CN105834099A - Pneumatic separation dust removal system for rubber powder conveying - Google Patents
Pneumatic separation dust removal system for rubber powder conveying Download PDFInfo
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- CN105834099A CN105834099A CN201510022514.1A CN201510022514A CN105834099A CN 105834099 A CN105834099 A CN 105834099A CN 201510022514 A CN201510022514 A CN 201510022514A CN 105834099 A CN105834099 A CN 105834099A
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Abstract
本发明提供了一种用于胶粉输送的气力分选除尘系统,包括主框架,胶粉输送管路,用于提供胶粉输送动力源的风机,还包括由下开口料仓和拨页门组成的1号气室和由下开口料仓和小车组成的2号气室,2号气室上方设置有布袋和震动架。胶粉经风机作用被吸入1号气室内,在重力作用下,直径大的胶粒落至拨页门的拨片上,拨页门旋转,将胶粒一波一波地卸下而不造成系统压力波动。直径小的胶粉继续被送至2号气室,直径较大的胶粉在自身重力作用下直接落至2号气室下方的小车内,较小的则继续沿气流流向布袋处,最终在布袋处完成微小粉尘过滤及烟气分离。震动架机构固定周期动作一次,防止布袋网孔堵塞。本发明可以环保、高效地完成胶粉输送及分选除尘。
The invention provides a pneumatic sorting and dust removal system for rubber powder transportation, comprising a main frame, a rubber powder transportation pipeline, a fan for providing a power source for rubber powder transportation, and a No. 1 air chamber composed of a lower opening silo and a leaf-sliding door, and a No. 2 air chamber composed of a lower opening silo and a trolley, wherein a cloth bag and a vibration frame are arranged above the No. 2 air chamber. The rubber powder is sucked into the No. 1 air chamber by the fan, and under the action of gravity, rubber particles with large diameters fall onto the paddles of the leaf-sliding door, and the leaf-sliding door rotates to unload the rubber particles in waves without causing system pressure fluctuations. The rubber powder with small diameters continues to be transported to the No. 2 air chamber, and the rubber powder with larger diameters directly falls into the trolley below the No. 2 air chamber under the action of its own gravity, while the smaller ones continue to flow along the airflow to the cloth bag, and finally complete the micro dust filtration and smoke separation at the cloth bag. The vibration frame mechanism operates once in a fixed period to prevent the mesh of the cloth bag from being blocked. The invention can complete rubber powder transportation and sorting and dust removal in an environmentally friendly and efficient manner.
Description
技术领域 technical field
本发明涉及胶粉输送领域,具体而言,涉及一种胶粉输送的气力分选除尘系统。 The invention relates to the field of rubber powder transportation, in particular to a pneumatic sorting and dust removal system for rubber powder transportation.
背景技术 Background technique
近几年,随着橡胶工业及汽车工业的发展,废轮胎制粉行业也得到了蓬勃发展,用橡胶粉制成的各类橡胶制品被广泛运用于工业、农业、国防、交通、运输、机械制造、医药卫生和日常生活的方方面面。目前,国内胶粉生产企业普遍存在高能耗、重污染的状况,因此如何环保、高效地完成胶粉输送及分选除尘,成为胶粉制造厂家面临的一个重要课题。 In recent years, with the development of the rubber industry and the automobile industry, the waste tire pulverization industry has also developed vigorously. Various rubber products made of rubber powder are widely used in industry, agriculture, national defense, transportation, transportation, machinery, etc. Manufacturing, healthcare and every aspect of everyday life. At present, domestic rubber powder manufacturers generally suffer from high energy consumption and heavy pollution. Therefore, how to complete rubber powder transportation, sorting and dust removal in an environmentally friendly and efficient manner has become an important issue for rubber powder manufacturers.
发明内容 Contents of the invention
本发明旨在解决上述问题,提供一种用于胶粉输送的气力分选除尘系统。 The present invention aims to solve the above problems, and provides a pneumatic separation and dust removal system for rubber powder transportation.
为了实现上述目的,本发明提供了一种用于胶粉输送的气力分选除尘系统,包括:主框架,胶粉输送管路,用于提供胶粉输送动力源的风机,还包括:至少1个用于分选不同直径胶粉的气室,气室与胶粉输送管路相连通。 In order to achieve the above object, the present invention provides a pneumatic sorting and dust removal system for rubber powder transportation, including: a main frame, a rubber powder transportation pipeline, a fan for providing a power source for rubber powder transportation, and at least 1 There are two air chambers for sorting rubber powder with different diameters, and the air chamber is connected with the rubber powder conveying pipeline.
进一步地,所述气室包括1号气室和2号气室,所述1号气室、风机和2号气室依次连通,所述1号气室由下开口料仓和用于卸料的拨页门组成,拨页门位于下开口料仓的下料口处。 Further, the air chamber includes a No. 1 air chamber and a No. 2 air chamber, and the No. 1 air chamber, the fan and the No. 2 air chamber are connected in sequence, and the No. 1 air chamber is composed of a lower opening hopper and is used for discharging Composed of a paging door, the paging door is located at the discharge port of the lower opening silo.
进一步地,所述2号气室由下开口料仓和用于粉尘及杂质储存的小车组成,小车位于下开口料仓的下料口处。 Further, the No. 2 air chamber is composed of a lower opening silo and a trolley for storing dust and impurities, and the trolley is located at the discharge port of the lower opening silo.
进一步地,所述2号气室的下开口料仓上方设置有用于粉尘过滤和烟气分离的布袋。 Further, a cloth bag for dust filtration and smoke separation is arranged above the lower open silo of the No. 2 air chamber.
进一步地,所述布袋顶部设置有震动架。 Further, a vibrating frame is provided on the top of the cloth bag.
进一步的,所述2号气室的输送管路中设置有上下两块隔离板。 Further, the conveying pipeline of the No. 2 air chamber is provided with two upper and lower isolation plates.
进一步的,所述1号气室、2号气室均设置有视窗孔。 Further, the No. 1 air chamber and the No. 2 air chamber are both provided with window holes.
应用本发明的技术方案,通过风机的作用,在风机进气口处形成高负压,同时在其出气口处形成高正压,及系统的1号气室形成高负压腔,2号气室形成高正压腔。胶粉经风机作用被吸入1号气室内,在重力作用下,直径大的胶粒落至拨页门的拨片上,拨页门旋转,将胶粒一波一波地卸下而不造成系统压力波动。直径小的胶粉继续被送至2号气室,直径较大的胶粉在自身重力作用下直接落至2号气室下方的小车内,较小的则继续沿气流流向布袋处,最终在布袋处完成微小粉尘过滤及烟气分离。震动架机构固定周期动作一次,防止布袋网孔堵塞。本发明可以环保、高效地完成胶粉输送及分选除尘。 Applying the technical scheme of the present invention, through the action of the fan, a high negative pressure is formed at the air inlet of the fan, and a high positive pressure is formed at the air outlet of the fan, and the No. 1 air chamber of the system forms a high negative pressure chamber, and the No. 2 air chamber forms a high negative pressure chamber. The chamber forms a high positive pressure chamber. The rubber powder is sucked into the No. 1 air chamber by the action of the fan. Under the action of gravity, the rubber particles with large diameters fall onto the paddle of the dial door, and the dial door rotates to unload the rubber particles wave by wave without causing damage to the system. pressure fluctuations. The rubber powder with small diameter will continue to be sent to the No. 2 air chamber, and the rubber powder with larger diameter will directly fall into the trolley below the No. Micro dust filtration and flue gas separation are completed at the cloth bag. The vibrating frame mechanism acts once in a fixed period to prevent the bag mesh from being clogged. The invention can complete rubber powder transportation, sorting and dust removal in an environment-friendly and efficient manner.
附图说明 Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中: The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1示出了本发明所述的一种用于胶粉输送的气力分选除尘系统的布置图; Fig. 1 shows the layout of a kind of pneumatic separation and dedusting system for rubber powder conveying according to the present invention;
图2示出了本发明所述的一种用于胶粉输送的气力分选除尘系统的俯视图。 Fig. 2 shows a top view of a pneumatic separation and dust removal system for rubber powder transportation according to the present invention.
其中,上述图中的附图标记如下: Wherein, the reference signs in the above-mentioned figures are as follows:
1、物料输送管路;2、1号气室;3、拨页门;4、主框架;5、风机;6、2号气室;7、震动架;8、布袋;9、视窗孔;10、小车;11、下开口料仓;12、隔离板。 1. Material conveying pipeline; 2. No. 1 air chamber; 3. Pallet door; 4. Main frame; 5. Fan; 6. No. 2 air chamber; 10. Trolley; 11. Bottom opening silo; 12. Isolation board.
具体实施方式 detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。 It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
如图1至图2所示,本实施例的一种用于胶粉输送的气力分选除尘系统,包括主框架4,胶粉输送管路1,用于提供胶粉输送动力源的风机5,以及2个用于分选不同直径胶粉的1号气室2和2号气室6,气室与胶粉输送管路1相连通。 As shown in Figures 1 to 2, a pneumatic separation and dust removal system for rubber powder transportation in this embodiment includes a main frame 4, a rubber powder transportation pipeline 1, and a fan 5 for providing a power source for rubber powder transportation , and two No. 1 air chambers 2 and No. 2 air chambers 6 for sorting rubber powders with different diameters. The air chambers communicate with the rubber powder delivery pipeline 1.
1号气室2由下开口料仓11和用于卸料的拨页门3组成,拨页门位于下开口料仓的下料口处,拨页门3使得系统在保压状态下完成胶料输送。2号气室由下开口料仓11和用于粉尘及杂质储存的小车10组成,小车位于下开口料仓的下料口处。1号气室2、风机5和2号气室6依次连通。 No. 1 air chamber 2 is composed of a lower opening silo 11 and a dial door 3 for unloading. The dial door is located at the discharge port of the lower opening silo. The dial door 3 enables the system to complete the glue under the pressure maintaining state material delivery. The No. 2 air chamber is composed of a lower opening silo 11 and a trolley 10 for storing dust and impurities, and the trolley is located at the discharge port of the lower opening silo. The No. 1 air chamber 2, the fan 5 and the No. 2 air chamber 6 are connected in sequence.
2号气室6的下开口料仓11上方设置有用于粉尘过滤和烟气分离的布袋8。布袋8顶部设置有震动架7,震动架7定时清理布袋8上附着的粉尘,以保证整个系统的稳定运行。2号气室6的输送管路中设置有上下两块隔离板12,隔离板12作用在于衰减风力,避免高压气流直接作用于布袋8,造成布袋8损伤。 A cloth bag 8 for dust filtration and flue gas separation is arranged above the lower opening silo 11 of No. 2 air chamber 6 . The top of the cloth bag 8 is provided with a vibrating frame 7, and the vibrating frame 7 regularly cleans the dust attached to the cloth bag 8 to ensure the stable operation of the whole system. The conveying pipeline of the No. 2 air chamber 6 is provided with upper and lower two isolation plates 12, and the isolation plates 12 are used to attenuate the wind force, so as to prevent the high-pressure air flow from directly acting on the bag 8, causing damage to the bag 8.
1号气室2、2号气室6均设置有视窗孔9,便于实时观察系统各部位的工作状况。 No. 1 air chamber 2 and No. 2 air chamber 6 are provided with window holes 9, which are convenient for real-time observation of the working conditions of various parts of the system.
本发明所述的一种用于胶粉输送的气力分选除尘系统工作原理是,风机5启动前,隔离板12处于垂直位置,启动风机5,隔离板12由垂直位逐渐转至水平位,系统压力也逐渐稳定。通过风机5的作用,在风机5进气口处形成高负压,同时在其出气口处形成高正压,及系统的1号气室2形成高负压腔,2号气室6形成高正压腔。胶粉经风机5作用被吸入1号气室2内,在重力作用下,直径大的胶粒落至拨页门3的拨片上,拨页门旋转,将胶粒一波一波地卸下而不造成系统压力波动。直径小的胶粉继续被送至2号气室6内,直径较大的胶粉在自身重力作用下直接落至2号气室下方的小车10内,较小的则继续沿气流流向布袋8处,最终在布袋9处完成微小粉尘过滤及烟气分离。震动架7机构固定周期动作一次,防止布袋8网孔堵塞。本发明可以环保、高效地完成胶粉输送及分选除尘。 The working principle of a pneumatic sorting and dedusting system for rubber powder transportation according to the present invention is that before the fan 5 is started, the isolation plate 12 is in a vertical position, and when the fan 5 is started, the isolation plate 12 gradually turns from the vertical position to the horizontal position, The system pressure is also gradually stabilized. Through the function of the fan 5, a high negative pressure is formed at the air inlet of the fan 5, and a high positive pressure is formed at the air outlet of the fan 5, and the No. 1 air chamber 2 of the system forms a high negative pressure chamber, and the No. 2 air chamber 6 forms a high pressure chamber. Positive pressure chamber. The rubber powder is sucked into the No. 1 air chamber 2 by the action of the fan 5, and under the action of gravity, the large-diameter rubber particles fall onto the paddle of the dial door 3, and the dial door rotates to unload the rubber particles wave by wave without causing system pressure fluctuations. The rubber powder with a small diameter will continue to be sent to the No. 2 air chamber 6, the rubber powder with a larger diameter will directly fall into the trolley 10 below the No. 2 air chamber under the action of its own gravity, and the smaller rubber powder will continue to flow to the cloth bag 8 along the airflow Finally, micro dust filtration and flue gas separation are completed at the bag 9. The vibrating frame 7 mechanism moves once in a fixed period to prevent the meshes of the cloth bag 8 from being blocked. The invention can complete rubber powder transportation, sorting and dust removal in an environment-friendly and efficient manner.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118894374A (en) * | 2024-10-08 | 2024-11-05 | 常州优凯美医药科技有限公司 | A feeding and conveying system for pharmaceutical intermediates |
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Application publication date: 20160810 |