CN105830663B - The straight oar spiral of straight panel pineization rubs crowded differential cycling stirring type watermelon with the hands and takes seed device - Google Patents
The straight oar spiral of straight panel pineization rubs crowded differential cycling stirring type watermelon with the hands and takes seed device Download PDFInfo
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- 238000003756 stirring Methods 0.000 title claims abstract description 39
- 241000219109 Citrullus Species 0.000 title claims abstract description 34
- 235000012828 Citrullus lanatus var citroides Nutrition 0.000 title claims abstract description 33
- 230000001351 cycling effect Effects 0.000 title claims 2
- 241000219112 Cucumis Species 0.000 claims abstract description 50
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 claims abstract description 50
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 claims abstract description 50
- 230000008878 coupling Effects 0.000 claims abstract description 12
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- 241000353135 Psenopsis anomala Species 0.000 claims description 24
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- 229920002472 Starch Polymers 0.000 claims 1
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- 238000005406 washing Methods 0.000 abstract description 21
- 238000000926 separation method Methods 0.000 abstract description 17
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- 238000004537 pulping Methods 0.000 abstract description 5
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/10—Feeders
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/18—Threshing devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/44—Grain cleaners; Grain separators
- A01F12/442—Rotary cleaners
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了一种直板松化直桨螺旋搓挤差动循环搅拌式西瓜取籽装置,松化转鼓的出料端连接差速碾辊,差速碾辊的出料端连接粗分转鼓筛,粗分转鼓筛的筛孔连接分浆搓挤转鼓筛,粗分转鼓筛的出料端连接瓜皮、瓜肉槽;分浆搓挤转鼓筛的筛筒带螺旋凸条并配套直板桨轴,筛筒与直板桨轴同向或反向转动,其出料端连接水洗槽;水洗槽内设有由搅拌轴、高位搅拌桨和低位搅拌桨组成的搅拌装置;水洗槽经吸入管、磁力差动搅拌泵并联水洗槽的底管。本发明系统连续、流畅,实用性强,便于高效生产;正弦波差动联轴器和磁力差动搅拌泵都具有鲜明特点,具有十分理想且本领域技术人员难以预见的技术效果。
The invention discloses a watermelon seed picking device of a straight plate loosening, straight paddle, spiral rubbing, differential circulation and stirring type watermelon seed picking device. Drum sieve, the sieve holes of the coarse separation drum sieve are connected to the pulping and extrusion drum sieve, the discharge end of the coarse separation drum sieve is connected to the melon skin and melon meat groove; the sieve cylinder of the pulp separation and extrusion drum sieve has spiral convex The screen cylinder and the straight paddle shaft rotate in the same direction or in the opposite direction, and its discharge end is connected to the washing tank; the washing tank is equipped with a stirring device consisting of a stirring shaft, a high-position stirring paddle and a low-position stirring paddle; The bottom pipe of the tank is connected in parallel with the suction pipe and the magnetic differential stirring pump. The system of the present invention is continuous, smooth, has strong practicability, and is convenient for high-efficiency production; both the sine wave differential shaft coupling and the magnetic force differential stirring pump have distinctive features, and have very ideal technical effects that are difficult for those skilled in the art to foresee.
Description
技术领域technical field
本发明涉及一种直板松化直桨螺旋搓挤差动循环搅拌式西瓜取籽装置。The invention relates to a watermelon seed harvesting device of a straight plate loosening straight paddle screw rubbing extrusion differential circulation stirring type.
背景技术Background technique
西瓜籽,又名西瓜子,为葫芦科植物西瓜的种子,可供食用或药用。一般来说,我们日常吃的西瓜里的籽也可以做成西瓜子,但是个头太小,因此市面上产的西瓜子通常来自特殊的西瓜品种,西瓜子含有丰富的蛋白质、脂肪、维生素B、D等营养物质,多作日常食用,是人们普遍喜爱的美味食品。Watermelon seeds, also known as watermelon seeds, are the seeds of Cucurbitaceae watermelon, which can be used for food or medicine. Generally speaking, the seeds in the watermelon we eat every day can also be made into watermelon seeds, but the size is too small, so the watermelon seeds produced on the market usually come from special watermelon varieties. Watermelon seeds are rich in protein, fat, vitamin B, Nutrients such as D are mostly used for daily consumption, and they are generally delicious foods that people like.
随着农业科技的发展,目前已选育出以生产西瓜籽为主要目的的西瓜新品种,西瓜籽主要存在于西瓜内部的瓤中,将西瓜进行取籽是实现西瓜籽加工的必须步骤,无论是制成干品还是后续的精深加工都需要将西瓜进行取籽处理,然而现阶段的西瓜取籽几乎全部依靠人工进行,不仅效率低、工作量大,而且成本高,不利于西瓜籽产业的发展,因而现有技术不能满足西瓜籽产业的要求。With the development of agricultural science and technology, new watermelon varieties with the main purpose of producing watermelon seeds have been selected and bred. Watermelon seeds mainly exist in the flesh inside the watermelon. Seeding watermelon is a necessary step to realize watermelon seed processing. Whether it is made into a dry product or the subsequent intensive processing requires the watermelon to be seeded. However, at this stage, almost all watermelon seeds are harvested manually, which is not only low in efficiency, heavy in workload, but also high in cost, which is not conducive to the development of the watermelon seed industry. Development, thereby prior art can not satisfy the requirement of watermelon seed industry.
发明内容Contents of the invention
本发明要解决的技术问题就是克服现有技术的不足,提供一种结构简单、实用的直板松化直桨螺旋搓挤差动循环搅拌式西瓜取籽装置。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a simple in structure and practical watermelon seed picking device of straight plate loosening straight paddle screw rubbing differential circulation stirring type.
为克服现有技术的不足,本发明采取以下技术方案:In order to overcome the deficiencies in the prior art, the present invention takes the following technical solutions:
一种直板松化直桨螺旋搓挤差动循环搅拌式西瓜取籽装置,包括松化转鼓、差速碾辊、粗分转鼓筛、分浆搓挤转鼓筛和水洗槽,其特征在于:松化转鼓内布置抄料板,松化转鼓的出料端连接差速碾辊,差速碾辊带凸条便于球料咬入,并且可以调节对辊间距和相对差速进行旋转;差速碾辊的出料端连接粗分转鼓筛,粗分转鼓筛的筛孔为15-30毫米且粗分转鼓筛内设有抄料板;粗分转鼓筛的筛孔连接瓜瓤、瓜籽槽,粗分转鼓筛的出料端连接瓜皮、瓜肉槽;瓜瓤、瓜籽槽连接分浆搓挤转鼓筛,分浆搓挤转鼓筛的筛孔直径在6-10毫米间,分浆搓挤转鼓筛的筛筒带螺旋凸条并配套直板桨轴,筛筒与直板桨轴同向或反向转动;分浆搓挤转鼓筛的筛孔连接瓜瓤浆流槽,分浆搓挤转鼓筛的出料端连接水洗槽;水洗槽内设有由搅拌轴、高位搅拌桨和低位搅拌桨组成的搅拌装置;水洗槽经吸入管连接磁力差动搅拌泵,磁力差动搅拌泵经控制阀和支管并联水洗槽的底管,水洗槽为锥底结构,底管上设有底阀;所述磁力差动搅拌泵包括主动轴、主动磁筒和被动磁筒,主动磁筒和被动磁筒套装且磁极都按中心对称一一对应排布,如大圆木桶套小圆木桶且磁条如木桶的条木数量相等,位置精确南北极一一对应,都成中心对称排布结构,然后封装为牢固一体,主动轴连接主动磁筒,被动磁筒连接搅拌室的叶轮并用法兰连接实现密封,搅拌室设有进液口和出液口;主动磁筒和被动磁筒之间设有不锈钢隔离罩进行密封隔离,但磁力可以穿过不锈钢隔离罩实现两磁筒的磁力传动,不锈钢隔离罩上有中心轴、轴承和卡环进行运动部件的固定与灵活转动。A straight plate loosening straight paddle spiral rubbing extrusion differential circulation stirring type watermelon seed picking device, including a loosening drum, a differential speed roller, a coarse sorting drum screen, a pulp separating rubbing drum screen and a water washing tank, its features The reason is: the material copying board is arranged in the loosening drum, and the discharge end of the loosening drum is connected to the differential speed roller. Rotation; the discharge end of the differential roller is connected to the coarse drum sieve, the screen hole of the coarse drum sieve is 15-30 mm and there is a copying board in the coarse drum sieve; the sieve of the coarse drum sieve The hole is connected to the melon pulp and the melon seed groove, and the discharge end of the coarse separating drum sieve is connected to the melon skin and the melon meat groove; The diameter of the hole is between 6-10 mm. The screen cylinder of the separation rubbing drum screen has spiral convex lines and is equipped with a straight paddle shaft. The screen cylinder and the straight paddle shaft rotate in the same direction or in the opposite direction; The sieve hole is connected to the pulp slurry flow tank, and the discharge end of the drum sieve is connected to the washing tank; the washing tank is equipped with a stirring device consisting of a stirring shaft, a high-level stirring paddle and a low-position stirring paddle; the washing tank is passed through the suction pipe. Connect the magnetic differential stirring pump, the magnetic differential stirring pump is connected in parallel with the bottom pipe of the water washing tank through the control valve and the branch pipe, the water washing tank is a cone bottom structure, and the bottom pipe is provided with a bottom valve; the magnetic differential stirring pump includes a drive shaft, The active magnetic cylinder and the passive magnetic cylinder, the active magnetic cylinder and the passive magnetic cylinder are set and the magnetic poles are arranged symmetrically one by one according to the center, such as a large round wooden barrel with a small round wooden barrel and the number of magnetic strips is equal to that of a wooden barrel. Accurate one-to-one correspondence between the north and south poles, all arranged symmetrically in the center, and then packaged into a solid body, the driving shaft is connected to the active magnetic cylinder, and the passive magnetic cylinder is connected to the impeller of the mixing chamber and sealed with a flange connection. The mixing chamber is equipped with a liquid inlet and the liquid outlet; there is a stainless steel isolation cover between the active magnetic cylinder and the passive magnetic cylinder for sealing and isolation, but the magnetic force can pass through the stainless steel isolation cover to realize the magnetic transmission of the two magnetic cylinders. There are central shafts, bearings and clamps on the stainless steel isolation cover The ring is used to fix and flexibly rotate the moving parts.
所述粗分转鼓筛和分浆搓挤转鼓筛均通过正弦波差动联轴器进行传动,正弦波差动联轴器包括主动轴、输出轴以及相互咬合的主动正弦波齿盘和被动正弦波齿盘,被动正弦波齿盘连接输出轴,主动正弦波齿盘通过花键连接主动轴,靠定位套、固定销及开口销限制下行程;定位套、固定销、开口销上方的花键和主动轴上依次设有弹簧、调节螺帽和锁紧螺帽,调节螺帽可调节弹簧压紧主动正弦波齿盘的压紧弹力,锁紧螺帽对调节螺帽实现锁紧,防止松动。Both the coarse sorting drum screen and the pulping rubbing drum screen are driven by a sine wave differential coupling, and the sine wave differential coupling includes a drive shaft, an output shaft, and an active sine wave gear plate and The passive sine wave toothed disc, the passive sine wave toothed plate is connected to the output shaft, the active sine wave toothed plate is connected to the driving shaft through a spline, and the downstroke is limited by the positioning sleeve, fixed pin and cotter pin; The spline and the drive shaft are provided with a spring, an adjusting nut and a locking nut in turn. The adjusting nut can adjust the spring to compress the pressing force of the active sine wave toothed disc, and the locking nut can lock the adjusting nut. prevent loosening.
所述松化转鼓的进料端连接振动给料机。The feeding end of the loosening drum is connected with a vibrating feeder.
所述瓜瓤浆流槽连接瓜瓤浆暂存槽。The pulp slurry flow tank is connected with the pulp slurry temporary storage tank.
成熟的以产籽为目的西瓜投入振动给料机,振动输送进入松化转鼓进料端,转鼓内布置抄料板,当转鼓旋转,其中的物料被抄料板不断翻滚、提升、滚落、相互挤压得以将瓜瓤与瓜皮、瓜瓤与瓜籽松化,并随物料转动进入差速碾辊。Mature watermelons for seed production are put into the vibrating feeder, and vibratingly conveyed into the feeding end of the loosening drum. A copying board is arranged in the drum. When the drum rotates, the materials in it are continuously rolled, lifted, and Rolling and squeezing each other can loosen the melon pulp and melon skin, melon pulp and melon seeds, and enter the differential speed roller with the rotation of the material.
经过松化处理的西瓜由低端落入差速碾辊,差速碾辊带凸条便于球料咬入,且可以调节对辊间距和相对差速进行旋转,特别有利于瓜皮与瓜瓤的分离,且不会损伤瓜籽。The loosened watermelon falls into the differential speed roller from the lower end. The differential speed roller has convex strips to facilitate the biting of the balls, and the distance between the rollers and the relative differential speed can be adjusted to rotate, which is especially beneficial to the skin and flesh of the melon. separation without damaging the seeds.
经碾辊的破碎料进入粗分转鼓筛,粗分转鼓筛的筛孔在15-30毫米之间,破碎料在转鼓内不断被抄料板抄起落下,瓜瓤碎料与瓜籽容易穿过筛孔落入瓜瓤、瓜籽槽,瓜皮与较致密的瓜肉进入瓜皮、瓜肉槽暂存,可以做饲料或肥料返田。The crushed material passed through the rollers enters the coarse separating drum sieve, the mesh of which is between 15-30 mm, and the crushed material is continuously picked up and dropped by the copying board in the drum, and the melon pulp and melon scraps are Seeds are easy to pass through the sieve and fall into the melon pulp and melon seed groove, and the melon skin and denser melon flesh enter the melon skin and melon flesh groove for temporary storage, and can be used as feed or fertilizer and returned to the field.
瓜瓤碎料与瓜籽穿过筛孔落入瓜瓤、瓜籽槽,流入分浆搓挤转鼓筛,分浆搓挤转鼓筛的筛孔直径为6-10毫米,分浆搓挤转鼓筛的筛筒带螺旋凸条配套直板桨轴且略有张紧,筛筒与桨轴同向或反向转动,将瓜瓤与瓜籽的混合料得以柔性挤压、搓撵,浆状瓜瓤料通过筛孔经瓜瓤浆流槽导入瓜瓤浆暂存槽待用,较洁净瓜籽落入水洗槽进行水洗处理。Melon pulp fragments and melon seeds fall through the sieve holes into the melon pulp and melon seed groove, and flow into the pulping and squeezing drum sieve. The diameter of the mesh of the pulping and squeezing drum screen is 6-10mm, The sieve cylinder of the drum sieve is equipped with a straight paddle shaft with spiral convex strips and is slightly tensioned. The screen cylinder and the paddle shaft rotate in the same direction or in the opposite direction, so that the mixture of melon pulp and melon seeds can be flexibly squeezed and rubbed out. The melon pulp material passes through the sieve hole and enters the melon pulp slurry temporary storage tank through the pulp slurry flow tank for use, and the cleaner melon seeds fall into the washing tank for washing treatment.
粗分转鼓筛与分浆搓挤转鼓筛均通过正弦波差动联轴器进行传动。正弦波差动联轴器的核心为正弦波齿面且相互咬合的齿盘,当输出转矩没有超过两正弦波齿面的齿盘能承载的最大转矩时,两齿盘能处于完全咬合状态,实现同步旋转;但当负载较大,超出两齿盘能承载的最大转矩时,弹簧会被压缩,主动正弦波齿盘会沿花键轴上移,两齿盘就会出现差动,起到类似离合器打滑的保护作用,虽然这时传递的转矩、转速、功率都下降,但主动正弦波齿盘的上下移动会造成两齿盘滑动、差动,比如通过变频调速与负载调节使两齿盘会反复咬合、差动、分离、咬合,继而产生差动传动,转矩脉动,使传动轴输出的机械能具有差动、脉动、振动的特点,并且由于齿面的正弦波特征,在两齿盘进行反复咬合与打滑差动时平滑过渡性特别优良Coarse classifying drum screen and pulp separating rubbing drum screen are both driven by sine wave differential coupling. The core of the sine wave differential coupling is a sine wave tooth surface and toothed discs that mesh with each other. When the output torque does not exceed the maximum torque that the two sine wave toothed toothed discs can carry, the two toothed discs can be in full engagement. However, when the load is large and exceeds the maximum torque that the two toothed discs can carry, the spring will be compressed, the active sine wave toothed disc will move up the spline shaft, and the two toothed discs will appear differential , which plays a protective role similar to clutch slippage. Although the transmitted torque, speed, and power are all reduced at this time, the up and down movement of the active sine wave toothed disc will cause the two toothed discs to slip and differential. For example, through frequency conversion speed regulation and load The adjustment makes the two toothed discs repeatedly engage, differential, separate, and engage, and then produce differential transmission and torque pulsation, so that the mechanical energy output by the drive shaft has the characteristics of differential, pulsation, and vibration, and due to the sine wave characteristics of the tooth surface , the smooth transition performance is particularly good when the two toothed discs are repeatedly engaged and slipped differentially
当粗分转鼓筛和分浆搓挤转鼓筛旋转时,略做类似汽车的点刹操作,正弦波齿盘会差动产生滑动与脉冲,特别有利工作状态下物料穿过筛孔,过筛效率特别高。When the coarse sorting drum sieve and the pulp-separating rubbing drum sieve rotate, a little point brake operation similar to that of a car will cause the sine wave gear disc to differentially generate sliding and pulses, which is especially beneficial for materials to pass through the sieve holes under working conditions. The sieve efficiency is particularly high.
磁力差动搅拌泵的核心是套装的主动磁筒和被动磁筒,当输出转矩没有超过两磁筒能承载的最大转矩时,两磁筒排布的磁极能一一南北极对应,实现同步旋转,但当负载超出两磁筒能承载的最大转矩时,比如通过变频调速与阀门流量调节两磁筒就会出现差动,起到类似离合器打滑的保护作用,这时虽然传递的转矩、转速、功率都下降,但磁筒差动磁极的对准与错位磁力会反复变化为吸引、排斥产生交变,继而能产生磁力脉动,这样输出的流体具有脉动、振动的特点,并将传动轴的动态密封变为可靠的静态密封,也具有完全杜绝传动轴泄漏的功能。The core of the magnetic differential stirring pump is the set of active magnetic cylinder and passive magnetic cylinder. When the output torque does not exceed the maximum torque that the two magnetic cylinders can carry, the magnetic poles arranged by the two magnetic cylinders can correspond to each other, realizing Synchronous rotation, but when the load exceeds the maximum torque that the two magnetic cylinders can carry, such as through frequency conversion speed regulation and valve flow adjustment, the two magnetic cylinders will have differential motion, which plays a protective role similar to clutch slipping. At this time, although the transmission Torque, speed, and power are all reduced, but the alignment and misalignment of the differential magnetic poles of the magnetic cylinder will repeatedly change into alternating attraction and repulsion, and then magnetic pulsation can be generated, so that the output fluid has the characteristics of pulsation and vibration, and Changing the dynamic seal of the transmission shaft into a reliable static seal also has the function of completely eliminating the leakage of the transmission shaft.
瓜籽在水洗槽进行搅拌水洗,当阀门开启,磁力差动搅拌泵流量较大负载加重时,磁力传动会产生差动,这样输出液流具有脉冲特征,特别有利瓜籽的彻底清洗,洗净的瓜籽适时输出待用。The melon seeds are stirred and washed in the water washing tank. When the valve is opened and the flow rate of the magnetic differential stirring pump is large and the load is heavy, the magnetic drive will generate a differential motion, so that the output flow has a pulse characteristic, which is especially beneficial for the thorough cleaning of the melon seeds. The melon seeds are exported in good time for use.
与现有技术相比,本发明的有益效果还在于:Compared with prior art, the beneficial effect of the present invention also lies in:
1、系统连续、流畅,实用性强,便于高效生产;1. The system is continuous, smooth, practical and convenient for efficient production;
正弦波差动联轴器和磁力差动搅拌泵都具有鲜明特点,具有十分理想且本领域技术人员难以预见的技术效果。Both the sine wave differential coupling and the magnetic differential stirring pump have distinctive features and have very ideal technical effects that are difficult for those skilled in the art to foresee.
附图说明Description of drawings
图1是本发明的平面结构示意图。Fig. 1 is a schematic plan view of the present invention.
图2是松化转鼓的截面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a loosening drum.
图3是粗分转筒筛的截面结构示意图。Fig. 3 is a schematic diagram of a cross-sectional structure of a rough-separating trommel.
图4是直板桨轴的三维结构示意图。Fig. 4 is a schematic diagram of a three-dimensional structure of a straight paddle shaft.
图5是分浆搓挤转鼓筛的筛筒三维结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the screen cylinder of the pulp-separating rubbing-extruding drum screen.
图6是正弦波差动联轴器的三维结构示意图。Fig. 6 is a schematic diagram of a three-dimensional structure of a sine wave differential coupling.
图7是水洗槽的平面结构示意图。Fig. 7 is a schematic plan view of the water washing tank.
图8是磁力差动搅拌泵的平面结构示意图。Fig. 8 is a schematic plan view of the magnetic differential stirring pump.
图中各标号表示:Each label in the figure means:
A、正弦波差动联轴器;1、振动给料机;2、松化转鼓;3、差速碾辊;4、粗分转鼓筛;5、瓜皮、瓜肉槽;6、瓜瓤、瓜籽槽;7、分浆搓挤转鼓筛;8、水洗槽;9、瓜瓤浆流槽;10、瓜瓤浆暂存槽;201、松化转鼓鼓筒;202、松化转鼓抄料板;401、粗分转鼓筛筛筒;402、粗分转鼓筛抄料板;21、主动轴;22、锁紧螺帽;23、调节螺帽;24、弹簧;25、主动正弦波齿盘;26、花键;27、开口销;28、固定销;29、定位套;30、被动正弦波齿盘;31、正弦波齿面;32、输出轴;801、电机及减速机;802、搅拌轴;803、高位搅拌桨;804、低位搅拌桨;805、控制阀;806、底管;807、支管;808、底阀;809、吸入管;810、磁力差动搅拌泵;51、电动机;52、主动轴;53、主动磁筒;54、法兰;55、不锈钢隔离罩;56、被动磁筒;57、叶片;58、卡环。A. Sine wave differential coupling; 1. Vibrating feeder; 2. Loosening drum; 3. Differential speed roller; 4. Drum sieve for coarse separation; Melon pulp and melon seed tank; 7. Pulp separation and extrusion drum sieve; 8. Washing tank; 9. Melon pulp pulp flow tank; 10. Melon pulp pulp temporary storage tank; 201. Loosening drum drum; 202. Loosening drum copying plate; 401, coarse separation drum sieve cylinder; 402, coarse separation drum sieve copying plate; 21, driving shaft; 22, locking nut; 23, adjusting nut; 24, spring ;25, active sine wave gear plate; 26, spline; 27, cotter pin; 28, fixed pin; 29, positioning sleeve; 30, passive sine wave gear plate; 31, sine wave tooth surface; 32, output shaft; 801 , motor and reducer; 802, stirring shaft; 803, high stirring paddle; 804, low stirring paddle; 805, control valve; 806, bottom pipe; 807, branch pipe; 808, bottom valve; 809, suction pipe; 810, magnetic force Differential mixing pump; 51, motor; 52, driving shaft; 53, active magnetic cylinder; 54, flange; 55, stainless steel isolation cover; 56, passive magnetic cylinder; 57, blade; 58, snap ring.
具体实施方式detailed description
现结合附图,对本发明进一步具体说明。Now in conjunction with accompanying drawing, the present invention is described in further detail.
如图1-8所示直板松化直桨螺旋搓挤差动循环搅拌式西瓜取籽装置,包括松化转鼓2、差速碾辊3、粗分转鼓筛4、分浆搓挤转鼓筛7和水洗槽8,松化转鼓2内布置抄料板202,松化转鼓2的出料端连接差速碾辊3,差速碾辊3带凸条便于球料咬入,并且可以调节对辊间距和相对差速进行旋转;差速碾辊3的出料端连接粗分转鼓筛4,粗分转鼓筛4的筛孔为15-30毫米且粗分转鼓筛内设有抄料板402;粗分转鼓筛的筛孔连接瓜瓤、瓜籽槽6,粗分转鼓筛的出料端连接瓜皮、瓜肉槽5;瓜瓤、瓜籽槽6连接分浆搓挤转鼓筛7,分浆搓挤转鼓筛7的筛孔直径在6-10毫米间, 分浆搓挤转鼓筛7的筛筒带螺旋凸条并配套直板桨轴,筛筒与直板桨轴同向或反向转动;分浆搓挤转鼓筛7的筛孔连接瓜瓤浆流槽9,分浆搓挤转鼓筛的出料端连接水洗槽8;水洗槽8内设有由搅拌轴802、高位搅拌桨803和低位搅拌桨804组成的搅拌装置;水洗槽8经吸入管809连接磁力差动搅拌泵810,磁力差动搅拌泵810经控制阀805和支管807并联水洗槽8的底管806,水洗槽8为锥底结构,底管806上设有底阀808;所述磁力差动搅拌泵810包括主动轴52、主动磁筒53和被动磁筒56,主动磁筒53和被动磁筒56套装且磁极都按中心对称一一对应排布,如大圆木桶套小圆木桶且磁条如木桶的条木数量相等,位置精确南北极一一对应,都成中心对称排布结构,然后封装为牢固一体;主动轴52连接主动磁筒53,被动磁筒56连接搅拌室的叶轮并用法兰54连接实现密封,搅拌室设有进液口和出液口;主动磁筒53和被动磁筒56之间设有不锈钢隔离罩55进行密封隔离,但磁力可以穿过不锈钢隔离罩55实现两磁筒的磁力传动,不锈钢隔离罩55上有中心轴、轴承和卡环58进行运动部件的固定与灵活转动。As shown in Figure 1-8, the straight plate loosening straight paddle screw rubbing differential circulation stirring type watermelon seed picking device includes a loosening drum 2, a differential roller 3, a coarse sorting drum screen 4, a pulp separating rubbing rotary Drum sieve 7 and water washing tank 8, a material copying plate 202 is arranged in the loosening drum 2, the discharge end of the loosening drum 2 is connected to the differential roller 3, and the differential roller 3 has convex strips to facilitate the biting of the ball material. And it is possible to adjust the roller spacing and the relative differential speed to rotate; the discharge end of the differential speed roller 3 is connected to the coarse separation drum screen 4, and the coarse separation drum screen 4 has a sieve hole of 15-30 mm and the coarse separation drum screen There is a copying board 402 inside; the sieve hole of the coarse separation drum sieve is connected to the melon pulp and melon seed groove 6, and the discharge end of the coarse separation drum sieve is connected to the melon skin and melon meat groove 5; the melon pulp and melon seed groove 6 Connect the pulp-separating rub-extrusion drum sieve 7, the mesh diameter of the pulp-separate rub-extrude drum 7 is between 6-10mm, the screen cylinder of the pulp-separate rub-extrude drum 7 has spiral convex lines and is equipped with a straight paddle shaft, The screen drum and the straight paddle shaft rotate in the same direction or in the opposite direction; the sieve hole of the pulp separation rubbing drum screen 7 is connected to the melon pulp slurry flow tank 9, and the discharge end of the pulp separation rubbing drum screen is connected to the washing tank 8; 8 is equipped with a stirring device consisting of a stirring shaft 802, a high-position stirring paddle 803 and a low-position stirring paddle 804; the washing tank 8 is connected to a magnetic differential stirring pump 810 through a suction pipe 809, and the magnetic differential stirring pump 810 is passed through a control valve 805 and a branch pipe 807 is connected in parallel with the bottom pipe 806 of the water washing tank 8, the water washing tank 8 is a cone bottom structure, and the bottom pipe 806 is provided with a bottom valve 808; the magnetic differential stirring pump 810 includes a driving shaft 52, an active magnetic cylinder 53 and a passive magnetic cylinder 56 , the active magnetic cylinder 53 and the passive magnetic cylinder 56 are set and the magnetic poles are arranged symmetrically one by one according to the center. For example, a large round wooden barrel is covered with a small round wooden barrel and the magnetic strips are equal to the number of bars of the wooden barrel, and the positions are accurate. Correspondingly, they are all arranged in a center-symmetrical structure, and then packaged as a solid body; the driving shaft 52 is connected to the active magnetic cylinder 53, and the passive magnetic cylinder 56 is connected to the impeller of the stirring chamber and is connected with a flange 54 to realize sealing. The stirring chamber is provided with a liquid inlet and Liquid outlet; between the active magnetic cylinder 53 and the passive magnetic cylinder 56, there is a stainless steel isolation cover 55 for sealing and isolation, but the magnetic force can pass through the stainless steel isolation cover 55 to realize the magnetic transmission of the two magnetic cylinders. There is a central shaft on the stainless steel isolation cover 55 , bearing and snap ring 58 carry out the fixing and flexible rotation of moving parts.
所述粗分转鼓筛4和分浆搓挤转鼓筛7均通过正弦波差动联轴器A进行传动,正弦波差动联轴器A包括主动轴21、输出轴32以及相互咬合的主动正弦波齿盘25和被动正弦波齿盘30,被动正弦波齿盘30连接输出轴32,主动正弦波齿盘25通过花键26连接主动轴21,靠定位套29、固定销28及开口销27限制下行程;定位套29、固定销28、开口销27上方的花键26和主动轴21上依次设有弹簧24、调节螺帽23和锁紧螺帽22,调节螺帽23可调节弹簧24压紧主动正弦波齿盘25的压紧弹力,锁紧螺帽22对调节螺帽23实现锁紧,防止松动。Both the coarse dividing drum screen 4 and the pulping and squeezing drum screen 7 are driven by a sine wave differential coupling A, which includes a drive shaft 21, an output shaft 32 and a mutually engaging The active sine wave gear 25 and the passive sine wave gear 30, the passive sine wave gear 30 is connected to the output shaft 32, the active sine wave gear 25 is connected to the driving shaft 21 through the spline 26, and the positioning sleeve 29, the fixed pin 28 and the opening Pin 27 limits the lower stroke; positioning sleeve 29, fixed pin 28, spline 26 above cotter pin 27 and drive shaft 21 are provided with spring 24, adjusting nut 23 and locking nut 22 successively, and adjusting nut 23 can be adjusted The spring 24 compresses the compressive elastic force of the active sine wave toothed disc 25, and the locking nut 22 locks the adjusting nut 23 to prevent loosening.
所述松化转鼓2的进料端连接振动给料机1。The feeding end of the loosening drum 2 is connected with a vibrating feeder 1 .
所述瓜瓤浆流槽9连接瓜瓤浆暂存槽10。The pulp slurry flow tank 9 is connected to a temporary storage tank 10 for pulp slurry.
成熟的以产籽为目的西瓜投入振动给料机1,振动输送进入松化转鼓2进料端,转鼓内布置抄料板202,当转鼓旋转,其中的物料被抄料板202不断翻滚、提升、滚落、相互挤压得以将瓜瓤与瓜皮、瓜瓤与瓜籽松化,并随物料转动进入差速碾辊3。Mature watermelons for the purpose of seed production are put into the vibrating feeder 1, and vibratingly transported into the feeding end of the loosening drum 2, and a copying board 202 is arranged in the drum. When the drum rotates, the materials in it are continuously fed by the copying board 202 Tumbling, lifting, rolling, and mutual extrusion can loosen the pulp and rind, and the pulp and seeds, and enter the differential roller 3 with the rotation of the material.
经过松化处理的西瓜由低端落入差速碾辊3,差速碾辊带凸条便于球料咬入,且可以调节对辊间距和相对差速进行旋转,特别有利于瓜皮与瓜瓤的分离,且不会损伤瓜籽。The loosened watermelon falls into the differential speed roller 3 from the lower end. The differential speed roller has convex strips to facilitate the bite of the ball material, and the distance between the rollers and the relative differential speed can be adjusted to rotate, which is especially beneficial to the melon rind and melon. Separation of the pulp without damaging the seeds.
经碾辊的破碎料进入粗分转鼓筛4,粗分转鼓筛4的筛孔在15-30毫米之间,破碎料在转鼓内不断被抄料板402抄起落下,瓜瓤碎料与瓜籽容易穿过筛孔落入瓜瓤、瓜籽槽6,瓜皮与较致密的瓜肉进入瓜皮、瓜肉槽5暂存,可以做饲料或肥料返田。The crushed material passed through the rollers enters the coarse separating drum sieve 4, the sieve hole of which is between 15-30mm, and the crushed material is continuously picked up and dropped by the copying board 402 in the drum, and the melon pulp is broken into pieces. Material and melon seeds easily pass through the sieve hole and fall into the melon pulp and melon seed groove 6, and the melon skin and denser melon flesh enter the melon skin and melon flesh groove 5 for temporary storage, and can be used as feed or fertilizer to return to the field.
瓜瓤碎料与瓜籽穿过筛孔落入瓜瓤、瓜籽槽6,流入分浆搓挤转鼓筛7,分浆搓挤转鼓筛7的筛孔直径为6-10毫米,分浆搓挤转鼓筛7的筛筒带螺旋凸条配套直板桨轴且略有张紧,筛筒与桨轴同向或反向转动,将瓜瓤与瓜籽的混合料得以柔性挤压、搓撵,浆状瓜瓤料通过筛孔经瓜瓤浆流槽9导入瓜瓤浆暂存槽10待用,较洁净瓜籽落入水洗槽8进行水洗处理。Melon pulp fragments and melon seeds fall into the melon pulp and melon seed groove 6 through the sieve holes, and flow into the pulp-separating rubbing and squeezing drum sieve 7. The sieve cylinder of the pulp rubbing drum screen 7 is equipped with a spiral convex line and is slightly tensioned with a straight paddle shaft. The screen cylinder and the paddle shaft rotate in the same direction or in the opposite direction, so that the mixture of melon pulp and melon seeds can be squeezed flexibly, Rubbing, pulpy melon pulp material is imported into the melon pulp slurry temporary storage tank 10 through the sieve hole through the melon pulp slurry flow tank 9, and the cleaner melon seeds fall into the washing tank 8 for washing treatment.
粗分转鼓筛4与分浆搓挤转鼓筛7均通过正弦波差动联轴器A进行传动。正弦波差动联轴器A的核心为正弦波齿面且相互咬合的齿盘25、30,当输出转矩没有超过两正弦波齿面的齿盘能承载的最大转矩时,两齿盘能处于完全咬合状态,实现同步旋转;但当负载较大,超出两齿盘能承载的最大转矩时,比如通过变频调速与负载调节弹簧24会被压缩,主动正弦波齿盘25会沿花键26轴上移,两齿盘就会出现差动,起到类似离合器打滑的保护作用,虽然这时传递的转矩、转速、功率都下降,但主动正弦波齿盘25的上下移动会造成两齿盘滑动、差动,使两齿盘会反复咬合、差动、分离、咬合,继而产生差动传动,转矩脉动,使传动轴输出的机械能具有差动、脉动、振动的特点,并且由于齿面的正弦波特征,在两齿盘进行反复咬合与打滑差动时平滑过渡性特别优良。Both the coarse separating drum screen 4 and the pulp separating rubbing drum screen 7 are driven through a sine wave differential coupling A. The core of the sine wave differential coupling A is the sine wave tooth surface and the toothed discs 25 and 30 that mesh with each other. When the output torque does not exceed the maximum torque that the two sine wave toothed tooth discs can carry, It can be in a fully meshed state to achieve synchronous rotation; but when the load is large and exceeds the maximum torque that the two toothed plates can carry, such as through frequency conversion and load adjustment, the spring 24 will be compressed, and the active sine wave toothed plate 25 will move along the When the spline 26 shaft moves upwards, a differential motion occurs between the two toothed discs, which acts as a protective function similar to clutch slippage. Although the transmitted torque, speed, and power all decrease at this time, the up and down movement of the active sine wave toothed disc 25 will The sliding and differential movement of the two toothed discs will cause the two toothed discs to repeatedly engage, differentiate, separate, and engage, and then produce differential transmission and torque pulsation, so that the mechanical energy output by the transmission shaft has the characteristics of differential, pulsation, and vibration. And because of the sine wave characteristics of the tooth surface, the smooth transition is particularly excellent when the two toothed discs are repeatedly engaged and slipped differentially.
当粗分转鼓筛4和分浆搓挤转鼓筛7旋转时,略做类似汽车的点刹操作,正弦波齿盘会差动产生滑动与脉冲,特别有利工作状态下物料穿过筛孔,过筛效率特别高。When the coarse separating drum screen 4 and the pulp separating and rubbing drum screen 7 are rotating, the point brake operation similar to that of a car will be performed, and the sine wave gear disc will differentially generate sliding and pulses, which is especially beneficial for materials to pass through the screen holes under working conditions , the sieving efficiency is particularly high.
磁力差动搅拌泵810的核心是套装的主动磁筒53和被动磁筒56,当输出转矩没有超过两磁筒能承载的最大转矩时,两磁筒排布的磁极能一一南北极对应,实现同步旋转,但当负载超出两磁筒能承载的最大转矩时,比如通过变频调速与阀门流量调节两磁筒就会出现差动,起到类似离合器打滑的保护作用,这时虽然传递的转矩、转速、功率都下降,但磁筒差动磁极的对准与错位磁力会反复变化为吸引、排斥产生交变,继而能产生磁力脉动,这样输出的流体具有脉动、振动的特点,并将传动轴的动态密封变为可靠的静态密封,也具有完全杜绝传动轴泄漏的功能。The core of the magnetic differential stirring pump 810 is the set of the active magnetic cylinder 53 and the passive magnetic cylinder 56. When the output torque does not exceed the maximum torque that the two magnetic cylinders can carry, the magnetic poles arranged by the two magnetic cylinders can be one by one. Correspondingly, to achieve synchronous rotation, but when the load exceeds the maximum torque that the two magnetic cylinders can carry, such as through frequency conversion speed regulation and valve flow adjustment, the two magnetic cylinders will have a differential, which acts as a protection similar to clutch slipping. At this time Although the transmitted torque, rotational speed, and power are all reduced, the alignment and misalignment of the differential magnetic poles of the magnetic cylinder will repeatedly change into alternating attraction and repulsion, and then magnetic pulsation can be generated, so that the output fluid has pulsation and vibration Features, and change the dynamic seal of the transmission shaft into a reliable static seal, and also have the function of completely eliminating the leakage of the transmission shaft.
瓜籽在水洗槽8进行搅拌水洗,当控制阀805开启,磁力差动搅拌泵810流量较大负载加重时,磁力传动会产生差动,这样输出液流具有脉冲特征,特别有利瓜籽的彻底清洗,洗净的瓜籽适时输出待用。The melon seeds are stirred and washed in the water washing tank 8. When the control valve 805 is opened and the flow rate of the magnetic differential stirring pump 810 is large and the load is heavy, the magnetic drive will produce a differential, so that the output flow has a pulse characteristic, which is especially beneficial to the melon seeds. Wash, and the washed melon seeds are output in time for use.
上述只是本发明的较佳实施例,并非对本发明作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.
Claims (5)
- Seed device, including pineization rotary drum, differential is taken to grind 1. a kind of straight oar spiral of straight panel pineization rubs crowded differential cycling stirring type watermelon with the hands Roller, rough segmentation rotary drum sieve, a point slurry, which are rubbed with the hands, squeezes rotary drum sieve and rinsing bowl, it is characterised in that:Arrangement copy plate, pineization rotary drum in pineization rotary drum Discharge end connection differential roller, differential roller band raised line is easy to ball material to bite, and can adjust to roller spacing and relative mistake Speed is rotated;The discharge end connection rough segmentation rotary drum sieve of differential roller;Melon pulp, melon seeds are set below the sieve aperture of rough segmentation rotary drum sieve Groove, discharge end connection melon skin, the melon meat groove of rough segmentation rotary drum sieve;Melon pulp, melon seeds groove connection point slurry are rubbed with the hands and squeeze rotary drum sieve, and a point slurry, which is rubbed with the hands to squeeze, to be turned Screen drum band spiral raised line and the supporting straight panel oar axle of drum sieve, screen drum in the same direction or are rotated backward with straight panel oar axle;Divide slurry to rub with the hands and squeeze rotary drum Melon pulp is set to starch chute below the sieve aperture of sieve, point slurry rubs the discharge end connection rinsing bowl for squeezing rotary drum sieve with the hands;It is provided with rinsing bowl by stirring Mix the agitating device of axle, high-order agitating paddle and low level agitating paddle composition;Rinsing bowl connects the differential mixing pump of magnetic force, magnetic through suction line Bottom of the differential mixing pump of power through control valve and branch pipe rinsing bowl in parallel is managed, and rinsing bowl is cone bottom structure, and bottom pipe is provided with bottom valve;Institute Stating the differential mixing pump of magnetic force includes driving shaft, active magnetic cylinder and passive magnetic cylinder, and active magnetic cylinder and passive magnetic cylinder suit and magnetic pole are all Correspond and arrange by Central Symmetry, the wood strip quantity of similar great circle wooden barrel set roundlet wooden barrel and magnetic stripe such as wooden barrel is equal, position Accurate south poles are corresponded, arrangement all in a center of symmetry, are then encapsulated into firm one, driving shaft connection active magnetic Cylinder, the impeller of passive magnetic cylinder connection teeter chamber simultaneously realizes sealing with flange connection, and teeter chamber is provided with inlet and liquid outlet;Actively Sealed off between magnetic cylinder and passive magnetic cylinder provided with stainless steel cage, but magnetic force can be realized through stainless steel cage There are central shaft, bearing and snap ring to carry out the fixation of moving component with flexibly turning on the magnetic drives of two magnetic cylinders, stainless steel cage It is dynamic;The rough segmentation rotary drum sieve and a point slurry are rubbed crowded rotary drum sieve with the hands and are driven by the differential shaft coupling of sine wave, and sine wave is differential Axle device includes driving shaft, output shaft and the active sine wave fluted disc and passive sine wave fluted disc that are mutually twisted, passive sine wave Fluted disc connects output shaft, and active sine wave fluted disc connects driving shaft by spline, under being limited by positioning sleeve, steady pin and split pin Stroke;Spring, regulating nut and lock nut are sequentially provided with positioning sleeve, steady pin, the spline above split pin and driving shaft, Regulating nut adjustable springs compress the compression elastic force of active sine wave fluted disc, and lock nut is realized to regulating nut and locked, and is prevented Only loosen.
- 2. the straight oar spiral of straight panel pineization according to claim 1 rub with the hands squeeze it is differential follow bad stirring-type watermelon and take seed device, it is special Levy and be:The feed end connection oscillating feeder of the pineization rotary drum.
- 3. the straight oar spiral of straight panel pineization according to claim 1 or 2 rub with the hands squeeze it is differential follow bad stirring-type watermelon and take seed device, its It is characterised by:The melon pulp slurry chute connection melon pulp slurry temporary tank.
- 4. the straight oar spiral of straight panel pineization according to claim 3 rub with the hands squeeze it is differential follow bad stirring-type watermelon and take seed device, it is special Levy and be:The sieve aperture of the rough segmentation rotary drum sieve is 15-30 millimeter and rough segmentation rotary drum sieve is interior provided with copy plate.
- 5. the straight oar spiral of straight panel pineization according to claim 4 rub with the hands squeeze it is differential follow bad stirring-type watermelon and take seed device, it is special Levy and be:Described point of slurry rubs the sieve diameter for squeezing rotary drum sieve with the hands between 6-10 millimeters.
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| CN105165274B (en) * | 2015-07-22 | 2017-07-18 | 梁明波 | The one separation seed extractor of seed melon three times |
| CN204796211U (en) * | 2015-08-05 | 2015-11-25 | 石河子市花园镇博研农机厂 | Seed melon crop results seed extractor |
-
2016
- 2016-04-12 CN CN201610222231.6A patent/CN105830663B/en not_active Expired - Fee Related
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| CN105830663A (en) | 2016-08-10 |
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