CN105823421B - A kind of fascia board girder automatic detection device - Google Patents
A kind of fascia board girder automatic detection device Download PDFInfo
- Publication number
- CN105823421B CN105823421B CN201610332999.9A CN201610332999A CN105823421B CN 105823421 B CN105823421 B CN 105823421B CN 201610332999 A CN201610332999 A CN 201610332999A CN 105823421 B CN105823421 B CN 105823421B
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- screw thread
- support frame
- support
- fascia board
- pivoted arm
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Links
- 238000001514 detection method Methods 0.000 title claims abstract description 65
- 210000003195 fascia Anatomy 0.000 title claims abstract description 42
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 20
- 230000000712 assembly Effects 0.000 claims abstract description 17
- 238000000429 assembly Methods 0.000 claims abstract description 17
- 238000012360 testing method Methods 0.000 abstract description 4
- 230000005484 gravity Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
Abstract
The invention discloses a kind of fascia board girder automatic detection device, including pedestal, manipulator base, six degree of freedom manipulator, industrial camera, laser sensor, control cabinet, remote control, detection support, spirit level, resilient support assemblies, clamp assembly, fascia board girder is positioned on clamp assembly, resilient support assemblies support, positioned by locative marking block, manually operated remote control causes vertical clamp system and horizontal clamping mechanism to clamp fascia board girder, then, the control cabinet control six degree of freedom machinery hand-motion industrial camera connected with it, which is taken pictures by detecting position set in advance and be uploaded to control cabinet, to be handled to be examined automatically, laser sensor is used to demarcate the distance between industrial camera and fascia board girder.The apparatus structure is simple, energy Automatic-clamping, automatic detection fascia board girder, improves testing accuracy and reliability, reduces labor intensity, improve checkability.
Description
Technical field
The present invention relates to a kind of detection means, more particularly to a kind of fascia board girder automatic detection device.
Background technology
Fascia board girder is one of vehicle key part, because it is as large number of device installation foundation, is needed
Manual operation three coordinate measuring machine is used by punching press, welding, the substantial amounts of screw of riveting and through hole, existing method on its surface
Test, because three coordinate measuring machine is contact verifying attachment, i.e., is contacted using manual operation and be measured product to detect
Its space position degree, because fascia board girder test point quantity is more, three coordinate measuring machine inspection man's duration, examine effect
Rate is low, meanwhile, manual operation has certain error, causes measurement data to be forbidden.In view of disadvantages described above, is necessary that design is a kind of in fact
Fascia board girder automatic detection device.
The content of the invention
The technical problems to be solved by the invention are:Kind of a fascia board girder automatic detection device is provided, to solve
The problem of manual operation three coordinate measuring machine, which is tested, causes checkability low and measurement data is inaccurate.
In order to solve the above technical problems, the technical scheme is that:A kind of fascia board girder automatic detection device,
Including pedestal, manipulator base, six degree of freedom manipulator, industrial camera, laser sensor, control cabinet, remote control, detection branch
Frame, spirit level, resilient support assemblies, clamp assembly, described manipulator base are located at pedestal top center, described machinery
At hand seat is connected with base thread, and described six degree of freedom manipulator is located at manipulator base upper end, described six degree of freedom machine
Tool hand is connected with manipulator base screw thread, and described industrial camera is located at six degree of freedom manipulator side, described industrial camera
Be connected with six degree of freedom manipulator screw thread, described laser sensor is located at industrial camera side, described laser sensor with
Industrial camera screw thread is connected, and described control cabinet is located at pedestal upper end, and described control cabinet is connected with base thread, and described is distant
Control device is located on the right side of pedestal upper end, and described remote control is connected with base thread and is electrically connected with control cabinet, described detection branch
Frame is located on the right side of pedestal upper end, and described detection support is connected with base thread, and described spirit level is located at detection support upper end,
Described spirit level is connected with detection support screw thread, and described resilient support assemblies are located at detection support upper end center, described
Resilient support assemblies be connected with detection support screw thread, described clamp assembly is symmetrically arranged in detection support upper end, described
Clamp assembly is connected with detection support screw thread, and described clamp assembly also includes support frame, vertical clamp system, horizontal clamping machine
Structure, upper cushion block, lower cushion block, locative marking block, described support frame are located at detection support upper end, described support frame and detection branch
Frame screw thread is connected, and described vertical clamp system is located at upper end on the right side of support frame, described vertical clamp system and support frame spiral shell
Line is connected, and described horizontal clamping mechanism is located on the left of support frame, and described horizontal clamping mechanism is connected with support frame screw thread, institute
The support frame stated is additionally provided with cushion block, and described upper cushion block is connected with support frame screw thread, and described support frame is additionally provided with lower cushion block,
Described lower cushion block is connected with support frame screw thread, and described locative marking block is located at the top of support frame, described locative marking block
It is connected with support frame screw thread.
Further improvement of the invention is as follows:
Further, described resilient support assemblies also include column, supporting plate, guide sleeve, saddle, spring, and described is vertical
Post is located at detection support upper end center, and described column is connected with detection support screw thread, and described supporting plate is located at column
Top, described supporting plate are weldingly connected with column, and described guide sleeve is located at the top of supporting plate, described guide sleeve and supporting plate screw thread
It is connected, described saddle is located at the top of guide sleeve, and described saddle slides with guide sleeve to be connected, and described spring is located at saddle bottom
Portion and at the top of the guide sleeve, described spring is connected with saddle screw thread and is connected with guiding external threading, when fascia horizontal stroke
When saddle, spring-compressed, saddle slides beam Action of Gravity Field in guide sleeve, so as to be supported to fascia board girder,
Meanwhile fascia board girder position adjustments are convenient and strength-saving.
Further, described vertical clamp system also includes adjustment seat, the first cylinder, the first pivoted arm, described regulation
Seat is connected positioned at upper end on the right side of support frame, described adjustment seat with support frame screw thread, and the first described cylinder is located at the adjustment seat right side
Side, the first described cylinder are connected with adjustment seat hinge, and the first described pivoted arm is located on the left of adjustment seat and is located at the first cylinder
Left side, the first described pivoted arm are connected with adjustment seat hinge and are connected with the first cylinder hinge, and the first cylinder drives the first pivoted arm
So as to which fascia board girder vertical direction be fixed.
Further, described pivoted arm is additionally provided with slipmat, and described slipmat is connected with pivoted arm screw thread, and slipmat is effective
It is anti-skidding, improve clamping reliability.
Further, described horizontal clamping mechanism quantity is 2, is distributed in support frame.
Further, described horizontal clamping mechanism also includes fixed plate, the second cylinder, the second pivoted arm, limited block, folder
Head, described fixed plate are located on the left of support frame, and described fixed plate is connected with support frame screw thread, the second described cylinder
On the right side of the fixed plate, the second described cylinder is connected with fixed plate hinge, the second described pivoted arm be located at fixed plate side and
On the left of the second cylinder, the second described pivoted arm is connected with fixed plate hinge and is connected with the second cylinder hinge, described limit
Position block is located at lower end on the left of fixed plate, and described limited block is connected with fixed plate screw thread, and described chuck is located at the second pivoted arm right side
Side, described chuck are connected with the second pivoted arm screw thread, and the second cylinder drives the chuck being connected with the second pivoted arm so as to by automotive meter
Dash board crossbeam horizontal direction is fixed, meanwhile, fix for 2 points and improve fixed reliability, limited block is used to limit the second pivoted arm position
Put, it is effectively anti-skidding to be arranged at the groove of chuck, improves clamping reliability.
Further, described chuck is additionally provided with some grooves, and described groove is located on the right side of chuck, and described groove is cut
Face is shaped as triangle, is distributed in chuck.
Compared with prior art, the fascia board girder automatic detection device, during work, fascia board girder is put
Two clamp assemblies being symmetrically arranged in detection support are placed in, now, resilient support assemblies are propped up fascia board girder
Support, is positioned, manually operated remote control causes vertical clamp system and horizontal stroke by the locative marking block for being arranged at clamp assembly
Fascia board girder is clamped to clamp system, then, the control cabinet control six degree of freedom machinery hand-motion work connected with it
Industry camera is taken pictures by detecting position set in advance and is uploaded to control cabinet and handled to be examined automatically, laser sensing
Device is used to demarcate the distance between industrial camera and fascia board girder, it is carried out inspection of taking pictures in same location all the time
Survey, improve and examine reliability.The apparatus structure is simple, energy Automatic-clamping, automatic detection fascia board girder, improves and examines essence
Degree and reliability, labor intensity is reduced, improve checkability.
Brief description of the drawings
Fig. 1 shows 3-D view of the present invention
Fig. 2 shows clamp assembly 3-D view of the present invention
Fig. 3 shows resilient support assemblies 3-D view of the present invention
Fig. 4 shows vertical clamp system 3-D view of the invention
Fig. 5 shows horizontal clamping mechanism of the present invention 3-D view
The manipulator base 2 of pedestal 1
The industrial camera 4 of six degree of freedom manipulator 3
The control cabinet 6 of laser sensor 5
The detection support 8 of remote control 7
The resilient support assemblies 10 of spirit level 9
The column 1001 of clamp assembly 11
The guide sleeve 1003 of supporting plate 1002
The spring 1005 of saddle 1004
The vertical clamp system 1102 of support frame 1101
Cushion block 1104 in horizontal clamping mechanism 1103
The locative marking block 1106 of lower cushion block 1105
The cylinder 1108 of adjustment seat 1,107 first
The slipmat 1110 of first pivoted arm 1109
The cylinder 1112 of fixed plate 1,111 second
The limited block 1114 of second pivoted arm 1113
The groove 1116 of chuck 1115
Embodiment
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, a kind of fascia board girder automatic detection device, including pedestal 1, machine
Tool at hand seat 2, six degree of freedom manipulator 3, industrial camera 4, laser sensor 5, control cabinet 6, remote control 7, detection support 8, water
Quasi- instrument 9, resilient support assemblies 10, clamp assembly 11, described manipulator base 2 are located at the top center of pedestal 1, described machine
At hand seat 2 is connected tool with the screw thread of pedestal 1, and described six degree of freedom manipulator 3 is located at the upper end of manipulator base 2, and described six certainly
It is connected by degree manipulator 3 with the screw thread of manipulator base 2, described industrial camera 4 is located at the side of six degree of freedom manipulator 3, described
Industrial camera 4 be connected with the screw thread of six degree of freedom manipulator 3, described laser sensor 5 is located at the side of industrial camera 4, described
Laser sensor 5 be connected with the screw thread of industrial camera 4, described control cabinet 6 is located at the upper end of pedestal 1, described control cabinet 6 and base
Seat 1 screw thread be connected, described remote control 7 be located at the upper end of pedestal 1 right side, described remote control 7 be connected with the screw thread of pedestal 1 and with control
Case 6 processed is electrically connected, and described detection support 8 is located on the right side of the upper end of pedestal 1, and described detection support 8 is connected with the screw thread of pedestal 1,
Described spirit level 9 is located at the upper end of detection support 8, and described spirit level 9 is connected with the screw thread of detection support 8, described elasticity branch
Support component 10 is located at the upper end center of detection support 8, and described resilient support assemblies 10 are connected with the screw thread of detection support 8, described
Clamp assembly 11 be symmetrically arranged in the upper end of detection support 8, described clamp assembly 11 is connected with the screw thread of detection support 8, described
Clamp assembly 11 also include support frame 1101, vertical clamp system 1102, horizontal clamping mechanism 1103, upper cushion block 1104, under
Cushion block 1105, locative marking block 1106, described support frame 1101 are located at the upper end of detection support 8, described support frame 1101 with
The screw thread of detection support 8 is connected, and described vertical clamp system 1102 is located at the right side upper end of support frame 1101, described vertical clamping
Mechanism 1102 is connected with the screw thread of support frame 1101, and described horizontal clamping mechanism 1103 is located at the left side of support frame 1101, described
Horizontal clamping mechanism 1103 is connected with the screw thread of support frame 1101, and described support frame 1101 is additionally provided with cushion block 1104, described
Upper cushion block 1104 is connected with the screw thread of support frame 1101, and described support frame 1101 is additionally provided with lower cushion block 1105, described lower cushion block
1105 are connected with the screw thread of support frame 1101, and described locative marking block 1106 is located at the top of support frame 1101, described positioning mark
Note block 1106 is connected with the screw thread of support frame 1101, and described resilient support assemblies 10 also include column 1001, supporting plate 1002, are oriented to
Set 1003, saddle 1004, spring 1005, described column 1001 are located at the upper end center of detection support 8, described column
1001 are connected with the screw thread of detection support 8, and described supporting plate 1002 is located at the top of column 1001, described supporting plate 1002 and column
1001 are weldingly connected, and described guide sleeve 1003 is located at the top of supporting plate 1002, described guide sleeve 1003 and the screw thread of supporting plate 1002
It is connected, described saddle 1004 is located at the top of guide sleeve 1003, and described saddle 1004 slides with guide sleeve 1003 to be connected, described
Spring 1005 be located at the bottom of saddle 1004 and positioned at the top of guide sleeve 1003, described spring 1005 and the screw thread phase of saddle 1004
It is connected even and with the screw thread of guide sleeve 1003, when fascia board girder Action of Gravity Field is in saddle 1004, spring 1005 compresses, support
Platform 1004 slides in guide sleeve 1003, so as to be supported to fascia board girder, meanwhile, fascia board girder position
Easy to adjust laborsaving, described vertical clamp system 1102 also includes adjustment seat 1107, the first cylinder 1108, the first pivoted arm
1109, described adjustment seat 1107 is located at the right side upper end of support frame 1101, described adjustment seat 1107 and the screw thread of support frame 1101
It is connected, the first described cylinder 1108 is located at the right side of adjustment seat 1107, the first described cylinder 1108 and the hinge of adjustment seat 1107
It is connected, the first described pivoted arm 1109 is located at the left side of adjustment seat 1107 and on the left of the first cylinder 1108, described first turn
Arm 1109 is connected with the hinge of adjustment seat 1107 and is connected with the hinge of the first cylinder 1108, and the first cylinder 1108 drives the first pivoted arm
1109 so as to which fascia board girder vertical direction be fixed, and described pivoted arm 1109 is additionally provided with slipmat 1110, described
Slipmat 1110 be connected with the screw thread of pivoted arm 1109, slipmat 1110 is effectively anti-skidding, improves clamping reliability, described horizontal folder
The tight quantity of mechanism 1103 is 2, is distributed in support frame 1101, described horizontal clamping mechanism 1103 also include fixed plate 1111,
Second cylinder 1112, the second pivoted arm 1113, limited block 1114, chuck 1115, described fixed plate 1111 are located at support frame
1101 left sides, described fixed plate 1111 are connected with the screw thread of support frame 1101, and the second described cylinder 1112 is located at fixed plate
1111 right sides, the second described cylinder 1112 are connected with the hinge of fixed plate 1111, and the second described pivoted arm 1113 is located at fixed plate
1111 sides and positioned at the left side of the second cylinder 1112, the second described pivoted arm 1113 are connected with the hinge of fixed plate 1111 and with second
The hinge of cylinder 1112 is connected, and described limited block 1114 is located at the left side lower end of fixed plate 1111, and described limited block 1114 is with consolidating
The screw thread of fixed board 1111 is connected, and described chuck 1115 is located at the right side of the second pivoted arm 1113, the described pivoted arm of chuck 1115 and second
1113 screw threads are connected, and the second cylinder 1112 drives the chuck 1115 being connected with the second pivoted arm 1113 so as to by fascia board girder
Horizontal direction is fixed, meanwhile, fix for 2 points and improve fixed reliability, limited block 1114 is used to limit the second pivoted arm 1113
Put, it is effectively anti-skidding to be arranged at the groove 1116 of chuck 1115, improves clamping reliability, described chuck 1115 is additionally provided with some recessed
Groove 1116, described groove 1116 are located at the right side of chuck 1115, and the described cross sectional shape of groove 1116 is triangle, is distributed in folder
First 1115, the fascia board girder automatic detection device, during work, fascia board girder is positioned over two and is symmetrically arranged in
Clamp assembly 11 in detection support 8, now, resilient support assemblies 10 are supported to fascia board girder, pass through setting
Positioned in the locative marking block 1106 of clamp assembly 11, manually operated remote control 7 causes vertical clamp system 1102 and horizontal stroke
Fascia board girder is clamped to clamp system 1103, then, it is solid with it that control cabinet 6 controls six degree of freedom manipulator 3 to drive
Industrial camera 4 even, which is taken pictures by detecting position set in advance and is uploaded to control cabinet 6, to be handled to be examined automatically,
Laser sensor 5 is used to demarcate the distance between industrial camera 4 and fascia board girder, it is entered all the time in same location
Capable detection of taking pictures, improves and examines reliability.The apparatus structure is simple, energy Automatic-clamping, automatic detection fascia board girder, carries
High testing accuracy and reliability, labor intensity is reduced, improve checkability.
The present invention is not limited to above-mentioned specific embodiment, one of ordinary skill in the art from above-mentioned design,
Without performing creative labour, a variety of conversion made, it is within the scope of the present invention.
Claims (7)
1. a kind of fascia board girder automatic detection device, it is characterised in that including pedestal, manipulator base, six degree of freedom machine
Tool hand, industrial camera, laser sensor, control cabinet, remote control, detection support, spirit level, resilient support assemblies, clamp assembly,
Described manipulator base is located at pedestal top center, and described manipulator base is connected with base thread, and described six certainly
Manipulator base upper end is located at by degree manipulator, described six degree of freedom manipulator is connected with manipulator base screw thread, described
Industrial camera is located at six degree of freedom manipulator side, and described industrial camera is connected with six degree of freedom manipulator screw thread, described
Laser sensor is located at industrial camera side, and described laser sensor is connected with industrial camera screw thread, described control cabinet position
In pedestal upper end, described control cabinet is connected with base thread, and described remote control is located on the right side of pedestal upper end, described remote control
Device is connected with base thread and is electrically connected with control cabinet, and described detection support is located on the right side of pedestal upper end, described detection branch
Frame is connected with base thread, and described spirit level is located at detection support upper end, and described spirit level is connected with detection support screw thread,
Described resilient support assemblies are located at detection support upper end center, described resilient support assemblies and detection support screw thread phase
Even, described clamp assembly is symmetrically arranged in detection support upper end, and described clamp assembly is connected with detection support screw thread, described
Clamp assembly also include support frame, vertical clamp system, horizontal clamping mechanism, upper cushion block, lower cushion block, locative marking block, institute
The support frame stated is located at detection support upper end, and described support frame is connected with detection support screw thread, described vertical clamp system
Positioned at upper end on the right side of support frame, described vertical clamp system is connected with support frame screw thread, and described horizontal clamping mechanism is located at
On the left of support frame, described horizontal clamping mechanism is connected with support frame screw thread, and described support frame is additionally provided with cushion block, described
Upper cushion block is connected with support frame screw thread, and described support frame is additionally provided with lower cushion block, and described lower cushion block is connected with support frame screw thread,
Described locative marking block is located at the top of support frame, and described locative marking block is connected with support frame screw thread.
2. fascia board girder automatic detection device as claimed in claim 1, it is characterised in that described resilient support group
Part also includes column, supporting plate, guide sleeve, saddle, spring, and described column is located at detection support upper end center, described
Column be connected with detection support screw thread, described supporting plate is located at the top of column, and described supporting plate is weldingly connected with column, described
Guide sleeve be located at the top of supporting plate, described guide sleeve is connected with supporting plate screw thread, and described saddle is located at guide sleeve top, described
Saddle and guide sleeve slide and be connected, described spring be located at saddle bottom and is located at guide sleeve top, described spring and support
Platform screw thread is connected and is connected with being oriented to external threading.
3. fascia board girder automatic detection device as claimed in claim 1, it is characterised in that described vertical clamping machine
Structure also includes adjustment seat, the first cylinder, the first pivoted arm, and described adjustment seat is located at upper end on the right side of support frame, described adjustment seat
It is connected with support frame screw thread, the first described cylinder is located on the right side of adjustment seat, and the first described cylinder is connected with adjustment seat hinge,
The first described pivoted arm is located on the left of adjustment seat and on the left of the first cylinder, and the first described pivoted arm is connected with adjustment seat hinge
And it is connected with the first cylinder hinge.
4. fascia board girder automatic detection device as claimed in claim 3, it is characterised in that described pivoted arm is additionally provided with
Slipmat, described slipmat are connected with pivoted arm screw thread.
5. fascia board girder automatic detection device as claimed in claim 1, it is characterised in that described horizontal clamping machine
Structure quantity is 2, is distributed in support frame.
6. fascia board girder automatic detection device as claimed in claim 5, it is characterised in that described horizontal clamping machine
Structure also includes fixed plate, the second cylinder, the second pivoted arm, limited block, chuck, and described fixed plate is located on the left of support frame,
Described fixed plate is connected with support frame screw thread, and the second described cylinder is located on the right side of fixed plate, and the second described cylinder is with consolidating
Fixed board hinge is connected, and the second described pivoted arm is located at fixed plate side and on the left of the second cylinder, the second described pivoted arm with
Fixed plate hinge is connected and is connected with the second cylinder hinge, and described limited block is located at lower end on the left of fixed plate, and described is spacing
Block is connected with fixed plate screw thread, and described chuck is located on the right side of the second pivoted arm, and described chuck is connected with the second pivoted arm screw thread.
7. fascia board girder automatic detection device as claimed in claim 6, it is characterised in that described chuck is additionally provided with
Some grooves, described groove are located on the right side of chuck, and described channel section is shaped as triangle, is distributed in chuck.
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CN201610332999.9A CN105823421B (en) | 2016-05-19 | 2016-05-19 | A kind of fascia board girder automatic detection device |
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CN105823421B true CN105823421B (en) | 2018-03-09 |
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CN107755887B (en) * | 2017-10-27 | 2023-06-13 | 凌云工业股份有限公司 | Orthopedic integrated device of marking is detected to car anticollision roof beam |
CN108188586B (en) * | 2018-02-07 | 2023-06-27 | 苏州司巴克自动化设备股份有限公司 | Automatic laser marking device for oil nozzle |
CN109109605B (en) * | 2018-08-24 | 2021-11-02 | 芜湖隆深机器人有限公司 | Automatic production line for torsion beam of automobile |
CN109048937A (en) * | 2018-08-24 | 2018-12-21 | 芜湖隆深机器人有限公司 | A kind of torsion beam robot automatic detection device |
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CN201841394U (en) * | 2010-03-12 | 2011-05-25 | 邬烈保 | Welding fixture for large mounting bracket of instrument board |
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CN201841394U (en) * | 2010-03-12 | 2011-05-25 | 邬烈保 | Welding fixture for large mounting bracket of instrument board |
CN103591867A (en) * | 2013-10-29 | 2014-02-19 | 芜湖普威技研有限公司 | Detection tool of car instrument panel cross beam welding assembly |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic detection device for automotive dashboard crossbeam Granted publication date: 20180309 Pledgee: Bank of Jiangsu Co.,Ltd. Suzhou Branch Pledgor: CHANGSHU CHUANGXIN WELDING EQUIPMENT Co.,Ltd. Registration number: Y2024980011052 |