CN105776071B - A kind of elastic wheel group pile formula overturns transportation resources - Google Patents
A kind of elastic wheel group pile formula overturns transportation resources Download PDFInfo
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- CN105776071B CN105776071B CN201610269583.7A CN201610269583A CN105776071B CN 105776071 B CN105776071 B CN 105776071B CN 201610269583 A CN201610269583 A CN 201610269583A CN 105776071 B CN105776071 B CN 105776071B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07504—Accessories, e.g. for towing, charging, locking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/14—Platforms; Forks; Other load supporting or gripping members laterally movable, e.g. swingable, for slewing or transverse movements
- B66F9/142—Movements of forks either individually or relative to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/14—Platforms; Forks; Other load supporting or gripping members laterally movable, e.g. swingable, for slewing or transverse movements
- B66F9/142—Movements of forks either individually or relative to each other
- B66F9/145—Rotation of fork around vertical axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/18—Load gripping or retaining means
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
本发明公开了一种弹性车轮组垛式翻转运输方法,属于机械加工领域。本发明的弹性车轮组垛式翻转运输方法是采用垛式翻转运输车进行翻转操作,步骤为:先进行运载车和升降装置的定位;然后通过摆臂驱动机构驱动支撑摆臂机构动作,分力机构把动力分配到卡紧机构,促使卡紧机构和抱紧机构把车轮组固定;然后通过旋转机构翻转车轮组,再把车轮组运输到最终目标位置,完成车轮组的翻转和运输。本发明的翻转运输方法能够一次性翻转多个车轮,同时能够进行车轮运输,集翻转、运输为一体,大大提高了加工效率,降低了工人劳动强度。
The invention discloses a method for stacking and overturning transportation of elastic wheels, which belongs to the field of mechanical processing. The elastic wheel group stacking flipping transportation method of the present invention is to use the stacking flipping transport vehicle to carry out the flipping operation, the steps are: firstly carry out the positioning of the carrier vehicle and the lifting device; The mechanism distributes power to the clamping mechanism, prompting the clamping mechanism and the clamping mechanism to fix the wheel set; then the wheel set is turned over by the rotating mechanism, and then the wheel set is transported to the final target position to complete the turning and transportation of the wheel set. The overturning transportation method of the present invention can overturn a plurality of wheels at one time, and can carry out wheel transportation at the same time, which integrates overturning and transportation, greatly improves processing efficiency, and reduces labor intensity of workers.
Description
技术领域technical field
本发明涉及机械加工技术领域,更具体地说,涉及一种弹性车轮组垛式翻转运输方法。The invention relates to the technical field of mechanical processing, and more specifically, relates to a stacking and overturning transportation method of elastic wheels.
背景技术Background technique
车轮类产品在生产加工的过程中,工件翻转比较频繁。目前可被采用的翻转机构的形式多种多样,但是从机构简易程度的角度来讲,大致可分为两类:第一类是简单传统型,即利用升降机构将轮毂提升,然后进行人工翻转;第二类是复杂创新性,利用较为复杂的机构,比如利用锥齿轮机构带动机械夹持器抱紧轮毂进行翻转。During the production and processing of wheel products, workpieces are frequently turned over. At present, there are various forms of turning mechanisms that can be used, but from the perspective of the simplicity of the mechanism, they can be roughly divided into two types: the first type is the simple traditional type, that is, the wheel hub is lifted by the lifting mechanism, and then manually turned over ; The second category is complex and innovative, using a more complex mechanism, such as using a bevel gear mechanism to drive a mechanical gripper to hold the wheel hub tightly and turn it over.
虽然各种形式的翻转机构最终都能够实现轮毂的翻转要求,但是均无法满足工厂生产的要求,是因为现有技术存在的缺点所致:上述第一类技术,自动化水平较低,严重影响轮毂加工的工作效率;第二类技术,结构较为复杂,不可避免地带来机构可靠性下降,并且经济成本较高。此外,最为重要的是,现有技术中对工件进行翻转时,每次只能翻转一件工件,劳动强度大,工作效率低,而且很容易造成产品的磕碰划伤,影响产品质量。Although various forms of overturning mechanisms can finally achieve the overturning requirements of the wheel hub, they cannot meet the requirements of factory production because of the shortcomings of the existing technology: the first type of technology mentioned above has a low level of automation, which seriously affects the wheel hub. The working efficiency of processing; the second type of technology, the structure is relatively complex, which inevitably leads to a decrease in the reliability of the mechanism, and the economic cost is relatively high. In addition, the most important thing is that when the workpiece is turned over in the prior art, only one workpiece can be turned over at a time, which is labor-intensive and low in work efficiency, and it is easy to cause bumps and scratches on the product, which affects product quality.
经过检索,现有技术中关于车轮工件翻转方案已有技术公开,例如中国专利申请号:201210261764.7,申请日:2012年7月26日,发明创造名称为:轮毂翻转机构,该申请案公开了一种轮毂翻转机构,其包括支架、固定在支架上的驱动气缸、设于驱动气缸端部的夹持器、链条、用以安装轮毂的翻转架、压紧轮毂并限制轮毂在旋转过程中产生移动的十字限制块以及控制十字限制块动作的夹紧气缸,所述十字限制块安装于夹紧气缸的端部,所述链条通过旋转轴与翻转架连接,所述夹持器与链条连接以拉动链条实现翻转架的翻转工作。After searching, there is a technical disclosure about the wheel workpiece turning scheme in the prior art. For example, the Chinese patent application number: 201210261764.7, the application date: July 26, 2012, the invention name is: wheel hub turning mechanism, and the application discloses a A wheel hub turning mechanism, which includes a bracket, a driving cylinder fixed on the bracket, a clamper arranged at the end of the driving cylinder, a chain, a turning frame for installing a wheel hub, pressing the wheel hub and limiting the movement of the wheel hub during rotation The cross limit block and the clamping cylinder that controls the action of the cross limit block, the cross limit block is installed at the end of the clamp cylinder, the chain is connected with the turning frame through the rotating shaft, and the clamper is connected with the chain to pull The chain realizes the overturning work of the overturning frame.
又如中国专利申请号201310580906.0,申请日:2013年11月18日,该申请案公开了一种轮胎翻转装置,具体的说是用于实现轮胎翻转的,属于机械设备技术领域。其包括固定支架和翻转支架,在固定支架上固定液压缸支座,液压缸支座上铰接连接液压缸,液压缸的活塞杆前端铰接连接翻转臂,翻转臂上端连接翻转支架。固定支架上安装翻转轴支座,翻转轴座内设有翻转轴,翻转轴与翻转臂转动连接。Another example is Chinese Patent Application No. 201310580906.0, application date: November 18, 2013, which discloses a tire turning device, specifically for realizing tire turning, and belongs to the technical field of mechanical equipment. It includes a fixed bracket and a turning bracket, on which a hydraulic cylinder support is fixed, the hydraulic cylinder support is hingedly connected to a hydraulic cylinder, the front end of a piston rod of the hydraulic cylinder is hingedly connected to a turning arm, and the upper end of the turning arm is connected to a turning support. A turning shaft support is installed on the fixed support, and a turning shaft is arranged in the turning shaft seat, and the turning shaft is connected with the turning arm in rotation.
以上两种方案都是关于翻转机构的技术方案,但是其方案一次只能翻转一个工件,效率低,需要进一步改进。The above two schemes are all technical schemes about the turning mechanism, but the schemes can only turn over one workpiece at a time, and the efficiency is low, which needs further improvement.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有技术中车轮工件只能单个翻转的不足,提供了一种弹性车轮组垛式翻转运输方法,本发明的技术方案,可一次性翻转多个车轮,同时能够进行车轮运输,集翻转、运输为一体,大大提高了加工效率,降低了工人劳动强度。The purpose of the present invention is to overcome the deficiency that the wheel workpiece can only be turned over individually in the prior art, and provides a method for stacking and overturning transportation of elastic wheels. Transportation, which integrates turning and transportation, greatly improves the processing efficiency and reduces the labor intensity of workers.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种车轮组垛式翻转运输方法,采用车轮组垛式翻转运输车进行车轮组的翻转、运输,其方法为:A wheel stacking type overturning transportation method of the present invention uses a wheel stacking type overturning transport vehicle to overturn and transport the wheel set, and the method is as follows:
步骤1、驱动运载车至垛式堆放的车轮组处,驱动升降机构放下车体升降板,调整运载车位置,完成运载车的定位;Step 1. Drive the carrier vehicle to the stacked wheel group, drive the lifting mechanism to lower the car body lifting plate, adjust the position of the carrier vehicle, and complete the positioning of the carrier vehicle;
步骤2、控制摆臂驱动机构的液压缸动作,使活塞杆伸出,通过分力机构中的分力板对支撑摆臂施加驱动力,进行固定车轮组的操作;Step 2. Control the action of the hydraulic cylinder of the swing arm drive mechanism to extend the piston rod, apply a driving force to the support swing arm through the force component plate in the force component mechanism, and perform the operation of fixing the wheel set;
步骤3、当步骤2完成后,启动升降机构,车体升降板升起,为翻转做准备;Step 3. When step 2 is completed, start the lifting mechanism, and the lifting plate of the car body rises to prepare for the flip;
步骤4、驱动旋转机构运动,进而带动摆动支撑机构旋转,转动180°后,完成翻转;Step 4. Drive the rotation mechanism to move, and then drive the swing support mechanism to rotate, and complete the flip after turning 180°;
步骤5、驾驶运载车至目标地点,通过升降机构把车轮组放下,再通过液压系统使伸缩杆回缩,使环抱机构打开,完成翻转运输操作。Step 5. Drive the carrier vehicle to the target location, put down the wheel set through the lifting mechanism, and then retract the telescopic rod through the hydraulic system to open the embracing mechanism to complete the overturning transportation operation.
作为本发明更进一步的改进,所述的旋转机构连接在升降机构的车体升降板上,并由旋转机构驱动摆动支撑机构转动;该摆动支撑机构包括固定板、支撑摆臂、定向摆臂、主体连接座和摆臂驱动机构,所述固定板与旋转机构相连;固定板、支撑摆臂、定向摆臂和主体连接座通过铰接组成平行四连杆机构,环抱机构与主体连接座相连,当摆臂驱动机构控制支撑摆臂运动时,环抱机构做平移运动。As a further improvement of the present invention, the rotating mechanism is connected to the car body lifting plate of the lifting mechanism, and the swing supporting mechanism is driven to rotate by the rotating mechanism; the swing supporting mechanism includes a fixed plate, a supporting swing arm, a directional swing arm, The main body connecting seat and the swing arm drive mechanism, the fixed plate is connected with the rotating mechanism; the fixed plate, the supporting swing arm, the directional swing arm and the main body connecting seat are hinged to form a parallel four-bar linkage mechanism, and the embracing mechanism is connected with the main body connecting seat. When the swing arm driving mechanism controls the movement of the supporting swing arm, the embracing mechanism performs translational movement.
作为本发明更进一步的改进,所述主体连接座主要由连接座主板和连接座定向板组成,连接座定向板和定向摆臂铰接连接;连接座主板与支撑摆臂铰接连接;环抱机构中的卡紧机构设置在连接座主板上。As a further improvement of the present invention, the connecting seat of the main body is mainly composed of a connecting seat main board and a connecting seat directional plate, the connecting seat directional plate and the directional swing arm are hingedly connected; the connecting seat main board is hingedly connected with the supporting swing arm; The clamping mechanism is arranged on the main board of the connecting seat.
作为本发明更进一步的改进,所述分力机构包括分力板、第一变向连板、撑展臂和第二变向连板,所述分力板上设置有3个铰接点,3个铰接点分别与支撑摆臂、摆臂驱动机构和第一变向连板铰接;所述第一变向连板上铰接有两个对置的撑展臂,所述撑展臂通过第二变向连板与环抱机构中的动力卡紧臂铰接。As a further improvement of the present invention, the force component mechanism includes a force component plate, a first direction changing connecting plate, a stretching arm and a second direction changing connecting plate, and the force component plate is provided with 3 hinge points, 3 The two hinge points are respectively hinged with the supporting swing arm, the swing arm driving mechanism and the first direction changing connecting plate; two opposite extending arms are hinged on the first changing connecting plate, and the extending arms pass through the second connecting plate The direction-changing connecting plate is hinged with the power clamping arm in the embracing mechanism.
作为本发明更进一步的改进,所述旋转机构为涡轮-蜗杆驱动机构。As a further improvement of the present invention, the rotating mechanism is a worm-worm drive mechanism.
作为本发明更进一步的改进,所述环抱机构包括抱紧机构和卡紧机构,所述抱紧机构水平对称设置,控制车轮组径向运动;所述卡紧机构水平对称设置,且在卡紧机构中上下对称设置卡紧爪,控制车轮组轴向运动;通过抱紧机构和卡紧机构的相互配合使车轮组被固定。As a further improvement of the present invention, the embracing mechanism includes a clamping mechanism and a clamping mechanism. The clamping mechanism is arranged horizontally and symmetrically to control the radial movement of the wheel group; the clamping mechanism is horizontally symmetrically arranged, and Clamping claws are arranged symmetrically up and down in the mechanism to control the axial movement of the wheel group; the wheel group is fixed through the mutual cooperation of the clamping mechanism and the clamping mechanism.
作为本发明更进一步的改进,所述卡紧机构包括卡紧爪、支撑座和动力卡紧臂;所述支撑座竖直固定在主体连接座上,所述动力卡紧臂的弯折处与支撑座铰接连接,在动力卡紧臂的一端连接卡紧爪,用于卡紧车轮组;动力卡紧臂的另一端与分力机构相连,通过分力机构为卡紧爪提供夹紧动力。As a further improvement of the present invention, the clamping mechanism includes a clamping claw, a support base and a power clamping arm; the support base is vertically fixed on the main body connection base, and the bending part of the power clamping arm is The supporting seat is hingedly connected, and one end of the power clamping arm is connected with a clamping claw for clamping the wheel set; the other end of the power clamping arm is connected with the component force mechanism, which provides clamping power for the clamping claw through the force component mechanism.
作为本发明更进一步的改进,所述卡紧爪与支撑座之间还铰接连接有辅助卡紧臂,该辅助卡紧臂与卡紧爪、支撑座、动力卡紧臂组成平行四连杆机构,使卡紧爪做平移运动。As a further improvement of the present invention, an auxiliary clamping arm is hingedly connected between the clamping claw and the support seat, and the auxiliary clamping arm forms a parallel four-bar linkage mechanism with the clamping claw, the support seat, and the power clamping arm , to make the clamping jaw do a translational movement.
作为本发明更进一步的改进,所述抱紧机构包括抱紧卡爪和抱紧臂,两个抱紧臂的一端分别和上下对称设置的动力卡紧臂铰接,两个抱紧臂另一端分别与抱紧卡爪的两端相铰接;当卡紧爪平移运动时,动力卡紧臂促使抱紧卡爪水平运动。As a further improvement of the present invention, the clamping mechanism includes a clamping claw and a clamping arm, and one end of the two clamping arms is respectively hinged with a power clamping arm arranged symmetrically up and down, and the other ends of the two clamping arms are respectively It is hinged with both ends of the clamping claw; when the clamping claw moves in translation, the power clamping arm promotes the horizontal movement of the clamping claw.
作为本发明更进一步的改进,所述抱紧卡爪的截面形状为V形或弧形。As a further improvement of the present invention, the cross-sectional shape of the gripping claw is V-shaped or arc-shaped.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical solution provided by the invention has the following beneficial effects:
(1)本发明的一种弹性车轮组垛式翻转运输方法,在运载车上设置有旋转机构和环抱机构,环抱机构可一次性夹紧多个车轮工件,然后通过旋转机构把整个车轮组翻转,便于加工使用,降低了工人劳动强度,提高了加工效率;(1) A kind of elastic wheel stacking type flipping transport method of the present invention, the carrier vehicle is provided with a rotating mechanism and an embracing mechanism, the embracing mechanism can clamp a plurality of wheel workpieces at one time, and then turn the entire wheel group over by the rotating mechanism , It is easy to process and use, reduces the labor intensity of workers, and improves the processing efficiency;
(2)本发明的一种弹性车轮组垛式翻转运输方法,环抱机构主要由卡紧机构和抱紧机构组成,抱紧机构能够控制车轮组径向运动,卡紧机构可控制车轮组轴向运动,使整个车轮组被牢牢固定,保证了翻转时的稳定性和安全性;(2) According to the present invention's method of stacking and overturning elastic wheels, the embracing mechanism is mainly composed of a clamping mechanism and a clamping mechanism, the clamping mechanism can control the radial movement of the wheel group, and the clamping mechanism can control the axial movement of the wheel Movement, so that the entire wheel set is firmly fixed, ensuring the stability and safety when turning over;
(3)本发明的一种弹性车轮组垛式翻转运输方法,所设置的分力机构能够把水平方向的力转为竖直方向的力,只通过一个动力源便可为摆动支撑机构、卡紧机构和抱紧机构提供驱动力,结构设计合理,原理简单,便于推广使用。(3) A kind of elastic wheel stacking type overturning transportation method of the present invention, the force component mechanism that is set can turn the force of horizontal direction into the force of vertical direction, only one power source just can be for swing support mechanism, card The tightening mechanism and the tightening mechanism provide driving force, the structure design is reasonable, the principle is simple, and it is convenient to popularize and use.
附图说明Description of drawings
图1为本发明的车轮组垛式翻转运输车的主视结构示意图;Fig. 1 is the schematic diagram of the front view structure of the wheel stacking type overturning transport vehicle of the present invention;
图2为本发明的车轮组垛式翻转运输车的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of the wheel stacking type overturning transport vehicle of the present invention;
图3为本发明中旋转机构的主视结构示意图;Fig. 3 is the schematic diagram of the front view structure of the rotating mechanism in the present invention;
图4为本发明中旋转机构的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of the rotating mechanism in the present invention;
图5为本发明中摆动支撑机构的结构示意图;Fig. 5 is a structural schematic diagram of a swing support mechanism in the present invention;
图6为本发明中主体连接座的结构示意图;Fig. 6 is a schematic structural view of the main body connecting seat in the present invention;
图7为本发明中卡紧机构的结构示意图;Fig. 7 is a structural schematic diagram of the clamping mechanism in the present invention;
图8为本发明中分力机构收合状态的结构示意图;Fig. 8 is a schematic structural view of the folded state of the force component mechanism in the present invention;
图9为本发明中分力机构撑开状态的结构示意图;Fig. 9 is a schematic structural view of the force component mechanism in the stretched state of the present invention;
图10为本发明中卡紧机构使用状态的结构示意图。Fig. 10 is a structural schematic diagram of the clamping mechanism in use in the present invention.
示意图中的标号说明:1、运载车;101、车体升降板;2、旋转机构;201、动力蜗杆;202、涡轮;2021、涡轮中心盘;2022、涡轮转盘;2023、涡轮外壳;2024、涡轮螺孔;3、摆动支撑机构;301、固定板;302、摆臂驱动机构;303、支撑摆臂;304、定向摆臂;305、主体连接座;3051、连接座主板;3052、连接座定向板;4、抱紧机构;401、抱紧卡爪;402、抱紧臂;5、卡紧机构;501、卡紧爪;502、辅助卡紧臂;503、支撑座;504、动力卡紧臂;6、分力机构;601、分力板;602、第一变向连板;603、撑展臂;604、第二变向连板;7、车轮组。Explanation of the labels in the schematic diagram: 1, carrier vehicle; 101, car body lifting plate; 2, rotating mechanism; 201, power worm; 202, turbine; 2021, turbine center plate; 2022, turbine turntable; 2023, turbine shell; Turbine screw hole; 3, swing support mechanism; 301, fixed plate; 302, swing arm drive mechanism; 303, support swing arm; 304, directional swing arm; 305, main body connecting seat; 3051, connecting seat main board; Orientation plate; 4, holding mechanism; 401, holding claw; 402, holding arm; 5, clamping mechanism; 501, clamping claw; 502, auxiliary clamping arm; 503, support seat; 504, power card Tight arm; 6, force component mechanism; 601, force component plate; 602, the first direction-changing connecting plate; 603, stretching arm; 604, the second changing direction connecting plate; 7, wheel group.
具体实施方式detailed description
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
结合图1和图2,本实施例的一种弹性车轮组垛式翻转运输方法,主要由运载车1、旋转机构2、摆动支撑机构3和环抱机构等组成。运载车1可以为一般的类似于叉车的车型,有足够的重力与运载工件相平衡。在运载车1上设置有升降机构,该升降机构用于对运载工件进行装卸,现有技术中较为常用,没有特别限制。Referring to Fig. 1 and Fig. 2, an elastic wheel stacking flip transportation method in this embodiment is mainly composed of a carrier vehicle 1, a rotating mechanism 2, a swing supporting mechanism 3, and an embracing mechanism. The carrier vehicle 1 can be a general model similar to a forklift, and has enough gravity to balance with carrying workpieces. An elevating mechanism is provided on the carrier vehicle 1, and the elevating mechanism is used for loading and unloading the workpiece, which is commonly used in the prior art and is not particularly limited.
本实施例的旋转机构2连接在升降机构上,并由旋转机构2驱动摆动支撑机构3转动。该旋转机构2可以是齿轮驱动机构、锥齿轮驱动机构或者其他可转动机构,具体到本实施例为涡轮-蜗杆驱动机构。旋转机构2的固定部分与升降机构中的车体升降板101固连,转动部分与摆动支撑机构3相连,则可通过液压或电力等驱动转动部分转动,进而带动摆动支撑机构3转动。需要说明的是,不管采用哪种结构,旋转机构2驱动摆动支撑机构3旋转的转轴为水平方向,保证结构的稳定性。The rotating mechanism 2 of this embodiment is connected to the lifting mechanism, and the swing supporting mechanism 3 is driven to rotate by the rotating mechanism 2 . The rotating mechanism 2 may be a gear drive mechanism, a bevel gear drive mechanism or other rotatable mechanisms, specifically, it is a worm gear drive mechanism in this embodiment. The fixed part of the rotating mechanism 2 is fixedly connected with the car body lifting plate 101 in the lifting mechanism, and the rotating part is connected with the swing supporting mechanism 3, and then the rotating part can be driven by hydraulic pressure or electric power to rotate, and then drive the swing supporting mechanism 3 to rotate. It should be noted that, no matter which structure is adopted, the rotating shaft that the rotating mechanism 2 drives the swing supporting mechanism 3 to rotate is in the horizontal direction, so as to ensure the stability of the structure.
进一步地,结合图3、图4,涡轮-蜗杆驱动机构包括动力蜗杆201和涡轮202,动力蜗杆201竖直设置,则与之配合的涡轮202的转轴为水平方向。该涡轮202主要由涡轮中心盘2021和涡轮转盘2022组成,蜗杆201与涡轮转盘2022啮合传动,涡轮中心盘2021固定在车体升降板101上。涡轮转盘2022与涡轮中心盘2021之间设置有滚珠,涡轮转盘2022可相对涡轮中心盘2021转动。在涡轮转盘2022周向均布有轴向的涡轮螺孔2024,通过该涡轮螺孔2024连接摆动支撑机构3中的固定板301。此外,在涡轮中心盘2021上还连接有涡轮外壳2023,防止外部灰尘进入而影响旋转机构2的正常工作。Further, referring to FIG. 3 and FIG. 4 , the turbine-worm drive mechanism includes a power worm 201 and a turbine 202 , the power worm 201 is arranged vertically, and the rotation axis of the turbine 202 matched therewith is horizontal. The turbine 202 is mainly composed of a turbine central disk 2021 and a turbine rotating disk 2022 , the worm 201 is engaged with the turbine rotating disk 2022 for transmission, and the turbine central disk 2021 is fixed on the car body lifting plate 101 . Balls are arranged between the turbine rotating disk 2022 and the turbine central disk 2021 , and the turbine rotating disk 2022 can rotate relative to the turbine central disk 2021 . Axial turbine screw holes 2024 are evenly distributed on the circumference of the turbine rotating disk 2022 , and the fixed plate 301 in the swing support mechanism 3 is connected through the turbine screw holes 2024 . In addition, a turbine casing 2023 is connected to the turbine center disk 2021 to prevent external dust from entering and affecting the normal operation of the rotating mechanism 2 .
本实施例中的环抱机构设置在摆动支撑机构3中的主体连接座305上,当摆动支撑机构3旋转时,环抱机构随摆动机构同步转动实现车轮组7的翻转。The embracing mechanism in this embodiment is arranged on the main body connection seat 305 in the swing supporting mechanism 3 , and when the oscillating supporting mechanism 3 rotates, the embracing mechanism rotates synchronously with the swing mechanism to realize the overturning of the wheel set 7 .
结合图5,本实施例中的摆动支撑机构3还包括固定板301、支撑摆臂303、定向摆臂304和摆臂驱动机构302,固定板301与旋转机构2相连;固定板301、支撑摆臂303、定向摆臂304和主体连接座305通过铰接组成平行四连杆机构,环抱机构与主体连接座305相连,当摆臂驱动机构302控制支撑摆臂303运动时,环抱机构做平移运动。5, the swing support mechanism 3 in this embodiment also includes a fixed plate 301, a support swing arm 303, a directional swing arm 304 and a swing arm drive mechanism 302, and the fixed plate 301 is connected with the rotation mechanism 2; the fixed plate 301, the support swing arm The arm 303, the directional swing arm 304 and the main body connection seat 305 are hinged to form a parallel four-bar linkage mechanism. The embracing mechanism is connected to the main body connection seat 305. When the swing arm driving mechanism 302 controls the movement of the supporting swing arm 303, the embracing mechanism performs a translational movement.
进一步地,支撑摆臂303主要由两只支撑脚和铰接座组成,支撑脚上、下对称设置,并与中部的铰接座相连接,由于车轮组7较重,采用双支撑脚结构有助于结构的稳定,而且能够避免与摆臂驱动机构302发生干涉。该摆臂驱动机构302可以为液压缸。Further, the supporting swing arm 303 is mainly composed of two supporting legs and a hinged seat, the supporting legs are arranged symmetrically up and down, and connected with the hinged seat in the middle, because the wheel set 7 is relatively heavy, the use of a double supporting leg structure is helpful The structure is stable, and interference with the swing arm drive mechanism 302 can be avoided. The swing arm driving mechanism 302 can be a hydraulic cylinder.
实施例2Example 2
本实施例的一种弹性车轮组垛式翻转运输方法,其基本结构与实施例1相同,其不同之处在于:本实施例中的环抱机构包括抱紧机构4和卡紧机构5,抱紧机构4水平对称设置,控制车轮组7径向运动;卡紧机构5水平对称设置,且在同一卡紧机构5中上下对称设置卡紧爪501,上、下侧的卡紧爪501相互卡合控制车轮组7轴向运动。A kind of elastic wheel stacking type overturn transportation method of this embodiment, its basic structure is the same as that of Embodiment 1, and its difference is that: the embracing mechanism in this embodiment includes a holding mechanism 4 and a clamping mechanism 5. The mechanism 4 is arranged horizontally and symmetrically to control the radial movement of the wheel group 7; the clamping mechanism 5 is arranged horizontally and symmetrically, and the clamping claws 501 are arranged symmetrically up and down in the same clamping mechanism 5, and the clamping claws 501 on the upper and lower sides are engaged with each other Control the axial movement of wheel set 7.
如果只采用卡紧机构5也可实现车轮组7的固定,但位于车轮组7中间部位的几个车轮主要是靠相互间的摩擦力来保持稳定,翻转时存在较大的安全风险,配合使用抱紧机构4可提供径向抱紧力,通过抱紧机构4和卡紧机构5的相互配合使车轮组7被牢牢固定。If only the clamping mechanism 5 is used, the fixing of the wheel set 7 can also be realized, but the several wheels located in the middle of the wheel set 7 mainly rely on mutual friction to maintain stability, and there is a greater safety risk when turning over. The clamping mechanism 4 can provide a radial clamping force, and the wheel set 7 is firmly fixed through the mutual cooperation of the clamping mechanism 4 and the clamping mechanism 5 .
结合图6,本实施例的主体连接座305主要由连接座主板3051和连接座定向板3052组成,连接座定向板3052和定向摆臂304铰接连接;连接座主板3051与支撑摆臂303铰接连接。连接座定向板3052主要起到导向作用,如果没有连接座定向板3052与定向摆臂304之间的铰接,那么连接座主板3051在随支撑摆臂303平移的同时,可能会发生转动,各自由度难以控制。而采用连接座定向板3052后则形成平行四连杆机构,连接座主板3051只能平移运动,卡紧机构5固定设置在连接座主板3051上,卡紧方向不会改变。Referring to Fig. 6, the main connecting seat 305 of this embodiment is mainly composed of the connecting seat main board 3051 and the connecting seat directional plate 3052, the connecting seat directional plate 3052 is hingedly connected with the directional swing arm 304; the connecting seat main board 3051 is hingedly connected with the supporting swing arm 303 . The connecting seat directional plate 3052 mainly plays a guiding role. If there is no hinge between the connecting seat directional plate 3052 and the directional swing arm 304, the connecting seat main board 3051 may rotate while the supporting swing arm 303 translates. The degree is difficult to control. After adopting the connecting seat orientation plate 3052, a parallel four-bar linkage mechanism is formed, the connecting seat main board 3051 can only move in translation, the clamping mechanism 5 is fixedly arranged on the connecting seat main board 3051, and the clamping direction will not change.
实施例3Example 3
结合图7,本实施例的一种弹性车轮组垛式翻转运输方法,其基本结构与实施例2相同,其不同之处在于:卡紧机构5包括卡紧爪501、支撑座503和动力卡紧臂504;支撑座503竖直固定在主体连接座305上,在主体连接座305上、下侧各设置一个支撑座503,动力卡紧臂504由水平段和倾斜段组成,在水平段和倾斜段连接的弯折处设置有铰接点,通过该铰接点与支撑座503铰接连接。在动力卡紧臂504倾斜段的一端连接有卡紧爪501,用于卡紧车轮组7;动力卡紧臂504的水平段的一端设有铰接点,该铰接点与施力机构相连,通过施力机构为卡紧爪501提供夹紧动力。Referring to Fig. 7, the basic structure of the elastic wheel stacking flip transportation method of this embodiment is the same as that of Embodiment 2, the difference is that the clamping mechanism 5 includes clamping claws 501, support bases 503 and power clamps Tight arm 504; support seat 503 is vertically fixed on the main body connection seat 305, and a support seat 503 is respectively set on the upper and lower sides of the main body connection seat 305, and the power clamping arm 504 is composed of a horizontal section and an inclined section. A hinge point is provided at the bend where the inclined section is connected, and is hingedly connected with the support base 503 through the hinge point. One end of the inclined section of the power clamping arm 504 is connected with a clamping claw 501 for clamping the wheel set 7; one end of the horizontal section of the power clamping arm 504 is provided with a hinge point, which is connected with the force applying mechanism, and is passed through The force applying mechanism provides clamping power for the clamping claw 501 .
卡紧爪501与动力卡紧臂504铰接连接,便于卡紧爪501自动调整方向。该卡紧爪501的卡口由水平段和竖直段组成,水平段为平面结构,便于上下配合压紧车轮;竖直段的截面为弧形或V形,用于提供一定的径向力,防止车轮左右滑动。The clamping claw 501 is hingedly connected with the power clamping arm 504 to facilitate the automatic adjustment of the direction of the clamping claw 501 . The bayonet of the clamping claw 501 is composed of a horizontal section and a vertical section. The horizontal section is a plane structure, which is convenient for pressing the wheel up and down; the section of the vertical section is arc-shaped or V-shaped, which is used to provide a certain radial force. , to prevent the wheels from sliding left and right.
实施例4Example 4
结合图7,本实施例的一种弹性车轮组垛式翻转运输方法,其基本结构与实施例3相同,其不同之处在于:卡紧爪501与支撑座503之间还铰接连接有辅助卡紧臂502,该辅助卡紧臂502与卡紧爪501、支撑座503、动力卡紧臂504组成平行四连杆机构,使卡紧爪501做平移运动。Referring to Fig. 7, the basic structure of the elastic wheel stacking flip transportation method of this embodiment is the same as that of Embodiment 3, the difference is that an auxiliary card is hingedly connected between the clamping claw 501 and the support seat 503 The clamping arm 502, the auxiliary clamping arm 502, the clamping claw 501, the support seat 503, and the power clamping arm 504 form a parallel four-bar linkage mechanism, so that the clamping claw 501 performs a translational movement.
本实施例中抱紧机构4包括抱紧卡爪401和抱紧臂402,两个抱紧臂402的一端分别和上下对称设置的动力卡紧臂504铰接,两个抱紧臂402另一端分别与抱紧卡爪401的两端相铰接;当卡紧爪501平移运动时,动力卡紧臂504促使抱紧卡爪401水平运动。In this embodiment, the clamping mechanism 4 includes a clamping claw 401 and a clamping arm 402. One end of the two clamping arms 402 is respectively hinged with a power clamping arm 504 arranged symmetrically up and down, and the other ends of the two clamping arms 402 are respectively It is hinged with both ends of the clamping claw 401; when the clamping claw 501 moves in translation, the power clamping arm 504 promotes the horizontal movement of the clamping claw 401.
值得说明的是,为了简化机构,同时为了卡紧爪501与抱紧卡爪401动作的一致性,使抱紧臂402与动力卡紧臂504铰接点位于动力卡紧臂504倾斜段端部铰接点与弯折处铰接点的中间处,且抱紧臂402上两个铰接点的距离与动力卡紧臂504倾斜段相邻铰接点距离相等,即抱紧臂402的有效长度为动力卡紧臂504倾斜段的有效长度的二分之一。由该结构可知,在动力卡紧臂504转动时,抱紧卡爪401的水平位移与卡紧爪501在水平方向的位移量始终相等。使抱紧卡爪401的卡口截面形状与卡紧爪501卡口竖直段的截面形状相同,且上下对应,则能够保证抱紧卡爪401与卡紧爪501动作的同步性,实现使用一个施力机构便能够达到有效驱动抱紧机构4和卡紧机构5的目的。It is worth noting that, in order to simplify the mechanism, and at the same time, for the consistency of the action of the clamping claw 501 and the clamping claw 401, the hinge point of the clamping arm 402 and the power clamping arm 504 is located at the end of the inclined section of the power clamping arm 504. point and the middle of the hinge point at the bend, and the distance between the two hinge points on the clasp arm 402 is equal to the distance between the adjacent hinge points of the inclined section of the power clamp arm 504, that is, the effective length of the clasp arm 402 is the power clamp arm 504 One-half of the effective length of the inclined section. It can be seen from this structure that when the power clamping arm 504 rotates, the horizontal displacement of the clamping claw 401 is always equal to the displacement of the clamping claw 501 in the horizontal direction. The cross-sectional shape of the bayonet opening of the holding claw 401 is the same as the cross-sectional shape of the vertical section of the bayonet opening of the holding claw 501, and corresponds up and down, so that the synchronization of the actions of the holding claw 401 and the holding claw 501 can be guaranteed, and the use One force applying mechanism can effectively drive the clasping mechanism 4 and the clamping mechanism 5 .
实施例5Example 5
本实施例的一种弹性车轮组垛式翻转运输方法,其基本结构与实施例4相同,其不同之处在于:卡紧机构5通过分力机构6与液压缸相连。The basic structure of the elastic wheel stacking overturning transportation method of this embodiment is the same as that of Embodiment 4, except that the clamping mechanism 5 is connected to the hydraulic cylinder through the force component mechanism 6 .
结合图8、图9,该分力机构6包括分力板601、第一变向连板602、撑展臂603和第二变向连板604,分力板601上设置有3个形成三角结构的铰接点,3个铰接点分别与支撑摆臂303、摆臂驱动机构302和第一变向连板602铰接。第一变向连板602和第二变向连板604两端的铰接孔均相互垂直,用于改变铰接方向。第一变向连板602上铰接有两个对置的撑展臂603,该撑展臂603成90°弯折,且撑展臂603竖直设置,便于施展作用力。撑展臂603通过第二变向连板604与动力卡紧臂504的水平段铰接。Referring to Fig. 8 and Fig. 9, the force component mechanism 6 includes a force component plate 601, a first direction changing connecting plate 602, a stretching arm 603 and a second direction changing connecting plate 604, and the force component plate 601 is provided with three triangular As for the hinge points of the structure, the three hinge points are respectively hinged with the supporting swing arm 303 , the swing arm driving mechanism 302 and the first direction changing connecting plate 602 . The hinge holes at the two ends of the first redirection connecting plate 602 and the second redirection connecting plate 604 are perpendicular to each other for changing the hinge direction. Two opposite stretching arms 603 are hinged on the first direction changing connecting plate 602, and the stretching arms 603 are bent at 90°, and the stretching arms 603 are arranged vertically, so as to facilitate exerting force. The spreading arm 603 is hinged to the horizontal section of the power clamping arm 504 through the second direction changing connecting plate 604 .
此外,分力板601为三角结构,与第一变向连板602相连的铰接点突出于三角结构的一边,确保第一变向连板602能够绕铰接点旋转而不发生干涉。In addition, the force component plate 601 has a triangular structure, and the hinge point connected with the first redirecting connecting plate 602 protrudes from one side of the triangular structure, ensuring that the first redirecting connecting plate 602 can rotate around the hinge point without interference.
采用以上实施例的车轮组垛式翻转运输车进行车轮组的整体翻转、运输,具体使用时的翻转运输方法为:The wheel group stacking type overturning transport vehicle of the above embodiment is used for the overall overturning and transportation of the wheel set. The specific overturning transportation method during use is:
步骤1、驱动运载车1至垛式堆放的车轮组7处,一般5个车轮形成一组,具体根据实际生产进行设定;驱动升降机构放下车体升降板101,调整运载车1位置,使车轮组7位于环抱机构的中部,完成运载车1定位;Step 1. Drive the carrier vehicle 1 to the stacked wheel group 7. Generally, 5 wheels form a group, which is set according to actual production; drive the lifting mechanism to lower the car body lifting plate 101, and adjust the position of the carrier vehicle 1 so that The wheel set 7 is located in the middle of the embracing mechanism to complete the positioning of the carrier vehicle 1;
步骤2、控制液压缸动作,活塞杆伸出,通过分力板601对支撑摆臂303施加驱动力,进行固定车轮组7的操作;Step 2, control the action of the hydraulic cylinder, extend the piston rod, apply a driving force to the support swing arm 303 through the force component plate 601, and perform the operation of fixing the wheel set 7;
1)、首先支撑摆臂303向内侧摆动,当抱紧卡爪401接触到车轮组7侧壁后,在伸缩杆的作用力下分力板601会旋转,进行力度分配,如图10所示;1) Firstly, the support swing arm 303 swings inwardly. When the clamping jaw 401 touches the side wall of the wheel set 7, the force component plate 601 will rotate under the force of the telescopic rod to distribute the force, as shown in Figure 10 ;
2)、分力板601拉动第一变向连板602水平运动,进而带动竖直方向的撑展臂603转动,上方的撑展臂603的上端向上撑开,下方的撑展臂603的下端向下撑开,完成水平力的变向;2), the force component plate 601 pulls the first direction-changing connecting plate 602 to move horizontally, and then drives the vertical stretching arm 603 to rotate, the upper end of the upper stretching arm 603 stretches upward, and the lower end of the lower stretching arm 603 Stretch downward to complete the direction change of horizontal force;
3)、与撑展臂603连接的第二变向连板604把力传递给动力卡紧臂504;由于对应的动力卡紧臂504的水平段分别向上、下翘起,则卡紧爪501向中部收拢;3), the second direction-changing connecting plate 604 connected with the stretching arm 603 transmits the force to the power clamping arm 504; since the horizontal section of the corresponding power clamping arm 504 is tilted up and down respectively, the clamping claw 501 close to the middle;
4)、由于开始时抱紧卡爪401已经接触到车轮,此时为了完成抱紧,支撑摆臂303会有一定的回摆来完成夹紧;由于分力板601的存在,摆动支撑机构3和卡紧机构5之间会自动进行力度分配,该力度分配由支撑摆臂303的回摆完成,进而实现对车轮组7的固定。4) Since the clamping jaw 401 has already touched the wheel at the beginning, in order to complete the clamping at this time, the support swing arm 303 will swing back to complete the clamping; due to the existence of the force component plate 601, the swing support mechanism 3 The force distribution will be automatically performed between the clamping mechanism 5 and the force distribution is completed by the swing back of the support swing arm 303 , thereby realizing the fixing of the wheel set 7 .
步骤3、当步骤2完成后,启动升降机构,车体升降板101升起,为翻转做准备;Step 3. After step 2 is completed, start the lifting mechanism, and the car body lifting plate 101 rises to prepare for turning over;
步骤4、摆动支撑机构3随车体升降板101升起一定高度后,驱动动力蜗杆201转动,涡轮转盘2022同步旋转,进而带动摆动支撑机构3旋转;转动180°后,完成翻转;Step 4: After the swing support mechanism 3 is raised to a certain height with the car body lifting plate 101, the power worm 201 is driven to rotate, and the turbine turntable 2022 rotates synchronously, thereby driving the swing support mechanism 3 to rotate; after turning 180°, the flip is completed;
步骤5、驾驶运载车1至目标地点,即需要加工或者放置车轮组7的位置,通过升降机构把车轮组7放下,再通过液压系统使伸缩杆回缩,使环抱机构打开,完成翻转运输操作。Step 5. Drive the carrier vehicle 1 to the target location, that is, the position where the wheel set 7 needs to be processed or placed, put down the wheel set 7 through the lifting mechanism, and then retract the telescopic rod through the hydraulic system, so that the embracing mechanism is opened, and the overturning transportation operation is completed .
由于带有运载车,也可以选择先运输再进行翻转,具体过程可根据需要而定。此外,本发明主要是以车轮组的运载、翻转为例进行结构说明,本发明也适用于其他环形工件的翻转操作。本发明的翻转运输车使用方便,大大提高了加工效率,降低了工人劳动强度。Because it has a carrier, you can also choose to transport it first and then turn it over. The specific process can be determined according to the needs. In addition, the structure description of the present invention is mainly taking the carrying and turning of the wheel set as an example, and the present invention is also applicable to the turning operation of other ring-shaped workpieces. The overturning transport vehicle of the invention is easy to use, greatly improves the processing efficiency, and reduces the labor intensity of workers.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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| CN106564835A (en) * | 2016-11-03 | 2017-04-19 | 国网福建省电力有限公司泉州供电公司 | Power distribution cabinet transfer trolley |
| CN109911588B (en) * | 2019-03-21 | 2023-11-17 | 中信戴卡股份有限公司 | Wheel overturning and classifying device and wheel classifying and transporting system |
| CN110155753B (en) * | 2019-07-03 | 2023-12-22 | 无锡宏盛智能装载技术有限公司 | Automatic loading machine |
| CN110550587A (en) * | 2019-09-24 | 2019-12-10 | 安徽港泰机械制造集团有限公司 | A wheel set turning mechanism |
| CN111170220B (en) * | 2020-02-24 | 2022-03-04 | 上海御渡半导体科技有限公司 | Rotary trolley |
| CN112299299B (en) * | 2020-10-10 | 2022-08-02 | 江西洪都航空工业集团有限责任公司 | AGV fork truck handling device |
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| CN201801359U (en) * | 2010-08-12 | 2011-04-20 | 大连叉车有限责任公司 | Forklift tyre clamping tool |
| CN202785530U (en) * | 2012-06-25 | 2013-03-13 | 蚌埠格锐叉车属具有限公司 | Tire clamps |
| CN205151097U (en) * | 2015-10-14 | 2016-04-13 | 迈赫机器人自动化股份有限公司 | Tire tilting mechanism |
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Denomination of invention: A method of elastic wheel stack flipping transportation Granted publication date: 20171024 Pledgee: Anhui Ma'anshan Rural Commercial Bank Co.,Ltd. Pledgor: MAANSHAN TIANJUN MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2025980022283 |