CN105834224A - Method for preventing cool roller bed of hot rolling layer from steel rear-end collision - Google Patents

Method for preventing cool roller bed of hot rolling layer from steel rear-end collision Download PDF

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CN105834224A
CN105834224A CN201510014316.0A CN201510014316A CN105834224A CN 105834224 A CN105834224 A CN 105834224A CN 201510014316 A CN201510014316 A CN 201510014316A CN 105834224 A CN105834224 A CN 105834224A
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CN105834224B (en
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杨军
张仁其
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Baoshan Iron and Steel Co Ltd
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Abstract

一种防止热轧层冷辊道追钢的方法,通过热金属检测器,配合基础自动化控制机及过程控制机,按照工艺设定的要求对前后两块相邻的带钢根据不同的钢种和规格实现进轧节奏的控制,在保证轧制节奏的前提下,避免因钢种、规格上的差异造成的层冷区域追钢,包括:1.理论计算出前一块带钢尾部和后一块带钢头部之间的时间间隙值T;2.实际检测计算出前一块带钢尾部和后一块带钢头部之间的实际时间间隙T′;3.比较T与T′,并根据比较的结果对后一块带钢下发原地摆动还是前进的指令。本发明能够减少人员控制过程中对于间隙时间偏长的估计,减少不必要的时间浪费,在保证最快轧制节奏的前提条件下避免因钢种、规格上的差异造成在层冷区域的追钢事故。

A method for preventing the hot-rolled layer from chasing steel on the cold roller table. Through the hot metal detector, in cooperation with the basic automatic control machine and the process control machine, according to the requirements of the process setting, the front and rear two adjacent strips are processed according to different steel types. and specifications to realize the control of the rolling rhythm. Under the premise of ensuring the rolling rhythm, avoiding the layer cold area chasing steel caused by the difference in steel type and specification, including: 1. Theoretical calculation of the tail of the previous strip and the rear strip The time gap value T between the steel heads; 2. The actual detection calculates the actual time gap T′ between the tail of the previous strip and the head of the next strip; 3. Compare T and T′, and according to the comparison results Issue the instruction of swinging in situ or moving forward to the last piece of steel strip. The present invention can reduce the estimation of long gap time in the process of personnel control, reduce unnecessary time waste, and avoid chasing in the layer cooling area due to differences in steel types and specifications under the premise of ensuring the fastest rolling rhythm. steel accident.

Description

一种防止热轧层冷辊道追钢的方法A method for preventing hot-rolled layer from chasing steel in cold roller table

技术领域technical field

本发明属于热轧中的带钢控制领域,具体涉及一种防止热轧层冷辊道追钢的方法。The invention belongs to the field of steel strip control in hot rolling, and in particular relates to a method for preventing hot rolling layers from chasing steel on cold roller tables.

背景技术Background technique

发挥热连轧厂的产能优势就要求在有效的轧制时间内使生产发挥最大功效,最终能够在保证产品质量的同时,实现效率最大、消耗最低的高效生产,其中关键环节就是轧制线的小时产量,而表达具体的参数就是轧制节奏。To give full play to the production capacity advantages of hot rolling mills, it is required to maximize the production efficiency within the effective rolling time, and finally achieve high-efficiency production with the highest efficiency and the lowest consumption while ensuring product quality. The key link is the rolling line. Hourly output, and the specific parameter is the rolling rhythm.

为提高轧线的小时产量,就务必提高带钢的轧制节奏,但前提是保证带钢在轧线上不发生追钢的情况,以保证跟踪的准确和设定的正常。In order to increase the hourly output of the rolling line, it is necessary to increase the rolling rhythm of the strip steel, but the premise is to ensure that the strip steel does not chase steel on the rolling line, so as to ensure the accuracy of tracking and normal setting.

在热连轧产线上带钢的跟踪需经过:加热炉、粗轧、精轧和卷取等几大区域。为保证带钢在轧线区域不发生头尾相追、跟踪出错的情况下,必须以一定的轧制节奏进行控制,从轧线的源头加热炉的抽钢间隙进行控制,当前后两块带钢满足一定的间隙时间分别进行轧制时,就能保证其不发生头尾相追、跟踪出错的情况。The tracking of strip steel on the hot rolling production line needs to go through several major areas: heating furnace, rough rolling, finishing rolling and coiling. In order to ensure that the strip steel does not chase head-to-tail in the rolling line area and track errors, it must be controlled with a certain rolling rhythm. When the steel meets a certain gap time and is rolled separately, it can be guaranteed that the head and tail will not chase each other, and the tracking error will not occur.

鉴于不同品种规格的钢种在热连轧的轧制过程中,其轧制速度存在很大的差异性,因此倘若前后两块带钢以固定不变的间隙时间从加热炉抽出后进行轧制,就可能会出现以下两种情况:In view of the great difference in the rolling speed of steel types of different varieties and specifications in the rolling process of hot continuous rolling, if the front and rear strips are pulled out from the heating furnace with a fixed gap time and then rolled , the following two situations may occur:

(1)前后间隔时间长:(1) Long intervals before and after:

前后两块带钢节奏间隙时间偏长,造成等待时间的浪费,影响小时产量和能源消耗;The rhythm gap time between the front and rear strips is too long, resulting in waste of waiting time, affecting hourly output and energy consumption;

(2)前后间隔时间短:(2) Short intervals before and after:

前后两块带钢节奏间隙时间偏短,前后两块带钢在某一物理区域内头尾相追。The rhythmic gap between the front and rear strips is relatively short, and the front and rear strips chase each other head to tail in a certain physical area.

通常情况下带钢的轧制节奏都是通过认为的控制来保证的,从加热炉抽出到精轧入口区域,由于粗轧的轧制速度、辊道的速度等相对都是比较固定的,因此从间隙时间上来说人员相对比较容易控制,且对于节奏的把空也比较准确;但对于精轧和卷取区域来说,由于精轧存在升速轧制的过程、卷取存在降速卷取的过程,且即使是同规格的带钢,由于工艺控制的要求不同,其升速的加速度和降速的减速率也有一定的差异,所以在间隙时间的把握上人员难以精确的控制,也经常发生在轧制节奏间隙较短的情况下,前后两块带钢在层冷辊道上头尾相追,造成了带钢报废、产线停机等事故,给正常的生产与组织带来的很大的影响。Usually, the rolling rhythm of the strip steel is guaranteed by the control. From the extraction of the heating furnace to the entrance area of the finish rolling, since the rolling speed of the rough rolling and the speed of the roller table are relatively fixed, so In terms of gap time, personnel are relatively easy to control, and the rhythm is more accurate; but for the finishing rolling and coiling area, due to the process of rising speed rolling in finishing rolling and slowing down coiling in coiling process, and even for strips of the same specification, due to different process control requirements, there are certain differences in the acceleration of the rising speed and the deceleration rate of the falling speed, so it is difficult for personnel to accurately control the gap time, and often When the gap between rolling rhythms is short, the front and rear strips chase each other head to tail on the layer cooling roller table, resulting in accidents such as strip scrapping and production line shutdown, which have brought great harm to normal production and organization. Impact.

鉴于上述客观因素,从提高产线的轧制节奏、精确控制轧制的间隙时间,同时避免带钢在层冷发生追钢的事故,需开发一种防止带钢在层冷辊道上发生前后头尾相追的自动控制功能,同时准确控制前后带钢的间隙时间,保证轧线生产能力的最大发挥,以满足现场正常、稳定生产的需要。In view of the above objective factors, in order to improve the rolling rhythm of the production line, accurately control the rolling gap time, and avoid the accident of strip steel chasing steel in the layer cooling, it is necessary to develop a method to prevent the front and rear ends of the strip steel on the layer cooling roller table. The automatic control function of tail-to-tail pursuit, and at the same time accurately control the gap time between the front and rear strips to ensure the maximum production capacity of the rolling line to meet the needs of normal and stable production on site.

发明内容Contents of the invention

为解决以上问题,本发明提供一种防止热轧层冷辊道追钢的方法,能够根据不同规格、品种下前后带钢到达卷取区域的具体时间,判断前后带钢所需要的最小间隙时间,通过轧线的进钢连锁条件来控制带钢的位置,保证带钢在层冷辊道上不发生追钢的事故;同时不再依赖操作人员粗略的时间估计,减少人员控制过程中对于间隙时间偏长的估计,减少不必要的时间浪费,在保证最快轧制节奏的前提条件下避免因钢种、规格上的差异造成在层冷区域的追钢事故,其技术方案具体如下:In order to solve the above problems, the present invention provides a method for preventing the hot-rolled layer from chasing steel in the cold roller table, which can determine the minimum gap time required by the front and rear strips according to the specific time when the front and rear strips reach the coiling area under different specifications and varieties , the position of the strip is controlled through the interlocking conditions of the rolling line to ensure that the strip does not have an accident of chasing steel on the layer cooling roller table; at the same time, it no longer depends on the rough time estimation of the operator, reducing the gap time in the process of personnel control Longer estimates reduce unnecessary waste of time, and avoid steel chasing accidents in the layer cooling area caused by differences in steel types and specifications under the premise of ensuring the fastest rolling rhythm. The technical plan is as follows:

一种防止热轧层冷辊道追钢的方法,其特征在于:通过热金属检测器,配合基础自动化控制机及过程控制机,按照工艺设定的要求对前后两块相邻的带钢根据不同的钢种和规格实现进轧节奏的控制,从而在保证轧制节奏的前提下,避免因钢种、规格上的差异造成的层冷区域追钢事故,包括步骤如下:A method for preventing hot-rolled layer from chasing steel in the cold roller table, characterized in that: through the hot metal detector, in cooperation with the basic automatic control machine and the process control machine, according to the requirements of the process setting, the front and rear two adjacent strips are controlled according to the Different steel types and specifications realize the control of the rolling rhythm, so as to avoid the accident of chasing steel in the layer cooling area caused by the difference in steel types and specifications under the premise of ensuring the rolling rhythm. The steps are as follows:

S1:当同种规格的钢种进入粗轧最后一个道次时,过程计算机根据工艺设定值计算出前一块带钢尾部从精轧入口至卷取机入口的时间同时根据工艺设定值计算出后一块带钢头部从精轧入口至卷取机入口的时间 S1: When the steel grade of the same specification enters the last rough rolling pass, the process computer calculates the time from the finish rolling entrance to the coiler entrance for the tail of the previous strip according to the process setting value At the same time, calculate the time for the last piece of strip head from the entrance of finishing rolling to the entrance of coiler according to the process setting value

S2:过程计算机按照工艺设定要求,根据计算出的计算出前后两块带钢的最小间隙时间T,并将T值下发至基础自动化控制机;S2: The process computer sets the requirements according to the process, and according to the calculated Calculate the minimum gap time T between the two strips before and after, and send the T value to the basic automatic control machine;

S3:在精轧入口区设置带钢实际位置检测点,所述检测点分别记录前一块带钢尾部到达时刻点t1和后一块带钢头部到达时刻点t2,将记录的t1、t2值发至基础自动化控制机;S3: Set the detection point of the actual position of the strip in the finish rolling entrance area, and the detection points respectively record the arrival time point t1 of the tail of the previous piece of steel strip and the arrival time point t2 of the head of the next piece of steel strip, and send the recorded values of t1 and t2 To the basic automation control machine;

S4:基础自动化控制机根据t2、t1的差值计算出前后两块带钢实际间隔时间T′;S4: The basic automatic control machine calculates the actual interval time T′ of the two strips before and after according to the difference between t2 and t1;

S5:基础自动化控制机比较T′与T的大小,S5: The basic automatic control machine compares the size of T′ and T,

当T′≥T时,对后一块带钢下发前行指令,进入轧制,When T′≥T, issue a forward command to the next piece of strip steel and start rolling.

当T′<T时,对后一块带钢下发原地摆钢T′-T秒的指令,摆钢动作结束后前行进入轧制。When T′<T, issue an instruction to swing the steel in situ for T′-T seconds to the next strip steel, and move forward to rolling after the steel swing action is completed.

根据本发明的一种防止热轧层冷辊道追钢的方法,其特征在于:步骤S1中,所述的“后一块带钢头部从精轧入口至卷取机入口”具体为“后一块带钢头部从精轧入口至卷取机前倒数第二组辊道”。According to a method of preventing hot-rolled layer cold roller table chasing steel according to the present invention, it is characterized in that: in step S1, the said "the head of the last piece of strip steel is from the finish rolling entrance to the coiler entrance" is specifically "after A piece of strip steel head from the finishing entrance to the penultimate set of roller tables in front of the coiler".

根据本发明的一种防止热轧层冷辊道追钢的方法,其特征在于:步骤S1中的遵循:According to a method of preventing hot-rolled layer cold roller table chasing steel according to the present invention, it is characterized in that: in step S1 follow:

其中: V 0 = h 7 * V 7 h 0 , in: V 0 = h 7 * V 7 h 0 ,

第n块带钢尾部从飞剪到卷取机的时间(s), The time (s) for the tail of the nth strip from the flying shear to the coiler,

Lcs:常数,从飞剪到F1机架的距离(m),Lcs: constant, the distance from the flying shear to the F1 rack (m),

L:常数,机架间的距离(m),L: constant, the distance between racks (m),

Ldc:常数,F7机架到卷取机的距离(m),L dc : constant, distance from F7 frame to coiler (m),

V0:变量,F1前的带钢速度(m/s),V 0 : variable, strip speed before F1 (m/s),

V1~V7:变量,F1~F7出口的带钢速度(m/s),V 1 ~ V 7 : variable, the strip speed (m/s) at the exit of F1 ~ F7,

Vout:变量,带钢的抛钢速度(m/s),V out : variable, strip throwing speed (m/s),

V卷取:变量,带钢尾部进卷取机的速度(m/s),V coiling : variable, the speed of the tail of the strip into the coiler (m/s),

h7:变量,成品厚度(mm),h 7 : variable, finished product thickness (mm),

h0:变量,中间坯厚度(mm)。h 0 : variable, intermediate billet thickness (mm).

根据本发明的一种防止热轧层冷辊道追钢的方法,其特征在于:步骤S1中的遵循:According to a method of preventing hot-rolled layer cold roller table chasing steel according to the present invention, it is characterized in that: in step S1 follow:

式中:In the formula:

n+1带钢头部从精轧飞剪入口到卷取机前Ki(倒数第二组)辊道的时间(s), The time (s) of the n+1 strip head from the entrance of the finishing flying shear to the Ki (the penultimate group) roller table in front of the coiler,

Lcs:常数,从飞剪到F1机架的距离(m),L cs : constant, the distance from the flying shear to the F1 frame (m),

L:常数,机架间的距离(m),L: constant, the distance between racks (m),

Ldc前:常数,F7机架到卷取机前Ki辊道的距离(m), Before L dc : constant, the distance from the F7 frame to the Ki roller table in front of the coiler (m),

V除鳞:变量,带钢头部过精轧入口飞剪区域的速度(m/s),V descaling : variable, the speed of the strip head through the flying shear area at the entrance of finishing rolling (m/s),

V1~V7:变量,F1~F7出口的带钢速度(m/s)。V 1 ~ V 7 : variable, the strip speed (m/s) at the exit of F1 ~ F7.

根据本发明的一种防止热轧层冷辊道追钢的方法,其特征在于:在步骤S2中,所述的 T = t + t 1 n - t 2 n + 1 , According to a method of preventing hot-rolled layer cold roller table chasing steel according to the present invention, it is characterized in that: in step S2, the T = t + t 1 no - t 2 no + 1 ,

其中,t:常数,前后带钢的最小节奏时间(s)。Among them, t: constant, the minimum rhythm time (s) of the front and rear strips.

本发明的一种防止热轧层冷辊道追钢的方法,提供一种前后带钢之间间隙时间的计算方式,能够根据不同规格、品种下前后带钢到达卷取区域的具体时间,判断前后带钢所需要的最小间隙时间,通过轧线的进钢连锁条件来控制带钢的位置,保证带钢在层冷辊道上不发生追钢的事故;同时不再依赖操作人员粗略的时间估计,减少人员控制过程中对于间隙时间偏长的估计,减少不必要的时间浪费,在保证最快轧制节奏的前提条件下避免因钢种、规格上的差异造成在层冷区域的追钢事故。可有效的避免前后两块带钢因轧制速度的差异而造成前后两块带钢在层冷辊道上追尾废钢的事故,并由此造成非必要的故障停机时间,对正常的生产造成的影响;同时提高了轧线的小时产量和降低了能耗浪费。The present invention provides a method for preventing cold rollers chasing steel in the hot-rolled layer, and provides a calculation method for the gap time between the front and rear strips, which can be judged according to the specific time when the front and rear strips reach the coiling area under different specifications and varieties. The minimum gap time required for the front and rear strips, the position of the strips is controlled by the interlocking conditions of the rolling line to ensure that the strips do not have accidents of chasing steel on the layer cooling roller table; at the same time, no longer rely on the operator's rough time estimation , to reduce the estimation of long gap time in the process of personnel control, reduce unnecessary waste of time, and avoid chasing steel accidents in the layer cooling area caused by differences in steel types and specifications under the premise of ensuring the fastest rolling rhythm . It can effectively avoid the accident that the front and rear strips collide with scrap steel on the layer cooling roller table due to the difference in rolling speed between the front and rear strips, and thus cause unnecessary downtime and affect normal production. ; At the same time, the hourly output of the rolling line is improved and the energy consumption is reduced.

附图说明Description of drawings

图1为本发明的控制流程图。Fig. 1 is the control flowchart of the present invention.

具体实施方式detailed description

下面,根据说明书附图和具体实施方式对本发明的一种防止热轧层冷辊道追钢的方法作进一步具体说明。In the following, a method for preventing hot-rolled layer from chasing steel on the cold roller table of the present invention will be further described in detail according to the accompanying drawings and specific implementation methods.

一种防止热轧层冷辊道追钢的方法,其特征在于:通过热金属检测器,配合基础自动化控制机及过程控制机,按照工艺设定的要求对前后两块相邻的带钢根据不同的钢种和规格实现进轧节奏的控制,从而在保证轧制节奏的前提下,避免因钢种、规格上的差异造成的层冷区域追钢事故,包括步骤如下:A method for preventing hot-rolled layer from chasing steel in the cold roller table, characterized in that: through the hot metal detector, in cooperation with the basic automatic control machine and the process control machine, according to the requirements of the process setting, the front and rear two adjacent strips are controlled according to the Different steel types and specifications realize the control of the rolling rhythm, so as to avoid the accident of chasing steel in the layer cooling area caused by the difference in steel types and specifications under the premise of ensuring the rolling rhythm. The steps are as follows:

S1:当同种规格的钢种进入粗轧最后一个道次时,过程计算机根据工艺设定值计算出前一块带钢尾部从精轧入口至卷取机入口的时间同时根据工艺设定值计算出后一块带钢头部从精轧入口至卷取机入口的时间 S1: When the steel grade of the same specification enters the last rough rolling pass, the process computer calculates the time from the finish rolling entrance to the coiler entrance for the tail of the previous strip according to the process setting value At the same time, calculate the time for the last piece of strip head from the entrance of finishing rolling to the entrance of coiler according to the process setting value

S2:过程计算机按照工艺设定要求,根据计算出的计算出前后两块带钢的最小间隙时间T,并将T值下发至基础自动化控制机;S2: The process computer sets the requirements according to the process, and according to the calculated Calculate the minimum gap time T between the two strips before and after, and send the T value to the basic automatic control machine;

S3:在精轧入口区设置带钢实际位置检测点,所述检测点分别记录前一块带钢尾部到达时刻点t1和后一块带钢头部到达时刻点t2,将记录的t1、t2值发至基础自动化控制机;S3: Set the detection point of the actual position of the strip in the finish rolling entrance area, and the detection points respectively record the arrival time point t1 of the tail of the previous piece of steel strip and the arrival time point t2 of the head of the next piece of steel strip, and send the recorded values of t1 and t2 To the basic automation control machine;

S4:基础自动化控制机根据t2、t1的差值计算出前后两块带钢实际间隔时间T′;S4: The basic automatic control machine calculates the actual interval time T′ of the two strips before and after according to the difference between t2 and t1;

S5:基础自动化控制机比较T′与T的大小,S5: The basic automatic control machine compares the size of T′ and T,

当T′≥T时,对后一块带钢下发前行指令,进入轧制,When T′≥T, issue a forward command to the next piece of strip steel and start rolling.

当T′<T时,对后一块带钢下发原地摆钢T′-T秒的指令,摆钢动作结束后前行进入轧制。When T′<T, issue an instruction to swing the steel in situ for T′-T seconds to the next strip steel, and move forward to rolling after the steel swing action is completed.

进一步地,步骤S1中,所述的“后一块带钢头部从精轧入口至卷取机入口”具体为“后一块带钢头部从精轧入口至卷取机前倒数第二组辊道”。Further, in step S1, the "the head of the next piece of strip from the entrance of the finish rolling to the entrance of the coiler" is specifically "the head of the next piece of strip goes from the entrance of the finish rolling to the penultimate group of rolls before the coiler" road".

进一步地,步骤S1中的遵循:Further, in step S1 follow:

其中: V 0 = h 7 * V 7 h 0 in: V 0 = h 7 * V 7 h 0

第n块带钢尾部从飞剪到卷取机的时间(s), The time (s) for the tail of the nth strip from the flying shear to the coiler,

Lcs:常数,从飞剪到F1机架的距离(m),Lcs: constant, the distance from the flying shear to the F1 rack (m),

L:常数,机架间的距离(m),L: constant, the distance between racks (m),

Ldc:常数,F7机架到卷取机的距离(m),L dc : constant, distance from F7 frame to coiler (m),

V0:变量,F1前的带钢速度(m/s),V 0 : variable, strip speed before F1 (m/s),

V1~V7:变量,F1~F7出口的带钢速度(m/s),V 1 ~ V 7 : variable, the strip speed (m/s) at the exit of F1 ~ F7,

Vout:变量,带钢的抛钢速度(m/s),V out : variable, strip throwing speed (m/s),

V卷取:变量,带钢尾部进卷取机的速度(m/s),V coiling : variable, the speed of the tail of the strip into the coiler (m/s),

h7:变量,成品厚度(mm),h 7 : variable, finished product thickness (mm),

h0:变量,中间坯厚度(mm)。h 0 : variable, intermediate billet thickness (mm).

进一步地,步骤S1中的遵循:Further, in step S1 follow:

式中:In the formula:

n+1带钢头部从精轧飞剪入口到卷取机前Ki(倒数第二组)辊道的时间(s), The time (s) of the n+1 strip head from the entrance of the finishing flying shear to the Ki (the penultimate group) roller table in front of the coiler,

Lcs:常数,从飞剪到F1机架的距离(m),L cs : constant, the distance from the flying shear to the F1 frame (m),

L:常数,机架间的距离(m),L: constant, the distance between racks (m),

Ldc前:常数,F7机架到卷取机前Ki辊道的距离(m), Before L dc : constant, the distance from the F7 frame to the Ki roller table in front of the coiler (m),

V除鳞:变量,带钢头部过精轧入口飞剪区域的速度(m/s),V descaling : variable, the speed of the strip head through the flying shear area at the entrance of finishing rolling (m/s),

V1~V7:变量,F1~F7出口的带钢速度(m/s)。V 1 ~ V 7 : variable, the strip speed (m/s) at the exit of F1 ~ F7.

进一步地,在步骤S2中,所述的 Further, in step S2, the

其中,t:常数,前后带钢的最小节奏时间(s)。Among them, t: constant, the minimum rhythm time (s) of the front and rear strips.

实施例Example

由于主要控制带钢在层冷辊道区域内前后两块带钢不发生追尾的情况,因此主要控制的是从精轧入口到卷取区域内前后两块带钢最小的运行时间问题:即前一块带钢的尾部在离开精轧F7机架后,满足后一块带钢进入精轧机架轧制的条件,但必须保证前一块带钢尾部顺利卷取完毕时,后一块带钢才能到达卷取机的位置,且此时卷取机的机能已满足卷取的条件。Since the main control is that the front and rear strips do not collide in the layer cooling roller table area, the main control is the minimum running time of the front and rear strips from the finish rolling entrance to the coiling area: that is, the front After the tail of a piece of steel strip leaves the finish rolling F7 stand, it meets the conditions for the latter piece of steel strip to enter the finish rolling stand for rolling, but it must be ensured that the tail of the previous piece of strip steel can be coiled smoothly before the latter piece of steel strip can reach the coiling The position of the machine, and at this time the function of the coiler has met the coiling conditions.

1、精轧入口判断点的选择1. Selection of the judgment point of the finish rolling entrance

为了能够控制前后两块带钢在层冷区域不发生追尾,若后一块带钢头部进入精轧机架进行轧制,此时再进行比较判断时已难以挽回,因此必须选择在精轧入口区域内就进行判断和计算。In order to control the front and rear strips from colliding in the interlayer cooling area, if the head of the latter strip enters the finish rolling stand for rolling, it is difficult to recover when making a comparison and judgment at this time, so it must be selected in the finish rolling entrance area. Judgments and calculations are made within.

通常带钢入口区域装有热金属检测器,用以跟踪带钢实际所达到的区域位置,同时通过热金属检测器的信号激励相关的控制单元程序的计算。Usually the strip steel entrance area is equipped with a hot metal detector to track the actual area position of the strip steel, and at the same time, the signal of the hot metal detector stimulates the calculation of the relevant control unit program.

由于前后两块带钢不能在同一跟踪区内出现,避免物理跟踪出错,所以从精轧入口区域配置的光电管位置分布情况,一般可将入口判断点选择为与精轧跟踪区相间隔两个跟踪区处,即在H1跟踪区内的HMD 1处,保证了前后带钢不在同一跟踪区内出现,同时也有了一定的时间计算余量。Since the front and rear strips cannot appear in the same tracking area to avoid physical tracking errors, from the position distribution of photoelectric cells arranged in the finish rolling entrance area, generally the entrance judgment point can be selected to be separated from the finish rolling tracking area by two At the tracking area, that is, at HMD 1 in the H1 tracking area, it is ensured that the front and rear strips do not appear in the same tracking area, and there is also a certain time margin for calculation.

假定前一块带钢的尾部从离开HMD1处开始到卷取顺利卷取完毕所需的时间为后一块带钢的头部从达到HMD1处开始到卷取顺利咬入所需要的时间为前后带钢所需要的最小安全时间为T,则每当粗轧最后一道次轧制时即可计算每块带钢的最小安全时间T,当前一块带钢尾部离开HMD1时就开始计时,若后一块带钢的头部在时间T内到达HMD1,则停留摆钢不进入H1跟踪区,直到时间满足T的要求再前行;若后一块带钢的头部时间T之后到达HMD1处,则说明不会发生前后追尾的事故可直接前行进入H1跟踪后进行轧制。Assume that the time required for the tail of the previous strip to leave HMD1 until the coiling is completed smoothly is The time required for the head of the latter piece of strip to reach HMD1 until it is smoothly bitten into by coiling is The minimum safety time required for the front and rear strips is T, then the minimum safety time T for each strip can be calculated every time the rough rolling is rolled for the last time, and the timing starts when the tail of the previous strip leaves HMD1. If the head of a strip arrives at HMD1 within time T, the pendulum steel will not enter the tracking area of H1 until the time meets the requirement of T before moving forward; if the head of the next strip arrives at HMD1 after time T, it means There will be no front-rear rear-end collision accidents, and you can directly move forward and enter H1 tracking for rolling.

2、前一块带钢尾部的运行时间计算2. Calculation of the running time of the tail of the previous strip

前一块带钢尾部从精轧入口到卷取机卷取完毕,其速度特征为:带钢匀速抛钢以速度Vout离开末机架F7,从F7开始在层冷辊道上开始减速直至到卷取机时以一定得卷取速度V卷取进入卷取机,速度特征图如下:The tail of the previous piece of strip steel is coiled from the finish rolling entrance to the coiler, and its speed characteristics are: the strip steel is thrown at a constant speed and leaves the end stand F7 at a speed V out , and starts to decelerate on the layer cooling roller table from F7 until it reaches the coil. When the machine is taken up, it is coiled into the coiler at a certain coiling speed V, and the speed characteristic diagram is as follows:

则前一块带钢尾部从精轧入口到卷取机入口的具体时间计算为:The specific time for the tail of the previous piece of strip from the entrance of the finish rolling to the entrance of the coiler Calculated as:

VV 00 == hh 77 ** VV 77 hh 00

其中:in:

n带钢尾部从飞剪到卷取机的时间(s) The time from the flying shear to the coiler at the end of the strip steel (s)

Lcs:常数,从飞剪到F1机架的距离(m)L cs : constant, the distance from the flying shear to the F1 frame (m)

L:常数,机架间的距离(m)L: constant, distance between racks (m)

Ldc:常数,F7机架到卷取机的距离(m)L dc : constant, distance from F7 frame to coiler (m)

V0:变量,F1前的带钢速度(m/s),V 0 : variable, strip speed before F1 (m/s),

V1~V7:变量,F1~F7出口的带钢速度(m/s)V 1 ~ V 7 : variable, strip speed at the exit of F1 ~ F7 (m/s)

Vout:变量,带钢的抛钢速度(m/s)V out : variable, strip throwing speed (m/s)

V卷取:变量,带钢尾部进卷取机的速度(m/s)V coiling : variable, the speed of the tail of the strip into the coiler (m/s)

h7:变量,成品厚度(mm)h 7 : variable, finished product thickness (mm)

h0:变量,中间坯厚度(mm)h 0 : variable, intermediate billet thickness (mm)

3、后一块带钢头部的运行时间计算3. Calculation of running time of the last strip head

后一块带钢的头部从精轧入口到卷取机入口,其速度特征为:带钢以一定的速度V除鳞通过精轧入口和飞剪区域,当在进入F1机架后以各个机架不同的速度通过F1~F7机架,当头部离开末机架F7后,以一定的加速度进行升速,当升速到V1时正好达到卷取机,速度特征图如下:The head of the last strip is from the finish rolling entrance to the coiler entrance. The speed characteristics are: the strip passes through the finish rolling entrance and the flying shear area at a certain speed V descaling . The different speeds of the racks pass through the F1~F7 racks. When the head leaves the last rack F7, the speed is increased with a certain acceleration. When the speed is increased to V 1 , it just reaches the coiler. The speed characteristic diagram is as follows:

由于一般带钢出F7之后的升速过程其加速度很小,因此从F7出口到卷取机的速度运行模式可以近似为匀速的过程,V卷取≈V7。同时为保证下一块带钢到达卷取机时,卷取机能已经具备了卷取本块规格带钢的条件,因此当下一块带钢头部到达卷取前的某一组辊道时,卷取机需要判断此时卷取机能是否已经满足,当卷取机能不满足时则会发生卷取辊道的自动快停,因此下一块带钢头部的运行时间需要计算从精轧入口到卷曲机前Ki辊道的运行时间。Since the acceleration of the speed-up process after the general strip exits F7 is very small, the speed operation mode from the exit of F7 to the coiler can be approximated as a uniform speed process, V coiling ≈ V 7 . At the same time, in order to ensure that when the next piece of strip steel arrives at the coiler, the coiler has already met the conditions for coiling the strip steel of this specification, so when the head of the next piece of strip steel reaches a certain set of roller tables before coiling, the coiler The machine needs to judge whether the coiling function has been satisfied at this time. When the coiling function is not satisfied, the automatic quick stop of the coiling roller table will occur. Therefore, the running time of the next strip head needs to be calculated from the finish rolling entrance to the coiler. Running time of the ex-Ki roller table.

后一块带钢头部从精轧入口到卷取机前Ki辊道具体的运行时间计算为:The specific running time of the last strip head from the finish rolling entrance to the Ki roller table in front of the coiler Calculated as:

式中:In the formula:

n+1带钢头部从精轧飞剪入口到卷取机前Ki辊道的时间(s) The time of n+1 strip head from the entrance of the finishing flying shear to the Ki roller table in front of the coiler (s)

Lcs:常数,从飞剪到F1机架的距离(m)L cs : constant, the distance from the flying shear to the F1 frame (m)

L:常数,机架间的距离(m)L: constant, distance between racks (m)

Ldc前:常数,F7机架到卷取机前Ki辊道的距离(m) Before L dc : constant, the distance from the F7 frame to the Ki roller table in front of the coiler (m)

V除鳞:变量,带钢头部过精轧入口飞剪区域的速度(m/s)V descaling : variable, the speed of the strip head through the flying shear area at the entrance of finishing rolling (m/s)

V1~V7:变量,F1~F7出口的带钢速度(m/s)V 1 ~ V 7 : variable, strip speed at the exit of F1 ~ F7 (m/s)

4、前后带钢的最小间隙时间计算4. Calculation of the minimum gap time between the front and rear strips

已知前一块带钢尾部从精轧入口到卷取机的具体的时间后一块带钢头部从精轧入口到卷取机前Ki辊道具体的运行时间同时考虑到前后带钢不能出现在同一个跟踪区域内,即不能同时出现在精轧入口处H1跟踪内(HMD2与HMD1之间),此定义为最小节奏时间t,因跟踪区长度、辊道速为定值,因此t为定值。则前后带钢的最小间隙时间为:The specific time of the tail of the previous piece of strip from the finishing entrance to the coiler is known The specific running time of the last strip head from the finish rolling entrance to the Ki roller table in front of the coiler At the same time, considering that the front and rear strips cannot appear in the same tracking area, that is, they cannot appear in the H1 tracking at the entrance of the finish rolling (between HMD2 and HMD1), this is defined as the minimum rhythm time t, due to the length of the tracking area, roller table Speed is a constant value, so t is a constant value. Then the minimum gap time between the front and back strips is:

TT == tt ++ tt 11 nno -- tt 22 nno ++ 11

式中:In the formula:

T:变量,最小间隙时间(s)T: variable, minimum gap time (s)

t:常数,前后带钢的最小节奏时间(s)t: constant, the minimum rhythm time of the front and rear strips (s)

n带钢尾部从飞剪到卷取机的时间(s) The time from the flying shear to the coiler at the end of the strip steel (s)

n+1带钢头部从精轧飞剪入口到卷取机前Ki辊道的时间(s) The time of n+1 strip head from the entrance of the finishing flying shear to the Ki roller table in front of the coiler (s)

5、后一块带钢运行与否的判断5. Judgment on whether the last strip runs or not

根据上述公式,第n块带钢在精轧轧制的时候,其尾部从飞剪到卷取机的运行时间已经确定,当第n+1块带钢在粗轧最后一道次轧制时其头部从精轧飞剪入口到卷取机前Ki辊道的时间也确定,即可计算出前后带钢的最小间隙时间 According to the above formula, the running time of the tail of the nth strip from the flying shear to the coiler when it is finished rolling It has been determined that when the n+1th piece of strip is rolled in the last pass of rough rolling, the time for its head to go from the entrance of the finishing rolling flying shear to the Ki roller table in front of the coiler Also determined, the minimum gap time of the front and rear strips can be calculated

从当前一块带钢n尾部离开HMD1开始累计计时,若后一块带钢的头部在时间T内到达HMD1,若后一块n+1带钢头部在时间T内到达HMD1,则n+1带钢停留在MHD1前摆钢,不进入H1跟踪区,直到在MHD1前累计摆钢时间满足T的要求后,再取消进钢连锁允许带钢向前行。The cumulative timing starts from the tail of the current strip n leaving HMD1. If the head of the next strip arrives at HMD1 within time T, if the head of the next n+1 strip arrives at HMD1 within time T, then n+1 strips The steel stays in the steel swing before MHD1, and does not enter the H1 tracking area, until the accumulated steel swing time before MHD1 meets the requirement of T, then cancels the steel feeding chain and allows the strip to move forward.

若后一块n+1带钢的头部时间到达HMD1处的时间t大于所需的T时间,则说明不会发生前后追尾的事故,则可直接前行进入H1跟踪后进行轧制。If the time t when the head of the next n+1 strip arrives at HMD1 is greater than the required T time, it means that there will be no front and rear rear-end collision accidents, and you can directly move forward and enter H1 to track and then roll.

实施例应用Example application

在目前的控制实际中,当前一块带钢n带钢的厚度为3.2mm规格时,其在各个机架的穿带速度如下:In the current control practice, when the thickness of the previous strip n strip is 3.2mm, its threading speed on each frame is as follows:

V0V0 V1V1 V2V2 V3V3 V4V4 V5V5 V6V6 V7V7 0.680.68 1.191.19 1.941.94 3.163.16 4.404.40 5.655.65 6.686.68 7.507.50

因Vout=8.24米/秒,所以各机架的抛钢速度推算如下:Since V out = 8.24 m/s, the steel throwing speed of each frame is calculated as follows:

V0V0 V1V1 V2V2 V3V3 V4V4 V5V5 V6V6 V7V7 0.750.75 1.301.30 2.132.13 3.473.47 4.844.84 6.216.21 7.337.33 8.248.24

按照现有情况,Lcs=10.4米,L=5.8米,V卷取=4米/秒,Ldc=144.04米,则根据n带钢尾部运行时间公式:According to the existing situation, Lcs =10.4m, L=5.8m, V coiling =4m/s, Ldc =144.04m, then according to the running time formula of n-strip tail:

后一块带钢n+1带钢的厚度为2.03mm规格时,其各机架所需的穿带速度为:When the thickness of the last strip n+1 strip is 2.03mm, the required strip threading speed of each frame is:

V0V0 V1V1 V2V2 V3V3 V4V4 V5V5 V6V6 V7V7 0.590.59 1.291.29 2.422.42 4.274.27 6.116.11 8.088.08 9.259.25 10.2010.20

V除鳞取值为1.1米/秒,Ldc前=114.64米,则根据n+1带钢头部运行时间公式:The value of V descaling is 1.1 m/s, L dc front = 114.64 m, then according to the formula for the running time of n+1 strip head:

取前后带钢的最小节奏时间为14秒,则最小间隙时间为Taking the minimum rhythm time of the front and rear strips as 14 seconds, the minimum gap time is

当n带钢(厚度为3.2mm)尾部离开HMD1时计时器开始时,When the end of the n-strip (thickness 3.2mm) leaves HMD1, the timer starts,

(1)若下一块n+1带钢(厚度为2.0mm)头部从粗轧到达HMD1的时间为20秒,时间间隔小于31.97秒,则n+1带钢(厚度为2.0mm)就在HMD1前自动摆动11.97秒,直到总时间达到了31.97秒才允许进钢,并进行轧制。(1) If the head of the next n+1 strip (thickness 2.0mm) arrives at HMD1 in 20 seconds, and the time interval is less than 31.97 seconds, then n+1 strip (thickness 2.0mm) is at The front of HMD1 swings automatically for 11.97 seconds, until the total time reaches 31.97 seconds before steel is allowed to enter and roll.

本发明的一种防止热轧层冷辊道追钢的方法,提供一种前后带钢之间间隙时间的计算方式,能够根据不同规格、品种下前后带钢到达卷取区域的具体时间,判断前后带钢所需要的最小间隙时间,通过轧线的进钢连锁条件来控制带钢的位置,保证带钢在层冷辊道上不发生追钢的事故;同时不再依赖操作人员粗略的时间估计,减少人员控制过程中对于间隙时间偏长的估计,减少不必要的时间浪费,在保证最快轧制节奏的前提条件下避免因钢种、规格上的差异造成在层冷区域的追钢事故。可有效的避免前后两块带钢因轧制速度的差异而造成前后两块带钢在层冷辊道上追尾废钢的事故,并由此造成非必要的故障停机时间,对正常的生产造成的影响;同时提高了轧线的小时产量和降低了能耗浪费。The present invention provides a method for preventing cold rollers chasing steel in the hot-rolled layer, and provides a calculation method for the gap time between the front and rear strips, which can be judged according to the specific time when the front and rear strips reach the coiling area under different specifications and varieties. The minimum gap time required for the front and rear strips, the position of the strips is controlled by the interlocking conditions of the rolling line to ensure that the strips do not have accidents of chasing steel on the layer cooling roller table; at the same time, no longer rely on the operator's rough time estimation , to reduce the estimation of long gap time in the process of personnel control, reduce unnecessary waste of time, and avoid chasing steel accidents in the layer cooling area caused by differences in steel types and specifications under the premise of ensuring the fastest rolling rhythm . It can effectively avoid the accident that the front and rear strips collide with scrap steel on the layer cooling roller table due to the difference in rolling speed between the front and rear strips, and thus cause unnecessary downtime and affect normal production. ; At the same time, the hourly output of the rolling line is improved and the energy consumption is reduced.

Claims (5)

1.一种防止热轧层冷辊道追钢的方法,其特征在于:通过热金属检测器,配合基础自动化控制机及过程控制机,按照工艺设定的要求对前后两块相邻的带钢根据不同的钢种和规格实现进轧节奏的控制,包括步骤如下:1. A method for preventing the hot-rolled layer cold roller table from chasing steel, characterized in that: through the hot metal detector, cooperate with the basic automatic control machine and the process control machine, according to the requirements of the process setting, the front and rear two adjacent strips According to different steel types and specifications, steel can realize the control of rolling rhythm, including the following steps: S1:当同种规格的钢种进入粗轧最后一个道次时,过程计算机根据工艺设定值计算出前一块带钢尾部从精轧入口至卷取机入口的时间同时根据工艺设定值计算出后一块带钢头部从精轧入口至卷取机入口的时间 S1: When the steel grade of the same specification enters the last rough rolling pass, the process computer calculates the time from the finish rolling entrance to the coiler entrance for the tail of the previous strip according to the process setting value At the same time, calculate the time for the last piece of strip head from the entrance of finishing rolling to the entrance of coiler according to the process setting value S2:过程计算机按照工艺设定要求,根据计算出的计算出前后两块带钢的最小间隙时间T,并将T值下发至基础自动化控制机;S2: The process computer sets the requirements according to the process, and according to the calculated Calculate the minimum gap time T between the two strips before and after, and send the T value to the basic automatic control machine; S3:在精轧入口区设置带钢实际位置检测点,所述检测点分别记录前一块带钢尾部到达时刻点t1和后一块带钢头部到达时刻点t2,将记录的t1、t2值发至基础自动化控制机;S3: Set the detection point of the actual position of the strip in the finish rolling entrance area, and the detection points respectively record the arrival time point t1 of the tail of the previous piece of steel strip and the arrival time point t2 of the head of the next piece of steel strip, and send the recorded values of t1 and t2 To the basic automation control machine; S4:基础自动化控制机根据t2、t1的差值计算出前后两块带钢实际间隔时间T′;S4: The basic automatic control machine calculates the actual interval time T′ of the two strips before and after according to the difference between t2 and t1; S5:基础自动化控制机比较T′与T的大小,S5: The basic automatic control machine compares the size of T′ and T, 当T′≥T时,对后一块带钢下发前行指令,进入轧制,When T′≥T, issue a forward command to the next piece of strip steel and start rolling. 当T′<T时,对后一块带钢下发原地摆钢T′-T秒的指令,摆钢动作结束后前行进入轧制。When T′<T, issue an instruction to swing the steel in situ for T′-T seconds to the next strip steel, and move forward to rolling after the steel swing action is completed. 2.根据权利要求1所述的一种防止热轧层冷辊道追钢的方法,其特征在于:步骤S1中,所述的“后一块带钢头部从精轧入口至卷取机入口”具体为“后一块带钢头部从精轧入口至卷取机前倒数第二组辊道”。2. A method for preventing the cold roller table of the hot-rolled layer from chasing steel according to claim 1, characterized in that: in step S1, the head of the "last piece of strip steel" is from the entrance of the finish rolling to the entrance of the coiler. "Specifically, it is "the head of the last piece of strip steel is from the entrance of finishing rolling to the penultimate group of roller tables in front of the coiler". 3.根据权利要求1所述的一种防止热轧层冷辊道追钢的方法,其特征在于:步骤S1中的遵循:3. A kind of method for preventing hot-rolled layer cold roller table chasing steel according to claim 1, it is characterized in that: in step S1 follow: 其中: V 0 = h 7 * V 7 h 0 , in: V 0 = h 7 * V 7 h 0 , 第n块带钢尾部从飞剪到卷取机的时间(s), The time (s) for the tail of the nth strip from the flying shear to the coiler, Lcs:常数,从飞剪到F1机架的距离(m),Lcs: constant, the distance from the flying shear to the F1 rack (m), L:常数,机架间的距离(m),L: constant, the distance between racks (m), Ldc:常数,F7机架到卷取机的距离(m),L dc : constant, distance from F7 frame to coiler (m), V0:变量,F1前的带钢速度(m/s),V 0 : variable, strip speed before F1 (m/s), V1~V7:变量,F1~F7出口的带钢速度(m/s),V 1 ~ V 7 : variable, the strip speed (m/s) at the exit of F1 ~ F7, Vout:变量,带钢的抛钢速度(m/s),V out : variable, strip throwing speed (m/s), V卷取:变量,带钢尾部进卷取机的速度(m/s),V coiling : variable, the speed of the tail of the strip into the coiler (m/s), h7:变量,成品厚度(mm),h 7 : variable, finished product thickness (mm), h0:变量,中间坯厚度(mm)。h 0 : variable, intermediate billet thickness (mm). 4.根据权利要求2所述的一种防止热轧层冷辊道追钢的方法,其特征在于:步骤S1中的遵循:4. A method for preventing hot-rolled layer cold roller table chasing steel according to claim 2, characterized in that: in step S1 follow: 式中:In the formula: n+1带钢头部从精轧飞剪入口到卷取机前Ki(倒数第二组)辊道的时间(s), The time (s) of the n+1 strip head from the entrance of the finishing flying shear to the Ki (the penultimate group) roller table in front of the coiler, Lcs:常数,从飞剪到F1机架的距离(m),L cs : constant, the distance from the flying shear to the F1 frame (m), L:常数,机架间的距离(m),L: constant, the distance between racks (m), Ldc前:常数,F7机架到卷取机前Ki辊道的距离(m),Before L dc : constant, the distance from the F7 frame to the Ki roller table in front of the coiler (m), V除鳞:变量,带钢头部过精轧入口飞剪区域的速度(m/s),V descaling : variable, the speed of the strip head through the flying shear area at the entrance of finishing rolling (m/s), V1~V7:变量,F1~F7出口的带钢速度(m/s)。V 1 ~ V 7 : variable, the strip speed (m/s) at the exit of F1 ~ F7. 5.根据权利要求1所述的一种防止热轧层冷辊道追钢的方法,其特征在于:在步骤S2中,所述的 T = t + t 1 n - t 2 n + 1 , 5. A method for preventing hot-rolled layer from chasing steel in cold roller table according to claim 1, characterized in that: in step S2, the T = t + t 1 no - t 2 no + 1 , 其中,t:常数,前后带钢的最小节奏时间(s)。Among them, t: constant, the minimum rhythm time (s) of the front and rear strips.
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