CN105845263B - Computer transmission cable and preparation method thereof - Google Patents
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Abstract
本发明公开了一种新型计算机传输电缆及其制备方法,所述新型计算机传输电缆包括电缆内芯,及由内到外依次包覆在所述电缆内芯外的隔离层、第一屏蔽层和护套层;每一所述电缆内芯均由多根内芯单元绞合而成,所述内芯单元包括两根相互绞合的绝缘芯线,及包覆在所述两根绝缘芯线外的第二屏蔽层;所述第一屏蔽层和所述第二屏蔽层均由第一铜丝编织而成,所述第一铜丝的编织密度大于80%;所述绝缘芯线包括导体及包覆在所述导体外的绝缘层,所述导体由多根单丝直径小于0.18mm的第二铜丝绞合而成。本发明的有益效果:对绝缘芯线采用分屏蔽和总屏蔽这种双重屏蔽的方式,可以进一步增加电缆的传输速度,降低电缆的介电损耗和衰减。
The invention discloses a novel computer transmission cable and a preparation method thereof. The novel computer transmission cable comprises a cable inner core, an isolation layer, a first shielding layer and Sheath layer; each of the cable inner cores is formed by twisting a plurality of inner core units, and the inner core unit includes two mutually twisted insulated core wires, and is coated on the two insulated core wires The outer second shielding layer; the first shielding layer and the second shielding layer are braided by first copper wires, and the braiding density of the first copper wires is greater than 80%; the insulated core wire includes a conductor and an insulating layer covering the conductor, the conductor is formed by twisting a plurality of second copper wires with a single wire diameter less than 0.18mm. The beneficial effect of the present invention is that the double shielding mode of separate shielding and general shielding is adopted for the insulating core wire, which can further increase the transmission speed of the cable and reduce the dielectric loss and attenuation of the cable.
Description
技术领域technical field
本发明涉及电力电缆技术领域,更具体地说,涉及一种新型计算机传输电缆及其制备方法。The invention relates to the technical field of power cables, and more specifically, relates to a novel computer transmission cable and a preparation method thereof.
背景技术Background technique
随着近年来计算机、计算机网络系统的普及应用,对计算机电缆的性能要求也越来越高。而常规的计算机电缆传输速率较慢、介电损耗较大、衰减较大,已不能满足市场对计算机电缆的需求。因此,急需开发一种新型计算机电缆电缆以满足市场的需求,这是计算机电缆的发展趋势。本发明提供了一种新型计算机电缆来满足市场需求。With the popularity and application of computers and computer network systems in recent years, the performance requirements for computer cables are also getting higher and higher. However, conventional computer cables have slow transmission rate, large dielectric loss, and large attenuation, which can no longer meet the market's demand for computer cables. Therefore, it is urgent to develop a new type of computer cable to meet the needs of the market, which is the development trend of computer cables. The present invention provides a new type of computer cable to meet market demand.
发明内容Contents of the invention
本发明要解决的技术问题在于,针对现有技术中的上述缺陷,提供一种新型计算机传输电缆及其制备方法。The technical problem to be solved by the present invention is to provide a new type of computer transmission cable and its preparation method for the above-mentioned defects in the prior art.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
提供一种新型计算机传输电缆,包括电缆内芯,及由内到外依次包覆在所述电缆内芯外的隔离层、第一屏蔽层和护套层;所述电缆内芯由多根内芯单元绞合而成,每一所述内芯单元均包括两根相互绞合的绝缘芯线,及包覆在所述两根绝缘芯线外的第二屏蔽层;所述第一屏蔽层和所述第二屏蔽层均由第一铜丝编织而成,所述第一铜丝的编织密度大于80%;所述绝缘芯线包括导体及包覆在所述导体外的绝缘层,所述导体由多根单丝直径小于0.18mm的第二铜丝绞合而成。A new type of computer transmission cable is provided, which includes a cable inner core, and an isolation layer, a first shielding layer and a sheath layer that are sequentially coated on the outside of the cable inner core from the inside to the outside; the cable inner core is composed of a plurality of inner The core unit is twisted, each of the inner core units includes two mutually twisted insulated core wires, and a second shielding layer wrapped outside the two insulated core wires; the first shielding layer Both the first copper wire and the second shielding layer are braided by the first copper wire, and the braiding density of the first copper wire is greater than 80%; the insulated core wire includes a conductor and an insulating layer wrapped outside the conductor, so The conductor is formed by twisting a plurality of second copper wires with a single wire diameter less than 0.18mm.
在本发明所述的新型计算机传输电缆中,所述第一铜丝为镀锡铜丝,所述镀锡铜丝的直径为0.08~0.15mm。In the novel computer transmission cable of the present invention, the first copper wire is a tinned copper wire, and the diameter of the tinned copper wire is 0.08-0.15 mm.
在本发明所述的新型计算机传输电缆中,所述第一屏蔽层的厚度大于或等于0.08mm,所述第二屏蔽层的厚度大于或等于0.05mm。In the novel computer transmission cable of the present invention, the thickness of the first shielding layer is greater than or equal to 0.08mm, and the thickness of the second shielding layer is greater than or equal to 0.05mm.
在本发明所述的新型计算机传输电缆中,所述绝缘层由LDPE材料发泡挤出形成,所述绝缘层的厚度为0.3mm~0.8mm。In the novel computer transmission cable of the present invention, the insulating layer is formed by foaming and extruding LDPE material, and the thickness of the insulating layer is 0.3mm-0.8mm.
在本发明所述的新型计算机传输电缆中,两根所述绝缘芯线的绞合空隙处具有填充层,以使所述内芯单元构成圆整结构,所述填充层采用柔性涤棉纤维绳或柔性加强筋绞合形成。In the novel computer transmission cable according to the present invention, there is a filling layer at the twisted gap between the two insulated core wires, so that the inner core unit forms a round structure, and the filling layer is made of flexible polyester-cotton fiber rope Or flexible stiffeners twisted to form.
在本发明所述的新型计算机传输电缆中,所述电缆内芯由多根内芯单元以同心式绞合方式绞合而成。In the novel computer transmission cable of the present invention, the inner core of the cable is formed by twisting a plurality of inner core units in a concentric twisting manner.
在本发明所述的新型计算机传输电缆中,所述隔离层由聚酯带绕包而成,所述隔离层的厚度为0.03mm~0.08mm。In the novel computer transmission cable of the present invention, the isolation layer is formed by wrapping polyester tape, and the thickness of the isolation layer is 0.03mm-0.08mm.
在本发明所述的新型计算机传输电缆中,所述护套层由无卤低烟阻燃聚烯烃复合材料制成,所述无卤低烟阻燃聚烯烃复合材料按质量份数包括:EVA30~50份、Mg(OH)2或Al(OH)3150~180份、LDPE 35~50份、相容剂5~20份、增效剂2~4份和稳定剂0.5~1份。In the novel computer transmission cable described in the present invention, the sheath layer is made of a halogen-free low-smoke flame-retardant polyolefin composite material, and the halogen-free low-smoke flame-retardant polyolefin composite material includes: EVA30 ~50 parts, 150~180 parts of Mg(OH) 2 or Al(OH) 3 , 35~50 parts of LDPE, 5~20 parts of compatibilizer, 2~4 parts of synergist and 0.5~1 part of stabilizer.
本发明还提供一种新型计算机传输电缆,包括电缆内芯,及由内到外依次包覆在所述电缆内芯外的隔离层、第一屏蔽层和护套层;所述电缆内芯由七根内芯单元以同心式绞合方式绞合成圆整结构,每一所述内芯单元均包括两根相互绞合的绝缘芯线,及包覆在所述两根绝缘芯线外的第二屏蔽层;两根所述绝缘芯线的绞合空隙处具有填充层,以使所述内芯单元构成圆整结构;The present invention also provides a new type of computer transmission cable, which includes a cable inner core, and an isolation layer, a first shielding layer and a sheath layer that are sequentially coated on the outside of the cable inner core from the inside to the outside; the cable inner core is composed of The seven inner core units are concentrically twisted into a round structure, and each of the inner core units includes two mutually twisted insulated core wires, and a second insulated core wire wrapped outside the two insulated core wires. Two shielding layers; there is a filling layer at the twisted gap between the two insulated core wires, so that the inner core unit forms a round structure;
所述第一屏蔽层和所述第二屏蔽层均由第一铜丝编织而成,所述第一铜丝的编织密度大于80%;所述绝缘芯线包括导体及包覆在所述导体外的绝缘层,所述导体由多根单丝直径小于0.18mm的第二铜丝绞合而成。Both the first shielding layer and the second shielding layer are braided by first copper wires, and the braiding density of the first copper wires is greater than 80%; the insulated core wire includes a conductor and is covered on the conductor The outer insulating layer, the conductor is formed by twisting a plurality of second copper wires with a single wire diameter less than 0.18mm.
本发明还提供一种新型计算机传输电缆的制备方法,包括以下步骤:The present invention also provides a preparation method of a novel computer transmission cable, comprising the following steps:
S1、制备导体:将导体材料经拉丝、绞合后,得到导体;S1. Preparing the conductor: drawing and twisting the conductor material to obtain the conductor;
S2、挤包绝缘层:采用挤压式模具在所述导体外包覆由LDPE材料制得的绝缘层,以得到绝缘芯线;S2. Extruding the insulating layer: using an extrusion die to coat the insulating layer made of LDPE material on the outside of the conductor to obtain an insulating core wire;
S3、制备内芯单元:将两根所述绝缘芯线绞合,并在所述两根绝缘芯线外设置第二屏蔽层得到内芯单元;S3. Prepare the inner core unit: twist the two insulated core wires, and arrange a second shielding layer outside the two insulated core wires to obtain the inner core unit;
S4、制备电缆内芯:将多根所述内芯单元以同心式绞合方式绞合得到电缆内芯;S4. Prepare the inner core of the cable: twist a plurality of the inner core units in a concentric twisting manner to obtain the inner core of the cable;
S5、绕包隔离层:将隔离层均匀包覆在所述电缆内芯外,所述隔离层由聚酯带绕包而成;S5. Wrapping isolation layer: evenly wrap the isolation layer outside the inner core of the cable, and the isolation layer is formed by wrapping polyester tape;
S6、设置第一屏蔽层:将由镀锡铜丝编织而成第一屏蔽层均匀包覆在所述隔离层外;S6. Setting the first shielding layer: evenly wrapping the first shielding layer formed by braiding tinned copper wires on the outside of the isolation layer;
S7、挤包护套层:采用挤压的方式将由无卤低烟阻燃聚烯烃复合材料制得的护套层均匀包覆在所述第一屏蔽层外。S7. Extruding the sheath layer: uniformly covering the first shielding layer with a sheath layer made of halogen-free low-smoke flame-retardant polyolefin composite material by means of extrusion.
综上所述,实施本发明的新型计算机传输电缆及其制备方法,具有以下有益效果:首先,绝缘芯线外包覆第二屏蔽层以实现对绝缘芯线的分屏蔽,同时在隔离层外包覆第一屏蔽层以实现对绝缘芯线的总屏蔽,通过采用分屏蔽和总屏蔽这种双重屏蔽的方式,可以进一步增加电缆的传输速度,降低电缆的介电损耗和衰减。其次,采用LDPE材料制成的绝缘层可以增加电缆的传输速度,降低介电损耗和衰减,同时LDPE材料极大提高了电缆的抗老化性,改善了电缆的拉伸强度,且增强了电缆的整体柔韧性,使得绝缘层能够更好的保护第二铜丝,避免因绝缘层磨损而破坏电缆的绝缘性,造成安全隐患。第三,导体由多根细软铜丝绞制成,该铜丝具有较高的单丝伸长率和较小的直径,使得制成同样外径的导体所需的铜丝的数量远大于现有技术中所述使用的粗铜丝的数量,这样能有效均匀分散电缆所受的外力,使得本发明导体的导电性能强,无氢脆现象不容易断裂,具有极强的抗弯折能力,在经过超过数百万次往返弯折运动后不会断裂,进而确保电缆的物理和电气性能不受影响。最后,护套层使用无卤低烟阻燃聚烯烃复合材料,不仅符合环保要求,满足一般的阻燃性能外,还具有一定的防水性能,能有效防止水份径向渗入电缆内部,从而延长拖链电缆的使用寿命。In summary, implementing the novel computer transmission cable of the present invention and its preparation method has the following beneficial effects: firstly, the insulating core wire is covered with the second shielding layer to realize the separate shielding of the insulating core wire; Cover the first shielding layer to realize the overall shielding of the insulated core wire. By adopting the double shielding method of individual shielding and total shielding, the transmission speed of the cable can be further increased, and the dielectric loss and attenuation of the cable can be reduced. Secondly, the insulating layer made of LDPE material can increase the transmission speed of the cable and reduce the dielectric loss and attenuation. At the same time, the LDPE material greatly improves the aging resistance of the cable, improves the tensile strength of the cable, and enhances the cable The overall flexibility enables the insulating layer to better protect the second copper wire, avoiding damage to the insulation of the cable due to abrasion of the insulating layer and causing potential safety hazards. Third, the conductor is made of multiple thin soft copper wires twisted, the copper wire has a high single wire elongation and a small diameter, so that the number of copper wires required to make a conductor with the same outer diameter is much larger than that of existing The amount of thick copper wire used in the technology can effectively and evenly disperse the external force suffered by the cable, so that the conductor of the present invention has strong electrical conductivity, no hydrogen embrittlement phenomenon is not easy to break, and has extremely strong bending resistance. It will not break after more than millions of back-and-forth bending movements, ensuring that the physical and electrical performance of the cable is not affected. Finally, the sheath layer is made of halogen-free low-smoke flame-retardant polyolefin composite material, which not only meets environmental requirements and general flame-retardant performance, but also has certain waterproof performance, which can effectively prevent water from radially penetrating into the cable, thereby prolonging the cable life. The service life of drag chain cables.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是本发明较佳实施例之一提供的新型计算机传输电缆的结构示意图。Fig. 1 is a schematic structural diagram of a new type of computer transmission cable provided by one of the preferred embodiments of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1所示,本发明较佳实施例提供的新型计算机传输电缆,该电缆包括电缆内芯4,及由内到外依次包覆在电缆内芯4外的隔离层3、第一屏蔽层2和护套层1。其中,电缆内芯4由多根内芯单元40绞合而成,内芯单元40包括两根相互绞合的绝缘芯线6,及包覆在两根绝缘芯线6外的第二屏蔽层5。第一屏蔽层2和第二屏蔽层5由第一铜丝编织而成,第一铜丝的编织密度大于80%。进一步的,绝缘芯线6包括导体8及包覆在导体8外的绝缘层9,导体8由多根单丝直径小于0.18mm的第二铜丝绞合而成。As shown in Figure 1, the novel computer transmission cable provided by the preferred embodiment of the present invention includes a cable inner core 4, and an isolation layer 3 and a first shielding layer that are sequentially coated outside the cable inner core 4 from the inside to the outside. 2 and jacket layer 1. Among them, the cable inner core 4 is formed by twisting a plurality of inner core units 40, and the inner core unit 40 includes two mutually twisted insulated core wires 6, and a second shielding layer wrapped outside the two insulated core wires 6 5. The first shielding layer 2 and the second shielding layer 5 are braided by first copper wires, and the braiding density of the first copper wires is greater than 80%. Further, the insulated core wire 6 includes a conductor 8 and an insulating layer 9 covering the conductor 8, and the conductor 8 is formed by twisting a plurality of second copper wires with a single wire diameter less than 0.18 mm.
本实施例中,导体8由多根第二铜丝束绞而成,该第二铜丝为细软的退火无氧铜丝,由于退火无氧铜丝为不含氧也不含任何脱氧剂残留物的纯铜,故其电气机械性能极为优良,且无氧铜丝的单丝伸长率超过20%,单丝伸长率高说明铜丝软、延展性强,抗弯折能力强。In this embodiment, the conductor 8 is twisted by a plurality of second copper wire bundles, and the second copper wire is soft annealed oxygen-free copper wire, because the annealed oxygen-free copper wire does not contain oxygen and does not contain any deoxidizer residue Pure copper, so its electrical and mechanical properties are extremely good, and the monofilament elongation of oxygen-free copper wire exceeds 20%. The high monofilament elongation indicates that the copper wire is soft, ductile, and has strong bending resistance.
不同于现有技术中的粗铜丝,本发明所使用第二铜丝的单丝直径均小于0.2mm;优选地,第二铜丝的单丝直径小于0.18mm;本实施例中,第二铜丝的单丝直径为0.16mm。由于本发明中第二铜丝的单丝直径小,使得制成同样外径的导体8所需第二铜丝的数量远大于现有技术中所需使用的粗铜丝的数量,这样能有效均匀分散电缆所受的外力,因此,本发明导体8的导电性能强,无氢脆现象不容易断裂,具有极强的抗弯折能力,在经过超过数百万次往返弯折运动后不会断裂,进而确保电缆的物理和电气性能不受影响。Different from thick copper wires in the prior art, the single wire diameter of the second copper wire used in the present invention is less than 0.2mm; preferably, the single wire diameter of the second copper wire is less than 0.18mm; in this embodiment, the second The monofilament diameter of the copper wire is 0.16mm. Because the monofilament diameter of the second copper wire among the present invention is little, the quantity that makes the required second copper wire of the conductor 8 of same outer diameter is far greater than the quantity of the thick copper wire that needs to use in the prior art, can effectively like this Evenly disperse the external force on the cable. Therefore, the conductor 8 of the present invention has strong electrical conductivity, no hydrogen embrittlement, is not easy to break, has a strong bending resistance, and will not fracture, thereby ensuring that the physical and electrical performance of the cable is not affected.
此外,将上述多根第二铜丝采用甲胄绞合方式束绞制成导体8,并采用柔性高档涤棉纤维丝填充绞合缝隙。其中,为了确保制得的导体8具有较强的强度和折弯能力,绞合时第二铜丝的束绞绞合节距小于或等于第二铜丝的绞合外径的10倍,且多根第二铜丝的束绞绞合方向为左向。In addition, the plurality of second copper wires mentioned above are bundled into a conductor 8 by armor stranding, and the stranding gaps are filled with flexible high-grade polyester-cotton fiber filaments. Wherein, in order to ensure that the prepared conductor 8 has stronger strength and bending ability, the bundle twist pitch of the second copper wire is less than or equal to 10 times of the twisted outer diameter of the second copper wire when twisted, and The stranding direction of the plurality of second copper wires is leftward.
进一步的,本实施例采用挤压式模具在导体8外包覆由LDPE材料制得的绝缘层9,从而得到绝缘芯线6。由于LDPE材料具有密度低和绝缘性好等优点,采用这种LDPE材料制成的绝缘层9可以增加电缆的传输速度,降低介电损耗和衰减。同时这种LDPE材料极大提高了电缆的抗老化性,改善了电缆的拉伸强度,且增强了电缆的整体柔韧性,使得绝缘层9能够更好的保护第二铜丝,避免因绝缘层9磨损而破坏电缆的绝缘性,造成安全隐患。Further, in this embodiment, an extrusion die is used to cover the conductor 8 with an insulating layer 9 made of LDPE material, so as to obtain the insulated core wire 6 . Since the LDPE material has the advantages of low density and good insulation, the insulating layer 9 made of this LDPE material can increase the transmission speed of the cable and reduce the dielectric loss and attenuation. At the same time, this LDPE material greatly improves the aging resistance of the cable, improves the tensile strength of the cable, and enhances the overall flexibility of the cable, so that the insulating layer 9 can better protect the second copper wire and avoid damage caused by the insulating layer. 9 Abrasion and damage to the insulation of the cable, causing a safety hazard.
优选地,本申请绝缘层9的厚度为0.3mm~0.8mm,由于LDPE材料制成的绝缘层9具有较强的柔韧性和耐磨性,使得传统的聚氯乙烯绝缘层的厚度需达到本申请所述绝缘层9厚度的一倍以上,才能具有与本申请绝缘层9相同的保护效果。本实施例中,绝缘层9的厚度为0.5mm。Preferably, the thickness of the insulating layer 9 of the present application is 0.3 mm to 0.8 mm. Since the insulating layer 9 made of LDPE material has strong flexibility and wear resistance, the thickness of the traditional polyvinyl chloride insulating layer needs to reach this In order to have the same protective effect as the insulating layer 9 of the present application, the thickness of the insulating layer 9 is more than double that of the application. In this embodiment, the thickness of the insulating layer 9 is 0.5mm.
进一步的,将两根绝缘芯线6采用甲胄式的扭绞方式进行绞合,并在两根绝缘芯线6外设置第二屏蔽层5以得到内芯单元40。Further, the two insulated core wires 6 are twisted in a armor-like twisting manner, and a second shielding layer 5 is provided outside the two insulated core wires 6 to obtain an inner core unit 40 .
优选地,两根绝缘芯线6的绞合方向由外层向内依次为“S”-“Z”-“S”等向,绝缘芯线6的绞合节距小于或等于绝缘芯线6的绞合外径的10倍。Preferably, the twisting directions of the two insulated core wires 6 are "S"-"Z"-"S" from the outer layer to the inside, and the twisting pitch of the insulated core wires 6 is less than or equal to that of the insulated core wires 6 10 times the outside diameter of the strand.
优选地,可以在两根绝缘芯线6之间的绞合空隙中添加柔性高档涤棉纤维绳或柔性加强筋(图上未标号)。该柔性加强筋为导电性能低的金属材料或非金属材料制成,通过在绞合空隙中添加柔性加强筋不仅能对绝缘芯线6起到保护作用,避免绝缘芯线6破损而破坏电缆的绝缘性,而且能增强整个电缆的延展性和抗弯折能力。此外,通过在绞合空隙中添加柔性高档涤棉纤维绳或柔性加强筋,还能根据系统不同的要求进行适应性调整,使绝缘芯线6构成圆整结构,从而维持电缆的整体结构不变,这种适应性的调整简单易行且极大的增强了电缆的适应能力和适用范围。Preferably, a flexible high-grade polyester-cotton fiber rope or a flexible reinforcing rib (not labeled on the figure) can be added in the twisted space between the two insulating core wires 6 . The flexible reinforcing rib is made of metal material or non-metallic material with low electrical conductivity. By adding flexible reinforcing ribs in the twisted gap, it can not only protect the insulating core wire 6, but also prevent the insulating core wire 6 from being damaged and damage the cable. Insulation, and can enhance the ductility and bending resistance of the entire cable. In addition, by adding flexible high-grade polyester-cotton fiber ropes or flexible reinforcing ribs in the twisted gap, adaptive adjustments can be made according to different requirements of the system, so that the insulated core wire 6 forms a round structure, thereby maintaining the overall structure of the cable unchanged , this adaptive adjustment is simple and easy and greatly enhances the adaptability and application range of the cable.
优选地,第二屏蔽层5均匀包覆在两根绝缘芯线6外,其中第二屏蔽层5由第一铜丝编织而成。本实施例中,第一铜丝为镀锡铜丝,该镀锡铜丝的直径为0.08~0.15mm,且镀锡铜丝的编织密度大于80%,以更好的保护绝缘芯线6不受损坏,提高电缆的使用寿命。同时,在绝缘芯线6外包覆第二屏蔽层5,可以增加电缆的传输速度,降低电缆的介电损耗和衰减。Preferably, the second shielding layer 5 is evenly wrapped around the two insulated core wires 6 , wherein the second shielding layer 5 is braided by the first copper wire. In this embodiment, the first copper wire is a tinned copper wire, the diameter of the tinned copper wire is 0.08-0.15 mm, and the braiding density of the tinned copper wire is greater than 80%, so as to better protect the insulating core wire 6. Damaged, improve the service life of the cable. At the same time, covering the insulating core wire 6 with the second shielding layer 5 can increase the transmission speed of the cable and reduce the dielectric loss and attenuation of the cable.
进一步的,将多根内芯单元40采用甲胄式的扭绞方式进行绞合得到电缆内芯4。其中,内芯单元40绞合的方向由外层向内依次为“S”-“Z”-“S”等向,内芯单元40的绞合节距小于或等于内芯单元40的绞合外径的15倍。Further, the cable inner core 4 is obtained by twisting a plurality of inner core units 40 in a armor-like twisting manner. Wherein, the twisting direction of the inner core unit 40 is from the outer layer to the inside in order of "S"-"Z"-"S" and so on, and the twisting pitch of the inner core unit 40 is less than or equal to the twisting pitch of the inner core unit 40. 15 times the outer diameter.
优选地,也可以在多根内芯单元40之间的绞合空隙中添加柔性高档涤棉纤维绳或柔性加强筋(图上未标号)以避免内芯单元40破损而破坏电缆的绝缘性,从而增强整个电缆的延展性和抗弯折能力。Preferably, it is also possible to add flexible high-grade polyester-cotton fiber ropes or flexible reinforcing ribs (not labeled on the figure) in the twisted spaces between multiple inner core units 40 to avoid damage to the inner core unit 40 and damage the insulation of the cable. Thereby enhancing the ductility and bending resistance of the entire cable.
优选地,通过在绞合空隙中添加柔性高档涤棉纤维绳或柔性加强筋,使电缆内芯4构成圆整结构,从而维持电缆的整体结构不变,这种适应性的调整简单易行且极大的增强了电缆的适应能力和适用范围。本实施例中,内芯单元40的数量为七根,七根内芯单元40的绞合空隙中添加有柔性高档涤棉纤维绳或柔性加强筋,并使得电缆内芯4构成圆整结构。可以理解的是,本实施例并不限定内芯单元40的具体数量,其可以为多个;优选地,内芯单元40的数量为四根或七根。Preferably, by adding flexible high-grade polyester-cotton fiber ropes or flexible reinforcing ribs in the stranded space, the cable inner core 4 forms a rounded structure, thereby maintaining the overall structure of the cable unchanged. This adaptive adjustment is simple and easy. Greatly enhance the adaptability and scope of application of the cable. In this embodiment, the number of inner core units 40 is seven, and flexible high-grade polyester-cotton fiber ropes or flexible reinforcing ribs are added to the stranding spaces of the seven inner core units 40, so that the cable inner core 4 forms a rounded structure. It can be understood that the present embodiment does not limit the specific number of inner core units 40 , which may be multiple; preferably, the number of inner core units 40 is four or seven.
进一步的,电缆内芯4的外周面包覆有隔离层3,该隔离层3由聚酯带绕包而成,由于聚酯带具有较高的机械强度,卓越的绝缘性能,还能耐高温和耐低温,因此在电缆内芯4外绕包一层聚酯带,可以起到固定电缆内芯4的作用,从而保证电缆的机械性能和电性能的稳定。本实施例中,隔离层3的厚度为0.03mm~0.08mm;优选地,隔离层3的厚度为0.055mm。Further, the outer circumference of the cable inner core 4 is covered with an isolation layer 3, which is formed by wrapping a polyester tape. Because the polyester tape has high mechanical strength, excellent insulation performance, and can withstand high temperature and Low temperature resistance, so wrapping a layer of polyester tape around the cable inner core 4 can play a role in fixing the cable inner core 4, thereby ensuring the stability of the mechanical and electrical properties of the cable. In this embodiment, the thickness of the isolation layer 3 is 0.03mm˜0.08mm; preferably, the thickness of the isolation layer 3 is 0.055mm.
进一步的,隔离层3的外周面均匀包覆有第一屏蔽层2,以增加电缆的传输速度,降低电缆的介电损耗和衰减。其中,第一屏蔽层2由第一铜丝编织而成,第一铜丝也为镀锡铜丝,该镀锡铜丝的直径为0.08~0.15mm,且镀锡铜丝的编织密度大于80%,以更好的保护隔离层3不受损坏,提高电缆的使用寿命。本实施例中,第一隔离层2的厚度为0.03mm~0.08mm;优选地,第一屏蔽层2的厚度为0.055mm。Further, the outer peripheral surface of the isolation layer 3 is evenly covered with the first shielding layer 2, so as to increase the transmission speed of the cable and reduce the dielectric loss and attenuation of the cable. Wherein, the first shielding layer 2 is braided by first copper wires, the first copper wires are also tinned copper wires, the diameter of the tinned copper wires is 0.08-0.15 mm, and the braiding density of the tinned copper wires is greater than 80 %, to better protect the isolation layer 3 from damage and increase the service life of the cable. In this embodiment, the thickness of the first isolation layer 2 is 0.03mm˜0.08mm; preferably, the thickness of the first shielding layer 2 is 0.055mm.
本实施例在绝缘芯线6外包覆第二屏蔽层5以实现对绝缘芯线6的分屏蔽,同时在隔离层3外包覆第一屏蔽层2以实现对绝缘芯线6的总屏蔽,通过采用分屏蔽和总屏蔽这种双重屏蔽的方式,可以进一步增加电缆的传输速度,降低电缆的介电损耗和衰减。In this embodiment, the insulating core wire 6 is coated with the second shielding layer 5 to realize the individual shielding of the insulating core wire 6, while the isolation layer 3 is coated with the first shielding layer 2 to realize the overall shielding of the insulating core wire 6 , By adopting the double shielding method of separate shielding and total shielding, the transmission speed of the cable can be further increased, and the dielectric loss and attenuation of the cable can be reduced.
进一步的,第一屏蔽层2外均匀包覆有护套层1,本实施例中,护套层1由无卤低烟阻燃聚烯烃复合材料,以符合环保要求并满足电缆的阻燃性和防水性。其中,无卤低烟阻燃聚烯烃复合材料由以下重量份数的原料制成:EVA30~50份、Mg(OH)2或Al(OH)3150~180份、LDPE 35~50份、相容剂5~20份、增效剂2~4份和稳定剂0.5~1份。Further, the first shielding layer 2 is evenly covered with a sheath layer 1. In this embodiment, the sheath layer 1 is made of a halogen-free low-smoke flame-retardant polyolefin composite material to meet environmental protection requirements and meet the flame retardancy of the cable. and water resistance. Among them, the halogen-free low-smoke flame-retardant polyolefin composite material is made of the following raw materials in parts by weight: 30-50 parts of EVA, 150-180 parts of Mg(OH) 2 or Al(OH) 3 , 35-50 parts of LDPE, 5-20 parts of compatibilizer, 2-4 parts of synergist and 0.5-1 part of stabilizer.
不同于传统的阻燃材料,该无卤低烟阻燃聚烯烃复合材料不仅可以满足电缆的一般阻燃性能外,还具有一定的防水性能,能有效防止水径向渗入电缆内部。此外,这种无卤低烟阻燃聚烯烃复合材料极大的提高了电缆的抗老化性,且改善了拉伸强度,增强了电缆的整体柔韧性,使得第一屏蔽层2能够更好的增加电缆的传输速度,降低电缆的介电损耗和衰减。同时,由这种无卤低烟阻燃聚烯烃复合材料制得的护套层1能够更好的保护绝缘芯线6,避免因护套层1磨损而破坏电缆的绝缘性,从而造成安全隐患。Different from traditional flame-retardant materials, this halogen-free low-smoke flame-retardant polyolefin composite material can not only meet the general flame-retardant performance of cables, but also has certain waterproof performance, which can effectively prevent water from radially penetrating into the cable. In addition, this halogen-free low-smoke flame-retardant polyolefin composite material greatly improves the aging resistance of the cable, improves the tensile strength, and enhances the overall flexibility of the cable, so that the first shielding layer 2 can be better Increase the transmission speed of the cable and reduce the dielectric loss and attenuation of the cable. At the same time, the sheath layer 1 made of this halogen-free low-smoke flame-retardant polyolefin composite material can better protect the insulated core wire 6, and avoid damage to the insulation of the cable due to the abrasion of the sheath layer 1, thereby causing potential safety hazards .
本实施例中,护套层1的厚度为0.6mm~1mm,由于无卤低烟阻燃聚烯烃复合材料制成的护套层1具有较强的柔韧性和耐磨性,使得传统的聚氯乙烯护套层的厚度需达到本申请所述护套层1厚度的一倍以上,才能具有与本申请护套层1相同的保护效果。优选地,护套层1的厚度为0.8mm。In this embodiment, the thickness of the sheath layer 1 is 0.6 mm to 1 mm. Since the sheath layer 1 made of halogen-free low-smoke flame-retardant polyolefin composite material has strong flexibility and wear resistance, the traditional poly The thickness of the vinyl chloride sheath layer needs to be more than twice the thickness of the sheath layer 1 described in the present application in order to have the same protective effect as the sheath layer 1 of the present application. Preferably, the thickness of the sheath layer 1 is 0.8 mm.
本申请还提供一种新型计算机传输电缆,所述电缆包括电缆内芯4,及由内到外依次包覆在电缆内芯4外的隔离层3、第一屏蔽层2和护套层1。其中,电缆内芯4由七根内芯单元40以同心式绞合方式绞合成圆整结构,所述内芯单元40包括两根相互绞合的绝缘芯线6,及包覆在两根绝缘芯线6外的第二屏蔽层5,两根绝缘芯线6的绞合空隙处具有填充层7,以使内芯单元40构成圆整结构。The present application also provides a new type of computer transmission cable, which includes a cable inner core 4 , and an isolation layer 3 , a first shielding layer 2 and a sheath layer 1 coated on the cable inner core 4 sequentially from inside to outside. Wherein, the cable inner core 4 is twisted into a round structure by seven inner core units 40 in a concentric twisting manner. The second shielding layer 5 outside the core wire 6 has a filling layer 7 at the twisted gap between the two insulated core wires 6 so that the inner core unit 40 forms a round structure.
进一步的,第一屏蔽层2和第二屏蔽层5由第一铜丝编织而成,第一铜丝的编织密度大于80%;绝缘芯线6包括导体8及包覆在导体8外的绝缘层9,导体8由多根单丝直径小于0.18mm的第二铜丝绞合而成。Further, the first shielding layer 2 and the second shielding layer 5 are braided by first copper wires, and the braiding density of the first copper wires is greater than 80%; In layer 9, the conductor 8 is formed by twisting a plurality of second copper wires with a single wire diameter less than 0.18mm.
优选地,第一铜丝为镀锡铜丝,该镀锡铜丝的直径为0.08~0.15mm,且镀锡铜丝的编织密度大于80%,以更好的保护绝缘芯线6不受损坏,提高电缆的使用寿命。Preferably, the first copper wire is a tinned copper wire, the diameter of the tinned copper wire is 0.08-0.15 mm, and the braiding density of the tinned copper wire is greater than 80%, so as to better protect the insulating core wire 6 from damage , improve the service life of the cable.
本实施例在绝缘芯线6外包覆第二屏蔽层5以实现对绝缘芯线6的分屏蔽,同时在隔离层3外包覆第一屏蔽层2以实现对绝缘芯线6的总屏蔽,通过采用分屏蔽和总屏蔽这种双重屏蔽的方式,可以进一步增加电缆的传输速度,降低电缆的介电损耗和衰减。In this embodiment, the insulating core wire 6 is coated with the second shielding layer 5 to realize the individual shielding of the insulating core wire 6, while the isolation layer 3 is coated with the first shielding layer 2 to realize the overall shielding of the insulating core wire 6 , By adopting the double shielding method of separate shielding and total shielding, the transmission speed of the cable can be further increased, and the dielectric loss and attenuation of the cable can be reduced.
本申请还提供一种新型计算机传输电缆的制备方法,由于该电缆制备过程中的工艺控制条件为现有技术,在此不再赘述。其中,所述制备方法包括以下步骤:The present application also provides a method for preparing a new type of computer transmission cable. Since the process control conditions in the cable preparation process are prior art, details will not be repeated here. Wherein, the preparation method comprises the following steps:
S1、制备导体:将导体材料经拉丝、绞合后,得到导体8。S1. Preparing the conductor: drawing and twisting the conductor material to obtain the conductor 8 .
具体的,导体8的制备包括三个子步骤:选料、拉丝和绞合。选料:根据制备不同电缆的要求选择使用的导体材料,如选用电工圆铜杆作为导体材料;拉丝:将导体材料进行拉丝、退火处理得到退火无氧铜丝,该退火无氧铜丝的直径为0.15mm;绞合:将拉丝得到的退火无氧铜丝采用甲胄绞合方式束绞制成导体8。Specifically, the preparation of the conductor 8 includes three sub-steps: material selection, wire drawing and stranding. Material selection: Select the conductor material used according to the requirements of preparing different cables, such as choosing an electrical round copper rod as the conductor material; wire drawing: draw and anneal the conductor material to obtain annealed oxygen-free copper wire, the diameter of the annealed oxygen-free copper wire 0.15 mm; Stranding: the annealed oxygen-free copper wire obtained by wire drawing is bundled into a conductor 8 by armor stranding.
S2、挤包绝缘层:采用挤压式模具在导体8外包覆由LDPE材料制得的绝缘层9,以得到绝缘芯线6。S2. Extruded insulation layer: the conductor 8 is coated with an insulation layer 9 made of LDPE material by using an extrusion mold to obtain an insulated core wire 6 .
S3、制备内芯单元:将两根绝缘芯线6绞合,并在两根绝缘芯线6外设置第二屏蔽层5得到内芯单元40。S3. Prepare the inner core unit: twist the two insulated core wires 6 , and arrange the second shielding layer 5 outside the two insulated core wires 6 to obtain the inner core unit 40 .
S4、制备电缆内芯:将多根内芯单元40以同心式绞合方式绞合得到电缆内芯4。S4. Prepare the cable inner core: twist a plurality of inner core units 40 in a concentric twisting manner to obtain the cable inner core 4 .
S5、绕包隔离层:将隔离层3均匀包覆在电缆内芯4外,隔离层3由聚酯带绕包而成。S5. Wrapping isolation layer: evenly wrap the isolation layer 3 on the outside of the cable inner core 4, and the isolation layer 3 is formed by wrapping the polyester tape.
S6、设置第一屏蔽层:将由镀锡铜丝编织而成第一屏蔽层2均匀包覆在隔离层3外。S6. Setting the first shielding layer: uniformly covering the first shielding layer 2 formed by braiding tinned copper wires on the outside of the isolation layer 3 .
S7、挤包护套层:采用挤压的方式将由无卤低烟阻燃聚烯烃复合材料制得的护套层1均匀包覆在第一屏蔽层2外;具体的,配置包含有该无卤低烟阻燃聚烯烃复合材料的原料。S7. Extruded sheath layer: the sheath layer 1 made of halogen-free low-smoke flame-retardant polyolefin composite material is evenly coated on the outside of the first shielding layer 2 by extrusion; specifically, the configuration includes the no-halogen Raw material for halogen low smoke flame retardant polyolefin composites.
实施例1Example 1
S1、制备导体:将导体材料经拉丝、绞合后,得到导体8;S1. Prepare the conductor: draw and twist the conductor material to obtain the conductor 8;
S2、挤包绝缘层:采用挤压式模具在导体8外包覆由LDPE材料制得的绝缘层9,以得到绝缘芯线6;S2. Extruding the insulating layer: using an extrusion mold to coat the insulating layer 9 made of LDPE material on the outside of the conductor 8, so as to obtain the insulating core wire 6;
S3、制备内芯单元:将两根绝缘芯线6绞合,并在两根绝缘芯线6外设置第二屏蔽层5得到内芯单元40;S3. Prepare the inner core unit: twist the two insulated core wires 6, and set the second shielding layer 5 outside the two insulated core wires 6 to obtain the inner core unit 40;
S4、制备电缆内芯:将多根内芯单元40以同心式绞合方式绞合得到电缆内芯4;S4. Prepare the cable inner core: twist a plurality of inner core units 40 in a concentric twisting manner to obtain the cable inner core 4;
S5、绕包隔离层:将隔离层3均匀包覆在电缆内芯4外,隔离层3由聚酯带绕包而成;S5. Wrapping isolation layer: evenly wrap the isolation layer 3 on the outside of the cable inner core 4, and the isolation layer 3 is wrapped by polyester tape;
S6、设置第一屏蔽层:将由镀锡铜丝编织而成第一屏蔽层2均匀包覆在隔离层3外;S6. Setting the first shielding layer: evenly covering the first shielding layer 2 formed by braiding tinned copper wires on the outside of the isolation layer 3;
S7、挤包护套层:采用挤压的方式将由无卤低烟阻燃聚烯烃复合材料制得的护套层1均匀包覆在第一屏蔽层2外;S7. Extruding the sheath layer: uniformly covering the sheath layer 1 made of halogen-free low-smoke flame-retardant polyolefin composite material on the outside of the first shielding layer 2 by extrusion;
其中,EVA30份、Al(OH)3180份、LDPE 50份、相容剂20份、增效剂2份和稳定剂1份。Among them, 30 parts of EVA, 180 parts of Al(OH) 3 , 50 parts of LDPE, 20 parts of compatibilizer, 2 parts of synergist and 1 part of stabilizer.
实施例2Example 2
S1、制备导体:将导体材料经拉丝、绞合后,得到导体8;S1. Prepare the conductor: draw and twist the conductor material to obtain the conductor 8;
S2、挤包绝缘层:采用挤压式模具在导体8外包覆由LDPE材料制得的绝缘层9,以得到绝缘芯线6;S2. Extruding the insulating layer: using an extrusion mold to coat the insulating layer 9 made of LDPE material on the outside of the conductor 8, so as to obtain the insulating core wire 6;
S3、制备内芯单元:将两根绝缘芯线6绞合,并在两根绝缘芯线6外设置第二屏蔽层5得到内芯单元40;S3. Prepare the inner core unit: twist the two insulated core wires 6, and set the second shielding layer 5 outside the two insulated core wires 6 to obtain the inner core unit 40;
S4、制备电缆内芯:将多根内芯单元40以同心式绞合方式绞合得到电缆内芯4;S4. Prepare the cable inner core: twist a plurality of inner core units 40 in a concentric twisting manner to obtain the cable inner core 4;
S5、绕包隔离层:将隔离层3均匀包覆在电缆内芯4外,隔离层3由聚酯带绕包而成;S5. Wrapping isolation layer: evenly wrap the isolation layer 3 on the outside of the cable inner core 4, and the isolation layer 3 is wrapped by polyester tape;
S6、设置第一屏蔽层:将由镀锡铜丝编织而成第一屏蔽层2均匀包覆在隔离层3外;S6. Setting the first shielding layer: evenly covering the first shielding layer 2 formed by braiding tinned copper wires on the outside of the isolation layer 3;
S7、挤包护套层:采用挤压的方式将由无卤低烟阻燃聚烯烃复合材料制得的护套层1均匀包覆在第一屏蔽层2外;S7. Extruding the sheath layer: uniformly covering the sheath layer 1 made of halogen-free low-smoke flame-retardant polyolefin composite material on the outside of the first shielding layer 2 by extrusion;
其中,EVA50份、Al(OH)3150份、LDPE 40份、相容剂10份、增效剂2份和稳定剂0.8份。Among them, 50 parts of EVA, 150 parts of Al(OH) 3 , 40 parts of LDPE, 10 parts of compatibilizer, 2 parts of synergist and 0.8 parts of stabilizer.
实施例3Example 3
S1、制备导体:将导体材料经拉丝、绞合后,得到导体8;S1. Prepare the conductor: draw and twist the conductor material to obtain the conductor 8;
S2、挤包绝缘层:采用挤压式模具在导体8外包覆由LDPE材料制得的绝缘层9,以得到绝缘芯线6;S2. Extruding the insulating layer: using an extrusion mold to coat the insulating layer 9 made of LDPE material on the outside of the conductor 8, so as to obtain the insulating core wire 6;
S3、制备内芯单元:将两根绝缘芯线6绞合,并在两根绝缘芯线6外设置第二屏蔽层5得到内芯单元40;S3. Prepare the inner core unit: twist the two insulated core wires 6, and set the second shielding layer 5 outside the two insulated core wires 6 to obtain the inner core unit 40;
S4、制备电缆内芯:将多根内芯单元40以同心式绞合方式绞合得到电缆内芯4;S4. Prepare the cable inner core: twist a plurality of inner core units 40 in a concentric twisting manner to obtain the cable inner core 4;
S5、绕包隔离层:将隔离层3均匀包覆在电缆内芯4外,隔离层3由聚酯带绕包而成;S5. Wrapping isolation layer: evenly wrap the isolation layer 3 on the outside of the cable inner core 4, and the isolation layer 3 is wrapped by polyester tape;
S6、设置第一屏蔽层:将由镀锡铜丝编织而成第一屏蔽层2均匀包覆在隔离层3外;S6. Setting the first shielding layer: evenly covering the first shielding layer 2 formed by braiding tinned copper wires on the outside of the isolation layer 3;
S7、挤包护套层:采用挤压的方式将由无卤低烟阻燃聚烯烃复合材料制得的护套层1均匀包覆在第一屏蔽层2外;S7. Extruding the sheath layer: uniformly covering the sheath layer 1 made of halogen-free low-smoke flame-retardant polyolefin composite material on the outside of the first shielding layer 2 by extrusion;
其中,EVA 40份、Mg(OH)2 160份、LDPE 40份、相容剂10份、增效剂2份和稳定剂0.5份。Among them, 40 parts of EVA, 160 parts of Mg(OH) 2 , 40 parts of LDPE, 10 parts of compatibilizer, 2 parts of synergist and 0.5 parts of stabilizer.
综上所述,实施本发明的新型计算机传输电缆及其制备方法,具有以下有益效果:In summary, implementing the novel computer transmission cable of the present invention and its preparation method has the following beneficial effects:
(1)绝缘芯线外包覆第二屏蔽层以实现对绝缘芯线的分屏蔽,同时在隔离层外包覆第一屏蔽层以实现对绝缘芯线的总屏蔽,通过采用分屏蔽和总屏蔽这种双重屏蔽的方式,可以进一步增加电缆的传输速度,降低电缆的介电损耗和衰减。(1) The insulated core wire is covered with the second shielding layer to realize the individual shielding of the insulated core wire, and at the same time, the first shielding layer is coated outside the isolation layer to realize the total shielding of the insulated core wire. This double shielding method of shielding can further increase the transmission speed of the cable and reduce the dielectric loss and attenuation of the cable.
(2)采用LDPE材料制成的绝缘层可以增加电缆的传输速度,降低介电损耗和衰减,同时LDPE材料极大提高了电缆的抗老化性,改善了电缆的拉伸强度,且增强了电缆的整体柔韧性,使得绝缘层能够更好的保护第二铜丝,避免因绝缘层磨损而破坏电缆的绝缘性,造成安全隐患。(2) The insulating layer made of LDPE material can increase the transmission speed of the cable and reduce the dielectric loss and attenuation. At the same time, the LDPE material greatly improves the aging resistance of the cable, improves the tensile strength of the cable, and strengthens the cable. The overall flexibility of the cable enables the insulation layer to better protect the second copper wire, avoiding damage to the insulation of the cable due to wear and tear of the insulation layer, causing potential safety hazards.
(3)导体由多根细软铜丝绞制成,该铜丝具有较高的单丝伸长率和较小的直径,使得制成同样外径的导体所需的铜丝的数量远大于现有技术中所述使用的粗铜丝的数量,这样能有效均匀分散电缆所受的外力,使得本发明导体的导电性能强,无氢脆现象不容易断裂,具有极强的抗弯折能力,在经过超过数百万次往返弯折运动后不会断裂,进而确保电缆的物理和电气性能不受影响。(3) The conductor is made of multiple thin soft copper wires twisted, the copper wire has a high single wire elongation and a small diameter, so that the number of copper wires required to make a conductor with the same outer diameter is much larger than that of existing The amount of thick copper wire used in the technology can effectively and evenly disperse the external force suffered by the cable, so that the conductor of the present invention has strong electrical conductivity, no hydrogen embrittlement phenomenon is not easy to break, and has extremely strong bending resistance. It will not break after more than millions of back-and-forth bending movements, ensuring that the physical and electrical performance of the cable is not affected.
(5)护套层使用无卤低烟阻燃聚烯烃复合材料,不仅符合环保要求,满足一般的阻燃性能外,还具有一定的防水性能,能有效防止水份径向渗入电缆内部,从而延长拖链电缆的使用寿命。(5) The sheath layer is made of halogen-free low-smoke flame-retardant polyolefin composite material, which not only meets the requirements of environmental protection and meets the general flame-retardant performance, but also has a certain waterproof performance, which can effectively prevent water from radially penetrating into the cable, thereby Extend the service life of drag chain cables.
虽然本发明是通过具体实施例进行说明的,本领域技术人员应当明白,在不脱离本发明范围的情况下,还可以对本发明进行各种变换及等同替代。另外,针对特定情形或材料,可以对本发明做各种修改,而不脱离本发明的范围。因此,本发明不局限于所公开的具体实施例,而应当包括落入本发明权利要求范围内的全部实施方式。Although the present invention is described through specific embodiments, those skilled in the art should understand that various changes and equivalent substitutions can be made to the present invention without departing from the scope of the present invention. In addition, various modifications may be made to the invention for a particular situation or material without departing from the scope of the invention. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but should include all implementations falling within the scope of the appended claims.
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