, in use, to disc insulator
Lifting, disc insulator from top to bottom move with top board.
7. top board according to claim 6, it is characterised in that：Described pressing plate guide frame is to be fixedly arranged on top board
The vertically extending lead of axis.
8. use the disc insulator installation method of disc insulator solidifying and setting device as claimed in claim 1, its feature
It is that the installation method comprises the following steps：First, top board be put in disc insulator it is outer turn edge on, using on top board
Location structure make top board and disc insulator location fit to realize ring compression face and the disc insulator on top board
Outer turn edge be coaxially disposed；Second, disc insulator is lifted, disc insulator is with top board from top to bottom moving process
In, cooperation is mutually oriented to the base guide structure on base by the pressing plate guide frame on top board and realizes support
Ring compression face on annular support surface and top board on base is coaxially disposed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610172938.0A CN105845292B (en) | 2016-03-24 | 2016-03-24 | Top board, disc insulator solidifying and setting device and disc insulator installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610172938.0A CN105845292B (en) | 2016-03-24 | 2016-03-24 | Top board, disc insulator solidifying and setting device and disc insulator installation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105845292A CN105845292A (en) | 2016-08-10 |
| CN105845292B true CN105845292B (en) | 2017-11-21 |
Family
ID=56583329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610172938.0A Active CN105845292B (en) | 2016-03-24 | 2016-03-24 | Top board, disc insulator solidifying and setting device and disc insulator installation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105845292B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01302617A (en) * | 1988-02-09 | 1989-12-06 | Ngk Insulators Ltd | Formation of zinc sleeve for insulator pin |
| CN201315202Y (en) * | 2008-11-19 | 2009-09-23 | 平高集团有限公司 | Casting part shaping device for disc insulator |
| CN101480826B (en) * | 2009-02-13 | 2010-12-29 | 中国西电电气股份有限公司 | Insulating basin casting mould structure and demoulding method |
| CN203077524U (en) * | 2012-12-12 | 2013-07-24 | 中国西电电气股份有限公司 | Mould for epoxy basin-type insulator for GIS (Geographic Information System) |
| CN104347200A (en) * | 2014-11-14 | 2015-02-11 | 河南平高电气股份有限公司 | Basin type insulator casting shaping device |
| CN205621527U (en) * | 2016-03-24 | 2016-10-05 | 河南平高电气股份有限公司 | Benzvalene form insulator solidification setting device and top board thereof |
-
2016
- 2016-03-24 CN CN201610172938.0A patent/CN105845292B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105845292A (en) | 2016-08-10 |
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