CN105762379B - Battery lamination machine - Google Patents
Battery lamination machine Download PDFInfo
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- CN105762379B CN105762379B CN201610177882.8A CN201610177882A CN105762379B CN 105762379 B CN105762379 B CN 105762379B CN 201610177882 A CN201610177882 A CN 201610177882A CN 105762379 B CN105762379 B CN 105762379B
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- 238000003475 lamination Methods 0.000 title claims abstract description 40
- 238000004804 winding Methods 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000004080 punching Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 36
- 230000005540 biological transmission Effects 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 20
- 230000007704 transition Effects 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims 7
- 230000001360 synchronised effect Effects 0.000 claims 2
- 230000002457 bidirectional effect Effects 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 claims 1
- 230000010354 integration Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 description 11
- 238000007731 hot pressing Methods 0.000 description 10
- 230000000712 assembly Effects 0.000 description 7
- 238000000429 assembly Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
Abstract
本发明公开了一种电池叠片机。该电池叠片机包括:供给装置,用于供给装置,用于供给正极隔膜组合带,所述正极隔膜组合带包括正极隔膜组合体及由所述正极隔膜组合体延伸形成的具有绝缘性能的隔膜带;第一负极模具和第二负极模具,分别设置于所述供给装置一端部的相对两侧,分别用于冲切制作负极片并贴合至由所述供给装置供给的正极隔膜组合体相对的两侧面;卷绕模组,设置于所述第一负极模具和所述第二负极模具之间,用于将负极片与所述正极隔膜组合体压紧叠片之后单向或双向交叉旋转360°使所述隔膜带包裹所述负极片的表面以待下次叠片直至达到设定叠片层数进而制成电芯。通过上述实施方式,其结构简单,生产效率及良品率高。
The invention discloses a battery stacking machine. The battery stacking machine includes: a supply device for supplying a positive electrode separator assembly belt, the positive electrode separator assembly belt includes a positive electrode separator assembly and a separator with insulating properties extended from the positive electrode separator assembly Belt; the first negative mold and the second negative mold are respectively arranged on opposite sides of one end of the supply device, and are respectively used for punching and making negative electrode sheets and attaching them to the positive electrode separator assembly supplied by the supply device. The two sides of the two sides; the winding module is arranged between the first negative mold and the second negative mold, and is used for one-way or two-way cross-rotation after the negative plate and the positive separator assembly are compressed and laminated 360° makes the separator tape wrap the surface of the negative electrode sheet to wait for the next lamination until the set number of lamination layers is reached and then the cell is made. Through the above embodiments, the structure is simple, and the production efficiency and yield rate are high.
Description
技术领域technical field
本发明涉及电池制造技术领域,尤其涉及一种电池叠片机。The invention relates to the technical field of battery manufacturing, in particular to a battery stacking machine.
背景技术Background technique
目前国内最新叠片机采用的叠片方式是叠片台带动着隔膜左右移动,叠完一片负极后再移动到正极叠片,如此循环叠至设定层数后,再切断隔膜,收尾贴胶。At present, the laminating method adopted by the latest lamination machine in China is that the lamination table drives the diaphragm to move left and right, and then moves to the positive lamination after stacking a negative electrode. After stacking in this way to the set number of layers, the diaphragm is cut off and the glue is applied at the end. .
这种方式的叠片速度根据极片大小只能在1.5-2.0s/pcs之间,很难有更大的效率突破。The lamination speed of this method can only be between 1.5-2.0s/pcs according to the size of the pole piece, and it is difficult to have a greater breakthrough in efficiency.
发明内容Contents of the invention
本发明为解决上述技术问题提供一种电池叠片机,其结构简单,生产效率及良品率高。To solve the above technical problems, the present invention provides a battery lamination machine, which has a simple structure, high production efficiency and high yield.
为解决上述技术问题,本发明提供一种电池叠片机,包括:供给装置,用于供给正极隔膜组合带,所述正极隔膜组合带包括正极隔膜组合体及由所述正极隔膜组合体延伸形成的具有绝缘性能的隔膜带;第一负极模具和第二负极模具,分别设置于所述供给装置一端部的相对两侧,分别用于冲切制作负极片并贴合至由所述供给装置供给的正极隔膜组合体相对的两侧面;卷绕模组,设置于所述第一负极模具和所述第二负极模具之间,用于将负极片与所述正极隔膜组合体压紧叠片之后单向或双向交叉旋转360°使所述隔膜带包裹所述负极片的表面以待下次叠片直至达到设定叠片层数进而制成电芯。In order to solve the above technical problems, the present invention provides a battery stacking machine, including: a supply device for supplying a positive electrode separator assembly belt, the positive electrode separator assembly belt includes a positive electrode separator assembly and is formed by extending the positive electrode separator assembly. A diaphragm belt with insulating properties; the first negative mold and the second negative mold are respectively arranged on opposite sides of one end of the supply device, and are respectively used for punching and making negative electrode sheets and attaching them to the supply device. The opposite sides of the positive electrode separator assembly; the winding module is arranged between the first negative electrode mold and the second negative electrode mold, and is used to compress the negative electrode sheet and the positive electrode separator assembly after lamination One-way or two-way cross rotation of 360° makes the separator belt wrap the surface of the negative electrode sheet to wait for the next lamination until the set number of lamination layers is reached to form a battery cell.
进一步地,所述卷绕模组末端设置有卸料夹,所述卸料夹末端设置有切刀,所述卸料夹用于将所述电芯下拉一个电芯宽度的距离,所述切刀用于将下拉的所述电芯进行切断。Further, a discharge clamp is provided at the end of the winding module, and a cutter is provided at the end of the discharge clamp, and the discharge clamp is used to pull down the cell by a distance of a cell width, and the cutter The knife is used to cut off the pulled-down electric core.
进一步地,所述正极隔膜组合带中的所述正极隔膜组合体数量为两个以上,相邻所述正极隔膜组合体通过所述隔膜带连接,其中,相邻的所述隔膜带的长度相等或者递增,所述卷绕模组根据相邻所述隔膜带之间长度的关系选择适宜的旋转方式进行旋转。Further, the number of the positive electrode separator assemblies in the positive electrode separator assembly belt is more than two, and the adjacent positive electrode separator assemblies are connected by the separator belt, wherein the lengths of the adjacent separator belts are equal Or incrementally, the winding module selects an appropriate rotation mode to rotate according to the length relationship between the adjacent diaphragm belts.
进一步地,相邻所述隔膜带长度相等时,所述卷绕模组选择双向交叉旋转360°的方式进行旋转叠片;相邻所述隔膜带长度递增时,所述卷绕模组选择单向旋转360°的方式进行旋转叠片。Further, when the lengths of the adjacent diaphragm belts are equal, the winding module selects a two-way cross rotation of 360° for rotating lamination; when the length of the adjacent diaphragm belts increases, the winding module selects a single Rotate laminations in a 360° manner.
进一步地,所述供给装置包括传输机构;所述传输机构从近端向远端依次布设有正极卷料、下隔膜卷料、正极模具、上隔膜卷料以及热压模组,所述正极模具将所述正极卷料供给的正极带冲切成正极片并置于所述下隔膜卷料供给的下隔膜上,所述下隔膜和所述正极片在所述传输机构的带动下从近端向远端移动,所述上隔膜卷料供给的上隔膜放置于所述正极片上方并同步移动,所述上隔膜、所述正极片以及所述下隔膜在移动至所述热压模组中心时,所述热压模组将所述上隔膜、所述正极片以及所述下隔膜热压成一体制成所述正极隔膜组合体,其中,连接于相邻所述正极隔膜组合体之间的所述上隔膜和所述下隔膜形成所述隔膜带;所述第一负极模具和所述第二负极模具设置于所述传输机构远端的相对两侧。Further, the supply device includes a transmission mechanism; the transmission mechanism is sequentially arranged with a positive electrode coil material, a lower diaphragm coil material, a positive electrode mold, an upper diaphragm coil material, and a hot pressing module from the proximal end to the far end, and the positive electrode mold The positive electrode tape supplied by the positive coil material is punched into a positive electrode sheet and placed on the lower diaphragm supplied by the lower diaphragm coil material, and the lower diaphragm and the positive electrode sheet are driven from the proximal end by the transmission mechanism. Moving to the far end, the upper diaphragm supplied by the upper diaphragm coil is placed above the positive electrode sheet and moves synchronously, and the upper diaphragm, the positive electrode sheet and the lower diaphragm are moving to the center of the hot pressing module , the hot-pressing module hot-presses the upper diaphragm, the positive electrode sheet, and the lower diaphragm to form the positive-electrode-separator assembly, wherein the positive-electrode-separator assembly is connected The upper diaphragm and the lower diaphragm form the diaphragm belt; the first negative mold and the second negative mold are arranged on opposite sides of the distal end of the transmission mechanism.
进一步地,所述供给装置还包括三个平移机构;一所述平移机构设置于所述正极模具处,用于将所述正极模具制作好的所述正极片移动至所述下隔膜上;另外两个所述平移机构分别设置于所述第一负极模具和所述第二负极模具处,分别用于将所述第一负极模具和所述第二负极模具制作好的所述负极片并贴合至所述正极隔膜组合体相对的两侧面。Further, the supply device also includes three translation mechanisms; one translation mechanism is arranged at the positive electrode mold, and is used to move the positive electrode sheet made by the positive electrode mold to the lower diaphragm; in addition The two translation mechanisms are respectively arranged at the first negative electrode mold and the second negative electrode mold, and are respectively used for affixing the negative electrode sheets made by the first negative electrode mold and the second negative electrode mold. combined to the opposite sides of the positive electrode separator assembly.
进一步地,所述传输机构由驱动辊和过渡辊组成,所述下隔膜穿过所述驱动辊和所述过渡辊并作为传输带从所述传输机构的近端向远端移动,所述驱动辊两两成对至少设有第一组驱动辊和第二组驱动辊。Further, the transmission mechanism is composed of a driving roller and a transition roller, the lower diaphragm passes through the driving roller and the transition roller and moves from the proximal end to the distal end of the transmission mechanism as a transmission belt, and the driving The rollers are paired with at least a first group of driving rollers and a second group of driving rollers.
进一步地,所述第一组驱动辊和/或所述第二组驱动辊处设有纠偏传感器,相应所述驱动辊在所述纠偏传感器感应到所述正极隔膜组合体有偏移时整体内外移动对所述正极隔膜组合体进行纠偏。Further, the first group of driving rollers and/or the second group of driving rollers are provided with a deviation correction sensor, and correspondingly, when the deviation correction sensor senses that the positive electrode separator assembly has a deviation The movement corrects the deviation of the positive electrode separator assembly.
进一步地,所述第一组驱动辊与所述第二组驱动辊间隔一定距离设置形成有用于缓存所述正极隔膜组合体的缓冲区,所述缓冲区呈U型结构设置,所述缓冲区中心设置有位置传感器以在检测到位于所述位置传感器正下方的所述正极隔膜组合体与其之间的距离小于设定值时,继续制作下一个所述正极隔膜组合体,反之暂停制作。Further, the first group of driving rollers and the second group of driving rollers are arranged at a certain distance to form a buffer zone for buffering the positive electrode separator assembly, the buffer zone is arranged in a U-shaped structure, and the buffer zone A position sensor is provided in the center to continue making the next positive electrode separator assembly when it is detected that the distance between the positive electrode separator assembly directly below the position sensor and the distance is less than a set value, otherwise, the production is suspended.
进一步地,所述卷绕模组包括两个至少设置有一对可开合的卷针的卷针组,所述卷针组相向设置,各所述卷针组分别通过一固定板与一驱动电机转动连接,各驱动电机同步旋转带动相应所述卷针组同步旋转。Further, the winding module includes two needle rolling groups provided with at least a pair of openable and closable rolling needles, the rolling needle groups are arranged opposite to each other, and each of the rolling needle groups passes through a fixing plate and a driving motor respectively. Rotationally connected, each driving motor synchronously rotates to drive the corresponding needle roll group to rotate synchronously.
本实用新型实施方式的电池叠片机,通过设置供给具有隔膜带的正极隔膜组合体的供给装置、冲切制作负极片的第一负极模具、第二负极模具以及将负极片压紧至正极隔膜组合体并进行卷料叠片的卷绕模组,其中,卷料膜组单向或双向交叉旋转360°以将隔膜带包裹负极片的表面以为下一次负极叠片提供作业条件,采用这样的叠片机,其可以连续叠片,生产效率、良品率高,其效率可达到0.25s/pcs,与现有叠片机相比产能可提高6~8倍。The battery laminate machine according to the embodiment of the utility model is provided with a supply device for supplying a positive electrode diaphragm assembly with a diaphragm belt, a first negative electrode mold for punching and making a negative electrode sheet, a second negative electrode mold, and pressing the negative electrode sheet to the positive electrode separator. Assembled and stacked coiled material winding module, wherein the coiled material film group rotates 360° in one direction or two directions to wrap the surface of the negative electrode sheet with the separator tape to provide working conditions for the next negative electrode stack. Lamination machine, which can stack sheets continuously, has high production efficiency and good product rate, and its efficiency can reach 0.25s/pcs, and its production capacity can be increased by 6 to 8 times compared with existing lamination machines.
附图说明Description of drawings
图1是本发明实施方式电池叠片机的结构示意图。Fig. 1 is a schematic structural view of a battery lamination machine according to an embodiment of the present invention.
图2是本发明实施方式电池叠片机中正极隔膜组合带的结构示意图。Fig. 2 is a schematic structural view of the positive electrode separator assembly belt in the battery stacker according to the embodiment of the present invention.
图3是图2所示正极隔膜组合带中正极隔膜组合体的结构示意图。Fig. 3 is a schematic structural view of the positive electrode separator assembly in the positive electrode separator assembly belt shown in Fig. 2 .
图4是本发明实施方式电池叠片机中平移机构的结构示意图。Fig. 4 is a structural schematic diagram of a translation mechanism in a battery stacker according to an embodiment of the present invention.
图5是本发明实施方式电池叠片机中卷绕模组的结构示意图。Fig. 5 is a schematic structural view of a winding module in a battery stacker according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
结合图1至图3参阅,本发明实施方式的电池叠片机,至少包括:供给装置、负极模具以及卷绕模组6。Referring to FIG. 1 to FIG. 3 , the battery stacking machine according to the embodiment of the present invention at least includes: a supply device, a negative electrode mold, and a winding module 6 .
供给装置,用于供给正极隔膜组合带100,其中,正极隔膜组合带100包括正极隔膜组合体101及由正极隔膜组合体101延伸形成的具有绝缘性能的隔膜带102;The supply device is used to supply the positive electrode separator assembly belt 100, wherein the positive electrode separator assembly belt 100 includes a positive electrode separator assembly 101 and a separator belt 102 with insulating properties formed by extending the positive electrode separator assembly 101;
负极模具包括第一负极模具1和第二负极模具1’,分别设置于供给装置一端部的相对两侧,分别用于冲切制作负极片3并贴合至由供给装置供给的正极隔膜组合体101相对的两侧面。具体的,该第一负极模具1和第二负极模具1’同步冲切制作负极片3。The negative electrode mold includes a first negative electrode mold 1 and a second negative electrode mold 1', which are respectively arranged on opposite sides of one end of the supply device, and are respectively used for punching and making the negative electrode sheet 3 and attaching it to the positive electrode separator assembly supplied by the supply device 101 opposite sides. Specifically, the first negative electrode mold 1 and the second negative electrode mold 1' are synchronously punched to produce the negative electrode sheet 3.
卷绕模组6,其位于供给装置设置负极模具的同一端,且设置于第一负极模具1和第二负极模具1’之间,用于将负极片3与正极隔膜组合体101压紧叠片之后单向或双向交叉旋转360°使隔膜带102包裹负极片3的表面以待下次叠片直至达到设定叠片层数进而制成电芯。其中,已叠片但未达到设定层数的正极隔膜组合体101为方便称呼称之为电芯半成品,叠片达到设定层数的正极隔膜组合体101为方便称呼称之为电芯,即电芯成品。Winding module 6, which is located at the same end of the supply device where the negative electrode mold is set, and is arranged between the first negative electrode mold 1 and the second negative electrode mold 1', is used to compress and stack the negative electrode sheet 3 and the positive electrode separator assembly 101 After the sheet is rotated 360° in one direction or two directions, the separator belt 102 wraps the surface of the negative electrode sheet 3 for the next lamination until the set number of lamination layers is reached, and then the cell is made. Among them, the positive electrode separator assembly 101 that has been laminated but has not reached the set number of layers is called a semi-finished battery cell for convenience, and the positive electrode separator assembly 101 that has been laminated to a set number of layers is called a battery cell for convenience. That is, the finished battery cell.
在一具体实施方式中,第一负极模具1和第二负极模具1’处可以分别设置有负极袋以提供负极带供其冲切。In a specific embodiment, the first negative electrode mold 1 and the second negative electrode mold 1' can be respectively provided with negative electrode bags to provide negative electrode strips for punching.
在一具体实施方式中,卷绕模组6末端设置有卸料夹4,卸料夹4末端进一步设置有切刀5。卸料夹4用于将电芯下拉一个电芯宽度的距离,切刀5用于将下拉的电芯进行切断,至此,一个电芯制作完成,继续进行下一个电芯的制作。In a specific embodiment, a discharge clamp 4 is provided at the end of the winding module 6 , and a cutter 5 is further provided at the end of the discharge clamp 4 . The unloading clamp 4 is used to pull down the cell by a distance of the width of the cell, and the cutter 5 is used to cut off the pulled cell. At this point, one cell is completed, and the next cell is continued to be manufactured.
在一具体实施方式中,将负极片3贴合至正极隔膜组合体101两侧的时机可以通过传感器检测决定,或者根据预先设置程序或时间决定,此处不作具体描述。In a specific embodiment, the timing of attaching the negative electrode sheet 3 to both sides of the positive electrode separator assembly 101 can be determined by sensor detection, or determined according to a preset program or time, which will not be described in detail here.
该实施方式中,正极隔膜组合体101数量为两个以上,各正极隔膜组合体101形成为一个连续的带状结构,各正极隔膜组合体101之间按一定规律间隔一定距离,即相邻正极隔膜组合体101之间均通过隔膜带102连接。其中,相邻正极隔膜组合体101之间的间隔距离相等或递增,换言之,相邻的隔膜带102的长度相等或者递增,卷绕模组6根据相邻隔膜带102之间长度的关系选择适宜的旋转方式进行旋转。优选地,相邻隔膜带102长度相等时,卷绕模组6选择双向交叉旋转360°(如先顺时针/逆时针旋转360°,再逆时针/顺时针旋转360°,如此循环)的方式进行旋转叠片;相邻隔膜带102长度递增时,卷绕模组6选择单向旋转360°(如连续顺时针或逆时针旋转360°)的方式进行旋转叠片。这样叠片速度快、效率高,不会造成隔膜带102材料的浪费。In this embodiment, the number of positive electrode separator assemblies 101 is more than two, and each positive electrode separator assembly 101 is formed into a continuous strip structure, and each positive electrode separator assembly 101 is spaced at a certain distance according to a certain rule, that is, adjacent positive electrodes The diaphragm assemblies 101 are all connected by diaphragm belts 102 . Wherein, the spacing distance between adjacent positive electrode separator assemblies 101 is equal or increasing. The rotation method is rotated. Preferably, when the lengths of adjacent diaphragm belts 102 are equal, the winding module 6 selects a two-way cross rotation of 360° (such as first clockwise/counterclockwise rotation of 360°, then counterclockwise/clockwise rotation of 360°, and so on) Carry out rotating lamination; when the length of adjacent diaphragm belts 102 is increasing, the winding module 6 selects a mode of rotating 360° in one direction (such as continuously clockwise or counterclockwise 360°) to perform rotating lamination. In this way, the lamination speed is fast and the efficiency is high, and the material of the diaphragm belt 102 will not be wasted.
在一具体实施方式中,供给装置包括传输机构;传输机构从近端向远端依次布设有正极卷料24、下隔膜卷料22、正极模具17、上隔膜卷料16以及热压模组14。具体而言,正极模具17将正极卷料24供给的正极带240冲切成正极片25并置于下隔膜卷料22供给的下隔膜220上,下隔膜220和正极片25在传输机构的带动下从近端向远端移动,上隔膜卷料16供给的上隔膜160放置于正极片25上方并同步移动,上隔膜160、正极片25以及下隔膜220在移动至热压模组14中心时,热压模组14上下压紧将上隔膜160、正极片25以及下隔膜220热压成一体制成正极隔膜组合体101,其中,连接于相邻正极隔膜组合体101之间的上隔膜160和下隔膜220形成前文所述的隔膜带102,该隔膜带102主要用于电性绝缘。第一负极模具1和第二负极模具1’设置于传输机构远端的相对两侧,即正极隔膜组合体101将被运送至第一负极模具1和第二负极模具1’处。In a specific embodiment, the supply device includes a transmission mechanism; the transmission mechanism is sequentially arranged with a positive electrode coil 24, a lower diaphragm coil 22, a positive electrode mold 17, an upper diaphragm coil 16, and a hot pressing module 14 from the proximal end to the distal end. . Specifically, the positive electrode mold 17 punches the positive electrode strip 240 supplied by the positive electrode coil 24 into a positive electrode sheet 25 and places it on the lower diaphragm 220 supplied by the lower diaphragm coil 22, and the lower diaphragm 220 and the positive electrode sheet 25 are driven by the transmission mechanism. The bottom moves from the proximal end to the distal end, and the upper diaphragm 160 supplied by the upper diaphragm roll material 16 is placed on the top of the positive electrode sheet 25 and moves synchronously. , the hot-pressing module 14 compresses the upper diaphragm 160, the positive electrode sheet 25, and the lower diaphragm 220 into one body to form the positive electrode separator assembly 101, wherein the upper diaphragm 160 connected between the adjacent positive electrode separator assemblies 101 and the lower diaphragm 220 form the aforementioned diaphragm strip 102, which is mainly used for electrical insulation. The first negative electrode mold 1 and the second negative electrode mold 1' are arranged on opposite sides of the far end of the transport mechanism, that is, the positive electrode separator assembly 101 will be transported to the first negative electrode mold 1 and the second negative electrode mold 1'.
热压模组14中心处可以设置有检测正极片25是否到达其中心位置的传感器,并在该传感器检测到正极片25到达其中心处时才进行热压制作正极隔膜组合体101。这样通过设置传感器来精准定位正极片25,能够使得正极隔膜组合体101的制造精确、可靠、效率高。当然,也可以根据传输机构的传动速度,正极片25被放到下隔膜220的位置、时间,以及正极片25初始位置到热压模组14中心的距离来计算热压模具的热压开始和间隔时间来制作正极隔膜组合体101。A sensor can be installed at the center of the hot pressing module 14 to detect whether the positive electrode sheet 25 has reached its center, and when the sensor detects that the positive electrode sheet 25 has reached its center, the positive electrode separator assembly 101 is made by hot pressing. In this way, by setting the sensor to precisely position the positive electrode sheet 25 , the manufacturing of the positive electrode separator assembly 101 can be accurate, reliable and efficient. Of course, it is also possible to calculate the hot pressing start and time of the hot pressing mold according to the transmission speed of the transmission mechanism, the position and time at which the positive electrode sheet 25 is placed on the lower diaphragm 220, and the distance from the initial position of the positive electrode sheet 25 to the center of the hot pressing module 14. The positive electrode separator assembly 101 was fabricated at intervals.
如图3所示,供给装置还包括三个平移机构27来负责移动正极片25和负极片3。具体的,其中之一的平移机构27设置于正极模具17处,正极模具17通常设置于传输带侧方位以避免冲切制作正极片25时不慎将传输带同时切断影响传输功能,平移机构27用于将正极模具17制作好的正极片25移动至下隔膜220上。另外两个平移机构27分别设置于第一负极模具1和第二负极模具1’处,分别用于将第一负极模具1和第二负极模具1’制作好的负极片3并贴合至正极隔膜组合体101相对的两侧面。优选地,正极模具17下方设置有废料盒20,以回收正极模具17制作正极片25时冲切残留的正极废料19。As shown in FIG. 3 , the supply device also includes three translation mechanisms 27 responsible for moving the positive electrode sheet 25 and the negative electrode sheet 3 . Specifically, one of the translation mechanisms 27 is arranged at the positive electrode mold 17, and the positive electrode mold 17 is usually arranged at the side of the transmission belt to prevent the transmission belt from being accidentally cut off while making the positive electrode sheet 25 and affecting the transmission function. The translation mechanism 27 It is used to move the positive electrode sheet 25 made by the positive electrode mold 17 onto the lower diaphragm 220 . The other two translation mechanisms 27 are respectively arranged at the first negative electrode mold 1 and the second negative electrode mold 1', and are respectively used to bond the negative electrode sheet 3 made by the first negative electrode mold 1 and the second negative electrode mold 1' to the positive electrode. The opposite sides of the diaphragm assembly 101 . Preferably, a waste box 20 is provided under the positive electrode mold 17 to recover the remaining positive electrode waste 19 that is punched when the positive electrode mold 17 is used to make the positive electrode sheet 25 .
举例而言,平移机构27可以包括吸盘271和与吸盘271连接的机械手272,机械手272带动吸盘271前后移动。该机械手272可以是气缸或其它可伸缩部件(如电机结合滚珠丝杠等)。其中,吸盘271为真空吸盘271,通过抽真空吸附正极片25或负极片3,充气则释放正极片25或负极片3,采用吸盘271的结构适用于重量或体积较小的正极片25或负极片3。当然,平移机构27也可以是其它较复杂、成本较高的夹钳结构等。优选地,正极片25在下隔膜220上的放置形式可如图3所示,即正极片25的宽度方向与下隔膜220的长度方向一致,这样的结构设置方便卷绕叠片。For example, the translation mechanism 27 may include a suction cup 271 and a manipulator 272 connected to the suction cup 271 , and the manipulator 272 drives the suction cup 271 to move back and forth. The manipulator 272 can be a cylinder or other retractable components (such as a motor combined with a ball screw, etc.). Among them, the suction cup 271 is a vacuum suction cup 271, which absorbs the positive electrode sheet 25 or the negative electrode sheet 3 by vacuuming, and releases the positive electrode sheet 25 or the negative electrode sheet 3 when it is inflated. slice 3. Of course, the translation mechanism 27 can also be other more complicated and costly clamping structures and the like. Preferably, the placement form of the positive electrode sheet 25 on the lower separator 220 can be shown in FIG. 3 , that is, the width direction of the positive electrode sheet 25 is consistent with the length direction of the lower separator 220 . Such a structural arrangement is convenient for winding the stack.
在一具体实施方式中,继续参阅图1,传输机构由驱动辊7、13和过渡辊10、15、18、21、23组成,驱动辊7、13由电机驱动,下隔膜220穿过各驱动辊7、13和各过渡辊10、15、18、21、23并作为传输带从近端向远端移动。优选地,驱动辊7为两个组成第一组驱动辊,驱动辊13为两个组成第二组驱动辊。其中,该第一组驱动辊设有纠偏传感器8和/或第二组驱动辊处设有纠偏传感器12,相应驱动辊7(13)在纠偏传感器8(12)感应到正极隔膜组合体101有偏移时整体内外移动对正极隔膜组合体101进行纠偏(通过电机纠偏),进而保证正极隔膜组合体101经过传输能够以准确的姿态到达叠片位,即能够准确到达第一负极模具1和第二负极模具1’处完成贴片并在卷绕模组6处完成叠片。In a specific embodiment, continue to refer to Fig. 1, the transmission mechanism is made up of driving rollers 7, 13 and transition rollers 10, 15, 18, 21, 23, driving rollers 7, 13 are driven by motors, and the lower diaphragm 220 passes through each driving roller. The rollers 7, 13 and the respective transition rollers 10, 15, 18, 21, 23 also move as a conveyor belt from proximal to distal. Preferably, two driving rollers 7 constitute the first group of driving rollers, and two driving rollers 13 constitute the second group of driving rollers. Wherein, the first group of driving rollers is provided with a deviation correction sensor 8 and/or the second group of driving rollers is provided with a deviation correction sensor 12, and the corresponding driving roller 7 (13) senses that the positive electrode separator assembly 101 has During the offset, the overall movement inside and outside corrects the positive electrode separator assembly 101 (via motor correction), and then ensures that the positive electrode separator assembly 101 can reach the lamination position with an accurate posture after being transported, that is, it can accurately reach the first negative electrode mold 1 and the second negative electrode mold 1. The lamination is completed at the two negative electrode molds 1 ′ and the lamination is completed at the winding module 6 .
在一具体实施方式中,第一组驱动辊与第二组驱动辊间隔一定距离设置形成有用于缓存正极隔膜组合体101的缓冲区(未标示)。该缓冲区可以呈U型结构设置,缓冲区中心设置有位置传感器26以在检测到位于位置传感器26正下方的正极隔膜组合体101与其之间的距离小于设定值时,继续制作下一个正极隔膜组合体101,反之暂停制作正极隔膜组合体101。这样能够确保完成一个电芯制作后又能够及时存在下一个正极隔膜组合体101供制作电芯,不会浪费生产线和时间;同时又不会制作过多正极隔膜组合体101造成生产线拥挤。In a specific embodiment, the first group of driving rollers is spaced from the second group of driving rollers to form a buffer zone (not shown) for buffering the positive electrode separator assembly 101 . The buffer zone can be set in a U-shaped structure, and a position sensor 26 is arranged in the center of the buffer zone to continue making the next positive electrode when it is detected that the distance between the positive electrode diaphragm assembly 101 located directly below the position sensor 26 and the distance between it is less than the set value. The separator assembly 101, otherwise, the production of the positive electrode separator assembly 101 is suspended. In this way, it can be ensured that the next positive electrode diaphragm assembly 101 can be stored in time for making electric cells after the production of one battery cell is completed, without wasting the production line and time; at the same time, the production line will not be crowded due to the production of too many positive electrode separator assemblies 101 .
上述实施方式中,如图4所示,卷绕模组6包括两个至少设置有一对可开合的卷针611的卷针组61,卷针组61相向设置以通过其上的卷针611共同夹持并压紧电芯,进一步地,各卷针组61分别通过一固定板(图未示)与一驱动电机62转动连接,各驱动电机62同步旋转带动相应卷针组61同步旋转,驱动电机62可带动卷针组61顺时针和逆时针旋转任意角度。举例而言,卷针组61的卷针641可由气缸642控制开合。为稳定夹持并更好地压紧电芯,各卷针组上设置的卷针可以为两对以上。In the above embodiment, as shown in FIG. 4 , the winding module 6 includes two needle winding groups 61 provided with at least a pair of openable and closable winding needles 611 , and the winding needle groups 61 are arranged opposite to each other so as to pass through the winding needles 611 thereon. Jointly clamp and compress the electric core, and further, each needle winding group 61 is respectively connected to a drive motor 62 through a fixed plate (not shown), and each driving motor 62 rotates synchronously to drive the corresponding needle winding group 61 to rotate synchronously, The driving motor 62 can drive the winding needle set 61 to rotate clockwise and counterclockwise at any angle. For example, the needle rollers 641 of the needle roller group 61 can be opened and closed by the air cylinder 642 . In order to stably clamp and better compress the battery cells, there can be more than two pairs of rolling needles arranged on each rolling needle group.
其中,第一负极模具1、第二负极模具1’、卷绕模组6、卸料夹4以及切到配合完成电芯制作的工作原理简要描述如下:Among them, the working principle of the first negative electrode mold 1, the second negative electrode mold 1', the winding module 6, the unloading clamp 4 and the cutting to cooperate to complete the cell production is briefly described as follows:
(1)负极冲切:第一负极模具1对负极带进行冲切后形成冲切好的负极片3,平移机构27的吸盘271再通过真空把负极片3吸附住再送至叠片位;(1) Negative electrode punching: the first negative electrode mold 1 punches the negative electrode strip to form a punched negative electrode sheet 3, and the sucker 271 of the translation mechanism 27 absorbs the negative electrode sheet 3 through vacuum and then sends it to the stacking position;
(2)卷料叠片:卷针组61同时把正极隔膜组合体101夹紧,当第一负极模具1及第二负极模具1’两侧的平移机构27的吸盘271把同时两片负极片3送至叠片位且压紧正极隔膜组合体101两侧面时,卷针组61张开再退回而后前进把刚放置的两片负极片3和正极隔膜组合体101一起压紧,电芯(半成品)再以卷针组61的轴线顺时针旋转360°,同时第一负极模具1和第二负极模具1’继续冲切制作负极片3,而后第一负极模具1及第二负极模具1’两侧的平移机构27的吸盘271再把两片负极片3同时送至叠片位且压紧,电芯(半成品)再以卷针组61的轴线顺时针(单向)旋转360°或者逆时针旋转360°(双向交叉),如此循环;(2) Roll material lamination: the needle set 61 clamps the positive electrode separator assembly 101 at the same time. 3 When it is sent to the stacking position and the two sides of the positive electrode separator assembly 101 are pressed tightly, the rolling needle group 61 is opened and then retracted and then advanced to compress the two negative electrode sheets 3 just placed and the positive electrode separator assembly 101 together, and the cell ( semi-finished product) and then rotate 360° clockwise with the axis of the winding needle group 61, while the first negative electrode mold 1 and the second negative electrode mold 1' continue punching to make the negative electrode sheet 3, and then the first negative electrode mold 1 and the second negative electrode mold 1' The suction cups 271 of the translation mechanism 27 on both sides send the two negative electrode sheets 3 to the stacking position at the same time and press them tightly. The hour hand rotates 360° (two-way cross), and so on;
(3)下料切断:当叠片层数达到设定层数后,即制作好电芯(成品)后,卸料夹4上升把叠片好的电芯夹紧,卷针组61张开后退回,卸料夹4把电芯下拉一个电芯宽度的距离,卷针组61张开后前进把正极隔膜组合体101夹紧,切刀5再把组合体连接处隔膜带102切断,完成后再重复以上动作进行下一个电芯的卷料。(3) Blanking and cutting: When the number of laminated layers reaches the set number of layers, that is, after the battery (finished product) is produced, the unloading clamp 4 rises to clamp the laminated battery, and the rolling needle group 61 opens After that, the unloading clamp 4 pulls down the battery core by a distance of the width of the battery core, the coil needle group 61 opens and then advances to clamp the positive electrode separator assembly 101, and the cutter 5 cuts off the separator belt 102 at the joint of the assembly, and the completion Then repeat the above action for the coiling of the next cell.
本实用新型实施方式的电池叠片机,通过设置供给具有隔膜带102的正极隔膜组合体101的供给装置、冲切制作负极片3的第一负极模具1、第二负极模具1’以及将负极片3压紧至正极隔膜组合体101并进行卷料叠片的卷绕模组6,其中,卷料膜组单向或双向交叉旋转360°以将隔膜带102包裹负极片3的表面以为下一次负极叠片提供作业条件,采用这样的叠片机,其可以连续叠片,生产效率、良品率高,其效率可达到0.25s/pcs,与现有叠片机相比产能可提高6~8倍。The battery laminating machine of the embodiment of the present utility model is provided with a supply device for supplying a positive electrode separator assembly 101 with a separator belt 102, a first negative electrode mold 1 for punching and making the negative electrode sheet 3, a second negative electrode mold 1', and the negative electrode The sheet 3 is pressed onto the positive electrode separator assembly 101 and the winding module 6 is used for lamination of the coiled material, wherein the coiled film group is unidirectionally or bidirectionally rotated 360° to wrap the separator belt 102 on the surface of the negative electrode sheet 3 as follows One-time negative electrode stacking provides working conditions. Using such a stacking machine, it can stack stacks continuously, with high production efficiency and yield rate, and its efficiency can reach 0.25s/pcs. Compared with the existing stacking machine, the production capacity can be increased by 6~ 8 times.
本发明还提供一种电池叠片方法,主要包括如下步骤:The present invention also provides a battery stacking method, which mainly includes the following steps:
步骤一,正极冲切。具体的,正极模具17把正极卷料24供给的正极带240冲切后,平移机构27把冲切好的正极片25放置在下隔膜220上。Step 1, positive electrode punching. Specifically, after the positive electrode mold 17 punches the positive electrode strip 240 supplied by the positive electrode roll material 24 , the translation mechanism 27 places the punched positive electrode sheet 25 on the lower separator 220 .
步骤二,制作正极隔膜组合体101。具体的,驱动辊13旋转带动上隔膜160、下隔膜220、冲切好的正极片25同步向左运动,当正极片25处于热压模组14中心位置时,热压模组14上下压紧把上隔膜160、下隔膜220和正极片25压紧粘连在一起成为正极隔膜组合体101,每个正极之间的间隔可以和所叠电芯厚度成递增关系(对应卷绕模组6单方向360°卷料使用)也可以是等间隔(先顺时针360°旋转卷料,再逆时针360°卷料)。Step 2, making the positive electrode separator assembly 101 . Specifically, the rotation of the driving roller 13 drives the upper diaphragm 160, the lower diaphragm 220, and the punched positive electrode piece 25 to move synchronously to the left. The upper diaphragm 160, the lower diaphragm 220 and the positive electrode sheet 25 are pressed and bonded together to form the positive electrode separator assembly 101, and the interval between each positive electrode can be in an increasing relationship with the thickness of the stacked cells (corresponding to the winding module 6 unidirectional 360°coil use) can also be at equal intervals (first rotate the coil 360°clockwise, then counterclockwise 360°coil).
步骤三,缓存正极隔膜组合体101。具体的,驱动辊13逆时针旋转带动正极隔膜组合体101向下运动,纠偏传感器12感应到正极隔膜组合体101有偏移时驱动辊13整体内外移动对其进行纠正,当位置传感器26感应到正下正极隔膜组合体101和其之间的距离小于设定值时,就继续制作正极隔膜组合体101,反之暂停制作。Step 3, caching the positive electrode separator assembly 101 . Specifically, the driving roller 13 rotates counterclockwise to drive the positive electrode diaphragm assembly 101 to move downward. When the deviation correction sensor 12 senses that the positive electrode diaphragm assembly 101 has a deviation, the driving roller 13 moves inside and outside as a whole to correct it. When the position sensor 26 senses When the distance between the lower positive electrode separator assembly 101 and it is less than the set value, the production of the positive electrode separator assembly 101 is continued, otherwise, the production is suspended.
步骤四,卷绕前纠偏。具体的,驱动辊7逆时针旋转带动料带继续运动,纠偏传感器8感应到正极隔膜组合体101有偏移时驱动辊7整体内外移动进行纠正。Step 4, deflection correction before winding. Specifically, the driving roller 7 rotates counterclockwise to drive the material belt to continue to move, and the deviation correction sensor 8 senses that the positive electrode diaphragm assembly 101 has a deviation, and the driving roller 7 moves inside and outside as a whole to correct it.
步骤五,负极冲切。具体的,第一负极模具1对负极带进行冲切后形成冲切好的负极片3,平移机构27的吸盘271再通过真空把负极片3吸附住再送至叠片位。Step five, negative electrode punching. Specifically, the first negative electrode mold 1 punches the negative electrode strip to form the punched negative electrode sheet 3, and the suction cup 271 of the translation mechanism 27 absorbs the negative electrode sheet 3 through vacuum and then sends it to the stacking position.
步骤六,卷料叠片。具体的,卷针组61同时把正极隔膜组合体101夹紧,当第一负极模具1及第二负极模具1’两侧的平移机构27的吸盘271把同时两片负极片3送至叠片位且压紧正极隔膜组合体101两侧面时,卷针组61张开再退回而后前进把刚放置的两片负极片3和正极隔膜组合体101一起压紧,电芯(半成品)再以卷针组61的轴线顺时针旋转360°,同时第一负极模具1和第二负极模具1’继续冲切制作负极片3,而后第一负极模具1及第二负极模具1’两侧的平移机构27的吸盘271再把两片负极片3同时送至叠片位且压紧,电芯(半成品)再以卷针组61的轴线顺时针(单向)旋转360°或者逆时针旋转360°(双向交叉),如此循环。Step 6, roll material stacking. Specifically, the rolling pin group 61 clamps the positive electrode separator assembly 101 at the same time, when the suction cups 271 of the translation mechanism 27 on both sides of the first negative electrode mold 1 and the second negative electrode mold 1' send two negative electrode sheets 3 to the stack Position and press both sides of the positive electrode separator assembly 101, the rolling needle group 61 is opened and then retracted and then moved forward to compress the two negative electrode sheets 3 just placed and the positive electrode separator assembly 101 together, and the electric core (semi-finished product) is then rolled The axis of the needle group 61 rotates 360° clockwise, while the first negative mold 1 and the second negative mold 1' continue punching to make the negative sheet 3, and then the translation mechanism on both sides of the first negative mold 1 and the second negative mold 1' The suction cup 271 of 27 sends the two negative electrode sheets 3 to the lamination position simultaneously and compresses them, and the electric core (semi-finished product) rotates 360° clockwise (unidirectionally) or 360° counterclockwise ( two-way cross), and so on.
步骤七,下料切断。具体的,当叠片层数达到设定层数后,即制作好电芯(成品)后,卸料夹4上升把叠片好的电芯夹紧,卷针组61张开后退回,卸料夹4把电芯下拉一个电芯宽度的距离,卷针组61张开后前进把正极隔膜组合体101夹紧,切刀5再把组合体连接处隔膜带102切断,完成后再重复以上动作进行下一个电芯的卷料。Step seven, cutting off the material. Specifically, when the number of laminated layers reaches the set number of layers, that is, after the battery core (finished product) is produced, the unloading clamp 4 rises to clamp the laminated battery core, and the rolling needle group 61 is opened and returned, and the unloading The material clip 4 pulls down the battery core by a distance of the width of the battery core, the needle set 61 is opened and then moves forward to clamp the positive electrode diaphragm assembly 101, and the cutter 5 cuts off the diaphragm belt 102 at the junction of the assembly, and repeats the above after completion The action proceeds to the coiling of the next cell.
以上仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.
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CN107834100B (en) * | 2017-12-04 | 2023-10-20 | 无锡先导智能装备股份有限公司 | Film combining mechanism and method, battery core winding method comprising method and winding equipment |
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CN110148794A (en) * | 2019-04-28 | 2019-08-20 | 湖北锂诺新能源科技有限公司 | A kind of efficient hinge type lithium battery lamination equipment and technique |
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