CN105771756B - A detachable large-scale mixing and stirring mechanism - Google Patents

A detachable large-scale mixing and stirring mechanism Download PDF

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Publication number
CN105771756B
CN105771756B CN201610315395.3A CN201610315395A CN105771756B CN 105771756 B CN105771756 B CN 105771756B CN 201610315395 A CN201610315395 A CN 201610315395A CN 105771756 B CN105771756 B CN 105771756B
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China
Prior art keywords
mixing
stirring
side plate
transmission
drum
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Withdrawn - After Issue
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CN201610315395.3A
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Chinese (zh)
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CN105771756A (en
Inventor
孙立民
国际昌
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Xinyi Xinshuo Concrete Co ltd
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Yantai Sanxin New Energy Technology Co ltd
Yantai Zhixing Intellectual Property Consulting Service Co ltd
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Priority to CN201711339494.6A priority Critical patent/CN108043313B/en
Priority to CN201610315395.3A priority patent/CN105771756B/en
Priority to CN201810364438.6A priority patent/CN108435062B/en
Priority to CN201711338361.7A priority patent/CN108043312B/en
Publication of CN105771756A publication Critical patent/CN105771756A/en
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Publication of CN105771756B publication Critical patent/CN105771756B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/81Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • B01F33/813Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles mixing simultaneously in two or more mixing receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/40Parts or components, e.g. receptacles, feeding or discharging means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/40Parts or components, e.g. receptacles, feeding or discharging means
    • B01F29/401Receptacles, e.g. provided with liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/40Parts or components, e.g. receptacles, feeding or discharging means
    • B01F29/401Receptacles, e.g. provided with liners
    • B01F29/402Receptacles, e.g. provided with liners characterised by the relative disposition or configuration of the interior of the receptacles
    • B01F29/4021Multi-compartment receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/40Parts or components, e.g. receptacles, feeding or discharging means
    • B01F29/401Receptacles, e.g. provided with liners
    • B01F29/402Receptacles, e.g. provided with liners characterised by the relative disposition or configuration of the interior of the receptacles
    • B01F29/4022Configuration of the interior
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/60Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
    • B01F29/64Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with stirring devices moving in relation to the receptacle, e.g. rotating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/43Supporting receptacles on frames or stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention discloses a detachable large-scale mixed material stirring mechanism which comprises a base, wherein supporting seats are arranged at two ends of the base, a driving mechanism is arranged on each supporting seat, a transmission and a transmission shaft are arranged on each driving mechanism, a mixed material stirring bin is arranged between the driving mechanisms at the two ends of the base, transmission interfaces are arranged at two ends of the mixed material stirring bin, a transmission tooth opening is formed in the mixed material stirring bin, a tooth seat is arranged on the base and corresponds to the transmission tooth opening, and a transmission gear is arranged on each tooth seat; the upper and lower ends of both sides all are provided with rotary mechanism in the compounding stirring storehouse, all installed rotating gear and rotation axis on the rotary mechanism, are located to be provided with the compounding churn between the rotary mechanism of compounding stirring storehouse upper and lower extreme, are equipped with the rotary tank on the compounding churn. The invention improves the sufficiency and uniformity of material mixing and stirring and the quality of material mixing and stirring, avoids dead angles in material mixing and stirring, improves the mixing and stirring efficiency of materials, has better safety use performance, and meets the actual use requirement.

Description

一种可拆卸大型混料搅拌机构A detachable large-scale mixing and stirring mechanism

技术领域technical field

本发明具体涉及一种可拆卸大型混料搅拌机构,属于机械化混料和搅拌装置技术领域。The invention specifically relates to a detachable large-scale mixing and stirring mechanism, which belongs to the technical field of mechanized mixing and stirring devices.

背景技术Background technique

混料搅拌机械是利用设备提供的机械力及自身重力的作用,将两种或多种物料进行混合并搅拌均匀的机械设备,在混合搅拌过程中,不但可以增加物料间的接触面积以促进化学反应,而且能够加速物料自身的物理变化。常用的混料搅拌机械分为气体和低粘度液体混合搅拌器、中高粘度液体和膏状物混合搅拌机械、热塑性物料混合搅拌机、粉状与粒状固定物料混合搅拌机械四大类型。气体和低粘度液体混合搅拌器特点是结构简单,且无转动部件,维护检修量小,能耗低,这类混合搅拌机械又分为气流搅拌、管道混合搅拌、射流混合搅拌和强制循环混合搅拌等四种;混合机配件主要有耐磨合金材料制造,包括高速搅拌刮刀、搅拌翅、耐磨衬板、搅拌臂、搅拌铲、行星铲、搅拌犁刀、搅拌棒、搅拌耙等;中、高黏度液体和膏状物的混合搅拌机械一般具有较强的剪切作用;热塑性的物料混合搅拌机械主要用于热塑性物料与添加剂混合,粉状、粒状固体物料混合机械多为。间歇操作,也包括兼有混合和研磨作用的机械,如轮辗机等;机械混合搅拌器是运动部件在旋转时也会对液体产生剪切作用,液体在流经器壁和安装在容器内的各种固定构件时,也要受到剪切作用,这些剪切作用都会引起局部涡流扩散The mixing and stirring machine is a mechanical device that uses the mechanical force provided by the equipment and its own gravity to mix and stir two or more materials evenly. During the mixing and stirring process, it can not only increase the contact area between materials to promote chemical reaction, and can accelerate the physical changes of the material itself. Commonly used mixing and stirring machines are divided into four types: gas and low-viscosity liquid mixing and stirring machines, medium and high-viscosity liquid and paste mixing and stirring machines, thermoplastic material mixing and stirring machines, and powder and granular fixed material mixing and stirring machines. Gas and low-viscosity liquid mixing agitators are characterized by simple structure, no rotating parts, less maintenance and repair, and low energy consumption. This type of mixing and stirring machinery is divided into airflow mixing, pipeline mixing, jet mixing and forced circulation mixing. The mixer accessories are mainly made of wear-resistant alloy materials, including high-speed stirring scrapers, stirring fins, wear-resistant linings, stirring arms, stirring shovels, planetary shovels, stirring coulters, stirring rods, stirring rakes, etc.; Mixing machines for high-viscosity liquids and pastes generally have a strong shearing effect; thermoplastic material mixing machines are mainly used for mixing thermoplastic materials and additives, and mixing machines for powdery and granular solid materials are mostly used. Intermittent operation also includes machinery with both mixing and grinding functions, such as wheel rolling machines, etc.; mechanical mixing and agitators are moving parts that also shear the liquid when they rotate, and the liquid flows through the wall of the device and is installed in the container. When the various fixed components are also subjected to shearing action, these shearing actions will cause local eddy current diffusion

目前,市面上的混料搅拌机械一般包括有卧式机和立式机两种,其中卧式机就是通过一长轴上的多个搅拌棍对物料进行混料搅拌,以达到混合并搅拌均匀的目的,而在长期使用过程中发现,这种单轴的混料搅拌机械对物料的混合搅拌不够充分以及均匀度不够等,直接影响到混料的质量以及后续的进一步加工生产;此外,现有的混料搅拌机械都是通过单一的搅拌模式进行搅拌,这样很容易存在一些混料搅拌死角,导致一些原料未被搅拌到,大大降低了混合搅拌效果,以及混料搅拌机械未采用辅助措施,致使原料很快出现沉淀及堆积影响到混料的质量以及后续的进一步加工生产,以及不便于混料搅拌过程中观察。为此,需要设计一种新的技术方案,能够综合性地克服上述现有技术中混料搅拌机械存在的不足。At present, the mixing and stirring machines on the market generally include two types: horizontal machines and vertical machines. Among them, the horizontal machine uses multiple stirring rods on a long axis to mix and stir the materials to achieve uniform mixing. However, in the long-term use process, it was found that this kind of single-shaft mixing and stirring machine does not mix and stir the materials sufficiently and the uniformity is not enough, which directly affects the quality of the mixture and the subsequent further processing and production; in addition, now Some mixing and stirring machines use a single stirring mode for stirring, so it is easy to have some mixing dead angles, resulting in some raw materials not being stirred, which greatly reduces the mixing and stirring effect, and the mixing and stirring machines do not use auxiliary measures , resulting in the rapid precipitation and accumulation of raw materials, affecting the quality of the mixture and the subsequent further processing and production, and it is not convenient to observe during the mixing process. For this reason, it is necessary to design a new technical solution that can comprehensively overcome the above-mentioned deficiencies in the mixing and stirring machinery in the prior art.

发明内容Contents of the invention

本发明正是针对现有技术存在的不足,提供一种可拆卸大型混料搅拌机构,在满足使用方便的前提下,能够提高物料混合搅拌的充分性和均匀度,提高了物料混合搅拌的质量,避免了物料混合搅拌过程中出现死角,极大提高了物料的混合搅拌效率,方便物料的后续加工生产,同时,便于观察物料的混合搅拌,具有较好的安全使用性能,满足实际使用要求。The present invention aims at the deficiencies of the prior art, and provides a detachable large-scale mixing and stirring mechanism, which can improve the sufficiency and uniformity of material mixing and stirring, and improve the quality of material mixing and stirring under the premise of being convenient to use. , avoiding the dead angle in the mixing process of materials, greatly improving the mixing efficiency of materials, and facilitating the subsequent processing and production of materials. At the same time, it is convenient to observe the mixing and stirring of materials.

为解决上述问题,本发明所采取的技术方案如下:In order to solve the above problems, the technical scheme adopted in the present invention is as follows:

一种可拆卸大型混料搅拌机构,包括底座,所述底座两端对称设置有支撑座,所述支撑座上均设置有驱动机构,所述驱动机构上设置有变速器和传动轴,位于所述底座两端驱动机构之间设置有混料搅拌仓,所述混料搅拌仓两端设置有配合所述传动轴使用的传动接口,所述混料搅拌仓上设置有一组传动齿口,所述底座上且对应所述传动齿口位置设置有齿座,所述齿座上设置有配合所述传动齿口使用的传动齿轮;所述混料搅拌仓内两侧的上下端均设置有旋转机构,所述旋转机构上均安设有旋转齿轮和旋转轴,位于所述混料搅拌仓内上下端的旋转机构之间设置有混料搅拌筒,所述混料搅拌筒上设置有配合所述旋转齿轮使用的旋转槽。A detachable large-scale mixing and stirring mechanism, including a base, and support seats are symmetrically arranged at both ends of the base, and a driving mechanism is arranged on the supporting seats, and a transmission and a transmission shaft are arranged on the driving mechanism, which are located on the A mixing bin is arranged between the driving mechanisms at both ends of the base, and a transmission interface for use with the transmission shaft is arranged at both ends of the mixing bin, and a set of transmission teeth is arranged on the mixing bin, and the A gear seat is provided on the base corresponding to the position of the transmission tooth mouth, and the transmission gear used in conjunction with the transmission tooth mouth is arranged on the tooth seat; the upper and lower ends of both sides of the mixing chamber are provided with a rotating mechanism , the rotating gears and rotating shafts are installed on the rotating mechanism, and a mixing drum is arranged between the rotating mechanisms at the upper and lower ends of the mixing chamber, and the mixing drum is provided with a The rotation slot used by the gear.

作为上述技术方案的改进,所述混料搅拌仓上设置有左侧板、右侧板以及连接筒,所述左侧板和右侧板上均设置有圆弧槽,所述连接筒两端口上设置有配合圆弧槽使用的凸块,所述连接筒通过凸块和圆弧槽的配合设置在左侧板和右侧板之间,所述左侧板和右侧板上下两端均设置有凹槽,且位于所述左侧板和右侧板同一侧的凹槽上设置有配合凹槽使用的紧固链条,所述紧固链条上设置有调紧装置;所述连接筒上还设置有连接件和扣槽,所述连接件上设置有观察窗,所述观察窗上设置有透明玻璃,所述观察窗底端设置有配合所述扣槽使用的扣件。As an improvement of the above technical solution, the mixing bin is provided with a left side plate, a right side plate and a connecting cylinder, the left side plate and the right side plate are both provided with arc grooves, and the two ports of the connecting cylinder There is a bump on the upper side that matches the arc groove, and the connecting cylinder is arranged between the left side plate and the right side plate through the cooperation of the bump and the arc groove. The upper and lower ends of the left side plate and the right side plate are both A groove is provided, and a fastening chain used in conjunction with the groove is arranged on the groove on the same side of the left side plate and the right side plate, and a tightening device is arranged on the fastening chain; A connecting piece and a buckle groove are also provided, the connecting piece is provided with an observation window, the observation window is provided with transparent glass, and the bottom end of the observation window is provided with a fastener used in conjunction with the buckle groove.

作为上述技术方案的改进,所述混料搅拌仓包括两端的半球形部分和位于中间的圆筒部分,所述传动齿口是设置在所述圆筒部分且邻近所述半球形部分边缘处。As an improvement of the above technical solution, the mixing chamber includes hemispherical parts at both ends and a cylindrical part in the middle, and the transmission gear mouth is arranged on the cylindrical part and adjacent to the edge of the hemispherical part.

作为上述技术方案的改进,所述混料搅拌筒内设置有搅拌滚筒,所述搅拌滚筒是通过所述旋转轴设置在所述混料搅拌筒内,且所述搅拌滚筒上设置有多排凸起组,每相邻两个凸起组之间可拆卸连接有搅拌叶片组,所述搅拌叶片组包括两个反向设置的搅拌叶片。As an improvement of the above technical solution, a stirring drum is arranged in the mixing drum, the stirring drum is arranged in the mixing drum through the rotating shaft, and a plurality of rows of protrusions are arranged on the mixing drum. A stirring blade group is detachably connected between every two adjacent protrusion groups, and the stirring blade group includes two oppositely arranged stirring blades.

作为上述技术方案的改进,所述混料搅拌筒包括上下端盖以及位于山下端盖之间的筒体部分,所述混料搅拌筒侧壁上加工有进料口,所述搅拌滚筒两端面上均加工有配合所述旋转轴使用的连接槽。As an improvement of the above technical solution, the mixing drum includes upper and lower end caps and a cylinder part located between the end caps at the bottom of the mountain. Connection grooves for use with the rotating shaft are processed on the top.

作为上述技术方案的改进,所述底座中间位置设置有安置槽,所述安置槽底部连接有一端与安置槽底部相连通的输料管,所述输料管另一端设置有输料泵,所述输料泵两端均设置有输料接口,所述输料接口上均设置有感应阀门和连接有输料软管。As an improvement of the above-mentioned technical solution, a resting groove is provided in the middle of the base, the bottom of the resting groove is connected with a feed pipe connected to the bottom of the resting groove, and the other end of the feed pipe is provided with a feed pump, so Both ends of the feeding pump are provided with feeding interfaces, and the feeding interfaces are provided with induction valves and connected with feeding hoses.

本发明与现有技术相比较,本发明的实施效果如下:The present invention compares with prior art, and implementation effect of the present invention is as follows:

本发明所述的一种可拆卸大型混料搅拌机构,在满足使用方便的前提下,采用全新的设计理念,利用驱动机构配合传动轴实现对混料搅拌仓360度全方位转动和旋转,混料搅拌仓上设置的传动齿口配合传动齿轮进一步对混料搅拌仓进行稳定和稳固作用;同时,旋转机构上设置的旋转齿轮配合混料搅拌筒作用,旋转轴配合搅拌滚筒实现了对混料搅拌筒内部进行混合搅拌作用,进而整体上实现了对物料的全方位混合和搅拌的力度及均匀度,改变了物料混合搅拌的物理性能,提高了后续加工工序的生产质量,提高了工作效率,降低了生产成本;此外,左侧板、右侧板、连接筒、透明窗钢化玻璃以及紧固链条和调紧装置的设置,一方面方便观察物料的混合搅拌进程,便于控制混合搅拌的力度掌控,提高混合搅拌的效果,另一方面方便设备的拆卸、安装、检查和维修,且能够减缓物料机械混合搅拌机构在作业过程中存在震动,提高物料机械混合搅拌中的机械稳定性;安置槽底部设置的输料管、输料泵、输料接口、感应阀门以及输料软管方便给搅拌系统提供充足的物料,进一步提高作业进程,极大方便了操作和使用,具有较好的安全使用性能,满足实际使用要求。The detachable large-scale mixing and stirring mechanism described in the present invention adopts a brand-new design concept on the premise of being convenient to use, and uses the driving mechanism to cooperate with the transmission shaft to realize the 360-degree full rotation and rotation of the mixing and mixing chamber. The transmission gear set on the material mixing chamber cooperates with the transmission gear to further stabilize and stabilize the mixing chamber; at the same time, the rotating gear set on the rotating mechanism cooperates with the mixing drum, and the rotating shaft cooperates with the mixing drum to realize the mixing effect. The mixing and stirring effect is carried out inside the mixing drum, and then the strength and uniformity of the all-round mixing and stirring of the material are realized as a whole, the physical properties of the mixing and stirring of the material are changed, the production quality of the subsequent processing process is improved, and the work efficiency is improved. The production cost is reduced; in addition, the setting of the left side plate, the right side plate, the connecting cylinder, the transparent window tempered glass, the fastening chain and the tightening device, on the one hand, it is convenient to observe the mixing process of the material, and it is convenient to control the intensity of the mixing and stirring , improve the effect of mixing and stirring, on the other hand, it is convenient for the disassembly, installation, inspection and maintenance of the equipment, and can slow down the vibration of the mechanical mixing and stirring mechanism of the material during the operation process, and improve the mechanical stability of the mechanical mixing and stirring of the material; the bottom of the placement tank The set feeding pipe, feeding pump, feeding interface, sensing valve and feeding hose are convenient to provide sufficient materials for the mixing system, further improve the operation process, greatly facilitate the operation and use, and have good safety performance , to meet the actual use requirements.

附图说明Description of drawings

图1为本发明所述的一种可拆卸大型混料搅拌机构结构示意图;Fig. 1 is a kind of detachable large-scale material mixing and stirring mechanism structure schematic diagram of the present invention;

图2为本发明所述的一种可拆卸大型混料搅拌机构中混料搅拌筒结构示意图。Fig. 2 is a schematic structural diagram of a mixing drum in a detachable large-scale mixing and stirring mechanism according to the present invention.

图中:10-底座;11-支撑座;12-驱动机构;13-变速器;14-传动轴;15-齿座;16-传动齿轮;20-混料搅拌;21-传动接口;22-传动齿口;23-旋转机构;24-旋转齿轮;25-旋转轴;30-混料搅拌筒;31-旋转槽;32-上下端盖;33-筒体部分;34-进料口;40-搅拌滚筒;41-凸起组;42-搅拌叶片组;43-连接槽;50-左侧板;51-圆弧槽;52-凹槽;53-紧固链条;54-调紧装置;60-右侧板;70-连接筒;71-凸块;72-连接件;73-扣槽;74-观察窗;75-透明钢化玻璃;76-扣件;80-安置槽;81-输料管;82-输料泵;83-输料接口;84-感应阀门;85-输料软管。In the figure: 10-base; 11-support seat; 12-driving mechanism; 13-transmission; 14-transmission shaft; 15-tooth seat; 16-transmission gear; Tooth opening; 23-rotation mechanism; 24-rotation gear; 25-rotation shaft; 30-mixing drum; 31-rotation tank; 32-upper and lower end caps; 33-cylinder part; Stirring drum; 41-protrusion group; 42-stirring blade group; 43-connecting groove; 50-left side plate; 51-arc groove; 52-groove; 53-fastening chain; -right side panel; 70-connecting cylinder; 71-bulge; 72-connecting piece; 73-buckle groove; 74-observation window; 75-transparent tempered glass; 76-fastener; Tube; 82-feeding pump; 83-feeding interface; 84-sensing valve; 85-feeding hose.

具体实施方式Detailed ways

下面将结合具体的实施例来说明本发明的内容。The content of the present invention will be described below in conjunction with specific embodiments.

如图1和图2所示,为本发明所述的一种可拆卸大型混料搅拌机构结构示意图。As shown in Figure 1 and Figure 2, it is a schematic structural diagram of a detachable large-scale mixing and stirring mechanism according to the present invention.

本发明所述一种可拆卸大型混料搅拌机构,包括底座10,底座10两端对称设置有支撑座11,支撑座11上均设置有驱动机构12,驱动机构12上设置有变速器13和传动轴14,位于底座10两端驱动机构12之间设置有混料搅拌仓20,混料搅拌仓20两端设置有配合传动轴14使用的传动接口21,混料搅拌仓20上设置有一组传动齿口22,底座10上且对应传动齿口22位置设置有齿座15,齿座15上设置有配合传动齿口22使用的传动齿轮16;混料搅拌仓20内两侧的上下端均设置有旋转机构23,旋转机构23上均安设有旋转齿轮24和旋转轴25,位于混料搅拌仓20内上下端的旋转机构23之间设置有混料搅拌筒30,混料搅拌筒30上设置有配合旋转齿轮24使用的旋转槽31。本发明所述的一种可拆卸大型混料搅拌机构,在满足使用方便的前提下,采用全新的设计理念,利用驱动机构12配合传动轴14实现对混料搅拌仓20进行360度全方位转动和旋转,混料搅拌仓20上设置的传动齿口22配合传动齿轮16进一步对混料搅拌仓20进行稳定和稳固作用;同时,旋转机构23上设置的旋转齿轮24配合混料搅拌筒30作用,旋转轴25配合搅拌滚筒40实现了对混料搅拌筒30内部进行混合搅拌作用,进而整体上实现了对物料的全方位混合和搅拌的力度及均匀度,改变了物料混合搅拌的物理性能,提高了后续加工工序的生产质量,提高了工作效率,降低了生产成本。A detachable large-scale mixing and stirring mechanism according to the present invention includes a base 10, and support bases 11 are symmetrically arranged at both ends of the base 10, and a driving mechanism 12 is arranged on the supporting base 11, and a transmission 13 and a transmission are arranged on the driving mechanism 12. The shaft 14 is located between the drive mechanism 12 at the two ends of the base 10 and is provided with a mixing chamber 20. The two ends of the mixing chamber 20 are provided with a transmission interface 21 for use with the transmission shaft 14. The mixing chamber 20 is provided with a set of transmission The tooth mouth 22, on the base 10 and corresponding to the position of the transmission tooth mouth 22, a tooth seat 15 is provided, and the tooth seat 15 is provided with a transmission gear 16 used in conjunction with the transmission tooth mouth 22; the upper and lower ends of the mixing chamber 20 are provided with Rotating mechanism 23 is arranged, and rotating gear 24 and rotating shaft 25 are installed on the rotating mechanism 23, and the mixing mixing drum 30 is arranged between the rotating mechanism 23 at the upper and lower ends in the mixing mixing chamber 20, and the mixing mixing drum 30 is provided with There is a rotation slot 31 for use with the rotation gear 24 . A detachable large-scale mixing and stirring mechanism described in the present invention adopts a brand-new design concept on the premise of meeting the convenience of use, and uses the driving mechanism 12 to cooperate with the transmission shaft 14 to realize the 360-degree omni-directional rotation of the mixing and stirring chamber 20 and rotation, the transmission tooth mouth 22 provided on the mixing chamber 20 cooperates with the transmission gear 16 to further stabilize and stabilize the mixing chamber 20; at the same time, the rotating gear 24 provided on the rotating mechanism 23 cooperates with the mixing drum 30 to act , the rotating shaft 25 cooperates with the mixing drum 40 to realize the mixing and stirring effect on the inside of the mixing mixing drum 30, and then realizes the omnidirectional mixing and stirring strength and uniformity of the material as a whole, and changes the physical properties of the material mixing and stirring. The production quality of the subsequent processing procedure is improved, the work efficiency is improved, and the production cost is reduced.

进一步改进地,如图1所示,混料搅拌仓20上设置有左侧板50、右侧板60以及连接筒70,左侧板50和右侧板60上均设置有圆弧槽51,连接筒70两端口上设置有配合圆弧槽51使用的凸块71,连接筒70通过凸块71和圆弧槽51的配合设置在左侧板50和右侧板60之间,左侧板50和右侧板60上下两端均设置有凹槽52,且位于左侧板50和右侧板60同一侧的凹槽52上设置有配合凹槽52使用的紧固链条53,紧固链条53上设置有调紧装置54;连接筒70上还设置有连接件72和扣槽73,连接件72上设置有观察窗74,观察窗74上设置有透明钢化玻璃75,观察窗74底端设置有配合扣槽73使用的扣件76。左侧板50、右侧板60、连接筒70、透明窗钢化玻璃75以及紧固链条53和调紧装置54的设置,一方面方便观察物料的混合搅拌进程,便于控制混合搅拌的力度掌控,提高混合搅拌的效果,另一方面方便设备的拆卸、安装、检查和维修,且能够减缓物料机械混合搅拌机构在作业过程中存在震动,提高物料机械混合搅拌中的机械稳定性。As a further improvement, as shown in FIG. 1 , the mixing bin 20 is provided with a left side plate 50 , a right side plate 60 and a connecting cylinder 70 , and both the left side plate 50 and the right side plate 60 are provided with arc grooves 51 , The two ports of the connecting cylinder 70 are provided with protrusions 71 used in conjunction with the arc grooves 51, and the connecting cylinder 70 is arranged between the left side plate 50 and the right side plate 60 through the cooperation of the protrusions 71 and the arc grooves 51, and the left side plate 50 and the upper and lower ends of the right side plate 60 are provided with grooves 52, and the groove 52 on the same side of the left side plate 50 and the right side plate 60 is provided with a fastening chain 53 used in conjunction with the groove 52, the fastening chain 53 is provided with a tightening device 54; the connecting cylinder 70 is also provided with a connecting piece 72 and a buckle groove 73, the connecting piece 72 is provided with an observation window 74, and the observation window 74 is provided with a transparent toughened glass 75, and the bottom end of the observation window 74 A fastener 76 used in conjunction with the buckle groove 73 is provided. The setting of the left side plate 50, the right side plate 60, the connecting cylinder 70, the transparent window tempered glass 75, the fastening chain 53 and the tightening device 54, on the one hand, facilitates the observation of the mixing process of the materials, and facilitates the control of the mixing force. Improve the effect of mixing and stirring, on the other hand, it is convenient for disassembly, installation, inspection and maintenance of equipment, and can slow down the vibration of the material mechanical mixing mechanism during the operation process, and improve the mechanical stability of the material mechanical mixing and stirring.

进一步改进地,如图1所示,混料搅拌仓20包括两端的半球形部分和位于中间的圆筒部分,传动齿口22是设置在圆筒部分且邻近半球形部分边缘处。起到对混料搅拌仓20进行支撑作用,提高搅拌效率。As a further improvement, as shown in FIG. 1 , the mixing bin 20 includes hemispherical parts at both ends and a cylindrical part in the middle, and the transmission gear mouth 22 is arranged on the cylindrical part and adjacent to the edge of the hemispherical part. It plays a role of supporting the mixing chamber 20 and improves the stirring efficiency.

进一步改进地,如图1所示,混料搅拌筒30内设置有搅拌滚筒40,搅拌滚筒40是通过旋转轴25设置在混料搅拌筒30内,且搅拌滚筒40上设置有多排凸起组41,相邻两个凸起组41之间可拆卸连接有搅拌叶片组42,搅拌叶片组42包括两个反向设置的搅拌叶片。实现了对物料的全方位混合和搅拌的力度及均匀度,改变了物料混合搅拌的物理性能,提高了后续加工工序的生产质量,提高了工作效率,降低了生产成本。As a further improvement, as shown in Figure 1, a mixing drum 40 is arranged in the mixing drum 30, and the mixing drum 40 is arranged in the mixing drum 30 through a rotating shaft 25, and a plurality of rows of protrusions are arranged on the mixing drum 40 A group 41, a stirring blade group 42 is detachably connected between two adjacent protrusion groups 41, and the stirring blade group 42 includes two oppositely arranged stirring blades. It realizes the strength and uniformity of all-round mixing and stirring of materials, changes the physical properties of material mixing and stirring, improves the production quality of subsequent processing procedures, improves work efficiency, and reduces production costs.

进一步改进地,如图2所示,混料搅拌筒30包括上下端盖32以及位于上下端盖32之间的筒体部分33,混料搅拌筒30侧壁上加工有进料口34,搅拌滚筒40上下端面上均加工有配合旋转轴25使用的连接槽43。方便使用,提高混合搅拌的力度和均匀度。Further improved, as shown in Figure 2, the mixing drum 30 includes upper and lower end caps 32 and a cylinder part 33 between the upper and lower end caps 32, the side wall of the mixing drum 30 is processed with a feed port 34, the mixing The upper and lower end surfaces of the drum 40 are processed with connecting grooves 43 for use with the rotating shaft 25 . It is convenient to use and improves the strength and uniformity of mixing and stirring.

具体地,如图1所示,底座10中间位置加工有安置槽80,安置槽80底部连接有一端与安置槽80底部相连通的输料管81,输料管81另一端设置有输料泵82,输料泵82两端均设置有输料接口83,输料接口83上均设置有感应阀门84和连接有输料软管85,输料软管85与进料口34配合使用。为混料搅拌机构提供物料源,及时有效的提高了物料混合搅拌的充分性。Specifically, as shown in FIG. 1 , a placement groove 80 is processed in the middle of the base 10 , the bottom of the placement groove 80 is connected with a feeding pipe 81 that is connected to the bottom of the placement groove 80 , and the other end of the feeding pipe 81 is provided with a feeding pump. 82, both ends of the feeding pump 82 are provided with a feeding interface 83, the feeding interface 83 is provided with a sensing valve 84 and connected with a feeding hose 85, and the feeding hose 85 is used in conjunction with the feeding port 34. The material source is provided for the mixing and stirring mechanism, and the adequacy of material mixing and stirring is improved in a timely and effective manner.

以上内容是结合具体的实施例对本发明所作的详细说明,不能认定本发明具体实施仅限于这些说明。对于本发明所属技术领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明保护的范围。The above content is a detailed description of the present invention in conjunction with specific embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the technical field of the present invention, without departing from the concept of the present invention, some simple deductions or substitutions can be made, which should be deemed to belong to the protection scope of the present invention.

Claims (6)

1.一种可拆卸大型混料搅拌机构,包括底座(10),其特征在于:所述底座(10)两端对称设置有支撑座(11),所述支撑座(11)上均设置有驱动机构(12),所述驱动机构(12)上设置有变速器(13)和传动轴(14),位于所述底座(10)两端驱动机构(12)之间设置有混料搅拌仓(20),所述混料搅拌仓(20)两端设置有配合所述传动轴(14)使用的传动接口(21),所述混料搅拌仓(20)上设置有一组传动齿口(22),所述底座(10)上且对应所述传动齿口(22)位置设置有齿座(15),所述齿座(15)上设置有配合所述传动齿口(22)使用的传动齿轮(16);所述混料搅拌仓(20)内两侧的上下端均设置有旋转机构(23),所述旋转机构(23)上均安设有旋转齿轮(24)和旋转轴(25),位于所述混料搅拌仓(20)内上下端的旋转机构(23)之间设置有混料搅拌筒(30),所述混料搅拌筒(30)上设置有配合所述旋转齿轮(24)使用的旋转槽(31)。1. A detachable large-scale mixing and stirring mechanism, comprising a base (10), characterized in that: the two ends of the base (10) are symmetrically provided with support seats (11), and the support seats (11) are all provided with A drive mechanism (12), the drive mechanism (12) is provided with a speed changer (13) and a drive shaft (14), and a mixing chamber ( 20), the two ends of the mixing chamber (20) are provided with a transmission interface (21) used in conjunction with the transmission shaft (14), and a group of transmission teeth (22) are arranged on the mixing chamber (20). ), the base (10) is provided with a gear holder (15) corresponding to the position of the transmission gear mouth (22), and the gear holder (15) is provided with a transmission gear used in conjunction with the transmission gear mouth (22). Gear (16); the upper and lower ends of both sides in the mixing chamber (20) are provided with a rotating mechanism (23), and the rotating mechanism (23) is equipped with a rotating gear (24) and a rotating shaft ( 25), a mixing drum (30) is arranged between the rotating mechanism (23) at the upper and lower ends of the mixing chamber (20), and the mixing drum (30) is provided with a (24) Rotary slot (31) used. 2.根据权利要求1所述一种可拆卸大型混料搅拌机构,其特征在于:所述混料搅拌仓(20)上设置有左侧板(50)、右侧板(60)以及连接筒(70),所述左侧板(50)和右侧板(60)上均设置有圆弧槽(51),所述连接筒(70)两端口上设置有配合圆弧槽(51)使用的凸块(71),所述连接筒(70)通过凸块(71)和圆弧槽(51)的配合设置在左侧板(50)和右侧板(60)之间,所述左侧板(50)和右侧板(60)上下两端均设置有凹槽(52),且位于所述左侧板(50)和右侧板(60)同一侧的凹槽(52)上设置有配合凹槽(52)使用的紧固链条(53),所述紧固链条(53)上设置有调紧装置(54);所述连接筒(70)上还设置有连接件(72)和扣槽(73),所述连接件(72)上设置有观察窗(74),所述观察窗(74)上设置有透明钢化玻璃(75),所述观察窗(74)底端设置有配合所述扣槽(73)使用的扣件(76)。2. A detachable large-scale mixing and stirring mechanism according to claim 1, characterized in that: the mixing and stirring chamber (20) is provided with a left side plate (50), a right side plate (60) and a connecting cylinder (70), the left side plate (50) and the right side plate (60) are provided with arc grooves (51), and the two ports of the connecting cylinder (70) are provided with arc grooves (51) for use projection (71), the connecting cylinder (70) is arranged between the left side plate (50) and the right side plate (60) through the cooperation of the projection (71) and the arc groove (51), and the left The upper and lower ends of the side plate (50) and the right side plate (60) are provided with grooves (52), and are located on the grooves (52) on the same side of the left side plate (50) and the right side plate (60). A fastening chain (53) used in conjunction with the groove (52) is provided, and a tightening device (54) is provided on the fastening chain (53); a connecting piece (72) is also provided on the connecting cylinder (70) ) and buckle groove (73), described connector (72) is provided with observation window (74), and described observation window (74) is provided with transparent toughened glass (75), and described observation window (74) bottom A fastener (76) used in conjunction with the fastener groove (73) is provided. 3.根据权利要求1所述一种可拆卸大型混料搅拌机构,其特征在于:所述混料搅拌仓(20)包括两端的半球形部分和位于中间的圆筒部分,所述传动齿口(22)是设置在所述圆筒部分且邻近所述半球形部分边缘处。3. A detachable large-scale mixing and stirring mechanism according to claim 1, characterized in that: the mixing and stirring chamber (20) includes hemispherical parts at both ends and a cylindrical part in the middle, and the transmission gear mouth (22) is disposed on said cylindrical portion adjacent to the edge of said hemispherical portion. 4.根据权利要求1所述一种可拆卸大型混料搅拌机构,其特征在于:所述混料搅拌筒(30)内设置有搅拌滚筒(40),所述搅拌滚筒(40)是通过所述旋转轴(25)设置在所述混料搅拌筒(30)内,且所述搅拌滚筒(40)上设置有多排凸起组(41),相邻两个凸起组(41)之间可拆卸连接有搅拌叶片组(42),所述搅拌叶片组(42)包括两个反向设置的搅拌叶片。4. A detachable large-scale mixing and stirring mechanism according to claim 1, characterized in that: the mixing drum (30) is provided with a stirring drum (40), and the stirring drum (40) is passed through the The rotating shaft (25) is set in the mixing drum (30), and the mixing drum (40) is provided with a plurality of rows of raised groups (41), between two adjacent raised groups (41) A stirring blade set (42) is detachably connected between them, and the stirring blade set (42) includes two oppositely arranged stirring blades. 5.根据权利要求4所述一种可拆卸大型混料搅拌机构,其特征在于:所述混料搅拌筒(30)包括上下端盖(32)以及位于上下端盖(32)之间的筒体部分(33),所述混料搅拌筒(30)侧壁上加工有进料口(34),所述搅拌滚筒(40)上下端面上均加工有配合所述旋转轴(25)使用的连接槽(43)。5. A detachable large-scale mixing and stirring mechanism according to claim 4, characterized in that: the mixing and mixing drum (30) includes upper and lower end covers (32) and a cylinder located between the upper and lower end covers (32) The body part (33), the side wall of the mixing drum (30) is processed with a feed inlet (34), and the upper and lower end faces of the mixing drum (40) are processed with a shaft for use with the rotating shaft (25). Connection groove (43). 6.根据权利要求5所述一种可拆卸大型混料搅拌机构,其特征在于:所述底座(10)中间位置加工有安置槽(80),所述安置槽(80)底部连接有一端与安置槽(80)底部相连通的输料管(81),所述输料管(81)另一端设置有输料泵(82),所述输料泵(82)两端均设置有输料接口(83),所述输料接口(83)上均设置有感应阀门(84)和连接有输料软管(85),输料软管(85)与所述进料口(34)配合使用。6. A detachable large-scale mixing and stirring mechanism according to claim 5, characterized in that: the middle position of the base (10) is processed with a placement groove (80), and the bottom of the placement groove (80) is connected with one end and A feeding pipe (81) connected to the bottom of the placement tank (80), the other end of the feeding pipe (81) is provided with a feeding pump (82), and both ends of the feeding pump (82) are provided with feeding interface (83), the feeding interface (83) is provided with a sensor valve (84) and is connected with a feeding hose (85), and the feeding hose (85) cooperates with the feeding port (34) use.
CN201610315395.3A 2016-05-15 2016-05-15 A detachable large-scale mixing and stirring mechanism Withdrawn - After Issue CN105771756B (en)

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CN108043313B (en) 2020-11-03
CN108043312A (en) 2018-05-18
CN108043312B (en) 2021-01-12
CN108435062B (en) 2021-04-02
CN108435062A (en) 2018-08-24
CN108043313A (en) 2018-05-18
CN105771756A (en) 2016-07-20

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