CN105771337B - Efficient solid-liquid separation device and application thereof - Google Patents
Efficient solid-liquid separation device and application thereof Download PDFInfo
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/02—Settling tanks with single outlets for the separated liquid
- B01D21/08—Settling tanks with single outlets for the separated liquid provided with flocculating compartments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/003—Sedimentation tanks provided with a plurality of compartments separated by a partition wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/26—Separation of sediment aided by centrifugal force or centripetal force
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Abstract
Description
技术领域technical field
本申请涉及污水处理领域,特别是涉及一种高效的固液分离装置及其应用。This application relates to the field of sewage treatment, in particular to an efficient solid-liquid separation device and its application.
背景技术Background technique
在污水处理的过程中,通常包括物化反应和固液分离两大步骤,也就是所谓的混凝沉淀工艺。混凝沉淀工艺中,混凝或混凝过程即物化反应,主要是指向污水中投加混凝剂,在一定水力条件下完成水解、缩聚反应,使污水的胶体分散体系脱稳和凝聚的过程,该过程又分为混合和微粒混凝两个阶段。混合阶段即指使投入的包括混凝剂的药剂迅速、均匀地扩散于污水中,以创造良好的水解反应条件,这个阶段采用快混,即快速搅拌混匀,使药剂迅速、均匀分散。微粒混凝阶段是指完成混合阶段后,胶体在一定水力条件下相互碰撞、聚集或投加少量助凝,以形成较大絮状颗粒的过程,这个阶段采用慢混,即低速搅拌混匀,以保障药剂的反应效果。在整个混凝过程中涉及,①水中胶体的性质,②混凝剂在水中的水解,③胶体与混凝剂的相互作用。In the process of sewage treatment, it usually includes two major steps of physical and chemical reaction and solid-liquid separation, which is the so-called coagulation and sedimentation process. In the coagulation and sedimentation process, the coagulation or coagulation process is the physical and chemical reaction, which mainly refers to the process of adding coagulant to the sewage, completing the hydrolysis and polycondensation reaction under certain hydraulic conditions, and destabilizing and coagulating the colloidal dispersion system of the sewage. , the process is divided into two stages of mixing and particle coagulation. The mixing stage refers to the rapid and uniform diffusion of the input medicament including coagulant in the sewage to create good hydrolysis reaction conditions. In this stage, fast mixing is adopted, that is, rapid stirring and mixing to make the medicament quickly and evenly disperse. The particle coagulation stage refers to the process that after the mixing stage is completed, the colloids collide with each other, aggregate or add a small amount of coagulation aid under certain hydraulic conditions to form larger flocculent particles. This stage adopts slow mixing, that is, low-speed stirring and mixing. In order to ensure the response effect of the medicine. Involved in the whole coagulation process, ① the properties of the colloid in water, ② the hydrolysis of the coagulant in water, and ③ the interaction between the colloid and the coagulant.
混凝所处理的对象,主要是污水中的微小悬浮物和胶体。大颗的悬浮物由于受重力的作用而下沉,可以用沉淀等方法除去。但是,微小粒径的微小悬浮物和胶体胶粒,能在污水中长期保持分散悬浮状态,即使静置数十小时以上,也不会自然沉降。这是由于微小悬浮物颗粒和胶粒具有“稳定性”。混凝的机理至今仍未完全清楚,因为它涉及的因素很多,如水中杂质的成分和浓度、水温、水的pH值、碱度,以及混凝剂的性质和混凝条件等。但总结起来,混凝的机理有三大方面:The objects treated by coagulation are mainly tiny suspended solids and colloids in sewage. Large suspended solids sink due to the action of gravity and can be removed by sedimentation and other methods. However, micro-suspended solids and colloidal particles with small particle sizes can maintain a dispersed and suspended state in sewage for a long time, and will not settle naturally even if they are left to stand for more than tens of hours. This is due to the "stability" of tiny suspended particles and colloidal particles. The mechanism of coagulation is still not completely clear, because it involves many factors, such as the composition and concentration of impurities in water, water temperature, pH value of water, alkalinity, and the nature of coagulant and coagulation conditions. But in summary, the mechanism of coagulation has three aspects:
(1)压缩双电层作用(1) Compression double layer effect
污水中的胶体杂质胶粒能维持稳定的分散悬浮状态,主要是由于水中胶粒的∫电位较高。如能消除或降低胶粒的∫电位,就有可能使胶粒碰撞聚结,失去稳定性。在水中投加电解质性质的混凝剂即可达此目的。例如天然水中带负电荷的粘土胶粒,在投入铁盐或铝盐等混凝剂后,混凝剂提供的大量正离子会涌入胶体扩散层甚至吸附层。因为胶核表面的总电位不变,增加扩散层及吸附层中的正离子浓度,就使扩散层减薄,∫电位降低。当大量正离子涌入吸附层以致扩散层完全消失时,∫电位为零,称为等电状态。在等电状态下,胶粒间静电斥力消失,胶粒最易发生聚结。实际上,∫电位只要降至某一程度而使胶粒间排斥的能量小于胶粒布朗运动的动能时,胶粒就开始产生明显的聚结,这时的∫电位称为临界电位。胶粒因∫电位降低或消除以致失去稳定性的过程,称为胶粒脱稳,脱稳的胶粒相互聚结,称为凝聚。The colloidal impurity colloidal particles in sewage can maintain a stable dispersed suspension state, mainly due to the high ∫ potential of the colloidal particles in water. If the ∫ potential of the colloidal particles can be eliminated or reduced, the colloidal particles may collide and coalesce and lose stability. Adding an electrolytic coagulant to the water can achieve this purpose. For example, negatively charged clay particles in natural water, after putting in coagulants such as iron salts or aluminum salts, a large number of positive ions provided by the coagulants will flood into the colloidal diffusion layer or even the adsorption layer. Because the total potential on the surface of the glue core remains unchanged, increasing the concentration of positive ions in the diffusion layer and the adsorption layer will thin the diffusion layer and reduce the ∫ potential. When a large number of positive ions flood into the adsorption layer so that the diffusion layer disappears completely, the ∫ potential is zero, which is called the isoelectric state. In the isoelectric state, the electrostatic repulsion between the colloidal particles disappears, and the colloidal particles are most likely to coalesce. In fact, as long as the ∫ potential drops to a certain level so that the repulsion energy between the colloidal particles is less than the kinetic energy of the Brownian motion of the colloidal particles, the colloidal particles begin to coalesce obviously, and the ∫ potential at this time is called the critical potential. The process of colloidal particles losing stability due to the reduction or elimination of the ∫ potential is called destabilization of colloidal particles, and the cohesion of destabilized colloidal particles is called coagulation.
(2)吸附架桥作用(2) Adsorption bridging effect
三价铝盐或铁盐以及其他高分子棍凝剂溶于水后,经水解和缩聚反应形成高分子聚合物,具有线性结构。这类高分子聚合物可被胶粒强烈吸附,因其线性长度较大,当它的一端吸附某一胶粒后,另一端又吸附另一胶粒,在相距较远的两胶粒间进行吸附架桥,使颗粒逐渐结大,形成肉眼可见的粗大絮凝体。这种由高分子物质吸附架桥作用而使微粒相互粘结的过程,称为絮凝。After the trivalent aluminum salt or iron salt and other polymer coagulants are dissolved in water, they undergo hydrolysis and polycondensation to form a polymer with a linear structure. This kind of high molecular polymer can be strongly adsorbed by the colloidal particles, because of its large linear length, when one end of it adsorbs a certain colloidal particle, the other end adsorbs another colloidal particle, and it is carried out between two colloidal particles that are far apart. Adsorption and bridging make the particles gradually agglomerate and form coarse flocs visible to the naked eye. This process of bonding particles to each other due to the adsorption and bridging of polymer substances is called flocculation.
(3)网捕作用(3) Net catch function
三价铝盐或铁盐等水解而生成沉淀物。这些沉淀物在自身沉降过程中,能集卷、网捕水中的胶体等微粒,使胶粒粘结。Trivalent aluminum salts or iron salts are hydrolyzed to form precipitates. During the process of self-settling, these sediments can collect colloids and other particles in the water, and make the colloidal particles stick together.
通常把通过双电层作用而使胶体颗粒相互凝结过程的凝聚和通过高分子聚合物的吸附架桥作用而使胶体颗粒相互粘结过程的絮凝,总称为混凝。因此向污水中投加药剂,进行污水和药剂的混合,从而使污水中的胶体物质产生凝聚和絮凝这一综合过程成为混凝过程。混凝过程使微小悬浮物和胶体聚集成粗大的颗粒而沉淀,得以与水分离,使污水得到净化。Coagulation is generally referred to as the coagulation of the coagulation process of colloidal particles through the action of the electric double layer and the flocculation of the bonding process of colloidal particles through the adsorption and bridging of polymers. Therefore, adding chemicals to the sewage, mixing the sewage and the chemicals, so that the coagulation and flocculation of the colloidal substances in the sewage is a comprehensive process called coagulation. The coagulation process makes the tiny suspended solids and colloids aggregate into coarse particles and precipitate, which can be separated from water and the sewage can be purified.
现有的技术中,混凝过程所采用的装置或结构是混凝池,按结构类型主要分为隔板絮凝池、折板絮凝池、机械絮凝池、网格栅条絮凝池、旋流絮凝池和穿孔旋流絮凝池等。In the existing technology, the device or structure used in the coagulation process is a coagulation tank, which is mainly divided into a partition flocculation tank, a folded plate flocculation tank, a mechanical flocculation tank, a grid bar flocculation tank, a swirl flocculation tank according to the structure type. pool and perforated swirl flocculation pool, etc.
隔板絮凝池指的是水流以一定流速在隔板之间通过而完成絮凝过程的构筑物,如图1所示,隔板絮凝池的絮凝效果不稳定,池子大,通常用于大中型水厂,而对于小型的水厂,其水量过小,隔板间距过狭,不便施工和维修。The clapboard flocculation tank refers to a structure in which water passes between the clapboards at a certain flow rate to complete the flocculation process. As shown in Figure 1, the flocculation effect of the clapboard flocculation tank is unstable and the pool is large. It is usually used in large and medium-sized water plants. , and for small water plants, the water volume is too small and the spacing between the partitions is too narrow, which is inconvenient for construction and maintenance.
折板絮凝池指的是水流以一定流速在折板之间通过而完成絮凝过程的构筑物,按照水流方向可将折板絮凝池分为竖流式和平流式,通常采用竖流式,如图2所示,它将隔板絮凝池的平板隔板改成一定角度的折板。折板波峰对波谷平行安装称“同波折板”,波峰相对安装称“异波折板”。折板絮凝池安装维修困难,折板费用较高。The folded plate flocculation tank refers to the structure in which the water flow passes between the folded plates at a certain flow rate to complete the flocculation process. According to the direction of water flow, the folded plate flocculation tank can be divided into vertical flow type and flat flow type, and vertical flow type is usually used, as shown in the figure As shown in 2, it changes the flat partition of the partition flocculation tank into a folded plate at a certain angle. The parallel installation of the crest to the trough of the folded plate is called "same wave folded plate", and the installation of the opposite wave crest is called "different wave folded plate". The installation and maintenance of the folded plate flocculation tank is difficult, and the cost of the folded plate is relatively high.
机械絮凝池指的是通过机械带动叶片而使液体搅动以完成絮凝过程的构筑物,如图3所示,其搅拌器有浆板式和叶轮式,按搅拌轴的安装位置分水平轴式和垂直轴式机械絮凝池。机械絮凝池的第一格搅拌强度最大,而后逐步减小,搅拌强度决定于搅拌器转速和桨板面积。同样的,机械絮凝池也是有维修困难、维护费用高等不足。The mechanical flocculation tank refers to a structure in which the liquid is agitated by mechanically driven blades to complete the flocculation process. As shown in Figure 3, the agitator has a paddle plate type and an impeller type, and is divided into a horizontal axis type and a vertical axis type according to the installation position of the stirring shaft. Type mechanical flocculation tank. The stirring intensity of the first grid of the mechanical flocculation tank is the largest, and then gradually decreases. The stirring intensity is determined by the speed of the agitator and the area of the paddle. Similarly, mechanical flocculation tanks also have disadvantages such as difficult maintenance and high maintenance costs.
网格栅条絮凝池是设计成多格竖井回流式的结构,如图4所示,每个竖井安装若干层网格或栅条,各竖井间的隔墙上、下交错开孔,进水端至出水端逐渐减少,一般分3段控制,前段为密网或密栅,中段为疏网或疏栅,末段不安装网、栅。相较而言,网格栅条絮凝池的结构更为复杂,安装、维护困难,且费用也更高。The grid bar flocculation tank is designed as a multi-shaft backflow structure. As shown in Figure 4, several layers of grids or grids are installed in each shaft. It gradually decreases from the end to the water outlet, and is generally controlled in three sections. The front section is a dense mesh or a dense grid, the middle section is a sparse mesh or a sparse grid, and the last section does not install a net or grid. In comparison, the grid bar flocculation tank has a more complex structure, difficult installation and maintenance, and higher costs.
旋流絮凝池的结构设计是,如图5所示,水射器的喷嘴沿池的切向喷射水流,形成旋流,旋流的强度由水射器喷口流速控制,同时也与絮凝池的体积和形状有关。旋流絮凝池受限于水射器的喷射强度,其容积较小,并且,旋流絮凝池除单独使用以外,通常还与其它结构的絮凝池或沉淀池配合使用,例如合建于竖流式的沉淀池内,停留时间一般为8~15min,适用于中小型水厂。The structural design of the swirling flow flocculation tank is as shown in Figure 5. The nozzle of the water ejector sprays water along the tangential direction of the pool to form a swirling flow. Size and shape are related. The swirling flow flocculation tank is limited by the jet intensity of the water ejector, and its volume is small. In addition, the swirling flow flocculation tank is usually used in conjunction with other structures of flocculation tanks or sedimentation tanks, such as vertical flow In the type sedimentation tank, the residence time is generally 8 to 15 minutes, which is suitable for small and medium-sized water plants.
穿孔旋流絮凝池,如图6所示,其由若干方格组成,方格数不少于六格。隔墙上下开孔,水流沿池壁切线进入形成旋流。第一格孔口小,旋转速度大,随后依次递减,对应旋转速度递减。穿孔旋流絮凝池最大的不足是,存在末端池底积泥现象,并且,网格上也易滋生藻类、堵塞网眼。The perforated swirl flocculation tank, as shown in Figure 6, consists of several squares, and the number of squares is not less than six. Holes are opened up and down on the partition wall, and the water flow enters along the tangent line of the pool wall to form a swirling flow. The opening of the first grid is small, and the rotation speed is high, and then decrease successively, corresponding to the decrease of rotation speed. The biggest disadvantage of the perforated swirl flocculation tank is that there is mud accumulation at the bottom of the tank, and algae are easy to grow on the grid and block the mesh.
沉淀即固液分离工艺,是污水在沉淀池中利用重力沉降作用将密度比水大的悬浮颗粒或混凝产物从水中去除的处理构筑物,是污水处理中应用最广泛的处理单元之一,可用于污水的处理、生物处理的后处理以及深度处理。Sedimentation is the solid-liquid separation process. It is a treatment structure that removes suspended particles or coagulation products that are denser than water in the sedimentation tank by gravity settlement. It is one of the most widely used treatment units in sewage treatment. Used in sewage treatment, post-treatment of biological treatment and advanced treatment.
沉淀池包括进水区、沉淀区、缓冲区、污泥区和出水区五个部分。进水区和出水区的作用是使水流均匀地流过沉淀池,避免短流和减少紊流对沉淀产生不利影响,同时减少死水区域,提高沉淀池的容积利用率。沉淀区也称澄清区,即沉淀池的工作区,足可将需沉淀的颗粒与水分离的区域。污泥区是污泥贮存、浓缩和排出的区域。缓冲区则是分隔沉淀区和污泥区的水层区域,保证已经沉淀的颗粒不因水流搅动而再行浮起。沉淀池是利用水流中悬浮杂质颗粒向下沉淀速度大于水流横向流动速度,或向下沉淀时间小于水流流出沉淀池的时间,使得悬浮颗粒杂质沉淀于池底,实现污水的净化。The sedimentation tank includes five parts: the water inlet area, the sedimentation area, the buffer zone, the sludge area and the water outlet area. The role of the water inlet area and the water outlet area is to make the water flow through the sedimentation tank evenly, avoid short flow and reduce turbulent flow that will have adverse effects on the sedimentation, reduce the dead water area, and improve the volume utilization rate of the sedimentation tank. The sedimentation area is also called the clarification area, that is, the working area of the sedimentation tank, which is enough to separate the particles to be precipitated from the water. The sludge area is the area where sludge is stored, concentrated and discharged. The buffer zone is the water layer area that separates the sedimentation zone and the sludge zone to ensure that the precipitated particles will not float again due to the agitation of the water flow. The sedimentation tank uses the downward sedimentation speed of the suspended impurity particles in the water flow to be greater than the lateral flow velocity of the water flow, or the downward sedimentation time is shorter than the time for the water flow out of the sedimentation tank, so that the suspended particles and impurities settle at the bottom of the tank to purify the sewage.
理想的沉淀池,其处理效率只与表面负荷有关,即与沉淀池的表面积有关,而与沉淀池的深度无关,池深只与污泥贮存的时间和数量及防止污泥受到冲刷等因素有关。而在实际连续运行的沉淀池中,由于水流从出水堰顶溢流会带来水流的上升流速,因此沉淀重力小于水流上升流速动力的颗粒会随水流走,而沉淀重力等于水流上升流速动力的颗粒则会仍然悬浮在池中,只有沉淀重力大于水流上升流速动力的颗粒才会在池中沉淀下去。而沉淀颗粒在沉淀池中沉淀到池底的时间与水流在沉淀池的水力停留时间有关,即与池体的深度有关。因此,理论上讲,池体越浅,颗粒越容易到达池底,这正是斜管或斜板沉淀池等浅层沉淀池的理论依据所在。为了使沉淀池中略大于上升流速的颗粒沉淀下去和防止已沉淀下去的污泥受到进水水流的扰动而重新浮起,因而在沉淀区和污泥贮存区之间留有缓冲区,使这些沉淀池中略大于上升流速的颗粒或重新浮起的颗粒之间相互接触后,再次沉淀下去。In an ideal sedimentation tank, its treatment efficiency is only related to the surface load, that is, to the surface area of the sedimentation tank, but not to the depth of the sedimentation tank. The depth of the tank is only related to the time and quantity of sludge storage and the prevention of sludge from being washed out. . However, in the actual continuous operation of the sedimentation tank, since the overflow of the water flow from the top of the outlet weir will bring the rising velocity of the water flow, the particles whose sedimentation gravity is less than the power of the rising velocity of the water flow will go with the water flow, and the sedimentation gravity is equal to the power of the rising velocity of the water flow. The particles will still be suspended in the pool, and only the particles whose sedimentation gravity is greater than the power of the rising flow rate of the water will settle down in the pool. The time for sedimentation particles to settle to the bottom of the tank in the sedimentation tank is related to the hydraulic retention time of the water flow in the sedimentation tank, that is, to the depth of the tank. Therefore, in theory, the shallower the tank body, the easier it is for the particles to reach the bottom of the tank, which is the theoretical basis for shallow sedimentation tanks such as inclined tube or inclined plate sedimentation tanks. In order to settle the particles that are slightly larger than the rising flow rate in the sedimentation tank and prevent the settled sludge from being disturbed by the influent water flow and float again, a buffer zone is left between the sedimentation area and the sludge storage area to make these sediments Particles that are slightly larger than the rising flow velocity in the pool or refloated particles contact each other and settle down again.
因此,沉淀池常按水流方向来区分为平流式沉淀池、竖流式沉淀池、辐流式沉淀池和斜管或斜板沉淀池四种。Therefore, sedimentation tanks are often divided into four types according to the direction of water flow: flat flow sedimentation tanks, vertical flow sedimentation tanks, radial flow sedimentation tanks, and inclined tube or inclined plate sedimentation tanks.
平流式沉淀池,如图7所示,池型呈长方形,污水从池的一端流人,水平方向流过池子,从池的另一端流出。在池的进口处底部设贮泥斗,其它部位池底有坡度,倾向贮泥斗。The advection sedimentation tank, as shown in Figure 7, has a rectangular shape. Sewage flows in from one end of the tank, flows through the tank in the horizontal direction, and flows out from the other end of the tank. There is a mud storage bucket at the bottom of the entrance of the pool, and the bottom of the other parts of the pool has a slope, which is inclined to the mud storage bucket.
竖流式沉淀池,池型多为圆形,亦有呈方形或多角形的,其侧面图如图8所示,污水从设在池中央的中心管进入,从中心管的下端经过反射板后均匀缓慢地分布在池的横断面上,由于出水口设置在池面或池墙四周,故水的流向基本由下向上,污泥贮积在底部的污泥斗。The vertical flow sedimentation tank is mostly circular, and some are square or polygonal. Its side view is shown in Figure 8. The sewage enters from the central tube in the center of the pool, and passes through the reflector from the lower end of the central tube. Finally, it is evenly and slowly distributed on the cross-section of the pool. Since the water outlet is set on the pool surface or around the pool wall, the water flow is basically from bottom to top, and the sludge is stored in the sludge bucket at the bottom.
辐流式沉淀池,亦称辐射式沉淀池,如图9所示,池型多呈圆形,小型池子有时亦采用正方形或多角形。池的进、出口布置基本上与竖流池相同,进口在中央,出口在周围。但池径与池深之比,辐流池比竖流池大许多倍。水流在池中呈水平方向向四周辐流或射流,由于过水断面面积不断变大,故池中的水流速度从池中心向池四周逐渐减慢。泥斗设在池中央,池底向中心倾斜,污泥通常用刮泥或吸泥机械排除。Radial flow sedimentation tank, also known as radiation sedimentation tank, as shown in Figure 9, the pool is mostly circular, and sometimes small pools are also square or polygonal. The inlet and outlet layout of the pool is basically the same as that of the vertical flow pool, with the inlet in the center and the outlet around. However, the ratio of pool diameter to pool depth is many times larger in radial flow pools than in vertical flow pools. The water flow in the pool radiates or jets horizontally to the surroundings. As the cross-sectional area of the water continues to increase, the water flow speed in the pool gradually slows down from the center of the pool to the surroundings of the pool. The mud bucket is set in the center of the pool, and the bottom of the pool is inclined to the center. The sludge is usually removed by scraping or suction machinery.
斜管或斜板沉淀池,如图10所示,是在沉淀区内设有斜管的沉淀池,组装形式有斜管和支管两种。在平流式或竖流式沉淀池的沉淀区内利用倾斜的平行管或平行管道,有时可利用蜂窝填料,分割成一系列浅层沉淀层,被处理的和沉降的沉泥在各沉淀浅层中相互运动并分离。根据其相互运动方向分为逆向流、同向流和侧向流三种不同分离方式。每两块平行斜板间,或平行管内,相当于一个很浅的沉淀池。Inclined tube or inclined plate sedimentation tank, as shown in Figure 10, is a sedimentation tank with inclined tubes in the sedimentation area. There are two types of assembly forms: inclined tubes and branch tubes. In the sedimentation zone of the horizontal flow or vertical flow sedimentation tank, inclined parallel pipes or parallel pipes are used, and sometimes honeycomb fillers can be used to divide them into a series of shallow sedimentation layers, and the treated and settled sediments are in each shallow sedimentation layer. Mutual motion and separation. According to their mutual movement direction, it can be divided into three different separation methods: reverse flow, co-current flow and lateral flow. Between every two parallel sloping plates, or inside parallel pipes, is equivalent to a very shallow sedimentation tank.
在一些综合运用中混凝池和沉淀池是混合构筑的,即合建式混凝沉淀池,如图11所示,混凝池与沉淀池建在一起,二者池壁相连,污水通过溢流口或沟渠由混凝池流入沉淀池,无需额外动力。合建式混凝沉淀池可一定程度上减少基建成本、占地面积和设备成本。In some comprehensive applications, the coagulation tank and the sedimentation tank are built together, that is, the combined coagulation and sedimentation tank. As shown in Figure 11, the coagulation tank and the sedimentation tank are built together, and the walls of the two pools are connected, and the sewage passes through the overflow The spout or channel flows from the coagulation tank to the sedimentation tank without additional power. The combined coagulation and sedimentation tank can reduce infrastructure costs, floor space and equipment costs to a certain extent.
以上就是目前混凝沉淀工艺中所采用的构筑或设备。无论混凝池与沉淀池是单体建设还是合体建设,都属于多节池体;并且,混凝池因需分批次加药,有快混、慢混的功能需求,本身就有多节池体的设置需求;而沉淀池又因功能需求以至结构复杂。此外,沉淀池的设计因表面负荷和高程的要求,设施需要占地面积大,高度高,体积也相对较大。混凝池需配套多台搅拌泵,以配合快混和慢混的需求,同时,沉淀池部份也需配套刮泥机等辅助设备;使用的设备越多,结构越复杂,操作也就越复杂,发生故障的几率就越大;设备制作成本、维护保养成本、运行能耗成本等都比较高。另外,因沉淀池采用重力沉降来进行固液分离,受沉降速度影响,污水处理时间长,耐冲击负荷能力差。The above is the structure or equipment currently used in the coagulation sedimentation process. Regardless of whether the coagulation tank and the sedimentation tank are constructed individually or combined, they all belong to multi-section tanks; moreover, because the coagulation tank needs to be added in batches, it has the functional requirements of fast mixing and slow mixing, so it has multiple sections The setting requirements of the pool body; and the sedimentation tank has a complex structure due to functional requirements. In addition, due to the requirements of surface load and elevation, the design of the sedimentation tank requires a large area, high height and relatively large volume. The coagulation tank needs to be equipped with multiple mixing pumps to meet the needs of fast mixing and slow mixing. At the same time, the sedimentation tank part also needs to be equipped with auxiliary equipment such as mud scrapers; the more equipment used, the more complicated the structure and the more complicated the operation , the greater the probability of failure; equipment manufacturing costs, maintenance costs, operating energy costs, etc. are relatively high. In addition, because the sedimentation tank adopts gravity sedimentation to separate solid and liquid, affected by the sedimentation velocity, the sewage treatment time is long and the shock load resistance is poor.
总的来说,现有的技术中,混凝沉淀池的体积大,占地多,施工周期长;所需的设备多为非标制作,制作要求的技术难度大,投资成本太高;设备布置现场对场地要求高;运行管理要求和运行成本都较高;面对污染变化时,应对能力差。所以目前很多企业在配套这类环保设施时都面临相同的问题,即设备购置贵,设备安置难,设备运行维护难,设备运行贵。In general, in the existing technology, the coagulation sedimentation tank has a large volume, occupies a lot of land, and has a long construction period; most of the required equipment is non-standard production, the technical difficulty required for production is large, and the investment cost is too high; equipment The layout of the site has high requirements on the site; the operation management requirements and operating costs are high; when faced with pollution changes, the ability to respond is poor. Therefore, many enterprises are facing the same problems when supporting such environmental protection facilities, that is, expensive equipment purchase, difficult equipment installation, difficult equipment operation and maintenance, and expensive equipment operation.
因此,亟需对现有的混凝沉淀工艺所采用的设施进行改进,以进一步降低成本,从而使污水净化环保设施得以更好的推广应用。Therefore, it is urgent to improve the facilities used in the existing coagulation and sedimentation process to further reduce the cost, so that the sewage purification and environmental protection facilities can be better popularized and applied.
发明内容Contents of the invention
本申请的目的是提供一种改进的固液分离装置和应用。The purpose of this application is to provide an improved solid-liquid separation device and application.
本申请采用了以下技术方案:The application adopts the following technical solutions:
本申请的一方面公开了一种高效的固液分离装置,该固液分离装置的主体为一个圆柱形空腔,圆柱形空腔的壳体内侧壁上具有至少一条向圆柱形空腔下部延伸的螺纹通道;圆柱形空腔的顶部安装有搅拌推流器,搅拌推流器的扰流浆或推流泵伸入圆柱形空腔内,并且,螺纹通道的螺旋向下的方向与搅拌推流器的转动方向相同;圆柱形空腔的上部侧壁上开设有污水进口,下部侧壁或底部开设有排泥口;圆柱形空腔的内部设置有隔板,隔板在圆柱形空腔的内部围成相对封闭的圆锥形腔,圆锥形腔的底部与所述圆柱形空腔连通;圆锥形腔的顶部开设有清水溢流口。One aspect of the present application discloses a high-efficiency solid-liquid separation device. The main body of the solid-liquid separation device is a cylindrical cavity, and the inner wall of the cylindrical cavity has at least one The threaded channel; the top of the cylindrical cavity is equipped with a stirring impeller, and the turbulent slurry or the thrusting pump of the agitating impeller extends into the cylindrical cavity, and the spiral downward direction of the threaded channel is in line with the stirring impeller. The rotation direction of the flow device is the same; the upper side wall of the cylindrical cavity is provided with a sewage inlet, and the lower side wall or bottom is provided with a mud discharge port; A relatively closed conical cavity is formed inside, and the bottom of the conical cavity communicates with the cylindrical cavity; the top of the conical cavity is provided with a clear water overflow port.
本申请中,圆柱形空腔的顶部、上部侧壁、下部侧壁和底部,是按照图12所示的结构示意图进行的定位,顶部即圆柱形空腔的最上端,底部即最下端,上部侧壁即靠近顶部的侧壁,下部侧壁即靠近底部的侧壁;污水进口开设于上部侧壁,而排泥口开设于下部侧壁或底部,是考虑到污泥在重力的作用下,沉淀于圆柱形空腔的底部,因此,污水从上部进行,而污泥从下部或底部排出。排泥口可以在侧壁上开设也可以在底部开设,在侧壁开设可以方便放置管道,而开设于底部的话,则需要将管道埋在地底,或者将整个固液分离装置架起来。In this application, the top, upper side wall, lower side wall and bottom of the cylindrical cavity are positioned according to the structural diagram shown in Figure 12. The top is the uppermost end of the cylindrical cavity, the bottom is the lowermost end, and the upper The side wall is the side wall near the top, and the lower side wall is the side wall near the bottom; the sewage inlet is opened on the upper side wall, and the mud discharge port is opened on the lower side wall or bottom, considering that the sludge is under the action of gravity. The sedimentation is at the bottom of the cylindrical cavity, therefore, the sewage is carried out from the upper part, and the sludge is discharged from the lower part or the bottom. The mud outlet can be opened on the side wall or at the bottom. If it is opened on the side wall, it is convenient to place the pipeline. If it is opened on the bottom, the pipeline needs to be buried in the ground, or the entire solid-liquid separation device needs to be erected.
本申请中,隔板在圆柱形空腔的内部围成相对封闭的圆锥形腔,其中,相对封闭是指,隔板是实体结构的,隔板上没有孔道或其它供水通过的通道,隔板是将圆锥形腔内外的水体隔离的,这样可以使圆锥形腔内的水体不受外部的水流影响。但是,圆锥形腔的底部是开放的,其底部与圆柱形空腔连通,使得整个圆锥形腔与圆柱形空腔是连通的,圆锥形腔并不是完全独立的封闭空间。In this application, the baffle forms a relatively closed conical cavity inside the cylindrical cavity, wherein, relatively closed means that the baffle is a solid structure, and there are no holes or other passages for water to pass through the baffle. It isolates the water body inside and outside the conical cavity, so that the water body in the conical cavity will not be affected by the external water flow. However, the bottom of the conical cavity is open, and its bottom communicates with the cylindrical cavity, so that the entire conical cavity communicates with the cylindrical cavity, and the conical cavity is not a completely independent closed space.
需要说明的是,本申请的固液分离装置,通过在圆柱形空腔内设置隔板,并由隔板围成相对封闭的圆锥形腔,在一个装置内实现了多个功能分区,从而实现了一体化的固液分离装置。具体的,在圆柱形空腔的上部,由搅拌推流器推动扰流浆或推流泵,形成快混区,可以实现药剂和污水的快速混合;而随着向下,扰流浆或推流泵所不及之处,搅拌的速度也随之下降,即形成慢混区,以保障药剂的反应效果;再往下,进入圆锥形腔所笼罩的区域,由于隔板的隔离,使得圆锥形腔内的水体不受扰流浆的干扰,从而形成沉淀区,圆柱形空腔的底部即污泥区。It should be noted that the solid-liquid separation device of the present application realizes multiple functional partitions in one device by setting a partition in the cylindrical cavity and forming a relatively closed conical cavity by the partition, thereby realizing Integrated solid-liquid separation device. Specifically, on the upper part of the cylindrical cavity, the stirring impeller pushes the turbulence slurry or the push flow pump to form a fast mixing zone, which can realize the rapid mixing of the medicament and sewage; Where the flow pump is out of reach, the stirring speed also decreases, that is, a slow mixing zone is formed to ensure the reaction effect of the medicine; The water body in the cavity is not disturbed by the turbulent slurry, thus forming a sedimentation zone, and the bottom of the cylindrical cavity is the sludge zone.
还需要说明的是,本申请的固液分离装置不仅利用重力沉降,还利用了离心力加快沉降速度,具体的,在扰流浆或推流泵的转动下,上层的污水在圆柱形空腔中旋转,形成涡流,此时,微粒会向圆柱形空腔的侧壁方向甩出,使得微粒在圆周上浓缩,加速沉降。本申请的固液分离装置利用离心力和重力进行沉降,其效果远远大于单一的重力沉降,因此,经过本申请的固液分离装置处理的污水出水更清,污泥经离心力的作用会变得更加浓缩,更便于后期的污泥处理。It should also be noted that the solid-liquid separation device of the present application not only utilizes gravity to settle, but also utilizes centrifugal force to speed up the settling velocity. Specifically, under the rotation of the turbulent slurry or the push-flow pump, the sewage in the upper layer is in the cylindrical cavity Rotate to form a vortex, at this time, the particles will be thrown towards the side wall of the cylindrical cavity, so that the particles will concentrate on the circumference and accelerate the sedimentation. The solid-liquid separation device of the present application uses centrifugal force and gravity to settle, and its effect is far greater than that of a single gravity settlement. Therefore, the sewage treated by the solid-liquid separation device of the present application is clearer, and the sludge will become clearer due to the centrifugal force. More concentrated, more convenient for later sludge treatment.
还需要说明的是,本申请的固液分离装置,在圆柱形空腔的壳体内侧壁上设置向圆柱形空腔下部延伸的螺纹通道,并且螺纹通道螺旋向下的方向与扰流浆或推流泵的转动方向相同,使用时,被甩到侧壁的微粒可以沿着该螺纹通道向下输送到圆柱形空腔的下部,进一步加速沉降,本申请的高效就正是体现在此。It should also be noted that, in the solid-liquid separation device of the present application, a threaded passage extending to the lower part of the cylindrical cavity is provided on the inner wall of the cylindrical cavity, and the spiral downward direction of the threaded passage is consistent with the direction of the turbulent slurry or The rotation directions of the plug flow pumps are the same. When in use, the particles thrown to the side wall can be transported down to the lower part of the cylindrical cavity along the threaded channel to further accelerate the settling. The high efficiency of the application is just reflected in this.
优选的,圆柱形空腔的壳体内侧壁上具有两条向圆柱形空腔下部延伸的螺纹通道,分别为并列的大螺纹通道和小螺纹通道。Preferably, there are two threaded passages extending to the lower part of the cylindrical cavity on the inner side wall of the cylindrical cavity, which are a large threaded passage and a small threaded passage juxtaposed respectively.
需要说明的是,本申请的一种实现方式中,整个圆柱形空腔的壳体内侧壁上都设有大小间隔的大螺纹通道和小螺纹通道,使得微粒更有效和更快的输送到圆柱形空腔的下部。It should be noted that, in one implementation of the present application, the inner wall of the shell of the entire cylindrical cavity is provided with large and small screw channels with large and small intervals, so that the particles can be transported to the cylinder more effectively and quickly. The lower part of the shaped cavity.
优选的,螺纹通道延伸至圆柱形空腔下部与圆锥形腔的底部相对应的位置。Preferably, the screw channel extends to a position where the lower part of the cylindrical cavity corresponds to the bottom of the conical cavity.
需要说明的是,螺纹通道的目的是快速的将微粒输送到圆柱形空腔下部,在本申请的一种实现方式中,考虑到圆柱形空腔的底部,自圆锥形腔笼罩的区域开始,为沉淀区,该区域几乎不受扰流浆的干扰,因此,螺纹通道延伸至圆锥形腔的底部相对应的位置即可。It should be noted that the purpose of the screw channel is to quickly transport the particles to the lower part of the cylindrical cavity. In one implementation of the present application, considering the bottom of the cylindrical cavity, starting from the area covered by the conical cavity, It is a settling area, which is hardly disturbed by the disturbing slurry, so the threaded channel can be extended to the corresponding position of the bottom of the conical cavity.
优选的,隔板通过隔条或网筛固定连接于圆柱形空腔的侧壁上。Preferably, the separator is fixedly connected to the side wall of the cylindrical cavity through spacers or mesh screens.
需要说明的是,本申请的圆锥形腔和圆柱形空腔并不是完全隔离开来的,因此,可以理解,隔板的下部圆周是通过隔条与圆柱形空腔的侧壁固定连接的,在隔板与圆柱形空腔的侧壁之间形成窄缝通道,以便流体从该窄缝通道流到圆柱形空腔的底部;同时,隔条也可以起到进一步阻止上层流体流动对下层沉淀的影响,使得隔板下方形成浓缩污泥的沉淀区。可以理解,隔条的主要作用就是支撑圆锥形腔,在隔板与圆柱形空腔的侧壁之间形成窄缝通道,因此,除了隔条以外,其它网孔较大的网筛或者镂空构筑也可以用于本申请,在此不做具体限定。It should be noted that the conical cavity and the cylindrical cavity of the present application are not completely isolated. Therefore, it can be understood that the lower circumference of the partition is fixedly connected with the side wall of the cylindrical cavity through a spacer. A slit channel is formed between the partition and the side wall of the cylindrical cavity, so that the fluid flows from the slit channel to the bottom of the cylindrical cavity; at the same time, the spacer can also further prevent the flow of the upper layer of fluid from the sedimentation of the lower layer Influenced by it, a sedimentation zone for concentrated sludge is formed under the partition. It can be understood that the main function of the spacer is to support the conical cavity and form a narrow channel between the partition and the side wall of the cylindrical cavity. Therefore, in addition to the spacer, other mesh screens or hollow structures with larger mesh It can also be used in this application and is not specifically limited here.
优选的,圆锥形腔的底部位于圆柱形空腔的约2/3深度处,圆锥形腔的顶部位于圆柱形空腔的约1/3深度处。Preferably, the bottom of the conical cavity is located at about 2/3 of the depth of the cylindrical cavity, and the top of the conical cavity is located at about 1/3 of the depth of the cylindrical cavity.
需要说明的是,圆锥形腔的主要功能是,提供一个稳定的,不受扰流浆干扰的区域,本申请将其设置于圆柱形空腔的1/3至2/3深度处,只是本申请的一种优选实现方式;可以理解,对于水处理量大的运用中,固液分离装置的圆柱形空腔可以很大,而圆锥形腔只要设置于圆柱形空腔接近底部的地方,以保障沉淀即可,在此不做具体限定。It should be noted that the main function of the conical cavity is to provide a stable area that is not disturbed by the turbulent slurry. This application sets it at the depth of 1/3 to 2/3 of the cylindrical cavity. A preferred implementation of the application; it can be understood that for applications with a large amount of water treatment, the cylindrical cavity of the solid-liquid separation device can be very large, and the conical cavity only needs to be set near the bottom of the cylindrical cavity to It is enough to ensure the precipitation, and no specific limitation is made here.
优选的,扰流浆或推流泵伸入圆柱形空腔内约1/3深度处。Preferably, the turbulent slurry or plug flow pump extends into the cylindrical cavity at about 1/3 of the depth.
需要说明的是,扰流浆或推流泵的作用是搅拌水体,使其流动,如前面提到的,在圆柱形空腔中扰流浆所及区域未快混区,所不及区域为慢混区,因此,扰流浆或推流泵深入的深度就直接决定了快混和慢混的分区,本申请的一种优选实现方式中,将其设置于圆柱形空腔内约1/3深度处;可以理解,对于水处理量大的运用中,固液分离装置的圆柱形空腔可以很大,此时,扰流浆或推流泵只需要设置在接近圆柱形空腔顶部的地方,使污水和药剂充分混合即可,在此不做具体限定。另外,本申请中扰流浆或推流泵的作用是搅拌水体,因此,只要可以起到搅拌水体的作用,无论是扰流浆,还是推流泵,或者其它搅拌的器件或结构,都可以用于本申请,在此不做具体限定。It should be noted that the role of the turbulence slurry or the push flow pump is to stir the water body to make it flow. As mentioned above, the area where the turbulence slurry reaches in the cylindrical cavity is not the fast mixing zone, and the area that is not reached is the slow mixing zone. Mixing area, therefore, the depth of the turbulent slurry or plug flow pump directly determines the fast-mixing and slow-mixing partitions. In a preferred implementation of the application, it is set at about 1/3 of the depth in the cylindrical cavity It can be understood that for the application of large water treatment capacity, the cylindrical cavity of the solid-liquid separation device can be very large. It only needs to fully mix the sewage and the medicament, and there is no specific limitation here. In addition, the function of the turbulent oar or the plug-flow pump in this application is to stir the water body. Therefore, as long as it can play the role of stirring the water body, no matter it is a turbulent oar, a plug-flow pump, or other stirring devices or structures, it can It is used in this application and is not specifically limited here.
优选的,圆锥形腔的顶部还开设有清水回流口,以使部分清水回流到圆柱形空腔中。Preferably, the top of the conical cavity is also provided with a clean water return port to allow part of the clean water to flow back into the cylindrical cavity.
需要说明的是,本申请的清水回流口其目的是,将部分净化的清水通过,该清水回流口回流到圆柱形空腔中,继续参与絮凝沉淀反应,这样一方面,可以破坏漩涡中心,另一方面,造成一个由中心向外的水流,将悬浮于漩涡中心的污染物带回快混区。It should be noted that the purpose of the clear water return port of the present application is to pass partially purified clear water, and the clear water return port flows back into the cylindrical cavity to continue to participate in the flocculation and sedimentation reaction. On the one hand, it can destroy the center of the vortex, and on the other hand On the one hand, it creates a water flow from the center to the outside, bringing the pollutants suspended in the center of the vortex back to the fast mixing zone.
优选的,圆锥形腔的顶部,在圆柱形空腔的中轴线上还设置有中心管,清水回流口流出的清水通过中心管回流到圆柱形空腔中。Preferably, the top of the conical cavity is provided with a central pipe on the central axis of the cylindrical cavity, and the clean water flowing out of the clean water return port flows back into the cylindrical cavity through the central tube.
需要说明的是,本申请的固液分离装置同时利用了离心力和重力的双重作用进行沉降,离心力是扰流浆的搅拌产生的,在形成离心涡流的同时,会在涡流中心形成一个相对稳定的区域,这个区域即漩涡区域,所受到的离心力微弱,这会造成污水中比重较轻的污染物悬浮于漩涡中,同时,进入漩涡区域的絮体不易受到离心力作用向固液分离装置边缘运动,从而不利于固液分离,影响出水水质;为此,本申请的优选方案中,在漩涡区域,也就是圆柱形空腔的中轴线上设置中心管,利用中心管来破坏漩涡中心,避免污染物或絮体悬浮于中心,影响出水水质。进一步的,还将部分清水从中心管中溢流出来,利用溢流出来的回流清水将中心的污染物或絮体冲散。It should be noted that the solid-liquid separation device of the present application utilizes the dual effects of centrifugal force and gravity for sedimentation. The centrifugal force is generated by the stirring of the disturbed slurry. While forming the centrifugal vortex, it will form a relatively stable center of the vortex. area, this area is the vortex area, and the centrifugal force is weak, which will cause the pollutants with light specific gravity in the sewage to be suspended in the vortex. Thus it is not conducive to solid-liquid separation and affects the quality of effluent water; for this reason, in the preferred solution of the present application, a central tube is arranged on the central axis of the vortex area, that is, the cylindrical cavity, and the central tube is used to destroy the center of the vortex to avoid pollutants Or the flocs are suspended in the center, affecting the water quality of the effluent. Further, part of the clear water is overflowed from the center pipe, and the pollutants or flocs in the center are washed away by the overflowed return clear water.
本申请的另一面公开了本申请的固液分离装置在污水处理或净水处理工艺中的应用,该污水包括但不仅限于生活污水、工业污水。Another aspect of the present application discloses the application of the solid-liquid separation device of the present application in sewage treatment or water purification treatment process, the sewage includes but not limited to domestic sewage and industrial sewage.
可以理解,本申请的固液分离装置适用于任何可以采用混凝沉淀工艺的污水处理,这些污水包括生活污水、工业污水等。其中,净水处理工艺包括,例如自来水净化等。It can be understood that the solid-liquid separation device of the present application is applicable to any sewage treatment that can adopt the coagulation sedimentation process, such sewage includes domestic sewage, industrial sewage and so on. Wherein, the water purification process includes, for example, tap water purification and the like.
本申请的有益效果在于:The beneficial effect of this application is:
本申请的固液分离装置,通过在圆柱形空腔内设置围成圆锥形腔的隔板,自然形成快混区、慢混区和污泥浓缩沉淀区,实现了混凝池和沉淀池功能一体化,占地面积小,场地限制小,所需设备少,设备成本低,维护保养成本低,操作简单,故障发生几率低。并且,本申请的固液分离装置,在圆柱形空腔的壳体内侧壁上设置螺纹通道,利用离心力和重力双重作用,配合螺纹通道的引导,有效的提高了固液分离速度和分离效果。为污水净化环保设施的推广应用奠定了良好的基础。The solid-liquid separation device of the present application, by setting a partition plate surrounding a conical cavity in a cylindrical cavity, naturally forms a fast-mixing zone, a slow-mixing zone and a sludge concentration and sedimentation zone, realizing the functions of a coagulation tank and a sedimentation tank Integrated, small footprint, small site restrictions, less equipment required, low equipment cost, low maintenance cost, simple operation, and low probability of failure. Moreover, in the solid-liquid separation device of the present application, a threaded passage is provided on the inner wall of the cylindrical cavity shell, and the double action of centrifugal force and gravity is used to cooperate with the guidance of the threaded passage to effectively improve the solid-liquid separation speed and separation effect. It has laid a good foundation for the promotion and application of sewage purification and environmental protection facilities.
附图说明Description of drawings
图1是本申请的背景技术中隔板絮凝池的俯视面结构示意图;Fig. 1 is the top view structural representation of the clapboard flocculation tank in the background technology of the present application;
图2是本申请的背景技术中折板絮凝池的切面结构示意图;Fig. 2 is the schematic diagram of the section structure of the folded plate flocculation tank in the background technology of the present application;
图3是本申请的背景技术中机械絮凝池的结构示意图,A为切面结构示意图,B为俯视面结构示意图;Fig. 3 is the schematic structural diagram of the mechanical flocculation tank in the background technology of the present application, A is a schematic diagram of a section structure, and B is a schematic diagram of a top view structure;
图4是本申请的背景技术中网格栅条絮凝池的平面布置结构示意图,虚线箭头表示下面进出水,实线箭头表示上面进出水;Fig. 4 is a schematic diagram of the planar layout structure of the grid bar flocculation tank in the background technology of the present application, the dotted line arrow indicates the water in and out below, and the solid line arrow indicates the water in and out above;
图5是本申请的背景技术中旋流絮凝池的结构示意图;Fig. 5 is the structural representation of the cyclone flocculation tank in the background technology of the present application;
图6是本申请的背景技术中穿孔旋流絮凝池的俯视面结构示意图,虚线箭头表示下面进出水,实线箭头表示上面进出水;Fig. 6 is a schematic diagram of the structure of the top view of the perforated swirl flocculation tank in the background technology of the present application, the dotted arrow indicates the water entering and leaving the bottom, and the solid line arrow indicates the water entering and leaving the above;
图7是本申请的背景技术中平流式沉淀池的切面结构示意图;Fig. 7 is the schematic diagram of the sectional structure of the advection sedimentation tank in the background technology of the present application;
图8是本申请的背景技术中竖流式沉淀池的切面结构示意图;Fig. 8 is the schematic diagram of the section structure of the vertical flow sedimentation tank in the background technology of the present application;
图9是本申请的背景技术中辐流式沉淀池的切面结构示意图;Fig. 9 is a schematic diagram of the section structure of the radial flow sedimentation tank in the background technology of the present application;
图10是本申请的背景技术中斜管或斜板沉淀池的切面结构示意图;Fig. 10 is a schematic diagram of a section structure of an inclined tube or inclined plate sedimentation tank in the background technology of the present application;
图11是本申请的背景技术中合建式混凝沉淀池的切面结构示意图;Fig. 11 is the schematic diagram of the sectional structure of the combined coagulation sedimentation tank in the background technology of the present application;
图12是本申请的实施例中固液分离装置的纵切面结构示意图;Fig. 12 is a schematic structural view of a longitudinal section of a solid-liquid separation device in an embodiment of the present application;
图13是本申请的实施例中固液分离装置的横切面结构示意图;Fig. 13 is a cross-sectional structural schematic diagram of a solid-liquid separation device in an embodiment of the present application;
图14是本申请的实施例中具有螺纹通道的圆柱形空腔的结构示意图;Fig. 14 is a schematic structural view of a cylindrical cavity with a threaded passage in an embodiment of the present application;
图15是本申请的实施例中圆柱形空腔的壳体内侧壁上的大螺纹通道的结构示意图。Fig. 15 is a schematic structural view of the large screw channel on the inner wall of the shell of the cylindrical cavity in the embodiment of the present application.
具体实施方式detailed description
本申请是在现有的混凝沉淀工艺所采用的环保设施的理论基础上,进一步优化改进,而研究出的一种全新的一体化的固液分离装置,其中,一体化主要体现在,本申请的固液分离装置将混凝池和沉淀池的多个功能分区整合到了一个装置中,在一个装置中就实现了混凝池的快混、慢混功能,同时,还实现了沉淀池各分区的功能,例如隔板的设置就能够有效的避免短流和减少紊流对沉淀产生不利影响,隔板围成的圆锥形腔体,其上部分即起到缓冲区的作用,下部分即沉淀区和污泥区。This application is based on the theoretical basis of the environmental protection facilities used in the existing coagulation and sedimentation process, further optimizing and improving, and researching a new integrated solid-liquid separation device, wherein the integration is mainly reflected in this The solid-liquid separation device applied for integrates multiple functional partitions of the coagulation tank and the sedimentation tank into one device. In one device, the functions of fast mixing and slow mixing of the coagulation tank are realized, and at the same time, various functions of the sedimentation tank are realized. The function of the partition, such as the setting of the partition, can effectively avoid the short flow and reduce the adverse effect of the turbulent flow on the sedimentation. The upper part of the conical cavity surrounded by the partition acts as a buffer zone, and the lower part acts as a buffer zone. Sedimentation and sludge areas.
本申请的固液分离装置,通过对内部结构进行合理改进,在一个圆柱形空腔内就实现了混凝池和沉淀池的多个功能分区。The solid-liquid separation device of the present application realizes multiple functional partitions of the coagulation tank and the sedimentation tank in a cylindrical cavity by rationally improving the internal structure.
本申请的固液分离装置:The solid-liquid separation device of the present application:
1)混凝反应与絮体沉淀都在一个反应器中进行,离心+重力沉降进行固液分离代替了单一的重力沉降,提高了沉降速度,减少了因表面负荷限制而所需的占地面积和高度要求,从而大大减少了设备的高度、占地面积和总体积。同时也降低了设备的制作要求、制作成本和设备对场地要求的限制。1) The coagulation reaction and floc precipitation are both carried out in one reactor, and the solid-liquid separation by centrifugation + gravity sedimentation replaces the single gravity sedimentation, which improves the sedimentation speed and reduces the required floor area due to the limitation of surface load And height requirements, thus greatly reducing the height, footprint and overall volume of the equipment. At the same time, it also reduces the production requirements of the equipment, the production cost and the limitation of the equipment on the site.
2)所有的运行工作只需一个搅拌推流器就能完成,降低了设备购置成本、维护保养费用以及能耗,同时也降低了因多设备带来的复杂操作以及高故障发生几率。2) All the operation work can be completed with only one stirring flow mixer, which reduces the equipment purchase cost, maintenance cost and energy consumption, and also reduces the complicated operation and high failure probability caused by multiple equipment.
3)在固液分离过程中,离心+重力作用力远远大于单一的重力作用力。因此经过本申请的固液分离装置处理之污水的出水更清,污泥经离心力的作用会变得更加浓缩,更便于后期的污泥处理。3) During the solid-liquid separation process, the centrifugal + gravity force is far greater than the single gravity force. Therefore, the effluent of the sewage treated by the solid-liquid separation device of the present application is clearer, and the sludge will become more concentrated under the action of centrifugal force, which is more convenient for later sludge treatment.
4)本申请的固液分离装置可以通过调节搅拌机转速,来控制反应速度、处理效率,从而使其抗冲击负荷能力远远大于传统的受表面负荷限制的混凝沉淀工艺。4) The solid-liquid separation device of the present application can control the reaction speed and processing efficiency by adjusting the rotation speed of the agitator, so that its anti-shock load capacity is far greater than the traditional coagulation-sedimentation process limited by surface load.
5)此外,本申请的固液分离装置可以进行标准规格制作,实现标准化、流水化生产。5) In addition, the solid-liquid separation device of the present application can be manufactured in standard specifications to realize standardized and streamlined production.
总的来说,本申请的最终目的是为了解决我国中小企业目前所面临的环保困境。中小企业的环保问题,是我国环保问题的一大部分,解决该问题对我国环保事业有极大的贡献。在目前的经济环境下,大多数中小企业都面临着生存与环保的矛盾问题,普遍对环保问题重视不够;并且,在现有的环保行业中,大多设备造价高昂、占地面积大、需专业人员运行维护管理、药剂能耗等运行成本居高不下,这是中小企业难以承受的,即便勉强配置,也常常因运行管理不当而逐渐废置,造成极大浪费。本申请的固液分离装置,其污水处理能力能够达到现有的水准,甚至更好;更为重要的是,本申请的固液分离装置设备简单、操作方便,易安装,而且设备成本、运行维护成本都较低,能满足大部分中小企业的使用需求,中小企业用得起、用得好,又不增加成本负担;从而解决了中小企业的环保问题。Generally speaking, the ultimate purpose of this application is to solve the environmental protection dilemma currently faced by small and medium-sized enterprises in our country. The environmental protection problem of small and medium-sized enterprises is a large part of our country's environmental protection problem, and solving this problem will make a great contribution to our country's environmental protection cause. In the current economic environment, most small and medium-sized enterprises are facing the contradiction between survival and environmental protection, and generally do not pay enough attention to environmental protection issues; moreover, in the existing environmental protection industry, most of the equipment is expensive, occupies a large area, and requires professional equipment. Operating costs such as personnel operation, maintenance and management, and chemical energy consumption remain high, which is unbearable for small and medium-sized enterprises. Even if they are barely configured, they are often gradually abandoned due to improper operation management, resulting in great waste. The solid-liquid separation device of the present application, its sewage treatment capacity can reach the existing level, even better; more importantly, the solid-liquid separation device of the present application has simple equipment, convenient operation, easy installation, and the equipment cost, operation The maintenance cost is low, which can meet the needs of most small and medium-sized enterprises. Small and medium-sized enterprises can afford it and use it well without increasing the cost burden; thus solving the environmental protection problems of small and medium-sized enterprises.
此外,本申请进一步的,在圆柱形空腔的壳体内侧壁上设置向圆柱形空腔下部延伸的螺纹通道,不仅利用离心力将微粒在圆周上浓缩,而且,通过螺纹通道的引导,进一步将离心力转换为螺旋向下的助力,推动圆周上浓缩的微粒向下输送。In addition, the present application further provides a screw channel extending to the lower part of the cylindrical cavity on the inner wall of the cylindrical cavity, not only using centrifugal force to concentrate the particles on the circumference, but also, through the guidance of the screw channel, further The centrifugal force is converted into a spiral downward boost, pushing the concentrated particles on the circumference to be transported downward.
下面通过具体实施例和附图对本申请作进一步详细说明。以下实施例和附图仅对本申请进行进一步说明,不应理解为对本申请的限制。The present application will be described in further detail below through specific embodiments and accompanying drawings. The following examples and drawings only further illustrate the present application, and should not be construed as limiting the present application.
实施例Example
本例的固液分离装置如图12所示,其主体为一圆柱形桶容器,圆柱形桶容器具有一个圆柱形空腔1,圆柱形空腔1的顶部安装有搅拌推流器2,搅拌推流器的扰流浆21伸入圆柱形空腔1的内部约1/3深度处;圆柱形空腔的上部侧壁上开设有污水进口3,底部开设有排泥口4;圆柱形空腔的内部设置有隔板5,隔板5在圆柱形空腔的内部围成相对封闭的圆锥形腔51,隔板的设置,使得圆锥形腔的底部位于圆柱形空腔的约2/3深度处,圆锥形腔的顶部位于圆柱形空腔的约1/3深度处;圆锥形腔的底部的隔板,即圆锥形腔的底部圆周的隔板,通过隔条52与圆柱形空腔1的侧壁固定连接,其横切面结构示意图如图13所示,优选的实现方式中,圆锥形腔的底部的隔板与圆柱形空腔的侧壁之间形成窄缝通道53,该狭窄通道可以供污水由此穿过,同时,也对水体进行分割,避免隔板上层的水流对隔板下层的水流造成影响;圆锥形腔的顶部开设有两个出水口,即清水溢流口55和清水回流口54,清水溢流口55,用于输出清水;圆锥形腔的顶部还具有一个中心管6,中心管6设置于圆柱形空腔的中轴线上,中心管6与清水回流口54连通,以便于清水回流口54将部分清水通过中心管回流到圆柱形空腔内,再次参与混凝沉淀反应。The solid-liquid separation device of this example is as shown in Figure 12, and its main body is a cylindrical bucket container, and cylindrical bucket container has a cylindrical cavity 1, and the top of cylindrical cavity 1 is equipped with stirring flowmaker 2, stirring The turbulence slurry 21 of the pusher extends into the interior of the cylindrical cavity 1 at about 1/3 depth; the upper side wall of the cylindrical cavity is provided with a sewage inlet 3, and the bottom is provided with a mud discharge port 4; the cylindrical cavity The inside of the cavity is provided with a partition 5, which surrounds a relatively closed conical cavity 51 inside the cylindrical cavity, and the partition is arranged so that the bottom of the conical cavity is located at about 2/3 of the cylindrical cavity At the depth, the top of the conical cavity is positioned at about 1/3 of the depth of the cylindrical cavity; the partition at the bottom of the conical cavity, i.e. the partition at the bottom circumference of the conical cavity, passes through the spacer 52 and the cylindrical cavity The side wall of 1 is fixedly connected, and its cross-sectional structural schematic diagram is shown in Figure 13. In a preferred implementation mode, a narrow slot channel 53 is formed between the partition plate at the bottom of the conical cavity and the side wall of the cylindrical cavity. The channel can allow sewage to pass through it, and at the same time, it also divides the water body to prevent the water flow on the upper layer of the partition from affecting the water flow on the lower layer of the partition; the top of the conical cavity is provided with two water outlets, that is, the clear water overflow port 55 And clear water return port 54, clear water overflow port 55, be used for output clear water; The top of conical cavity also has a central tube 6, and central tube 6 is arranged on the central axis of cylindrical cavity, central tube 6 and clear water return port 54 is connected, so that the clear water return port 54 returns part of the clear water to the cylindrical cavity through the central tube, and participates in the coagulation and sedimentation reaction again.
并且,本例的固液分离装置,在圆柱形空腔的壳体内侧壁上开设了一大一小两条螺纹通道,如图14所示,即并列的大螺纹通道和小螺纹通道,螺纹通道向圆柱形空腔下部延伸,并且,的螺纹通道螺旋向下的方向与扰流浆21的转动方向相同;大螺纹通道如图15所示。本例的螺纹通道是遍及整个圆柱形空腔的,实际上,考虑到污水的载入量,以及微粒沉降到沉淀区即可,本例的另一种实现方式中,螺纹通道是起自污水进口3,而延伸至圆柱形空腔下部与圆锥形腔的底部相对应的位置,即延伸至窄缝通道53即可。螺纹通道具有防溢助降的作用。Moreover, the solid-liquid separation device of this example has two screw passages, one large and one small, on the inner wall of the shell of the cylindrical cavity, as shown in Figure 14, that is, a large screw passage and a small screw passage juxtaposed. The channel extends to the lower part of the cylindrical cavity, and the spiral downward direction of the screw channel is the same as the rotation direction of the spoiler 21; the large screw channel is shown in FIG. 15 . The threaded channel in this example is throughout the entire cylindrical cavity. In fact, considering the amount of sewage loaded and the particles can settle to the sedimentation area, in another implementation of this example, the threaded channel starts from the sewage The inlet 3 extends to the position corresponding to the bottom of the cylindrical cavity and the bottom of the conical cavity, that is, extends to the narrow slot channel 53. The threaded channel has the function of preventing spillage and assisting descent.
需要说明的是,中心管6设置于圆柱形空腔的中轴线上,是为了破坏搅拌推流器2搅拌所产生的漩涡中心,本例的搅拌推流器2推动扰流浆21转动,搅拌污水,其转动的中轴线也是在圆柱形空腔的中轴线的。可以理解,对于圆柱形空腔来说,为了充分利用其型腔,污水必然是绕其中轴线转动的,同时,正常来说,圆锥形腔的中轴线、圆柱形空腔的中轴线以及搅拌推流器2推动扰流浆21转动的中轴线都是重合的。对于一些特殊的结构设计,可以根据具体的使用需求而定,在此不做具体限定。It should be noted that the center pipe 6 is arranged on the central axis of the cylindrical cavity, in order to destroy the vortex center generated by the agitation of the stirring flowmaker 2. The stirring flowmaker 2 of this example promotes the rotation of the spoiler 21, stirring The central axis of rotation of the sewage is also on the central axis of the cylindrical cavity. It can be understood that for a cylindrical cavity, in order to make full use of its cavity, the sewage must rotate around its central axis. The central axes that the deflector 2 promotes to rotate the spoiler 21 are all coincident. For some special structural designs, it may be determined according to specific usage requirements, and no specific limitation is made here.
本例的固液分离装置,使用时,污水和药剂从污水进口3进入圆柱形空腔1,搅拌推流器2启动并制动扰流浆21转动,扰流浆21带动污水搅拌,控制扰流浆21转动速度,实现污水和药剂的快混,在扰流浆21的下方,污水的转动速度逐次减慢,越向下速度越慢,直至通过隔板与圆柱形空腔侧壁之间的窄缝通道53后,基本不会有转动。在扰流浆21下方,与窄缝通道53上方之间,污水转动速度逐次减慢,形成慢混区,以保障药剂的反应效果。污泥在重力和扰流浆21搅拌离心力的双重作用下,并在螺纹通道的引导下,向下沉降,通过窄缝通道53后,由于隔板5的隔离,稳定的沉降于圆柱形空腔的底部,此时,窄缝通道53下方以及圆锥形腔51即相当于沉淀池。污泥沉淀于底部,圆锥形腔越往上水体越清澈,直至圆锥形腔的顶部,清水由清水溢流口55溢出,输出固液分离装置。与此同时,另有部分清水由清水回流口54,经中心管6回流到圆柱形空腔内,继续参与混凝沉淀反应。In the solid-liquid separation device of this example, when in use, sewage and chemicals enter the cylindrical cavity 1 from the sewage inlet 3, and the agitating propeller 2 starts and brakes the turbulence slurry 21 to rotate, and the turbulence slurry 21 drives the sewage to stir, and controls the turbulence. The rotation speed of the flow slurry 21 realizes the fast mixing of sewage and chemicals. Under the turbulence slurry 21, the rotation speed of the sewage gradually slows down, and the speed becomes slower as it goes down until it passes between the partition plate and the side wall of the cylindrical cavity. After the slit channel 53 of the slit passage, basically can not have to rotate. Between the bottom of the turbulence slurry 21 and the top of the narrow slit channel 53, the rotation speed of the sewage is gradually slowed down to form a slow mixing zone to ensure the reaction effect of the medicament. Under the double action of gravity and the centrifugal force of the turbulent slurry 21, and under the guidance of the screw channel, the sludge settles downward, and after passing through the narrow slot channel 53, due to the isolation of the partition plate 5, it settles stably in the cylindrical cavity At this time, the bottom of the slit channel 53 and the conical cavity 51 are equivalent to the sedimentation tank. Sludge settles at the bottom, and the water body becomes clearer as the conical cavity goes up, until the top of the conical cavity, clear water overflows from the clear water overflow port 55, and is output to the solid-liquid separation device. At the same time, another part of clear water flows back into the cylindrical cavity through the central pipe 6 through the clear water return port 54, and continues to participate in the coagulation and sedimentation reaction.
本例的固液分离装置中,由于扰流浆21搅拌使污水形成涡流,在涡流中心会有部分比重较小的颗粒或絮体,由于中心区域受到的离心力较弱,因此,不易沉淀,为此,本例设计了中心管6,以破坏该涡流中心,避免颗粒或絮体悬浮于涡流中心区。In the solid-liquid separation device of this example, due to the agitation of the turbulent slurry 21, the sewage forms a vortex, and there will be some particles or flocs with a small specific gravity in the center of the vortex. Because the centrifugal force received by the central area is relatively weak, it is not easy to settle. Therefore, the center pipe 6 is designed in this example to destroy the center of the vortex and prevent particles or flocs from being suspended in the center of the vortex.
本例的固液分离装置,与现有的固液分离装置或构筑相比:The solid-liquid separation device of this example, compared with the existing solid-liquid separation device or construction:
1)本例的固液分离装置同时做到了混凝和沉淀,占地面积小,场地限制小,所需设备少,建造成本、维护保养成本低,操作简单,故障发生几率低;1) The solid-liquid separation device in this example achieves coagulation and sedimentation at the same time, with small footprint, small site restrictions, less equipment required, low construction and maintenance costs, simple operation, and low probability of failure;
2)本例的固液分离装置通过内部结构的改进,自然形成快混区、慢混区、污泥浓缩区,结构设计合理;2) The solid-liquid separation device in this example naturally forms a fast mixing zone, a slow mixing zone, and a sludge concentration zone through the improvement of the internal structure, and the structural design is reasonable;
3)搅拌转速可调节,抗冲击负荷能力强,具有可控性;3) Stirring speed can be adjusted, strong resistance to impact load, and controllable;
4)本例的固液分离装置采用离心+重力双作用力完成沉降,有效的提高了固液分离速度和质量,污水出水更清;4) The solid-liquid separation device in this example uses centrifugal + gravity dual forces to complete the settling, which effectively improves the speed and quality of solid-liquid separation, and the sewage effluent is clearer;
5)本例的固液分离装置,在其圆柱形空腔的壳体内侧壁上设置向圆柱形空腔下部延伸的螺纹通道,利用螺纹通道,将离心力转换为向下推送微粒的助力,进一步提高了分离速度。5) The solid-liquid separation device of this example is provided with a threaded channel extending to the bottom of the cylindrical cavity on the inner wall of the shell of the cylindrical cavity, and utilizes the threaded channel to convert the centrifugal force into a power boost for pushing the particles downward, further Increased separation speed.
以上内容是结合具体的实施方式对本申请所作的进一步详细说明,不能认定本申请的具体实施只局限于这些说明。对于本申请所属技术领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本申请的保护范围。The above content is a further detailed description of the present application in conjunction with specific implementation modes, and it cannot be considered that the specific implementation of the present application is limited to these descriptions. For those of ordinary skill in the technical field to which this application belongs, some simple deduction or substitutions can be made without departing from the concept of this application, which should be deemed to belong to the protection scope of this application.
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