CN105776421B - Air Compressor Condensate oil-water separation system - Google Patents
Air Compressor Condensate oil-water separation system Download PDFInfo
- Publication number
- CN105776421B CN105776421B CN201610120571.8A CN201610120571A CN105776421B CN 105776421 B CN105776421 B CN 105776421B CN 201610120571 A CN201610120571 A CN 201610120571A CN 105776421 B CN105776421 B CN 105776421B
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- CN
- China
- Prior art keywords
- oil
- water
- air compressor
- drainage pipeline
- dust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 238000000926 separation method Methods 0.000 title claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000000872 buffer Substances 0.000 claims abstract description 11
- 238000001914 filtration Methods 0.000 claims description 9
- 238000007790 scraping Methods 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 4
- 238000009792 diffusion process Methods 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 239000003921 oil Substances 0.000 description 39
- 235000019198 oils Nutrition 0.000 description 36
- 238000010586 diagram Methods 0.000 description 4
- 230000006837 decompression Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000019476 oil-water mixture Nutrition 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 230000029087 digestion Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/40—Devices for separating or removing fatty or oily substances or similar floating material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/16—Filtration; Moisture separation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Separating Particles In Gases By Inertia (AREA)
Abstract
The present invention relates to a kind of Air Compressor Condensate oil-water separation systems, belong to field of air compressor.Including air compressor machine, drying machine and air accumulator, the air compressor machine by pipeline successively with drying machine, air accumulator is connected, the air compressor machine and drying machine are connected by manual drainage pipeline or Auto-drainage pipeline with oily-water seperating equipment, the air accumulator is connected by manual drainage pipeline with oily-water seperating equipment, the manual drainage pipeline is equipped with Manual draining valve and buffer, the water outlet of the manual drainage pipe and Auto-drainage pipe is equipped with steam disperser, the oily-water seperating equipment includes dust-collecting bucket and control cabinet for power distribution, the top of the dust-collecting bucket is equipped with oil water separator, the dust-collecting bucket is internally provided with liquid level gauge, the bottom of the barrel of catchmenting is equipped with Auto-drainage solenoid valve, water-oil separating precision of the present invention is high, equipment volume is small, it is simple in structure, mobile work, it is easy to maintain reliable for operation.
Description
Technical field
The present invention relates to a kind of Air Compressor Condensate oil-water separation systems, belong to field of air compressor.
Background technology
The compressed air that air compressor machine is produced need to pass through drying machine and carry out cooling drying to compressed air, and the later stage passes through air accumulator
Pressurize.Since the condensed water in air may accumulate in oil tank, especially in wet weather, when air compressor machine delivery temperature is less than
When the pressure leak source of gas or cooling shutdown, has more condensed waters and be precipitated, influence the safe operation of machine.Therefore pneumatics
The condensate liquid that machine, air accumulator, drying machine generate wants daily regular discharge, still, 1) condensate liquid is blended in pressure-air, directly
Discharge causes have security risk when compressed air serious waste, high-pressure discharge；2) it is needed during compressor operation using lubrication
Oil is lubricated body, therefore can carry a little a little lubricating oil (oil mass of 1-3ppm) in compressed air secretly.This parts of lubricating oil
It can adhere in water, will produce oil water mixture, direct emission can cause greatly to damage to the vegetation of surrounding, soil.
Invention content
The present invention to solve the above-mentioned problems, provides Air Compressor Condensate oil-water separation system.
Technical solution of the present invention is as follows：
Air Compressor Condensate oil-water separation system, including air compressor machine, drying machine and air accumulator, the air compressor machine pass through pipeline
It is connected successively with drying machine, air accumulator, it is characterised in that：The air compressor machine and drying machine by manual drainage pipeline or from
Dynamic drainage pipeline is connected with oily-water seperating equipment, and the air accumulator is connected by manual drainage pipeline with oily-water seperating equipment
It connects, the manual drainage pipeline is equipped with Manual draining valve and buffer, the manual drainage pipeline and Auto-drainage pipeline
Water outlet is equipped with steam disperser, and the oily-water seperating equipment includes dust-collecting bucket and control cabinet for power distribution, the dust-collecting bucket
Top is equipped with oil water separator, and the dust-collecting bucket is internally provided with liquid level gauge, and the bottom of the barrel of catchmenting is equipped with Auto-drainage solenoid valve,
The side of the dust-collecting bucket is additionally provided with oil recovery collecting vessel.
Preferably, including driving motor inside the oil water separator, the motor shaft of the driving motor is equipped with
The side of oil skimming belt, the oil skimming belt is equipped with oil scraping plate, and the oil scraping plate is connected with oil outlet.
Preferably, the oil skimming belt is made of PU materials or stainless steel.
Preferably, the buffer be ceramic filter, the ceramic filter include two end faces, both ends of the surface it
Between be equipped with it is several every hole, it is described to be equipped with filter membrane every hole inner wall.
Preferably, the steam disperser includes water inlet pipe, the water inlet pipe is connected with cyclone separator, institute
The outside for stating cyclone separator is equipped with refined filtration core, and the outside of the refined filtration core is equipped with shell, the water inlet pipe with tangential direction into
Enter in steam disperser.
Advantageous effect of the present invention is：1) water-oil separating precision is high, without artificial guard, can automatic water-oil separating, from
Dynamic draining, the water quality after water-oil separating meet national grade one discharge standard；2) buffer plays decompression to pressure-air
Effect, the impact of air blast when placing drain operation, steam disperser play the role of decompression to remaining overbottom pressure, ensure draining
The safety of mouth；3) equipment volume is small, simple in structure, mobile work, easy to maintain reliable for operation.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is schematic structural view of the invention.
Fig. 2 is the structural schematic diagram of oily-water seperating equipment of the present invention.
Fig. 3 is the structural schematic diagram of oil water separator of the present invention.
Fig. 4 is the structural schematic diagram of buffer of the present invention.
Fig. 5 is the structural schematic diagram of steam disperser of the present invention.
Wherein：1, manual drainage pipeline；2, Auto-drainage pipeline；3, Manual draining valve；4, control cabinet for power distribution；5, it buffers
Device；6, Auto-drainage solenoid valve；7, oil recovery collecting vessel；8, steam disperser；
9, liquid level gauge；10, oil water separator；11, oil outlet；12, oil skimming belt；13, dust-collecting bucket；14, driving motor；15,
Oil scraping plate；16, every hole；17, cyclone separator；18, refined filtration core；19, shell；20, water inlet pipe.
Specific implementation mode
With reference to embodiment, the present invention is described in further detail.
Refering to fig. 1 to Fig. 5.
Air Compressor Condensate oil-water separation system, including air compressor machine, drying machine and air accumulator, the air compressor machine pass through pipeline
It is connected successively with drying machine, air accumulator, it is characterised in that：The air compressor machine and drying machine by manual drainage pipeline 1 or
Auto-drainage pipeline 2 is connected with oily-water seperating equipment, and the air accumulator passes through manual drainage pipeline 1 and oily-water seperating equipment phase
Connection, the manual drainage pipeline 1 are equipped with Manual draining valve 3 and buffer 5, the manual drainage pipeline 1 and Auto-drainage
The water outlet of pipeline 2 is equipped with steam disperser 8, and the oily-water seperating equipment includes dust-collecting bucket 13 and control cabinet for power distribution 4, institute
The top for stating dust-collecting bucket 13 is equipped with oil water separator 10, and the dust-collecting bucket 13 is internally provided with liquid level gauge 9,13 bottom of the dust-collecting bucket
Equipped with Auto-drainage solenoid valve 6, the side of the dust-collecting bucket 13 is additionally provided with oil recovery collecting vessel 7.
10 inside of the oil water separator includes driving motor 14, and the motor shaft of the driving motor 14 is equipped with oil skimming belt
12, the side of the oil skimming belt 12 is equipped with oil scraping plate 15, and the oil scraping plate 15 is connected with oil outlet 11.
The oil skimming belt 12 is made of PU materials or stainless steel.
The buffer 5 is ceramic filter, and the ceramic filter includes two end faces, is equipped between both ends of the surface several
It is described to be equipped with filter membrane every 16 inner wall of hole every hole 16, by making primary flow path, stream are flowed into from the opening portion of one end surface side
Body carries out pressure-reducing cushioning through described in every the inside in hole 16.
The steam disperser 8 includes water inlet pipe 20, and the water inlet pipe 20 is connected with cyclone separator 17, the rotation
The outside of wind separator 17 is equipped with refined filtration core 18, and the outside of the refined filtration core 18 is equipped with shell 19, and the water inlet pipe 20 is with tangent line
Direction enters in steam disperser 8, carries the compressed air of grease secretly, enters steam diffusion dress by water inlet pipe 20 with tangential direction
It sets in 8.By cyclone separator 17, operative liquid oil, water are separated.Then, gas is acted on down by inertial collision,
Air-liquid further detaches.By refined filtration core 18, the larger dust of grain size is filtered out in gas, the small mist of oil of grain size, water mist quilt
It collects on refined filtration core 18, and is condensed into larger drop, under the effect of gravity, be deposited to 8 bottom of steam disperser.Separation
Go out coming oil, water, is discharged by sewage draining exit.
The present invention operation principle be：According to condensate liquid water yield, equipment number of units, suitable pipe diameter is selected, is drained
Pipeline is divided into two groups, one group be air compressor machine, drying machine, air accumulator manual drainage pipeline 1, one group is air compressor machine, drying machine
Auto-drainage pipeline 2 only has manually-operated gate, so accumulator tank only makes due to the intrinsic structure feature of air accumulator in bottom
With manual drainage pipeline 1, before dust-collecting bucket 14 plus buffer 5 plays the role of being depressured to oil mixing with water air, steam diffusion dress
It sets 8 pairs of remaining overbottom pressure and plays the role of decompression, prevent overbottom pressure and oil water mixture from being damaged to peripheral equipment and personnel, ensure
The safety of discharge outlet, oil water mixture are discharged into dust-collecting bucket 13, and oil water separator 10 starts operation, is driven and is skimmed by driving motor 14
Oily band 12 is rotated, and the oil for swimming in sleep is absorbed by oil skimming belt 12, is transported at oil scraping plate 15, by 11 row of oil outlet
It removes, liquid level gauge 9 can measure the water level in dust-collecting bucket 13, and when water level reaches preset value, the drain solenoid valve of bucket bottom is beaten
It opens, low liquid level control, when actual water level is greater than or equal to the water level value of setting, the Auto-drainage solenoid valve 6 of bucket bottom is beaten
It opens, is drained, when water level value of the actual water level less than setting, the Auto-drainage solenoid valve 6 of bucket bottom is closed, and draining is temporary
Stop.
PHSJ-4A, standard COD digestion devices HCA-102, balance ML204 and conductivity meter DDSJ- are counted by laboratory PH
308F is detected the water quality for excluding water, and testing result is as follows.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention,
General Principle defined herein can be realized in other embodiments without departing from the spirit or scope of the present invention.
The scope of the present invention is limited by claim and its equivalent.
Claims (3)
1. Air Compressor Condensate oil-water separation system, including air compressor machine, drying machine and air accumulator, the air compressor machine by pipeline according to
It is secondary to be connected with drying machine, air accumulator, it is characterised in that：The air compressor machine and drying machine pass through manual drainage pipeline（1）Or
Auto-drainage pipeline（2）It is connected with oily-water seperating equipment, the air accumulator passes through manual drainage pipeline（1）It is filled with water-oil separating
It sets and is connected, the manual drainage pipeline（1）It is equipped with Manual draining valve（3）And buffer（5）, the manual drainage pipeline
（1）With Auto-drainage pipeline（2）Water outlet be equipped with steam disperser（8）, the oily-water seperating equipment includes dust-collecting bucket
（13）And control cabinet for power distribution（4）, the dust-collecting bucket（13）Top be equipped with oil water separator（10）, the dust-collecting bucket（13）It is internal
Equipped with liquid level gauge（9）, the dust-collecting bucket（13）Bottom is equipped with Auto-drainage solenoid valve（6）, the dust-collecting bucket（13）Side also
Equipped with oil recovery collecting vessel（7）；The buffer (5) is ceramic filter, and the ceramic filter includes two end faces, both ends
It is described to be equipped with filter membrane every hole (16) inner wall equipped with several every hole (16) between face.
2. Air Compressor Condensate oil-water separation system according to claim 1, it is characterised in that：The oil water separator
(10) internal includes driving motor (14), and the motor shaft of the driving motor (14) is equipped with oil skimming belt (12), the oil skimming belt
(12) side is equipped with oil scraping plate (15), and the oil scraping plate (15) is connected with oil outlet (11).
3. Air Compressor Condensate oil-water separation system according to claim 1 or 2, it is characterised in that：The steam diffusion
Device (8) includes water inlet pipe (20), and the water inlet pipe (20) is connected with cyclone separator (17), the cyclone separator (17)
Outside be equipped with refined filtration core (18), the outside of the refined filtration core (18) is equipped with shell (19), and the water inlet pipe (20) is with tangent line side
It is interior to steam disperser (8) is entered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610120571.8A CN105776421B (en) | 2016-03-03 | 2016-03-03 | Air Compressor Condensate oil-water separation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610120571.8A CN105776421B (en) | 2016-03-03 | 2016-03-03 | Air Compressor Condensate oil-water separation system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105776421A CN105776421A (en) | 2016-07-20 |
| CN105776421B true CN105776421B (en) | 2018-10-23 |
Family
ID=56387775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610120571.8A Active CN105776421B (en) | 2016-03-03 | 2016-03-03 | Air Compressor Condensate oil-water separation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105776421B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2552366B (en) * | 2016-07-21 | 2022-01-05 | Condensate Systems Ltd | Filter apparatus |
| CN109928458A (en) * | 2019-04-22 | 2019-06-25 | 重庆大江亚普汽车部件有限公司 | A kind of device for recovering oil and gas |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101160161A (en) * | 2005-04-13 | 2008-04-09 | Psi环球有限公司 | Emulsion separator |
| CN201461338U (en) * | 2009-07-07 | 2010-05-12 | 深圳市兰科环境技术有限公司 | Air compressor condensed fluid oil water separation device and filter element for the device |
| CN204337966U (en) * | 2014-12-24 | 2015-05-20 | 厦门市三和泰科技有限公司 | A kind of oil water separator of air compressor |
| CN205500846U (en) * | 2016-06-14 | 2016-08-24 | 世联汽车内饰（苏州）有限公司 | Air compressor machine condensate water oil separating system |
-
2016
- 2016-03-03 CN CN201610120571.8A patent/CN105776421B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101160161A (en) * | 2005-04-13 | 2008-04-09 | Psi环球有限公司 | Emulsion separator |
| CN201461338U (en) * | 2009-07-07 | 2010-05-12 | 深圳市兰科环境技术有限公司 | Air compressor condensed fluid oil water separation device and filter element for the device |
| CN204337966U (en) * | 2014-12-24 | 2015-05-20 | 厦门市三和泰科技有限公司 | A kind of oil water separator of air compressor |
| CN205500846U (en) * | 2016-06-14 | 2016-08-24 | 世联汽车内饰（苏州）有限公司 | Air compressor machine condensate water oil separating system |
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| Publication number | Publication date |
|---|---|
| CN105776421A (en) | 2016-07-20 |
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