CN105821903A - Synthesized pipe rack with frame composite structure - Google Patents

Synthesized pipe rack with frame composite structure Download PDF

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CN105821903A
CN105821903A CN201610237478.5A CN201610237478A CN105821903A CN 105821903 A CN105821903 A CN 105821903A CN 201610237478 A CN201610237478 A CN 201610237478A CN 105821903 A CN105821903 A CN 105821903A
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unit
pipe gallery
pipe
tubing
plate
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CN105821903B (en
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战福军
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Nanjing Zhonglian Refractory Materials Co ltd
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Nanjing Lianzhong Construction Engineering Technology Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/10Tunnels or galleries specially adapted to house conduits, e.g. oil pipe-lines, sewer pipes ; Making conduits in situ, e.g. of concrete ; Casings, i.e. manhole shafts, access or inspection chambers or coverings of boreholes or narrow wells

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Abstract

本发明公开了一种框架式组合结构综合管廊,包括由位于上下面的单元板片和位于两侧面的侧单元板片组合拼装形成单元管节,该单元管节沿轴向拼装形成综合管廊;其中,所述单元板片由板材、位于其两端中空的第二管材及位于其另外两端中空的第一管材组成,所述侧单元板片由板材和位于其两端中空的第二管材组成,该第二管材为单元管节的轴向拼接端;在拼装形成综合管廊中,第一管材构成综合管廊的纵梁,相邻第二管材相互连接形成综合管廊的骨架结构。该管廊的纵梁和骨架结构承担主要载荷,形成桥梁钢腹板结构增强了管廊的抗剪能力,得到了巧妙利用;在双重增强结构的基础上,承载能力大大提高,相同填土高度下,则该结构墙板更薄,节省材料。

The invention discloses a comprehensive pipe gallery with a frame type combined structure, which comprises unit pipe joints formed by combining unit plates located on the upper and lower sides and side unit plates located on both sides, and the unit pipe joints are assembled in the axial direction to form a comprehensive pipe Corridor; wherein, the unit plate is composed of a plate, a second hollow pipe located at its two ends and a first hollow pipe located at its other two ends, and the side unit plate is composed of a plate and a first hollow pipe located at its two ends Composed of two pipes, the second pipe is the axial splicing end of the unit pipe joint; in the assembly to form the comprehensive pipe gallery, the first pipe constitutes the longitudinal beam of the comprehensive pipe gallery, and the adjacent second pipes are connected to each other to form the skeleton of the comprehensive pipe gallery structure. The longitudinal beams and skeleton structure of the pipe gallery bear the main load, forming a bridge steel web structure to enhance the shear resistance of the pipe gallery, which has been cleverly used; on the basis of the double reinforced structure, the bearing capacity is greatly improved, and the same filling height , the structural wall panel is thinner and saves material.

Description

框架式组合结构综合管廊Frame composite structure comprehensive pipe gallery

技术领域technical field

本发明公开了一种综合管廊,尤其涉及一种框架式组合结构综合管廊。The invention discloses a comprehensive pipe gallery, in particular to a frame-type composite structure comprehensive pipe gallery.

背景技术Background technique

目前,城市地下综合管廊大部分是由钢筋混凝土制成,其结构形式有现场整体浇筑和预制拼装,截面形状有矩形和圆形,但钢筋砼结构造价很高,接缝多,一般每2~5米一个接缝,接缝的密封是个难题,施工技术要求高,施工周期长,在使用过程中很容易开裂、漏水,维护成本高,且整个工程大量使用水泥,不利于环保。其中矩形结构管道,其两侧墙体,除了要承受上部的竖向载荷,还要承受侧边土层的横向载荷,而顶部的板片直接承受动载荷与静载荷,但因只采用了普通的钢筋砼技术,为了抵抗弯矩及扰曲,增强其承载能力,防止失稳,墙壁需要设置的很厚,费用极高。而圆形钢筋砼管道,存在管道底部楔形角难以回填,而且其板片都是大曲率弧度板片,其净空利用率特别低。At present, most of the urban underground comprehensive pipe gallery is made of reinforced concrete. ~5 meters a joint, the sealing of the joint is a problem, the construction technology requires high requirements, the construction period is long, it is easy to crack and leak during use, the maintenance cost is high, and the entire project uses a large amount of cement, which is not conducive to environmental protection. Among them, the rectangular structure pipes, the walls on both sides, not only bear the vertical load on the upper part, but also bear the lateral load of the side soil layer, and the top plate directly bears the dynamic load and static load, but because only the ordinary Advanced reinforced concrete technology, in order to resist bending moment and bending, enhance its bearing capacity, and prevent instability, the walls need to be set very thick, and the cost is extremely high. For circular reinforced concrete pipes, there is a wedge-shaped corner at the bottom of the pipe, which is difficult to backfill, and its slabs are all large-curvature radian slabs, and its headroom utilization rate is particularly low.

申请人一直致力于钢结构和钢-混凝土组合式结构的研究及应用。已申请专利号为201510960789.X《钢质城市地下综合管廊》其材质为单纯钢质材质制成,其承载能力有限,不能应用于大口径截面和高填方。已申请专利号为2015106007884《预制拼装钢混复合式钢管及其制作方法》、专利号为201510598743.8《预制拼装钢-混凝土组合式管道及其制作方法》及专利号为201510600759.8《带螺旋加强环的钢-混凝土组合结构管道及其制作方法》的发明专利,上述专利中管道截面都为圆形截面形式,当以此种管道截面形式应用于城市地下综合管廊时,存在如下缺点①、管廊内部底部是弧形的,不是平的,不便于维修人员及维修设备的通行,需要在管廊内部底部修筑专用平台。②、管廊两侧墙面也是弧形的,不利于管架及管线排布设置。③、对于整体式圆形截面管道,存在运输困难,管径大于3.5米及超限。④、对于分片式圆弧截面也存在运输不利,由于其板片是弧形结构,在叠层运输时,叠层越高板片运输过程中板片受力叠加越多,容易造成板片不可估计的弧度变形,严重时运输到现场无法对接拼装,需返工。⑤、圆弧板片相对平直板片,其圆弧度、弧长等加工控制难度大,加工成本高。⑥、矩形管道截面可以通过简单的改变长宽比,以适应不同的层高要求。⑦、相对圆形截面管道,矩形截面管道施工难度小。⑧、弧形单元板片的柔性比平直单元板片大。⑨、上述发明专利均应用了管土共同受力效应,此原理需要管道与周围土体协同变形来实现,但对于城市地下综合管廊,管道的变形过大时,可能会造成管廊内部管架及管线的变形或破坏。⑩、根据住建部标准《城市综合管廊工程技术规范》2015年标准要求,圆形管廊相对箱形管廊而言其空间利用率低,圆形管廊只利用到圆形管廊内接矩形的净空空间。也就是这个原因,圆形管廊的高度就要比箱形管廊高,需要埋地更深,增加了基础的开挖深度和工程量。The applicant has been committed to the research and application of steel structures and steel-concrete combined structures. The patent No. 201510960789.X "Steel Urban Underground Comprehensive Pipe Gallery" has been applied for. Its material is made of pure steel, and its bearing capacity is limited, so it cannot be applied to large-diameter sections and high fill. Patent No. 2015106007884 "Prefabricated steel-concrete composite steel pipe and its manufacturing method" has been applied for, patent No. 201510598743.8 "Prefabricated assembled steel-concrete combined pipe and its manufacturing method" and patent No. 201510600759.8 "Steel with spiral reinforcement ring - Concrete Composite Structure Pipeline and Its Manufacturing Method" invention patent, the pipe section in the above-mentioned patents is in the form of a circular section, when this type of pipe section is applied to the urban underground comprehensive pipe gallery, there are the following shortcomings ①, inside the pipe gallery The bottom is curved, not flat, which is inconvenient for maintenance personnel and maintenance equipment to pass through. It is necessary to build a special platform at the bottom of the pipe gallery. ②. The walls on both sides of the pipe gallery are also curved, which is not conducive to the arrangement of pipe racks and pipelines. ③. For integral circular cross-section pipelines, there are difficulties in transportation, and the diameter of the pipe is greater than 3.5 meters or exceeds the limit. ④. There are also transportation disadvantages for the segmented circular arc section. Because the plates are arc-shaped structures, when stacked and transported, the higher the stack, the more the plates are stressed during the transportation process, which is easy to cause the plates Unpredictable arc deformation. In severe cases, it cannot be assembled on site when it is transported to the site, and rework is required. ⑤. Compared with the flat plate, the circular arc plate is difficult to process and control such as arc degree and arc length, and the processing cost is high. ⑥. Rectangular pipe section can adapt to different storey height requirements by simply changing the aspect ratio. ⑦. Compared with circular cross-section pipes, the construction difficulty of rectangular cross-section pipes is less. ⑧. The flexibility of curved unit plates is greater than that of straight unit plates. ⑨. The above-mentioned invention patents all apply the joint force effect of pipe and soil. This principle needs to be realized by the joint deformation of the pipe and the surrounding soil. However, for the urban underground comprehensive pipe gallery, when the deformation of the pipe is too large, it may cause Deformation or damage of racks and pipelines. ⑩. According to the standard requirements of the Ministry of Housing and Urban-Rural Development "Technical Specifications for Urban Comprehensive Pipe Gallery Engineering" in 2015, the circular pipe gallery has a lower space utilization rate than the box-shaped pipe gallery, and the circular pipe gallery only uses the circular pipe gallery to connect Rectangular headroom. For this reason, the height of the circular pipe gallery is higher than that of the box-shaped pipe gallery, and it needs to be buried deeper, which increases the excavation depth and engineering volume of the foundation.

因此,亟待解决上述技术难题。Therefore, urgently need to solve above-mentioned technical problem.

发明内容Contents of the invention

发明目的:本发明的目的是提供一种具有较强承载能力、较强抗剪能力且兼具抗震性能好、抗沉降性能好的框架式组合结构综合管廊。Purpose of the invention: The purpose of the invention is to provide a frame-type combined structure comprehensive pipe gallery with strong bearing capacity, strong shear resistance, good seismic performance and good anti-settlement performance.

技术方案:本发明公开了一种框架式组合结构综合管廊,包括由位于上下面的单元板片和位于两侧面的侧单元板片组合拼装形成单元管节,该单元管节沿轴向拼装形成综合管廊;其中,所述单元板片由板材、位于其两端中空的第二管材及位于其另外两端中空的第一管材组成,所述侧单元板片由板材和位于其两端中空的第二管材组成,该第二管材为单元管节的轴向拼接端;在拼装形成综合管廊中,第一管材构成综合管廊的纵梁,相邻第二管材相互连接形成综合管廊的骨架结构。Technical solution: The present invention discloses a comprehensive pipe gallery with a frame-type composite structure, which includes a unit pipe joint formed by combining unit plates located on the upper and lower sides and side unit plates located on both sides, and the unit pipe joints are assembled in the axial direction A comprehensive pipe gallery is formed; wherein, the unit plate is composed of a plate, a second hollow pipe located at its two ends and a first hollow pipe located at its other two ends, and the side unit plate is composed of a plate and a hollow pipe located at its two ends Hollow second pipe material, the second pipe material is the axial splicing end of the unit pipe joint; in the assembly to form the comprehensive pipe gallery, the first pipe material constitutes the longitudinal beam of the comprehensive pipe gallery, and the adjacent second pipe materials are connected to each other to form a comprehensive pipe gallery. The skeleton structure of the corridor.

其中,所述单元板片和侧单元板片沿周向拼装形成单元管节时,相邻单元板片之间通过一对连接板连接,其中,每个单元板片的端部均设有一个连接板,且各连接板从单元板片的端部向外延伸,延伸部分作为拼接连接面。Wherein, when the unit plates and side unit plates are assembled in the circumferential direction to form unit pipe joints, adjacent unit plates are connected by a pair of connecting plates, wherein each end of each unit plate is provided with a Connecting plates, and each connecting plate extends outward from the end of the unit plate, and the extended part serves as a splicing connection surface.

优选的,所述侧单元板片上的板材为多块时,相邻板材之间并排设有第二管材,该第二管材周向连接形成单元管节的骨架结构。Preferably, when there are multiple plates on the side unit plate, second pipes are arranged side by side between adjacent plates, and the second pipes are circumferentially connected to form a skeleton structure of unit pipe joints.

本发明公开另一种框架式组合结构综合管廊,包括由单元板片沿周向拼装形成单元管节,该单元管节沿轴向拼装形成综合管廊;其中,所述单元板片包括沿单元管节轴向方向延伸的中空的第一管材、作为单元管节轴向拼接端的中空的第二管材以及该第一管材和第二管材围成空间内设有的板材,同时所述第一管材形成综合管廊的纵梁,所述相邻第二管材相互连接形成综合管廊的骨架结构。The invention discloses another comprehensive pipe gallery with a frame-type combined structure, which includes unit pipe joints formed by assembling unit plates along the circumferential direction, and the unit pipe joints are assembled along the axial direction to form a comprehensive pipe gallery; wherein, the unit plates include The first hollow pipe extending in the axial direction of the unit pipe section, the second hollow pipe as the axial splicing end of the unit pipe section, and the plate provided in the space enclosed by the first pipe and the second pipe, while the first The pipes form the longitudinal beams of the comprehensive pipe gallery, and the adjacent second pipes are connected to each other to form the skeleton structure of the comprehensive pipe gallery.

其中,所述单元板片沿周向拼装形成单元管节时,相邻单元板片的接触端部第一管材上开设周向连接孔,且相邻第一管材的接触面为拼接连接面。Wherein, when the unit plates are assembled in the circumferential direction to form unit pipe joints, the first pipes at the contact ends of the adjacent unit plates are provided with circumferential connection holes, and the contact surfaces of the adjacent first pipes are spliced connection surfaces.

优选的,所述单元板片沿周向拼装形成单元管节时,相邻单元板片之间通过一对连接板连接,其中,每个单元板片的端部均设有一个连接板,且各连接板从单元板片的端部向外延伸,延伸部分作为拼接连接面。Preferably, when the unit plates are assembled in the circumferential direction to form unit pipe joints, adjacent unit plates are connected by a pair of connecting plates, wherein each end of each unit plate is provided with a connecting plate, and Each connection plate extends outward from the end of the unit plate, and the extension part serves as a splicing connection surface.

特别是,所述第一管材和第二管材内填充混凝土。In particular, the first pipe and the second pipe are filled with concrete.

进一步,所述板材的外侧和/或内侧有凸起,所述板材由金属板构成,该金属板自身弯折形成凸起;或金属板弯折形成凸起形状,用板材或管材与该凸起组合形成空心腔体结构;或由金属板和金属管拼接而成;或者由C型钢、槽钢、工字钢、弧形钢、角钢或波纹板与金属板扣合形成带有空心腔体结构的板材。Further, there are protrusions on the outside and/or inside of the plate, the plate is made of a metal plate, and the metal plate itself is bent to form a protrusion; or the metal plate is bent to form a protrusion, and the plate or pipe is connected to the protrusion. combined to form a hollow cavity structure; or spliced by metal plates and metal tubes; or formed by buckling C-shaped steel, channel steel, I-beam, arc steel, angle steel or corrugated plates and metal plates with a hollow cavity Structural panels.

优选的,所述凸起的截面为单一截面形式或多种截面形式组合而成。Preferably, the cross-section of the protrusion is a single cross-section or a combination of multiple cross-sections.

再者,所述单元管节沿轴向拼接时,相邻单元板片的接触端部第二管材上开设轴向连接孔和轴向连接安装操作孔,且相邻第二管材的接触面为拼接连接面。Furthermore, when the unit pipe joints are spliced in the axial direction, the second pipe material at the contact end of the adjacent unit plate is provided with an axial connection hole and an axial connection installation operation hole, and the contact surface of the adjacent second pipe material is Splicing connection surfaces.

其中,所述第一管材为多块钢板组合而成的拼接式钢管。Wherein, the first pipe material is a spliced steel pipe formed by combining a plurality of steel plates.

优选的,所述单元板片上的板材为多块时,相邻板材之间并排设有第二管材,该第二管材周向连接形成单元管节的骨架结构。Preferably, when there are multiple plates on the unit plate, second pipes are arranged side by side between adjacent plates, and the second pipes are circumferentially connected to form the skeleton structure of the unit pipe joints.

发明原理:首先本发明在拼装形成综合管廊中,作为综合管廊的纵梁的第一管材和形成综合管廊的骨架结构的第二管材承担主要载荷,可以防止侧向失稳,增加整体强度;The principle of the invention: firstly, in the assembly of the comprehensive pipe gallery, the first pipe material as the longitudinal beam of the comprehensive pipe gallery and the second pipe material forming the skeleton structure of the comprehensive pipe gallery bear the main load, which can prevent lateral instability and increase the overall strength;

其次本发明中位于上下面的单元板片上的第一管材及位于侧面的侧单元板片上的带凸起的板材形成桥梁波纹钢腹板结构,采用了桥梁波纹钢腹板结构的抗剪原理,桥梁钢腹板结构抗剪原理主要是用桥梁波纹钢腹板代替混凝土腹板。桥梁波纹钢腹板抗剪承载力与波幅和波长有关,相关实验表明:随着波长的增加临界荷载减小;但是随着波幅的增加临界荷载却增大。同时当波幅趋于零且波长趋于无穷大时,波纹腹板就成为了普通平板,显然相同条件下前者的临界荷载高于后者,说明波纹腹板在抗剪方面具有一定的优越性。目前,国内波形钢腹板桥梁单跨最大长度已达到160米,具有以下受力特点:Secondly, in the present invention, the first pipe material on the upper and lower unit plates and the plate with protrusions on the side unit plates on the side form a bridge corrugated steel web structure, and the shear principle of the bridge corrugated steel web structure is adopted. The principle of shear resistance of bridge steel web structure is mainly to replace concrete web with bridge corrugated steel web. The shear capacity of bridge corrugated steel webs is related to wave amplitude and wavelength. Relevant experiments show that the critical load decreases with the increase of wave length, but increases with the increase of wave amplitude. At the same time, when the wave amplitude tends to zero and the wavelength tends to infinity, the corrugated web becomes an ordinary flat plate. Obviously, under the same conditions, the critical load of the former is higher than that of the latter, indicating that the corrugated web has certain advantages in shear resistance. At present, the maximum single-span length of corrugated steel web bridges in China has reached 160 meters, and has the following stress characteristics:

1、应力分布均匀,在波纹钢腹板箱梁桥中,混凝土板抗弯,波纹钢腹板抗剪;几乎所有的弯矩都由上、下混凝土板承受,而剪力基本上由波纹钢腹板承担,而且腹板内的应力分布近似为均布图形,利于材料充分发挥作用,如图1所示;1. The stress distribution is uniform. In the corrugated steel web box girder bridge, the concrete slab resists bending and the corrugated steel web resists shear; almost all the bending moments are borne by the upper and lower concrete slabs, while the shear force is basically borne by the corrugated steel web The web is borne, and the stress distribution in the web is approximately uniform, which is conducive to the full play of the material, as shown in Figure 1;

2、增大了截面回转半径,提高了结构效率;波纹钢腹板箱梁桥中的混凝土均集中在上下板处,回转半径几乎增加到最大值,大大提高了截面的结构效率;2. The radius of gyration of the section is increased, which improves the structural efficiency; the concrete in the corrugated steel web box girder bridge is concentrated at the upper and lower plates, and the radius of gyration is almost increased to the maximum value, which greatly improves the structural efficiency of the section;

3、避免了腹板开裂问题,耐久性能好;传统的预应力混凝土箱梁桥受外力荷载以及混凝土收缩、徐变的影响,常常在腹板出现裂缝,造成了混凝土截面削弱、钢筋锈蚀等问题,而波纹钢腹板箱梁桥则不会出现上述问题,耐久性能较好;3. The problem of web cracking is avoided, and the durability is good; traditional prestressed concrete box girder bridges are affected by external force loads and concrete shrinkage and creep, and cracks often appear in the web, resulting in weakened concrete sections and corrosion of steel bars. , while the corrugated steel web box girder bridge will not have the above problems, and the durability is better;

4、抗扭和抗畸变刚度小,与普通的混凝土箱梁相比,波纹钢腹板箱梁断面的抗扭刚度和抗畸变刚度有所降低,但是,可以通过适当设置横隔板来提高波纹钢腹板箱梁的抗扭和抗畸变刚度。4. The torsional and anti-distortion stiffness is small. Compared with the ordinary concrete box girder, the torsional stiffness and anti-distortion stiffness of the corrugated steel web box girder section are reduced, but the corrugation can be improved by properly setting the diaphragm Torsional and distortional stiffness of steel-web box girders.

再者带凸起的板材采用了大惯性矩原理,大惯性矩原理是通过将平直板成型为截面带有凸起结构的板片,使得其截面惯性矩大大提高,抗弯、抗扭及抗变形的能力显著提升,继而使板片承载能力相比平直板大大提高,其性能提升程度取决于凸起的形状及尺寸。In addition, the plate with protrusions adopts the principle of large moment of inertia. The principle of large moment of inertia is to shape the straight plate into a plate with a raised structure in section, so that the section moment of inertia is greatly improved, and the bending, torsion and anti-bending The ability to deform is significantly improved, which in turn greatly increases the load-carrying capacity of the plate compared to a straight plate, and the degree of performance improvement depends on the shape and size of the protrusions.

本发明中作为整个结构的纵梁和梁架的钢管混凝土结构,作为主要承压构件,提高整体结构的强度。其中运用了钢管混凝土结构工作原理,钢管混凝土结构是指在钢管中填充混凝土而形成的钢管及其核心混凝土共同承受外荷载作用的结构构件,按截面形式不同,可分为圆钢管混凝土,方、矩形钢管混凝土和多边形钢管混凝土等,如图2所示。In the present invention, the steel pipe concrete structure used as the longitudinal beam and the beam frame of the whole structure is used as the main pressure-bearing member to improve the strength of the whole structure. Among them, the working principle of steel pipe concrete structure is used. The steel pipe concrete structure refers to the structural member formed by filling the steel pipe with concrete and its core concrete to bear the external load together. According to the different cross-sectional forms, it can be divided into circular steel pipe concrete, square, square, Rectangular steel tube concrete and polygonal steel tube concrete, etc., as shown in Figure 2.

钢管混凝土作为受压构件能充分发挥混凝土所具有的优越抗压性能和钢材所具有的优越抗拉性能。钢管混凝土结构承受压力时,混凝土的径向受到钢管的约束,在钢管与混凝土之间产生了相互作用力,称之为紧箍力。这种紧箍力改变了混凝土的受力状态,将单向受压改变为三向受压,从而使得核心混凝土具有更强的抗压强度和抵抗变形能力,如图3所示。钢管紧箍作用大大提高了混凝土的力学性能,使混凝土的脆性得到了克服。另一方面混凝土填于钢管内增强了钢管管壁的稳定性,受力性能得到极大的提高。薄壁钢管很容易发生局部屈曲破坏,然而钢管混凝土结构中的钢管因为内部充填了混凝土,提高了管壁的侧向刚度。As a compression member, CFST can give full play to the superior compressive properties of concrete and the superior tensile properties of steel. When the steel tube concrete structure is under pressure, the radial direction of the concrete is constrained by the steel tube, and an interaction force is generated between the steel tube and the concrete, which is called the hoop force. This clamping force changes the stress state of the concrete, changing the one-way compression to three-way compression, so that the core concrete has stronger compressive strength and deformation resistance, as shown in Figure 3. The effect of steel pipe clamping greatly improves the mechanical properties of concrete and overcomes the brittleness of concrete. On the other hand, the concrete filling in the steel pipe enhances the stability of the steel pipe wall, and the mechanical performance is greatly improved. Thin-walled steel pipes are prone to local buckling failure, but the steel pipes in CFST structures are filled with concrete to increase the lateral stiffness of the pipe wall.

钢管混凝土结构性能特点:Performance characteristics of concrete filled steel pipe structure:

优越的力学性能:Superior mechanical properties:

经实验和理论计算分析证明钢管混凝土结构受压强度承载力可以达到相应的钢管和混凝土单独承载力之和的1.7~2.0倍,如图4所示,即N3=(1.7~2.0)×(N1+N2),其中,N1、N2、N3分别代表各种结构的最大承载力。It is proved by experiments and theoretical calculations that the compressive strength bearing capacity of CFST structure can reach 1.7-2.0 times of the sum of the corresponding individual bearing capacity of steel tube and concrete, as shown in Figure 4, that is, N3=(1.7-2.0)×(N1 +N2), where N1, N2, and N3 respectively represent the maximum bearing capacity of various structures.

良好的塑性、韧性和抗震性能:Good plasticity, toughness and shock resistance:

钢管混凝土在压弯剪循环荷载作用下,结构的吸能性能特别好,基本无刚度退化,抗震性能大大优越于钢筋混凝土结构。Under the action of compression-bend-shear cyclic load, the structure has particularly good energy absorption performance, basically no stiffness degradation, and its seismic performance is much superior to that of reinforced concrete structures.

节省原材料、经济效果显著:Saving raw materials, remarkable economic effect:

在承载力相同的条件下,采用钢管混凝土结构替代钢结构时,可以减少约50%用钢量;替代钢筋混凝土时,可以节约50%以上的混凝土量、减轻50%以上结构自重、减小50%以上结构截面面积,节省100%的模板。Under the condition of the same bearing capacity, when the steel structure is replaced by the steel pipe concrete structure, the amount of steel can be reduced by about 50%; when the reinforced concrete is replaced, the amount of concrete can be saved by more than 50%, the weight of the structure can be reduced by more than 50%, and the weight of the structure can be reduced by 50%. More than 100% of the structural cross-sectional area, saving 100% of the formwork.

本发明中将钢管、混凝土及板材有机的结合为一体,并充分发挥各自的特点及优势,在整体结构中分别承担不同的作用。In the present invention, steel pipes, concrete and plates are organically combined, and their respective characteristics and advantages are fully utilized to assume different roles in the overall structure.

有益效果:与现有技术相比,本发明具有以下显著优点:Beneficial effects: compared with the prior art, the present invention has the following significant advantages:

(1)该框架式组合结构综合管廊中第一管材形成综合管廊的纵梁,第二管材周向连接形成综合管廊的骨架结构,纵梁和骨架结构承担主要载荷,提高管廊承载能力;第一管材与侧单元板片连接形成综合管廊的桥梁钢腹板结构增强了管廊的抗剪能力,其中板材既作为管廊的墙板,又作为管廊抗剪桥梁钢腹板结构的腹板,得到了巧妙利用;在此双重增强结构的基础上,管廊的承载能力大大提高,相同填土高度下,则该结构墙板更薄,节省材料;(1) In the frame-type composite structure integrated pipe gallery, the first pipe material forms the longitudinal beam of the comprehensive pipe gallery, and the second pipe is connected circumferentially to form the skeleton structure of the comprehensive pipe gallery. The longitudinal beam and skeleton structure bear the main load, improving the load capacity of the pipe gallery capacity; the first pipe is connected with the side unit plates to form the bridge steel web structure of the comprehensive pipe gallery, which enhances the shear resistance of the pipe gallery, in which the plate is used not only as the wall plate of the pipe gallery, but also as the shear bridge steel web of the pipe gallery The web of the structure has been cleverly used; on the basis of this double-reinforced structure, the bearing capacity of the pipe gallery is greatly improved. Under the same filling height, the wall panels of the structure are thinner and save materials;

(2)桥梁钢腹板结构使得管廊轴向长度可以很长,这样就可以加大第二管材之间的间距,减少第二短钢管的数量,从而减低管廊的制作难度,减少施工量,减少材料用量;由于应用了桥梁钢腹板抗剪结构,所以除了第二管材下部基础需要特殊处理外,第二管材之间的基础无需特殊处理,廊体甚至可以悬空,节省了工程费用;(2) The steel web structure of the bridge makes the axial length of the pipe gallery very long, so that the distance between the second pipes can be increased, and the number of the second short steel pipes can be reduced, thereby reducing the difficulty of making the pipe gallery and reducing the amount of construction , to reduce the amount of materials; due to the application of the bridge steel web shear structure, in addition to the special treatment of the lower foundation of the second pipe, the foundation between the second pipes does not need special treatment, and the gallery body can even be suspended, saving engineering costs;

(3)在钢管内填充混凝土,运用管土共同受力原理,进一步提高其承载能力,相同填土高度下,则该结构墙板更薄,节省材料;(3) Fill the steel pipe with concrete, and use the principle of pipe-soil joint force to further improve its bearing capacity. Under the same filling height, the structural wall panel is thinner and saves materials;

(4)该综合管廊的板材横截面惯性矩高,承载能力提高,其壁厚可以大大减薄,降低了材料的成本,且当波纹板材的强度高时,钢管之间的间距可以加大,减少了材料的使用,也减少了混凝土用量和管廊重量,大大降低了制造成本,提高了施工进度;(4) The moment of inertia of the plate cross section of the comprehensive pipe gallery is high, the bearing capacity is improved, and its wall thickness can be greatly reduced, which reduces the cost of materials, and when the strength of the corrugated plate is high, the distance between the steel pipes can be increased , reducing the use of materials, and also reducing the amount of concrete and the weight of the pipe gallery, which greatly reduces the manufacturing cost and improves the construction progress;

(5)该综合管廊的结构与圆形截面管道相比提高了内部净空的利用率和通行净宽与净高,且与圆形截面管道相比在保证同等内部净空空间的情况下,管廊的高度显著降低,从而可以减少基础开挖深度,减少土建工程量;(5) Compared with the circular cross-section pipes, the structure of the comprehensive pipe gallery improves the utilization rate of the internal clearance, the clear width and clear height of the passage, and compared with the circular cross-section pipes, under the condition of ensuring the same internal clearance space, the pipe The height of the corridor is significantly reduced, which can reduce the foundation excavation depth and reduce the amount of civil engineering;

(6)该综合管廊的底部平直面或小曲率弧面,不用铺平就可以使用,且其内部管线布置更方便,可直接作为过人或过车通道,解决了圆形截面管道回填时最重要也是最困难的底部楔形夹角的回填施工及压实度的问题;(6) The bottom flat surface or small curvature arc surface of the comprehensive pipe gallery can be used without paving, and its internal pipeline layout is more convenient, and can be directly used as a passage for passing people or vehicles, which solves the problem of backfilling circular cross-section pipes. The most important and most difficult problem is the backfilling construction and compaction degree of the wedge-shaped angle at the bottom;

(7)该综合管廊为半柔性结构,抗震性能好,抗沉降性能好,可吸收微量变形,而且不易开裂;且相邻单元板片之间可采用特殊的连接构件,有利于提高密封性能且方便安装,管节与管节拼接连接螺栓均隐藏于结构件内部,不必裸露管廊的内部,影响美观;(7) The comprehensive pipe gallery is a semi-flexible structure with good seismic performance, good anti-settlement performance, can absorb small deformation, and is not easy to crack; and special connecting members can be used between adjacent unit plates, which is conducive to improving the sealing performance And it is easy to install, the pipe joints and pipe joints are hidden inside the structural parts, and the pipe joints are hidden inside the pipe gallery, which affects the appearance;

(8)该综合管廊为分片拼装式结构,施工速度快、施工工期短,单节管廊可以长达15~25米(只要运输条件许可,可以更长)管廊接缝少,易于密封。(8) The comprehensive pipe gallery is a piece-assembled structure with fast construction speed and short construction period. A single section of pipe gallery can be as long as 15 to 25 meters (as long as the transportation conditions permit, it can be longer). There are few joints in the pipe gallery and it is easy to seal.

附图说明Description of drawings

图1为本发明桥梁钢腹板结构的抗剪原理示意图;Fig. 1 is the schematic diagram of the shear principle of bridge steel web structure of the present invention;

图2为本发明钢管混凝土结构的截面示意图;Fig. 2 is the schematic cross-sectional view of the steel pipe concrete structure of the present invention;

图3为本发明混凝土受力示意图;Fig. 3 is the stressed schematic diagram of concrete of the present invention;

图4为本发明钢混凝土轴向受力示意图;Fig. 4 is the schematic diagram of axial stress of steel concrete of the present invention;

图5(a)-5(b)为本发明第一类凸起的横截面示意图;Figure 5(a)-5(b) is a schematic cross-sectional view of the first type of projections of the present invention;

图6(a)-6(i)为本发明第二类凸起的横截面示意图;Figure 6(a)-6(i) is a schematic cross-sectional view of the second type of projections of the present invention;

图7(a)-7(b)为本发明第三类凸起的横截面示意图;Figure 7(a)-7(b) is a schematic cross-sectional view of the third type of protrusion of the present invention;

图8(a)-8(c)为本发明第四类凸起的横截面示意图;Figure 8(a)-8(c) is a schematic cross-sectional view of the fourth type of protrusion of the present invention;

图9(a)为本发明中板材结构示意图;Fig. 9 (a) is a schematic diagram of the plate structure in the present invention;

图9(b)为本发明中板材端面示意图;Fig. 9 (b) is a schematic diagram of the plate end face in the present invention;

图10为本发明第一管材的结构示意图;Fig. 10 is a schematic structural view of the first pipe of the present invention;

图11为本发明第二管材的结构示意图;Fig. 11 is a schematic structural view of a second pipe of the present invention;

图12为本发明作为轴向连接端的第二管材的结构示意图;Fig. 12 is a schematic structural view of the second pipe as the axial connection end of the present invention;

图13为本发明带连接板的单元板片的结构示意图;Fig. 13 is a schematic structural view of a unit plate with a connecting plate in the present invention;

图14为本发明带连接板的的侧单元板片的结构示意图;Fig. 14 is a schematic structural view of the side unit plate with connecting plate of the present invention;

图15为本发明单元管节的结构示意图;Fig. 15 is a structural schematic diagram of a unit pipe joint of the present invention;

图16为本发明综合管廊的截面示意图;Fig. 16 is a schematic cross-sectional view of the comprehensive utility gallery of the present invention;

图17为图16中A处的局部放大图;Fig. 17 is a partial enlarged view of place A in Fig. 16;

图18为本发明框架式组合结构综合管廊的纵截面示意图;Fig. 18 is a schematic diagram of a longitudinal section of a comprehensive pipe gallery with a frame-type combined structure of the present invention;

图19为本发明第一管材的拼接结构示意图。Fig. 19 is a schematic diagram of the splicing structure of the first pipe material of the present invention.

具体实施方式detailed description

下面结合附图对本发明的技术方案作进一步说明。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings.

如图15所示,本发明公开的第一种框架式组合结构综合管廊100,包括由位于上下面的单元板片101和位于两侧面的侧单元板片102组合拼装形成单元管节103,所述单元板片中的板材均为平直状,如图13、图14所示。其中,所述单元板片中的板材可为小曲率弧形片或平直片,其中弧形片板材使得单元板片的抗扭刚度更高、抗竖向失稳能力更强,同时可以在一定程度上提高焊缝质量,减少应力集中。当下单元板片的板材为平直状时,不用铺平就可以使用,且其内部管线布置更方便,可直接作为过人或过车通道。As shown in FIG. 15 , the first frame-type combined structure integrated pipe gallery 100 disclosed in the present invention includes unit pipe sections 103 formed by combining and assembling unit plates 101 located on the upper and lower sides and side unit plates 102 located on both sides. The plates in the unit plates are all straight, as shown in Fig. 13 and Fig. 14 . Wherein, the plates in the unit plates can be arc-shaped or straight plates with small curvature, wherein the arc-shaped plates make the torsional rigidity of the unit plates higher, and the ability to resist vertical instability is stronger. Improve weld quality to a certain extent and reduce stress concentration. When the plate of the lower unit plate is straight, it can be used without paving, and its internal pipeline layout is more convenient, and it can be directly used as a passageway for passing people or vehicles.

如图15、图16所示,单元管节103为矩形,同时,单节管廊可以长达15~25米,只要运输条件许可,长度可以更长,这样整个管廊接缝减少,密封性更好;将得到的单元管节103沿轴向拼装形成框架式组合结构综合管廊100。As shown in Figure 15 and Figure 16, the unit pipe section 103 is rectangular. At the same time, a single pipe gallery can be as long as 15 to 25 meters. As long as the transportation conditions permit, the length can be longer, so that the joints of the entire pipe gallery are reduced and the airtightness is improved. Even better; the obtained unit pipe joints 103 are assembled in the axial direction to form a comprehensive pipe gallery 100 of frame-type composite structure.

如图13所示,单元板片101由板材106、位于其两端中空的第二管材105及位于其另外两端中空的第一管材104组成,如图10、图11所示。如图14所示,侧单元板片102由板材106和位于其两端的第二管材105组成,且该第二管材105为单元管节103轴向拼接端,同时在拼装形成综合管廊100中,所述第一管材104形成综合管廊100的纵梁,所述相邻第二管材105相互连接形成综合管廊100的骨架结构,所述第一管材104与侧单元板片102周向连接形成综合管廊100的桥梁钢腹板结构。该框架式组合结构综合管廊中作为综合管廊纵梁的第一管材和管廊的骨架结构的第二管材承担着管廊主要载荷,提高管廊承载能力;同时第一管材与侧单元板片周向连接形成的桥梁钢腹板结构增强了管廊的抗剪能力,其中板材既作为管廊的墙板,又作为廊体抗剪桥梁结构的腹板,得到了巧妙利用;在上述双重增强结构的基础上,管廊的承载能力大大提高,相同填土高度下,则该结构墙板更薄,节省材料;同时波纹钢腹板桥梁抗剪结构使得管廊轴向长度可以很长,这样就可以加大第二管材之间的间距,减少第二短钢管的数量,从而减低管廊的制作难度,减少施工量,减少材料用量;由于应用了波纹钢腹板桥梁抗剪结构,所以除了第二管材下部基础需要特殊处理外,第二管材之间的基础无需特殊处理,廊体甚至可以悬空,节省了工程费用。As shown in FIG. 13 , the unit plate 101 is composed of a plate 106 , a second hollow pipe 105 located at two ends thereof, and a first hollow pipe 104 located at the other two ends thereof, as shown in FIGS. 10 and 11 . As shown in Figure 14, the side unit plate 102 is composed of a plate 106 and a second pipe 105 located at its two ends, and the second pipe 105 is the axial splicing end of the unit pipe section 103. , the first pipe material 104 forms the longitudinal beam of the comprehensive pipe gallery 100, the adjacent second pipe materials 105 are connected to each other to form the skeleton structure of the comprehensive pipe gallery 100, and the first pipe material 104 is circumferentially connected with the side unit plates 102 The bridge steel web structure forming the comprehensive pipe gallery 100. In the frame-type composite structure comprehensive pipe gallery, the first pipe material as the longitudinal beam of the comprehensive pipe gallery and the second pipe material of the skeleton structure of the pipe gallery bear the main load of the pipe gallery, which improves the bearing capacity of the pipe gallery; at the same time, the first pipe material and the side unit plate The steel web structure of the bridge formed by the circumferential connection of the plates enhances the shear resistance of the pipe gallery, and the plates are used as both the wall plate of the pipe gallery and the web of the shear bridge structure of the gallery body, which are cleverly used; On the basis of the reinforced structure, the bearing capacity of the pipe gallery is greatly improved. Under the same filling height, the wall panels of the structure are thinner and save materials; at the same time, the shear structure of the corrugated steel web bridge makes the axial length of the pipe gallery very long. In this way, the distance between the second pipes can be increased, and the number of the second short steel pipes can be reduced, thereby reducing the difficulty of making the pipe gallery, reducing the amount of construction, and reducing the amount of materials; due to the application of the corrugated steel web bridge shear structure, so Except that the foundation at the lower part of the second pipe needs special treatment, the foundation between the second pipes does not need special treatment, and the gallery body can even be suspended, which saves engineering costs.

其中第二管材105沿周向首尾相接形成骨架结构,封堵第一管材104和第二管材105的钢管管口,并在第一管材104和第二管材105内填充混凝土107,如图18所示,本发明运用管土共同受力原理,进一步提高其承载能力,相同填土高度下,则该结构墙板更薄,节省材料。Wherein the second pipe material 105 is connected end to end along the circumferential direction to form a skeleton structure, to block the steel pipe nozzles of the first pipe material 104 and the second pipe material 105, and to fill the first pipe material 104 and the second pipe material 105 with concrete 107, as shown in Figure 18 As shown, the present invention uses the principle of pipe-soil joint force to further improve its bearing capacity. Under the same filling height, the structural wallboard is thinner and saves materials.

本发明中板材106的外侧和/或内侧有凸起108,如图9(a)、9(b)所示。其中单元板片101上的板材106至少为一块,为了增加单元板片101的长度,也可由多块板材拼接而成,且相邻板材106之间并排设有第二管材105,该第二管材105周向连接形成单元管节103的骨架结构。同样,侧单元板片102上的板材106至少为一块,为了增加侧单元板片102的长度,也可由多块板材拼接而成,且相邻板材106之间并排设有第二管材105,该第二管材105周向连接形成单元管节103的骨架结构。其中,第一管材104可为拼接式钢管。可直接由角钢与折弯件拼接成钢管代替整个型材,如图19所示,以利于现场整个结构的组装和结构的简化。In the present invention, there are protrusions 108 on the outside and/or inside of the plate 106, as shown in Figures 9(a) and 9(b). Wherein the plate 106 on the unit plate 101 is at least one, in order to increase the length of the unit plate 101, it can also be spliced by a plurality of plates, and the second pipe 105 is arranged side by side between the adjacent plates 106, the second pipe 105 are connected circumferentially to form the skeleton structure of the unit pipe section 103 . Similarly, the plate 106 on the side unit plate 102 is at least one piece. In order to increase the length of the side unit plate 102, it can also be spliced by multiple plates, and the second pipe 105 is arranged side by side between adjacent plates 106. The second pipes 105 are circumferentially connected to form a skeleton structure of the unit pipe section 103 . Wherein, the first pipe material 104 may be a spliced steel pipe. The steel pipe can be directly spliced by angle steel and bending parts to replace the whole profile, as shown in Figure 19, so as to facilitate the assembly of the entire structure on site and simplify the structure.

本发明中钢管组成矩形框架作为骨架结构,承担主要载荷,提高承载能力;该管廊为箱型结构,且具有凸起,因此管廊具有一定的竖向承压能力。In the present invention, steel pipes form a rectangular frame as a skeleton structure to bear the main load and improve the bearing capacity; the pipe gallery is a box-shaped structure with protrusions, so the pipe gallery has a certain vertical pressure bearing capacity.

上述凸起108可以单独扣设在板材106上,如图5(a)、5(b)所示。上述板材106由金属板109构成,其中凸起108可以由该金属板109自身弯折形成,折弯的横截面形状可以是槽型、弧形、半圆形、波浪线形、梯形等,该凸起108的横截面周边具有开口,如图6(a)~6(g)所示;其中单元板片由金属板109构成,形成凸起108可以是横截面周边闭合的空心腔体结构,空心腔体结构可以由该金属板109自身弯折形成,弯折的横截面形状可以为矩形、圆形等,并将空心腔体结构与金属板10+之间形成的缝隙焊接,如图6(h)、6(i)所示。The above-mentioned protrusions 108 can be buckled separately on the plate 106, as shown in Fig. 5(a) and 5(b). The above-mentioned plate 106 is composed of a metal plate 109, wherein the protrusion 108 can be formed by bending the metal plate 109 itself. There are openings on the periphery of the cross section of the protrusion 108, as shown in Figures 6 (a) to 6 (g); wherein the unit plate is made of a metal plate 109, and the protrusion 108 can be a hollow cavity structure with a closed cross section periphery, and the hollow The cavity structure can be formed by bending the metal plate 109 itself, and the bent cross-sectional shape can be rectangular, circular, etc., and the gap formed between the hollow cavity structure and the metal plate 10+ is welded, as shown in Figure 6 ( h), 6(i).

也可以由金属板109弯折形成凸起108形状,用板材或管材与该凸起108组合形成空心腔体结构,如图7(a)、7(b)所示,其中,弯折形成的腔体形状可以为槽型、弧形、半圆形等,所用板材可以为平直板、槽钢、C型钢、弧形板材等。其中所述凸起108的截面形式为单一截面形式或多种截面形式组合而成。当凸起108的截面形式为多种截面形式组合而成时,可由半矩形截面和半圆形截面相间隔组合而成。It is also possible to bend the metal plate 109 to form the shape of the protrusion 108, and combine the plate or pipe with the protrusion 108 to form a hollow cavity structure, as shown in Figure 7 (a) and 7 (b), wherein the bent formed The shape of the cavity can be grooved, arc-shaped, semi-circular, etc., and the plates used can be straight plates, channel steel, C-shaped steel, arc-shaped plates, etc. The section form of the protrusion 108 is a single section form or a combination of multiple section forms. When the cross-sectional form of the protrusion 108 is a combination of various cross-sectional forms, it may be composed of a semi-rectangular cross-section and a semi-circular cross-section at intervals.

本发明中的板材106还可以由金属板109和金属管110拼接而成,如图8(a)-8(c)所示;或者由C型钢、槽钢、工字钢、弧形钢、角钢或波纹板与金属板109扣合形成带有空心腔体结构的板材106。以上将平直的板材弯折形成带有弧形、波纹型、槽型等形状的板材可以增加单元板片的竖向承载力。Plate 106 among the present invention can also be spliced by metal plate 109 and metal pipe 110, as shown in Figure 8 (a)-8 (c); The angle steel or the corrugated plate is fastened with the metal plate 109 to form a plate 106 with a hollow cavity structure. As above, bending the straight plate to form a plate with a shape such as arc, corrugation, and groove can increase the vertical bearing capacity of the unit plate.

该框架式组合结构综合管廊的板材横截面惯性矩高,承载能力提高,其壁厚可以大大减薄,降低了材料的成本,且当波纹板材的强度高时,钢管之间的间距可以加大,减少了材料的使用,也减少了混凝土用量和管廊重量,大大降低了制造成本,提高了施工进度。The plate cross-sectional moment of inertia of the frame-type composite structure comprehensive pipe gallery is high, the bearing capacity is improved, the wall thickness can be greatly reduced, and the material cost is reduced. When the strength of the corrugated plate is high, the distance between the steel pipes can be increased. It reduces the use of materials, the amount of concrete and the weight of the pipe gallery, which greatly reduces the manufacturing cost and improves the construction progress.

上述单元板片101和侧单元板片102沿周向拼装形成单元管节103时,相邻单元板片之间通过一对连接板112连接,如图16、图17所示。其中,每个单元板片的端部均设有一个连接板112,且各连接板112从单元板片的端部向外延伸,延伸部分作为拼接连接面。例如可以将一对连接板112的延伸部分开设周向连接孔111,采用螺栓连接,其中,图16所示的拼接连接面为水平方向,有利于钻孔,也可采用与水平方向呈一定角度的其余拼接连接面,如此可提高管节在施工中的刚度及强度。利用上述连接板可以找平侧单元板片的端部位置,有利于安装和密封;底部单元板片上的连接板方便了侧单元板片的找正,起到了导向卡槽的作用;综合管廊外侧螺栓连接,方便安装;相邻单元板片接触面密封的同时,又增加了延伸部分的密封,双重密封,提高了密封性能。When the above-mentioned unit plates 101 and side unit plates 102 are assembled in the circumferential direction to form unit pipe joints 103, adjacent unit plates are connected by a pair of connecting plates 112, as shown in Fig. 16 and Fig. 17 . Wherein, a connecting plate 112 is provided at the end of each unit plate, and each connecting plate 112 extends outward from the end of the unit plate, and the extended part serves as a splicing connection surface. For example, the extension parts of a pair of connecting plates 112 can be provided with circumferential connecting holes 111 and connected by bolts. Among them, the splicing connection surface shown in Figure 16 is in the horizontal direction, which is beneficial to drilling. The rest of the splicing connection surface can improve the rigidity and strength of the pipe joint during construction. The end position of the side unit plate can be leveled by using the above connecting plate, which is beneficial to installation and sealing; the connecting plate on the bottom unit plate facilitates the alignment of the side unit plate and plays the role of a guide slot; the outside of the comprehensive pipe gallery The bolt connection is convenient for installation; while the contact surface of adjacent unit plates is sealed, the seal of the extension part is added, and the double seal improves the sealing performance.

本发明中单元管节103沿轴向拼接时,相邻单元板片的接触端部第二管材105上开设轴向连接孔113和轴向连接安装操作孔114,且相邻钢管的接触面为拼接连接面。例如可采用法兰螺栓连接,为了便于螺栓的连接操作方便,在钢管靠近轴向连接孔113的附近开设轴向连接安装操作孔114,以及在第一管材104和第二管材105上开设用于灌注混凝土107的流浆孔115作为灌注混凝土时的浇注孔和溢出孔,如图12所示。当然,也可以将相邻钢管的接触面直接焊接。In the present invention, when the unit pipe joints 103 are spliced in the axial direction, the second pipe material 105 at the contact end of the adjacent unit plates is provided with an axial connection hole 113 and an axial connection installation operation hole 114, and the contact surface of the adjacent steel pipes is Splicing connection surfaces. For example, flange bolt connection can be used. In order to facilitate the connection and operation of bolts, an axial connection installation operation hole 114 is provided near the axial connection hole 113 in the steel pipe, and an installation and operation hole 114 is provided on the first pipe material 104 and the second pipe material 105. The flow hole 115 of pouring concrete 107 is used as pouring hole and overflow hole when pouring concrete, as shown in FIG. 12 . Of course, the contact surfaces of adjacent steel pipes can also be directly welded.

本发明公开的第二种框架式组合结构综合管廊100,其中第二种框架式组合结构综合管廊100与第一种框架式组合结构综合管廊100的区别之处在于:第二种框架式组合结构综合管廊100包括由单元板片101沿周向拼装形成单元管节103,该单元管节103沿轴向拼装形成框架式组合结构综合管廊100;其中,所述单元板片101包括沿单元管节103轴向方向延伸的第一管材104、作为单元管节103轴向拼接端的第二管材105以及该第一管材104和第二管材105围成空间内设有的板材106,同时所述第一管材104形成综合管廊100的纵梁,所述第二管材105周向连接形成综合管廊100的骨架结构,所述位于综合管廊100侧壁的单元板片101形成综合管廊100的桥梁钢腹板结构。The second frame-type composite structure comprehensive pipe gallery 100 disclosed in the present invention, wherein the difference between the second frame-type composite structure comprehensive pipe gallery 100 and the first frame-type composite structure comprehensive pipe gallery 100 is that the second frame The comprehensive pipe gallery 100 of the type combined structure includes unit pipe joints 103 formed by assembling the unit plates 101 along the circumferential direction, and the unit pipe joints 103 are assembled along the axial direction to form the comprehensive pipe gallery 100 of the frame type combined structure; wherein, the unit plates 101 It includes the first pipe material 104 extending along the axial direction of the unit pipe section 103, the second pipe material 105 as the axial splicing end of the unit pipe section 103, and the plate material 106 provided in the space enclosed by the first pipe material 104 and the second pipe material 105, At the same time, the first pipe 104 forms the longitudinal beam of the comprehensive pipe gallery 100, the second pipe 105 is connected circumferentially to form the skeleton structure of the comprehensive pipe gallery 100, and the unit plates 101 located on the side walls of the comprehensive pipe gallery 100 form a comprehensive The bridge steel web structure of pipe gallery 100.

本发明第二种框架式组合结构综合管廊100中单元板片101沿周向拼装形成单元管节103时,相邻单元板片101的接触端部第一管材104上开设周向连接孔111,且相邻第一管材104的接触面为拼接连接面。同时第二种框架式组合结构综合管廊100中单元板片101沿周向拼装形成单元管节103时,相邻单元板片101之间亦可通过一对连接板112连接,其中,每个单元板片101的端部均设有一个连接板112,且各连接板112从单元板片101的端部向外延伸,延伸部分作为拼接连接面。When the unit plates 101 in the comprehensive pipe gallery 100 of the second frame-type combined structure of the present invention are assembled along the circumferential direction to form the unit pipe joints 103, the first pipe material 104 at the contact end of the adjacent unit plates 101 is provided with a circumferential connection hole 111 , and the contact surface of the adjacent first pipe material 104 is a splicing connection surface. At the same time, when the unit plates 101 in the comprehensive pipe gallery 100 of the second frame-type combined structure are assembled along the circumferential direction to form the unit pipe joints 103, the adjacent unit plates 101 can also be connected by a pair of connecting plates 112, wherein each Each end of the unit plate 101 is provided with a connecting plate 112 , and each connecting plate 112 extends outward from the end of the unit plate 101 , and the extended part serves as a splicing connection surface.

本发明的框架式组合结构综合管廊的结构与圆形截面管道相比提高了内部净空的利用率和通行净宽与净高,且与圆形截面管道相比在保证同等内部净空空间的情况下,管廊的高度显著降低,从而可以减少基础开挖深度,减少土建工程量;其次该管廊的底部平直面或小曲率弧面,不用铺平就可以使用,且其内部管线布置更方便,可直接作为过人或过车通道,解决了圆形截面管道回填时最重要也是最困难的底部楔形夹角的回填施工及压实度的问题;再者该管廊为半柔性结构,抗震性能好,抗沉降性能好,可吸收微量变形,而且不易开裂;且相邻单元板片之间可采用特殊的连接构件,有利于提高密封性能且方便安装。该框架式组合结构综合管廊一般可运用于地下共用沟、市政共用管道、地下集水管、给排水管、人行或车行通道、地下管线的保护用管。Compared with the circular cross-section pipeline, the structure of the frame-type combined structure comprehensive pipe gallery of the present invention improves the utilization rate of the internal clearance, the clear width and clear height of passage, and compared with the circular cross-section pipeline, it can ensure the same internal clearance space. Next, the height of the pipe gallery is significantly reduced, which can reduce the foundation excavation depth and reduce the amount of civil engineering; secondly, the bottom of the pipe gallery is flat or small curvature arc surface, which can be used without paving, and its internal pipeline layout is more convenient , can be directly used as a passing passage for people or vehicles, which solves the most important and difficult problem of backfill construction and compaction at the bottom wedge angle when backfilling circular cross-section pipes; moreover, the pipe gallery is a semi-flexible structure, earthquake-resistant Good performance, good anti-settling performance, can absorb slight deformation, and is not easy to crack; and special connecting members can be used between adjacent unit plates, which is conducive to improving sealing performance and convenient installation. The frame-type combined structure comprehensive pipe gallery can generally be applied to underground common trenches, municipal public pipelines, underground water collection pipes, water supply and drainage pipes, pedestrian or vehicle passages, and protection pipes for underground pipelines.

Claims (12)

1. a frame type combined structure pipe gallery, it is characterized in that: include being formed unit tube coupling (103) by the unit sheet bar (101) being positioned at top and bottom and side unit plate (102) composite assembly being positioned at two sides, this unit tube coupling (103) is assembled vertically forms pipe gallery (100);Wherein, the second tubing (105) that described unit sheet bar (101) by sheet material (106), is positioned at its two ends hollow and the first tubing (104) being positioned at its other two ends hollow form, described side unit plate (102) is by sheet material (106) and is positioned at second tubing (105) of its two ends hollow and forms, and this second tubing (105) is the axial splice ends of unit tube coupling (103);In assembly forms pipe gallery (100), first tubing (104) constitutes the longeron of pipe gallery (100), and adjacent second tubing (105) is interconnected to form the framing structure of pipe gallery (100).
Frame type combined structure pipe gallery the most according to claim 1, it is characterized in that: during described unit sheet bar (101) and side unit plate (102) circumferentially assembled formation unit tube coupling (103), connected by a pair connecting plate (112) between adjacent cells plate, wherein, the end of each unit sheet bar is equipped with a connecting plate (112), and each connecting plate (112) stretches out from the end of unit sheet bar, extension is as splicing joint face.
Frame type combined structure pipe gallery the most according to claim 1, it is characterized in that: when the sheet material (106) on described side unit plate (102) is polylith, being provided with the second tubing (105) between adjacent sheet metal (106) side by side, this second tubing (105) circumference connects the framing structure forming unit tube coupling (103).
4. a frame type combined structure pipe gallery, it is characterized in that: including being formed unit tube coupling (103) by unit sheet bar (101) is circumferentially assembled, this unit tube coupling (103) is assembled vertically forms pipe gallery (100);Wherein, described unit sheet bar (101) include the hollow extended along unit tube coupling (103) axial direction the first tubing (104), surround space as second tubing (105) of hollow of unit tube coupling (103) axially splice ends and this first tubing (104) and the second tubing (105) in the sheet material (106) that is provided with, the most described first tubing (104) forms the longeron of pipe gallery (100), and described adjacent second tubing (105) is interconnected to form the framing structure of pipe gallery (100).
Frame type combined structure pipe gallery the most according to claim 4, it is characterized in that: during described unit sheet bar (101) circumferentially assembled formation unit tube coupling (103), offer circumference connecting hole (111) on the contact end the first tubing (104) of adjacent cells plate (101), and the contact surface of adjacent first tubing (104) is splicing joint face.
Frame type combined structure pipe gallery the most according to claim 4, it is characterized in that: during described unit sheet bar (101) circumferentially assembled formation unit tube coupling (103), connected by a pair connecting plate (112) between adjacent cells plate (101), wherein, the end of each unit sheet bar (101) is equipped with a connecting plate (112), and each connecting plate (112) stretches out from the end of unit sheet bar (101), extension is as splicing joint face.
7. according to the frame type combined structure pipe gallery described in claim 1 or 4, it is characterised in that: described first tubing (104) and the second tubing (105) interior fill concrete (107).
8. according to the frame type combined structure pipe gallery described in claim 1 or 4, it is characterized in that: there is projection (108) outside of described sheet material (106) and/or inner side, described sheet material (106) is made up of metallic plate (109), and this metallic plate (109) bent upon itself forms projection (108);Or metallic plate (109) is bent to form projection (108) shape, form hollow cavity structure with sheet material or tubing with this projection (108) combination;Or be spliced by metallic plate (109) and metal tube (110);Or formed the sheet material (106) with hollow cavity structure by C-type steel, channel-section steel, I-steel, arc-shaped steel, angle steel or corrugated plating with metallic plate (109) fastening.
Frame type combined structure pipe gallery the most according to claim 8, it is characterised in that: the cross section of described projection (108) is single section form or multiple section form combines.
10. according to the frame type combined structure pipe gallery described in claim 1 or 4, it is characterized in that: when described unit tube coupling (103) is spliced vertically, offer axial connecting hole (113) on the contact end the second tubing (105) of adjacent cells plate and axially connect installation handle hole (114), and the contact surface of adjacent second tubing (105) is splicing joint face.
11. according to the frame type combined structure pipe gallery described in claim 1 or 4, it is characterised in that: described first tubing (104) is the spliced steel pipe that plurality of steel plates combines.
12. according to the frame type combined structure pipe gallery described in claim 1 or 4, it is characterized in that: when the sheet material (106) on described unit sheet bar (101) is polylith, being provided with the second tubing (105) between adjacent sheet metal (106) side by side, this second tubing (105) circumference connects the framing structure forming unit tube coupling (103).
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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN106400840A (en) * 2016-12-15 2017-02-15 杨省三 Assembly type steel-plastic composite underground utility tunnel
CN106759475A (en) * 2016-12-03 2017-05-31 中建钢构有限公司 A kind of steel construction pipe gallery
CN107378519A (en) * 2017-09-05 2017-11-24 洛阳霍鑫机电科技有限公司 A kind of stainless steel welded formula combined platform preparation method
CN107514010A (en) * 2017-09-08 2017-12-26 衡水益通管业股份有限公司 A kind of steel connecting joint structure of steel pipe gallery

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CN105114715A (en) * 2015-09-18 2015-12-02 南京联众建设工程技术有限公司 Steel-concrete combined structure pipeline with spiral reinforcing ring and manufacturing method of steel-concrete combined structure pipeline
CN105464131A (en) * 2015-12-21 2016-04-06 南京联众建设工程技术有限公司 Combined type box-type pipe gallery
CN205576970U (en) * 2016-04-15 2016-09-14 南京联众建设工程技术有限公司 Frame -type integrated configuration utility tunnel

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US5040921A (en) * 1989-10-13 1991-08-20 Torok Frank J Segmented tunnel system
CN105114715A (en) * 2015-09-18 2015-12-02 南京联众建设工程技术有限公司 Steel-concrete combined structure pipeline with spiral reinforcing ring and manufacturing method of steel-concrete combined structure pipeline
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CN205576970U (en) * 2016-04-15 2016-09-14 南京联众建设工程技术有限公司 Frame -type integrated configuration utility tunnel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106759475A (en) * 2016-12-03 2017-05-31 中建钢构有限公司 A kind of steel construction pipe gallery
CN106400840A (en) * 2016-12-15 2017-02-15 杨省三 Assembly type steel-plastic composite underground utility tunnel
CN106400840B (en) * 2016-12-15 2018-10-26 杨省三 Assembled steel moulds Complex subsurface pipe gallery
CN107378519A (en) * 2017-09-05 2017-11-24 洛阳霍鑫机电科技有限公司 A kind of stainless steel welded formula combined platform preparation method
CN107378519B (en) * 2017-09-05 2019-05-21 洛阳霍鑫机电科技有限公司 A kind of stainless steel welded formula combined platform production method
CN107514010A (en) * 2017-09-08 2017-12-26 衡水益通管业股份有限公司 A kind of steel connecting joint structure of steel pipe gallery

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