Calcining molybdenum ore concentrate multiple hearth furnace rake arms removes and installs device and removes and installs method
Technical field
The invention belongs to non-ferrous metallurgy technology field, especially relate to a kind of calcining molybdenum ore concentrate multiple hearth furnace rake arms and remove and install device and remove and install method.
Background technology
Existing calcining molybdenum ore concentrate technique mainly has reverberatory furnace roasting technique, rotary kiln baking technique, multiple hearth furnace roasting technique and fluidized bed furnace roasting technique.Reverberatory furnace baking modes small investment, instant effect, easily operate, but, mechanization degree is low, and labor intensity is big, and molybdenum loss is many, and discontinuity goes out pan feeding, is the production technology of a kind of backwardness, seldom uses in large-scale production;Fluidized bed furnace roasting technique has the advantage that oxidation sweetening rate is high, and the smelting for sulphide ore produces, but range of application is limited to;Rotary kiln baking mode small investment, equipment and technique are simple, but, production capacity is little, and converter life is short, and productivity ratio is low, and calcining contains MoO2Height, affects extraction ratio and the molybdenum soluble rate of follow-up Ammonia leaching molybdenum;Multiple hearth furnace baking modes structure is relatively simple, and mechanization degree is high, and production capacity is big, and desulfurized effect is good, and product quality is high, and calcining sulfur content is low, is current domestic and international application most commonly used calcining molybdenum ore concentrate technique.And use multiple hearth furnace calcining molybdenum concentrate, lead concentrate, copper concentrate etc. to be increasingly becoming main flow both at home and abroad.To this end, improve the maintenance of multiple hearth furnace equipment, reduce equipment fault and there is profound significance.
In multiple hearth furnace calcining molybdenum concentrate technique, multiple hearth furnace is typically by 8~16 layers, and every layer of tilting rake arms having four and furnace bottom keeping parallelism, rake arms is to be connected with axis by the connecting pin of a high intensity, and every rake arms has some rake teeths.During roasting, molybdenum concntrate is added ground floor by furnace roof, and passes sequentially through each layer of stove under the stirring of every layer of rake arms rake teeth, and final products are discharged by bottom.In actual production, rake arms can cause irregular breakage phenomenon because of reasons such as castability, service life, applying working conditions, if changing not in time, will cause that product is defective, solid accumulation, cleaning difficulty increase, causing the damage of the key position such as reductor, siege what is more.Need frequent shutdown maintenance, bring many adverse effects to equipment and production.And multiple hearth furnace is continuous dosing, Sequential Production, stop the most for a long time, in molybdenum concntrate containing calcium, phosphorus, copper etc. impurity, the multiple molybdate such as the high viscosity calcium molybdate generated in high temperature environments, calcium phosphate can harden at siege and the position such as rake arms, axis, causes the loss that cannot retrieve.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to provide a kind of calcining molybdenum ore concentrate multiple hearth furnace rake arms and remove and install device and remove and install method, it can efficiently change damage rake arms in the case of multiple hearth furnace roasting apparatus is not parking.
For achieving the above object, the present invention adopts the following technical scheme that
A kind of calcining molybdenum ore concentrate multiple hearth furnace rake arms removes and installs device, and it includes the Quick release for the connecting pin between rake arms and axis is dismantled, installed operation and for rake arms carries out taking out from high temperature multiple hearth furnace, sending into clamping apparatus and the haulage gear of operation;Described Quick release includes that the body of rod, body of rod one end are provided with the u shaped connector matched with connecting pin, and the other end is provided with the handle vertical with the body of rod;Described clamping apparatus includes counterweight beam, counterweight beam one end is provided with the coattail board of one and rake arms phase clamping, and the other end is connected with a tuning bar, and there is a counterweight pallet tuning bar bottom by pull bar suspention, being placed with balancing weight in counterweight pallet, haulage gear is connected with counterweight beam by guide chain.
Described calcining molybdenum ore concentrate multiple hearth furnace rake arms removes and installs device, and the body of rod of its Quick release is hollow tubular structures.
Described calcining molybdenum ore concentrate multiple hearth furnace rake arms removes and installs device, and its counterweight beam outer surface is set with connection sleeve pipe, connects and is provided with the suspension ring for connecting guide chain on sleeve pipe.
A kind of calcining molybdenum ore concentrate multiple hearth furnace rake arms removes and installs method, and it comprises the following steps:
(1), fractureed or the dismounting of connecting pin between the old rake arms and the axis that damage: the body of rod of Quick release is stretched in the burner hearth of multiple hearth furnace, the u shaped connector of body of rod one end is stuck on connecting pin, operator grip the handle of the body of rod other end, force vertical to connecting pin, can extract between old rake arms and axis smoothly by connecting pin;
(2), fractureed or the old rake arms damaged has been taken out in the burner hearth of multiple hearth furnace: be positioned at the haulage gear above counterweight beam and move horizontally, drive counterweight beam moves horizontally, the coattail board making counterweight beam one end inserts in the dovetail groove in old rake arms, after counterweight beam holds old rake arms, the weight of the balancing weight placed in adjusting counterweight pallet, counterweight beam two ends are made to reach balance, counterweight beam opposite direction is driven to move by haulage gear, old rake arms is pulled out, midway adjusts lifting point to below rake arms, can old rake arms be quickly removed;
(3), new rake arms loads in the burner hearth of multiple hearth furnace: inserted by the coattail board of counterweight beam one end in the dovetail groove in new rake arms, after counterweight beam holds new rake arms, the weight of the balancing weight placed in adjusting counterweight pallet, counterweight beam two ends are made to reach balance, haulage gear moves horizontally and makes new rake arms rise and fall smoothly and in major part entrance burner hearth, after entering burner hearth, the weight of the balancing weight placed in again adjusting counterweight pallet, to adjust lifting point, new rake arms is completely fed in burner hearth, the weight of the balancing weight placed in the most constantly adjusting counterweight pallet balances rake arms, and then new rake arms is sent directly into axis anastomotic site;
(4), the installation of the connecting pin between new rake arms and axis: the body of rod of Quick release is stretched in the burner hearth of multiple hearth furnace, the u shaped connector of body of rod one end is installed with connecting pin, operator grip the handle of the body of rod other end, force vertical to connecting pin, are inserted between new rake arms and axis by connecting pin.
Owing to using technical scheme as above, the present invention has a following superiority:
Calcining molybdenum ore concentrate multiple hearth furnace rake arms of the present invention removes and installs device, and its simple in construction is reasonable in design, it is simple to operation, low cost, easy to use, using effect is good, is substantially reduced rake arms replacing construction, alleviates the labor intensity of operator, it is simple to promote the use of.
Calcining molybdenum ore concentrate multiple hearth furnace rake arms of the present invention removes and installs method, it only fully achieved the equipment repair and maintenance in the case of shutdownvoltage in 30 minutes, reach good effect, there is feature safe efficient, simple to operate, efficiently the old rake arms fractureed in hot environment is taken out in time and new rake arms is installed, be effectively increased multiple hearth furnace roasting apparatus running rate, for multiple hearth furnace roasting technology progress improve provide technical support.
Accompanying drawing explanation
Fig. 1 is the structural representation of rake arms;
Fig. 2 is that the A of Fig. 1 is to profile;
Fig. 3 is the structural representation of Quick release;
Fig. 4 is the structural representation of clamping apparatus and haulage gear;
Fig. 5 is that Fig. 4 " B B " is to profile;
In figure: 1-connecting pin;2-pin-and-hole;3-rake arms;4-dovetail groove;5-U type joint;The 6-body of rod;7-handle;8-slide rail;9-haulage gear;10-guide chain;11-coattail board;12-suspension ring;13-connects sleeve pipe: 14-counterweight beam;15-tuning bar: 16-pull bar;17-counterweight pallet.
Detailed description of the invention
Below by drawings and Examples, technical scheme is described in further detail.
As shown in Fig. 1,2,3,4,5, this calcining molybdenum ore concentrate multiple hearth furnace rake arms removes and installs device, and it includes the Quick release for the connecting pin 1 between rake arms 3 and axis being dismantled, installed operation and for rake arms carries out taking out from high temperature multiple hearth furnace, sending into clamping apparatus and the haulage gear 9 of operation;Described Quick release includes that the body of rod 6, body of rod one end are provided with the u shaped connector 5 matched with connecting pin 1, and the other end is provided with the handle 7 vertical with the body of rod;Described clamping apparatus includes counterweight beam 14, counterweight beam one end is provided with the coattail board 11 of one and rake arms phase clamping, the other end is connected with a tuning bar 15, there is a counterweight pallet 17 tuning bar bottom by pull bar 16 suspention, being placed with balancing weight in counterweight pallet, haulage gear is connected with counterweight beam by guide chain 10.
The body of rod 6 of above-mentioned Quick release is hollow tubular structures.
Above-mentioned counterweight beam 14 outer surface is set with connection sleeve pipe 13, connects and is provided with the suspension ring 12 for connecting guide chain 10 on sleeve pipe.
Above-mentioned haulage gear 9 uses hoist engine.
Calcining molybdenum ore concentrate multiple hearth furnace rake arms of the present invention removes and installs method, and it includes step in detail below:
(1), fractureed or the dismounting of connecting pin between the old rake arms and the axis that damage: the body of rod 6 of Quick release is stretched in the burner hearth of multiple hearth furnace, the u shaped connector 5 of body of rod one end is stuck on connecting pin 1, operator grip the handle 7 of the body of rod other end, force vertical to connecting pin, can extract from the pin-and-hole 2 between old rake arms and axis smoothly by connecting pin;
(2), the old rake arms fractureed or damage is taken out in the burner hearth of multiple hearth furnace: is positioned at the haulage gear 9 above counterweight beam and moves horizontally on slide rail 8, counterweight beam 14 is driven to move horizontally, the coattail board 11 making counterweight beam one end inserts in the dovetail groove 4 in old rake arms, after counterweight beam holds old rake arms, the weight of the balancing weight placed in adjusting counterweight pallet 17, counterweight beam two ends are made to reach balance, counterweight beam opposite direction is driven to move by haulage gear, old rake arms is pulled out, midway adjusts lifting point to below rake arms, can will conduct oneself with dignity more than 300 jin in high temperature environments, old rake arms up to 2.7m passes through area less than 0.4m2Fire door quickly remove;
(3), new rake arms loads in the burner hearth of multiple hearth furnace: inserted by the coattail board of counterweight beam one end in the dovetail groove in new rake arms, after counterweight beam holds new rake arms, the weight of the balancing weight placed in adjusting counterweight pallet, counterweight beam two ends are made to reach balance, haulage gear moves horizontally and makes new rake arms rise and fall smoothly and in major part entrance burner hearth, after entering burner hearth, the weight of the balancing weight placed in again adjusting counterweight pallet, to adjust lifting point, new rake arms is completely fed in burner hearth, the weight of the balancing weight placed in the most constantly adjusting counterweight pallet balances rake arms, and then new rake arms is sent directly into axis anastomotic site;
(4), the installation of the connecting pin between new rake arms and axis: the body of rod of Quick release is stretched in the burner hearth of multiple hearth furnace, the u shaped connector of body of rod one end is installed with connecting pin, operator grip the handle of the body of rod other end, force vertical to connecting pin, are inserted between new rake arms and axis by connecting pin.
The foregoing is only the better embodiment of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.