CN105761845A - Air pressure filling device for conducting wire anticorrosion ointments - Google Patents

Air pressure filling device for conducting wire anticorrosion ointments Download PDF

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Publication number
CN105761845A
CN105761845A CN201610220452.XA CN201610220452A CN105761845A CN 105761845 A CN105761845 A CN 105761845A CN 201610220452 A CN201610220452 A CN 201610220452A CN 105761845 A CN105761845 A CN 105761845A
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CN
China
Prior art keywords
ointment
wire
storage bin
rotating ring
movable pressing
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610220452.XA
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Chinese (zh)
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CN105761845B (en
Inventor
杨立军
朱红良
黎汉林
汪小娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hengtong Wire and Cable Technology Co Ltd
Jiangsu Hengtong Electric Power Special Wire Co Ltd
Original Assignee
Jiangsu Hengtong Electric Power Special Wire Co Ltd
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Application filed by Jiangsu Hengtong Electric Power Special Wire Co Ltd filed Critical Jiangsu Hengtong Electric Power Special Wire Co Ltd
Priority to CN201610220452.XA priority Critical patent/CN105761845B/en
Publication of CN105761845A publication Critical patent/CN105761845A/en
Application granted granted Critical
Publication of CN105761845B publication Critical patent/CN105761845B/en
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/32Filling or coating with impervious material
    • H01B13/322Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance

Abstract

The invention discloses an air pressure filling device for conducting wire anticorrosion ointments. A movable pressure plate of the device is mounted in an ointment storage box in a movable manner and closely contacts with four walls of the ointment storage box, a gasket is fixed on the upper surface of the movable pressure plate, the movable pressure plate is provided with oil transmission holes that are connected onto an oil transmission machine via an oil transmission tube, an oil blocking mechanism is mounted on a conducting wire outlet opening and comprises a fixed ring and a rotating ring, the fixed ring is mounted on the conducting wire outlet opening, and the rotating ring is mounted in the fixed ring and can rotate at high speed around an axis of the rotating ring in the fixed ring; hair felt is mounted on a part, positioned close to an inner side, of the inner surface of the rotating ring; an oil blocking plate is mounted on a part, positioned close to an outer side, of the inner surface of the rotating ring; an included angle formed by the hair felt and the conducting wire outlet opening ranges from 30 degrees to 60 degrees. By using the air pressure filling device, a conducting wire can be anointed in a 360 degree manner, ointments can be uniformly smeared, air in the ointment storage box can be timely discharged, and ointment waste can be prevented.

Description

Conductor corrosion prevention ointment air pressure filling device
Technical field
The present invention relates to a kind of gel filling device, particularly relate to a kind of conductor corrosion prevention ointment air pressure filling device.
Background technology
Widely used in current overhead transmission line both domestic and external is still steel-cored aluminium strand, steel-cored aluminium strand has simple in construction, erection and easy to maintenance, the advantage such as circuit cost is low, transmission capacity is big, but its shortcoming is obvious equally, such as higher in the steel-cored aluminium strand corrosion rate of coastal salt fog-zone or chemical plant vicinity, simultaneously internal layer contacts aluminum potential corrosion easily occurs with steel core, several corrosion are wire strand breakage and the main cause of broken string situation generation above, the safe operation making transmission line of electricity is subject to serious threat, have impact on the service life of wire.For effectively reducing the potential corrosion between the chemical attack of aluminum twisted layer and steel core and aluminum, each twisted layer of wire is adopted coating cosmolin, reach to improve line security, reduce line loss, improve the purpose in wire service life.
Current each wire manufacturing enterprise, adopts artificial that wire preservation production model is comparatively general, and this kind of mode of production exists several drawback, and first, adopt artificial oiling, it is impossible to ensure that oiling mode, weight, uniformity are kept consistent by different operator;Second, for multilamellar oiling wire, every layer is required for oiling, increases cost of labor;3rd, artificial oiling, has in certain section lead oiling too much unavoidably, and ointment drops on the ground or inside wire twisting machine, causes the waste of ointment and the greasy dirt of environment and equipment.And the present invention adopts air-pressure duct to control pressure valve, extrude ointment by homogeneous air pressure, make wire be subject to same ointment extruding force when by this device for filling oil all the time, it is ensured that the whole uniform oiling of wire.
Summary of the invention
The present invention provides a kind of conductor corrosion prevention ointment air pressure filling device, this conductor corrosion prevention ointment air pressure filling device can make 360 ° of uniform oilings of wire, both ensure that the coating of ointment was uniform, the gas in ointment storage bin can be got rid of in time simultaneously, the follow-up oil baffle being provided with nylon material, conductive line surfaces will not be injured, excessive ointment can be stopped again, it is to avoid the waste of ointment.
For reaching above-mentioned purpose, the technical solution used in the present invention is: a kind of conductor corrosion prevention ointment air pressure filling device, including ointment storage bin, movable pressing board, drive cylinder, cylinder fixed mount and air compressor, described ointment storage bin internal memory contains ointment, described movable pressing board is movably installed in ointment storage bin and is in close contact with ointment storage bin four wall, one pad is fixed on described movable pressing board upper surface, the piston-rod end of described driving cylinder is connected on the pad being positioned at movable pressing board, one photoinduction parts are installed on ointment storage bin sidewall and are positioned at movable pressing board and wire incoming line, between wire line outlet;
Described movable pressing board has oil transportation hole, this oil transportation hole is connected on oil transportation machine by petroleum pipeline, described air compressor is connected by trachea between cylinder with driving, the left and right side plate of described ointment storage bin has wire incoming line, wire line outlet, described wire incoming line is provided with the nylon mould for wire traverse, described wire line outlet is provided with gear oil machine structure;
Described gear oil machine structure includes retainer ring and rotating ring, described retainer ring is installed on wire line outlet, described rotating ring is installed in retainer ring and rotating ring can around its axis high speed rotating in retainer ring, described rotating ring inner surface is provided with felt near inner side place, it is 30 ° ~ 60 ° that described rotating ring inner surface is provided with the axis angle of oil baffle, described felt and wire line outlet near outside.
The technical scheme improved further in technique scheme is as follows:
1., in such scheme, the axis angle of described felt and wire line outlet is 45 °.
2., in such scheme, four spikes are installed bottom described ointment storage bin.
Owing to technique scheme is used, the present invention compared with prior art has the advantage that
1. conductor corrosion prevention ointment air pressure filling device of the present invention, it can according to being coated with weight of oil and the situation such as conductor cross-section, ointment viscosity adjustment pneumatic actuator and dress oil guard, till conductive line surfaces oiling reaches requirement, just cylinder pressure and conductor wiring speed can be fixed, device is made to be in steady statue, reaching uniform oiling purpose, unnecessary ointment can be stopped to fuel tank internal by device exit felt effectively, it is to avoid waste;Secondly, its wire from the oil guard hole heart pass through time, rotating ring high speed rotating, gear asphalt felt synchronous high-speed is driven to rotate, though local felt damage, because being in high speed rotating, 360 ° of uniform oilings of wire can be made equally, when avoiding internal ring to adopt fixed model, a part felt damage, then uneven in the oiling of wire a certain position;And the gear asphalt felt of loose-type adopts 45° angle formula oiling, both ensure that the coating of ointment, the gas in ointment storage bin can have been got rid of in time simultaneously, the follow-up oil baffle being provided with nylon material, conductive line surfaces will not be injured, excessive ointment can be stopped again, it is to avoid the waste of ointment.
2. conductor corrosion prevention ointment air pressure filling device of the present invention, after it uses this device, wire is coated with weight of oil and is ensured, antiseptic effect gets a promotion, and avoid ointment to waste, because gear malthoid exists, for LGJ-400/35, oiling requires the whole oiling of each layer with GB/T1179-2008, every kilometer needs oiling 85.3kg, one frame winch produces 1 day (daily output 15km/ days) continuously, need 1.28 tons of cosmolins, barrier effect owing to keeping off malthoid can avoid one thousandth to waste, so can save the ointment of 1.28kg/ balcony, three layers frame strand can reduce by 72 hours artificial simultaneously, significantly reduce wire processing cost.
Accompanying drawing explanation
Accompanying drawing 1 is conductor corrosion prevention ointment air pressure filling device structural representation of the present invention;
Accompanying drawing 2 is conductor corrosion prevention ointment air pressure filling device partial structurtes schematic diagram of the present invention;
Accompanying drawing 3 is the A-A cross-sectional view of accompanying drawing 2.
In the figures above: 1, ointment storage bin;2, movable pressing board;201, oil transportation hole;3, cylinder is driven;31, piston rod;4, cylinder fixed mount;5, air compressor;6, ointment;7, pad;8, petroleum pipeline;9, oil transportation machine;10, trachea;11, left plate;12, right plate;13, wire incoming line;14, wire line outlet;15, nylon mould;16, gear oil machine structure;17, retainer ring;18, rotating ring;19, felt;20, oil baffle;21, spike is propped up;22, photoinduction parts.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment 1: a kind of conductor corrosion prevention ointment air pressure filling device, including ointment storage bin 1, movable pressing board 2, drive cylinder 3, cylinder fixed mount 4 and air compressor 5, described ointment storage bin 1 internal memory contains ointment 6, described movable pressing board 2 is movably installed in ointment storage bin 1 and is in close contact with ointment storage bin 1 four wall, one pad 7 is fixed on described movable pressing board 2 upper surface, piston rod 31 end of described driving cylinder 3 is connected on the pad 7 being positioned at movable pressing board 2, one photoinduction parts 22 are installed on ointment storage bin 1 sidewall and are positioned at movable pressing board 2 and wire incoming line 13, between wire line outlet 14;
Described movable pressing board 2 has oil transportation hole 201, this oil transportation hole 201 is connected on oil transportation machine 9 by petroleum pipeline 8, described air compressor 5 is connected by trachea 10 between cylinder 3 with driving, the left and right side plate 11,12 of described ointment storage bin 1 has wire incoming line 13, wire line outlet 14, described wire incoming line 13 is provided with the nylon mould 15 for wire traverse, described wire line outlet 14 is provided with gear oil machine structure 16;
Described gear oil machine structure 16 includes retainer ring 17 and rotating ring 18, described retainer ring 17 is installed on wire line outlet 14, described rotating ring 18 is installed in retainer ring 17 and rotating ring 18 can around its axis high speed rotating in retainer ring 17, described rotating ring 18 inner surface is provided with felt 19 near inner side place, described rotating ring 18 inner surface is provided with oil baffle 20 near outside, and the axis angle of described felt 19 and wire line outlet 14 is 30 ° ~ 60 °.
Four spikes 21 are installed bottom above-mentioned ointment storage bin 1.
Embodiment 2: a kind of conductor corrosion prevention ointment air pressure filling device, including ointment storage bin 1, movable pressing board 2, drive cylinder 3, cylinder fixed mount 4 and air compressor 5, described ointment storage bin 1 internal memory contains ointment 6, described movable pressing board 2 is movably installed in ointment storage bin 1 and is in close contact with ointment storage bin 1 four wall, one pad 7 is fixed on described movable pressing board 2 upper surface, piston rod 31 end of described driving cylinder 3 is connected on the pad 7 being positioned at movable pressing board 2, one photoinduction parts 22 are installed on ointment storage bin 1 sidewall and are positioned at movable pressing board 2 and wire incoming line 13, between wire line outlet 14;
Described movable pressing board 2 has oil transportation hole 201, this oil transportation hole 201 is connected on oil transportation machine 9 by petroleum pipeline 8, described air compressor 5 is connected by trachea 10 between cylinder 3 with driving, the left and right side plate 11,12 of described ointment storage bin 1 has wire incoming line 13, wire line outlet 14, described wire incoming line 13 is provided with the nylon mould 15 for wire traverse, described wire line outlet 14 is provided with gear oil machine structure 16;
Described gear oil machine structure 16 includes retainer ring 17 and rotating ring 18, described retainer ring 17 is installed on wire line outlet 14, described rotating ring 18 is installed in retainer ring 17 and rotating ring 18 can around its axis high speed rotating in retainer ring 17, described rotating ring 18 inner surface is provided with felt 19 near inner side place, described rotating ring 18 inner surface is provided with oil baffle 20 near outside, and the axis angle of described felt 19 and wire line outlet 14 is 30 ° ~ 60 °.
The axis angle of above-mentioned felt 19 and wire line outlet 14 is 45 °.
Conductor corrosion prevention ointment air pressure filling device of the present invention, work process is as follows:
Step 1, air compressor machine delivers the gas in pneumatic cylinder by pipeline, and by scalable air pressure knob regulating piston air pressure, piston is by pressure conduction to pad place, and indirect action is in movable pressing plate;
Step 2, when wire is by this device, movable pressing board is stably moved downwards by air pressure, is pressed down against power due to sheet material so that ointment extrusion coated is on each twisted layer surface of wire;
Step 3, when portable plate drives to downwards distance light sensation parts 15mm, triggers light sensation and performs follow-up PLC programming operation, supplement ointment by oil transportation hole parts in trend ointment storage bin;
Step 4, portable plate moves up, and air compressor machine stops conveying air pressure, and when portable plate moves to ointment storage bin upper limit, repeated execution of steps 1, in whole cyclic process, wire is always by uniform oiling.
When adopting above-mentioned conductor corrosion prevention ointment air pressure filling device, it can according to being coated with weight of oil and the situation such as conductor cross-section, ointment viscosity adjustment pneumatic actuator and dress oil guard, till conductive line surfaces oiling reaches requirement, just cylinder pressure and conductor wiring speed can be fixed, device is made to be in steady statue, reaching uniform oiling purpose, unnecessary ointment can be stopped to fuel tank internal by device exit felt effectively, it is to avoid waste;Secondly, its wire from the oil guard hole heart pass through time, rotating ring high speed rotating, gear asphalt felt synchronous high-speed is driven to rotate, though local felt damage, because being in high speed rotating, 360 ° of uniform oilings of wire can be made equally, when avoiding internal ring to adopt fixed model, a part felt damage, then uneven in the oiling of wire a certain position;And the gear asphalt felt of loose-type adopts 45° angle formula oiling, both ensure that the coating of ointment, the gas in ointment storage bin can have been got rid of in time simultaneously, the follow-up oil baffle being provided with nylon material, conductive line surfaces will not be injured, excessive ointment can be stopped again, it is to avoid the waste of ointment;Again, after it uses this device, wire is coated with weight of oil and is ensured, antiseptic effect gets a promotion, and avoid ointment to waste, because gear malthoid exists, for LGJ-400/35, oiling requires the whole oiling of each layer with GB/T1179-2008, and every kilometer needs oiling 85.3kg, one frame winch produces 1 day (daily output 15km/ days) continuously, needing 1.28 tons of cosmolins, the barrier effect owing to keeping off malthoid can avoid one thousandth to waste, then can save the ointment of 1.28kg/ balcony, three layers frame strand can reduce by 72 hours artificial simultaneously, significantly reduces wire processing cost.
Above-described embodiment only for technology design and the feature of the present invention are described, its object is to allow person skilled in the art will appreciate that present disclosure and to implement according to this, can not limit the scope of the invention with this.All equivalences made according to spirit of the invention change or modify, and all should be encompassed within protection scope of the present invention.

Claims (3)

1. a conductor corrosion prevention ointment air pressure filling device, it is characterized in that: include ointment storage bin (1), movable pressing board (2), drive cylinder (3), cylinder fixed mount (4) and air compressor (5), described ointment storage bin (1) internal memory contains ointment (6), described movable pressing board (2) is movably installed in ointment storage bin (1) and is in close contact with ointment storage bin (1) four wall, one pad (7) is fixed on described movable pressing board (2) upper surface, piston rod (31) end of described driving cylinder (3) is connected on the pad (7) being positioned at movable pressing board (2), one photoinduction parts (22) are installed on ointment storage bin (1) sidewall and are positioned at movable pressing board (2) and wire incoming line (13), between wire line outlet (14);
Described movable pressing board (2) has oil transportation hole (201), this oil transportation hole (201) is connected on oil transportation machine (9) by petroleum pipeline (8), described air compressor (5) is connected by trachea (10) between cylinder (3) with driving, the left and right side plate (11,12) of described ointment storage bin (1) has wire incoming line (13), wire line outlet (14), described wire incoming line (13) is provided with the nylon mould (15) for wire traverse, described wire line outlet (14) is provided with gear oil machine structure (16);
Described gear oil machine structure (16) includes retainer ring (17) and rotating ring (18), described retainer ring (17) is installed on wire line outlet (14), described rotating ring (18) is installed in retainer ring (17) and rotating ring (18) can around its axis high speed rotating in retainer ring (17), described rotating ring (18) inner surface is provided with felt (19) near inner side place, it is 30 ° ~ 60 ° that described rotating ring (18) inner surface is provided with the axis angle of oil baffle (20), described felt (19) and wire line outlet (14) near outside.
2. conductor corrosion prevention ointment air pressure filling device according to claim 1, it is characterised in that: the axis angle of described felt (19) and wire line outlet (14) is 45 °.
3. conductor corrosion prevention ointment air pressure filling device according to claim 1, it is characterised in that: described ointment storage bin (1) bottom is provided with four spikes (21).
CN201610220452.XA 2016-04-11 2016-04-11 Conductor corrosion prevention ointment air pressure filling device Active CN105761845B (en)

Priority Applications (1)

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CN105761845B CN105761845B (en) 2018-06-29

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201416639Y (en) * 2009-06-24 2010-03-03 于翔 Oil deflector ring for bearing box of rotary machine
CN102496424A (en) * 2011-12-16 2012-06-13 河南通达电缆股份有限公司 Method and device for oiling of corrosion-resistant overhead conductors
CN202384107U (en) * 2012-01-12 2012-08-15 安徽明都电力线缆有限公司 Anticorrosion oil coating device for anticorrosion type steel-cored aluminium stand wire
CN104008823A (en) * 2014-06-20 2014-08-27 北京斯普乐电线电缆有限公司 Crude oil engine oil atomizer wiring conductor glue filling sealing method and device
CN205582638U (en) * 2016-04-11 2016-09-14 江苏亨通电力特种导线有限公司 Conductor corrosion prevention oleamen atmospheric pressure filling device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201416639Y (en) * 2009-06-24 2010-03-03 于翔 Oil deflector ring for bearing box of rotary machine
CN102496424A (en) * 2011-12-16 2012-06-13 河南通达电缆股份有限公司 Method and device for oiling of corrosion-resistant overhead conductors
CN202384107U (en) * 2012-01-12 2012-08-15 安徽明都电力线缆有限公司 Anticorrosion oil coating device for anticorrosion type steel-cored aluminium stand wire
CN104008823A (en) * 2014-06-20 2014-08-27 北京斯普乐电线电缆有限公司 Crude oil engine oil atomizer wiring conductor glue filling sealing method and device
CN205582638U (en) * 2016-04-11 2016-09-14 江苏亨通电力特种导线有限公司 Conductor corrosion prevention oleamen atmospheric pressure filling device

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Effective date of registration: 20220125

Address after: 215234 No. 88, Hengtong Avenue, Yindu village, Qidu Town, Wujiang District, Suzhou City, Jiangsu Province

Patentee after: JIANGSU HENGTONG ELECTRIC POWER SPECIAL WIRE Co.,Ltd.

Patentee after: Jiangsu Hengtong Cable Technology Co., Ltd

Address before: 215234 No. 88, Hengtong Avenue, industrial zone, Qidu Town, Wujiang District, Suzhou City, Jiangsu Province

Patentee before: JIANGSU HENGTONG ELECTRIC POWER SPECIAL WIRE Co.,Ltd.